Sitkinak_Specification_Rev_2.pdf

PDF 2 MB Posted Nov 1, 2018

Attached to: USCGC Sitkinak FY19 DD Repairs
Solicitation number: 70Z080-19-Q-P4501500
Issued by: Department of Homeland Security US Coast Guard

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Sitkinak Amendment A00003 - Specification Rev 2 (1 November 2018)

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USCGC SITKINAK (WPB 1329)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2019

Developed By: Tim O’Brien

(Rev-2, 1 November 2018)

USCGC SITKINAK (WPB-110B) DRYDOCK AVAILABILITY FY2019

ii (Rev-2)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ............................................................................... xii Consolidated List of Critical Inspection Items ............................................................................................ xv Principal Characteristics ............................................................................................................................. xvi General Requirements WORK ITEM 1: Structural Analysis, 3D Laser Scan, Perform WORK ITEM 2: Hull Plating (U/W Body), Inspect WORK ITEM 3: U/W Body, Preserve (100%) WORK ITEM 4: Hull Plating Freeboard, Preserve “100%” WORK ITEM 5: Bilges (Machinery Space), Preserve (Partial) WORK ITEM 6: Appendages (U/W), Leak Test WORK ITEM 7: Appendages (U/W) - Internal, Preserve WORK ITEM 8: Tanks (MP Fuel Stowage And Overflow), Clean And Inspect WORK ITEM 9: Tanks (Potable Water), Clean and Inspect WORK ITEM 10: Tanks (Dirty Oil and Waste), Clean and Inspect WORK ITEM 11: Tanks (Dirty Oil), Preserve “100%” WORK ITEM 12: Main Mast, Preserve, Partial WORK ITEM 13: Propulsion Shafting, Remove, Inspect, And Reinstall WORK ITEM 14: Mechanical Shaft Seal Assemblies, Overhaul WORK ITEM 15: Propulsion Shaft Bearings (External), Renew WORK ITEM 16: Propulsion Shaft, Stern Tube Forward Bearing, Renew WORK ITEM 17: Stern Tube Interior Surfaces, Preserve 100% WORK ITEM 18: Propellers; Remove, Inspect, and Reinstall WORK ITEM 19: Exhaust Piping System, Inspect WORK ITEM 20: SW Heat Exchangers; Clean, Inspect And Hydro WORK ITEM 21: Fathometer Transducer, Renew WORK ITEM 22: Speed Doppler, Remove, Inspect, and Reinstall - Doppler Valve, Overhaul WORK ITEM 23: Sea Strainers (All Sizes), Renew WORK ITEM 24: Rudder Assembly, Remove, Inspect and Reinstall WORK ITEM 25: Fin Stabilizers (General), Overhaul WORK ITEM 26: Aft Steering Compartment, Preserve and Insulate WORK ITEM 27: Grey Water Holding Tank(s), Clean and Inspect WORK ITEM 28: Sewage Holding Tank(s), Clean and Inspect WORK ITEM 29: Grey Water Piping, Clean And Flush WORK ITEM 30: Sewage Piping, Clean And Flush WORK ITEM 31: Battery Space, Preserve and Insulate WORK ITEM 32: Decks - Exterior, Preserve (“Mil-Spec/Flight Deck” System) WORK ITEM 33: Impressed Current Cathodic Protection System, Inspect and Maintain WORK ITEM 34: Insulation, Bulkhead/Overhead, Renew WORK ITEM 35: Drydock WORK ITEM 36: Temporary Services, Provide – Cutter WORK ITEM 37: Sea Trial Performance, Support, Provide WORK ITEM 38: Deck Covering, Carpeting, Renew WORK ITEM 39: Underwater (Speed) Log Transducer(s), Renew WORK ITEM 40: Electro-Hydraulic Crane, Renew WORK ITEM 41: Floating Deck System (Galley and Mess Deck), Renew WORK ITEM 42: Return Fuel Oil Service Piping, Renew iii (Rev-2)

WORK ITEM 43: Galley, Cabinet Draws, and Sink Faucet, Renew WORK ITEM 44: Hatch, Drain Line, Renew WORK ITEM 45: Hull, Structural Repairs, QAWTD WORK ITEM 46: Hull, Structural, Stern Deck Plating, Renew WORK ITEM 47: Piping, MDE, Jacket Water, Renew WORK ITEM 48: HVAC Handler and Ventilation System, Commercial Cleaning WORK ITEM 49: Small Boat Cradle Block Soft Caps, Renew WORK ITEM 50: Stanchions, Renew WORK ITEM 51: Tank, Potable Water, Repair WORK ITEM 52: Tow Reel Locking mechanism, Renew WORK ITEM 53: Ventilation System, Renew WORK ITEM 54: Tanks (MP Fuel Service), Clean And Inspect WORK ITEM 55: Tanks (Potable Water), Preserve “100%” WORK ITEM 56: Cable Transit and Raceway, Repair WORK ITEM 57: Forward Auxiliary Space, Preserve WORK ITEM 58: Forward Peak Compartment, Preserve WORK ITEM 59: Deck Covering (Interior Wet/Dry), Renew WORK ITEM 60: Fire Alarm, Electrical Junction Box, Renew WORK ITEM 61: RHI Deck Crane, Electrical Motor Starter, Renew WORK ITEM 62: Steering Gear (General), Overhaul WORK ITEM 63: Superstructure, Preserve “100%” WORK ITEM 64: Vents, Gooseneck/Box, Inspect WORK ITEM 65: Voids (Non-Accessible), Leak Test WORK ITEM 66: Voids (Non-Accessible), Internal Surfaces, Preserve WORK ITEM 67: Alignment Survey, Conduct WORK ITEM 68: Sea Valves, Overhaul or Renew WORK ITEM 69: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 70: Tanks (Sewage Holding), Preserve “100%” WORK ITEM 71: Tanks (Grey Water Holding), Preserve “100%” WORK ITEM 72: Main Reduction Gear Assembly, Renew iv (Rev-2)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

10/12/18 1 72 Added Main Reduction Gear Assembly, Renew

11/1/18 2 48 Edited 3.2 to read “…interior…associated louvers and unit housings”

11/1/18 2 48 Edited 3.3 to include inspection of the insulation and direct the KTR to submit a CFR

11/1/18 2 50 Edited 3.2 to renew six stanchions on the STBD side and six on the Port side. Directed KTR to see Section 4

11/1/18 2 50 Edited 3.2 to direct KTR to see Section 4

11/1/18 2 56 Edited 1.1 to renew approximately 12 brackets

11/1/18 2 56 Edited 3.3 to renew approximately 12 brackets

11/1/18 2 57 Deleted 3.2.2

11/1/18 2 61 Added picture to section 4. NOTES

11/1/18 2 61 Added NOTE to 3.3

11/1/18 2 62 Edited 3.4 to state 4

11/1/18 2 68 Deleted 3.1.3.1

11/1/18 2 69 Deleted 3.1.5

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-2)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

“B Class” Coast Guard Drawing 110 WPB 074-002, Rev -, Welding Details Handbook Coast Guard Drawing 110 WPB 085-002, Rev 1, Docking Plan Coast Guard Drawing 110 WPB 085-010, Rev C, Docking Plan, Docking/Lifting Cradle (110-WPB, 110B-WPB, 110C-WPB)

Coast Guard Drawing 110 WPB 085-010, Rev C, Docking Plan, Docking/Lifting Cradle (110-WPB, 110B-WPB, 110C-WPB), Docking/Lifting Cradle (110-WPB, 110B-WPB, 110C-WPB) Coast Guard Drawing 110 WPB 085-010, Rev C, Docking Plan, Docking/Lifting Cradle (110-WPB, 110B-WPB, 110C-WPB)/Lifting Cradle (110-WPB,110B-WPB,110C-WPB) Coast Guard Drawing 110 WPB 111-003, Rev H, Shell Expansion (Supercedes 110B-WPB 111-001) Coast Guard Drawing 110 WPB 114-001, Rev B, Stern Flap Coast Guard Drawing 110 WPB 114-002, Rev A, Spray Rail Coast Guard Drawing 110 WPB 161-006, Rev -, Intermediate Shaft Strut Manufacturing Details

(Supercedes 110, 110B, 110C-WPB-161-003) Coast Guard Drawing 110 WPB 171-001, Rev B, Mast Details Coast Guard Drawing 110 WPB 171-002, Rev E, Mast Details Coast Guard Drawing 110 WPB 185-001, Rev -, Equipment Foundations-Auxiliary Foundations Coast Guard Drawing 110 WPB 201-003, Rev B, Machinery Arrangement Coast Guard Drawing 110 WPB 243-006, Rev C, Propulsion Shaft Details Coast Guard Drawing 110 WPB 245-004, Rev A, Propeller Details Coast Guard Drawing 110 WPB 259-005, Rev C, 18” Raw Water Discharge Spray Ring Assembly w/

Companion Flanges & Gaskets Coast Guard Drawing 110 WPB 259-006, Rev D, MDE 8” Exhaust Flapper Valve Assembly

(w/Companion Flanges & Gaskets) Coast Guard Drawing 110 WPB 514-004, Rev -, Aft Berthing Ventilation Mods Coast Guard Drawing 110 WPB 558-001, Rev B, Vents, Fills, and Sound Tube Details Coast Guard Drawing 110 WPB 558-002, Rev -, Replacement Gooseneck Assemblies for Compartment and Tank Vents Coast Guard Drawing 110 WPB 583-006, Rev A, RHI Crane Electrical Controls Coast Guard Drawing 110 WPB 583-015, Rev B, Modifications to Boat Cradle for Zodiac H450 vi (Rev-2)

Coast Guard Drawing 110 WPB 635-001, Rev -, Linings And Insulation Plan And Details Coast Guard Drawing 110B WPB 085-001, Rev A, Tank Capacity Curves Coast Guard Drawing 110B WPB 085-002, Rev B, Docking Plan Coast Guard Drawing 110B WPB 085-009, Rev A, Master Material/Equipment List Coast Guard Drawing 110B WPB 085-010, Rev, Docking Plan (Supercedes 110B-WPB 085-002) Coast Guard Drawing 110B WPB 085-012, Rev A, Booklet of General Drawings (Supersedes 110B-

WPB-085-7)

Coast Guard Drawing 110B WPB 085-012, Rev B, Booklet of General Drawings (Supersedes 110B-

WPB-085-7)

Coast Guard Drawing 110B WPB 111-003, Rev H, Shell Expansion Coast Guard Drawing 110B WPB 113-001, Rev K, Inner Bottom Plating Coast Guard Drawing 110B WPB 117-001, Rev H, Transverse Sections (FRAMES 0 THRU 4)

(FRAMES 0 THRU 4)

Coast Guard Drawing 110B WPB 117-001, Rev H, Transverse Sections (FRAMES 0 THRU 4) Coast Guard Drawing 110B WPB 121-001, Rev D, Longitudinal Bulkheads Coast Guard Drawing 110B WPB 121-002, Rev C, Water Tanks Bulkhead Repairs and Modification Coast Guard Drawing 110B WPB 131-001, Rev J, Deck Construction Plan Coast Guard Drawing 110B WPB 161-001, Rev C, Main Shaft Strut Details Coast Guard Drawing 110B WPB 161-002, Rev D, Main Shaft Strut Installation Coast Guard Drawing 110B WPB 161-003, Rev C, Intermediate Shaft Strut Details Coast Guard Drawing 110B WPB 161-004, Rev C, Intermediate Shaft Strut Installation Coast Guard Drawing 110B WPB 201-002, Rev A, Propulsion Configuration Coast Guard Drawing 110B WPB 241-001, Rev A, Reduction Gear Bolting & Chocking Coast Guard Drawing 110B WPB 243-002, Rev F, Propulsion Shafting Details Coast Guard Drawing 110B WPB 243-005, Rev B, Shaft Locking Device Coast Guard Drawing 110B WPB 245-002, Rev B, Assembly of Oil Injection Equipment Coast Guard Drawing 110B WPB 256-001, Rev G, Main Engine SW Cooling System A&D Coast Guard Drawing 110B WPB 256-003, Rev -, Main Engine Sea Water Cooling Coast Guard Drawing 110B WPB 256-004, Rev -, Mods to SW Cooling Incidental to Install of Charge

Air Cooler Diverter Coast Guard Drawing 110B WPB 259-001, Rev D, Main Engine Exhaust Piping System Coast Guard Drawing 110B WPB 259-002, Rev D, Genset Exhaust Piping System Coast Guard Drawing 110B WPB 261-001, Rev C, Fuel Oil Service Piping (A&D) Coast Guard Drawing 110B WPB 321-003, Rev -, Main Wireways Coast Guard Drawing 110B WPB 436-002, Rev E, Fire Alarm System Elem Wrg, Dets and Deck Layout Coast Guard Drawing 110B WPB 501-001, Rev H, Piping System Schematics Coast Guard Drawing 110B WPB 514-001, Rev F, Air Conditioning/Heating System (Schematics) Coast Guard Drawing 110B WPB 521-001, Rev H, Firemain Piping Arrg’t & Details Coast Guard Drawing 110B WPB 526-001, Rev M; Scuppers & Deck Drains Piping Arrangement Coast Guard Drawing 110B WPB 526-003, Rev A, Hatch Drains Coast Guard Drawing 110B WPB 528-002, Rev E, Sewage Piping Arrangement & Details Coast Guard Drawing 110B WPB 561-001, Rev A, Steering System Details vii (Rev-2)

Coast Guard Drawing 110B WPB 561-004, Rev B, Steering System Details – Piping Coast Guard Drawing 110B WPB 565-002, Rev B, Fin Stabilization Dets - Piping Coast Guard Drawing 110B WPB 601-027, Rev F, Outboard Profile and Weather Decks Coast Guard Drawing 110B WPB 612-001, Rev G, Handrail & Grabrail Details Coast Guard Drawing 110B WPB 635-001, Rev C, Lining and Insulation Plan & Details Coast Guard Drawing 110B WPB 636-001, Rev C, Noise Damping Details Coast Guard Drawing 110B WPB 651-001, Rev G, Galley Equip Details Coast Guard Drawing 110B WPB 651-002, Rev-, Mess Deck Arrangement and Installation Details Coast Guard Drawing 110B WPB 85-012, Rev A, Booklet Of General Plans (SUPERCEDES 110B-

WPB-085-7)

Coast Guard Drawing 110B WPB 85-012, Rev A, Booklet of General Plans (Supersedes 110B-WPB-085-

7) Coast Guard Drawing 110B WPB 85-012, Rev B, Booklet of General Plans (Supersedes 110B-WPB-085-

7) Coast Guard Drawing 110B-WPB 633-1, Rev A, Cathodic Protection Plan & Detail Coast Guard Drawing 110B-WPB 633-2, Rev C, Cathodic Protection Install Schematic & Layout Coast Guard Drawing 110B-WPB-602-2, Rev D, Visual Identification Coast Guard Drawing 110C WPB 085-007, Rev B; Booklet of Gen Drawings (List of Particulars) Coast Guard Drawing 110C WPB 161-005, Rev G, Stern Tube Installation Details Coast Guard Drawing 110C WPB 167-006, Rev A, 25" X 57" 6 Dog, Quick Acting Steel Door Coast Guard Drawing 110C WPB 243-002, Rev B, Propulsion Shafting & Details Coast Guard Drawing 110C WPB 562-001, Rev G, Rudder Details (Stock & Blade Details) Coast Guard Drawing 110C WPB 565-001, Rev D, Fin Stabilization System (Struct Locs & Dets) Coast Guard Drawing 110C WPB 581-002, Rev B, Anchor HDLG and Hawse Pipe Details Coast Guard Drawing 110C WPB 601-027, Rev D, Outboard Profile & Weather Deck Coast Guard Drawing 110C WPB 621-005, Rev B, Joiner Work Details Galley Mess Deck And Aft

Crew's Coast Guard Drawing 110C WPB 635-001, Rev D, Linings And Insulation Plan And Details Coast Guard Drawing 110C WPB 636-001, Rev-, Noise Damping Details Coast Guard Drawing FL 6713-203, Rev -, CRP-V850, SST XDCR (SS505) Adapter Assembly Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual Coast Guard Technical Manual (TP) 3223, May 1985, SWBS 420, Section G, Doppler Service Manual Coast Guard Technical Publication (TP) 2924, Jun 1990, General Information Book and Operating

Manual for USCG 110 Foot Patrol Boat, Annex 1B, Propeller Renewal Procedure Coast Guard Technical Publication (TP) 2930, Jun 2009, Doppler Speed Log – Model SRD-331 –

Operation, Service & Installation Manuals viii (Rev-2)

Coast Guard Technical Publication (TP) 3094, Jan 2002, Manufacturer’s O&M Instruction Book, Paxman Diesels Limited

Coast Guard Technical Publication (TP) 3095, Jul 2005, Manufacturer’s O&M Instruction Book, Paxman Diesels Limited

Coast Guard Technical Publication (TP) 3096, Jan 2001, Main Diesel Engine and Reduction Gear Coast Guard Technical Publication (TP) 3108, Jan 2010, Chapter 583, Section F, Installation, Operation and Maintenance Manual for Electro-Hydraulic Crane Coast Guard Technical Publication (TP) 3495 – Shaft Seal System – Duramax Installation Manual Coast Guard Technical Publication (TP) 3495, May 2002, Chapter 243, Installation Duramax Shaft Seal

System Coast Guard Technical Publication (TP) 3495, May 2002, Duramax Shaft Seal System Installation Coast Guard Technical Publication (TP) 3907, Feb 2007, SWBS 565, Ship's Fin Stabilizing System Coast Guard Technical Publication (TP) 4655, Sep 2007, Cathodic Protection System Coast Guard Technical Publication (TP)-3906, Oct 2002, Ship’s Steering Gear System Coast Guard Technical Publication (TP)-4666, Feb 2008, Steering System Coast Guard Technical Publications (TP) 4613, Manufacturer’s Instruction Book – SWBS GROUP(S)

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, Jan 2009, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC

Electrical Motors Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2014, Clean

Shipboard Ventilation Systems Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior

Deck Covering Systems Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses

OTHER REFERENCES

American National Standards Institute/American Society of Mechanical Engineers (ANSI/ASME), B4.1-

1967, (reaffirmed 2009), Preferred Limits and Fits for Cylindrical Parts American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities ix (Rev-2)

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System Components - Health Effects

American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System Components - Health Effects

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End

ASTM International (ASTM) B209, 2004, Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means ASTM International (ASTM) D4174, Reapproved 2005, Standard Practice for Cleaning, Flushing, and

Purification of Petroleum Fluid Hydraulic Systems ASTM International (ASTM) D5363, 2003, Standard Specification for Anaerobic Single Component

Adhesives ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An) ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates ASTM International (ASTM), D3951, Re-approved 2004, Standard Practice for Commercial Packaging Commercial Item Description (CID) A-A-59316, Abrasive Materials for Blasting Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone Commercial Item Descriptions (CID) A-A-59323 A, 2005, Cloths, Cleaning, Low-Lint DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems Federal Specification (Fed Spec) DDD-C-95, Mar 1972, Carpets and Rugs, Wool, Nylon, Acrylic, Modacrylic Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections Federal Specification (Fed Spec), MMM-A-121, Oct 1999, Adhesive Bonding Vulcanized Synthetic

Rubber to Steel Federal Standard (FED-STD) 595, 2008, Colors Used in Government Procurement Furuno Operators Manual RDP-139/148/149 International Organization for Standardization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller -

Manufacturing tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50m, Inclusive International Standard Organization (ISO) 4406, 1999, Hydraulic Fluid Power – Fluids – Method for

Coding Level of Contamination by Solid Particles Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service x (Rev-2)

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2003 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-A-24456, Jun 1979, Adhesive for Plastic-Vibration Damping Tile MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required MIL-G-6032D(1), Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code #G-636 MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-PRF-24635, 2009, Coating Systems, Weather-Resistant, Exterior Use MIL-PRF-24647, Apr 2013, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-PRF-24667C, May 2008, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-S-8660C(2), Silicone Compound, NATO Code # S-736 MIL-STD-2148, Oct 1989, Vibration Damping Materials, Procedures for Installation, Maintenance, and

Repairs Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Jan 2006, Chapter 16, Cofferdams Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Jan 2011, Chapter 16, Cofferdams QPL-24667, May 2008, Qualified Product List (Military) of Products Qualified Under Detail

Specification MIL-PRF-24667, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) 4348, Core, 1995, Honeycomb, Aluminum Alloy, Corrosion Inhibited for Sandwich Construction 5052, 350 (177)

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) A 25463, 1999, Adhesive, Film Form, Metallic Structural Sandwich Construction

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal xi (Rev-2)

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

Vosper Thornycroft Technical Bulletin No. 49, Jul 1992, Procedure for Fitting New Tiller Rod Eye Bearings to Actuators and Removing Redundant Grease Hose On BMS Island Class USCG Cutters xii (Rev-2)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

13 N **4" Diameter x 28'

Long, Aquamet-17 propulsion shaft

NSN: 2010-01-445-7940 2 ea. 8,700.00

13 N *Oil Injection Equipment Kit

01-F15-4088 1 kt 6,000.00

14 N Shaft seal assembly kit

NSN: 5330-01-497-8095 2 ea. 859.48

14 N **Shaft seal assembly

NSN: 4320-01-497-8057 2 ea. 3,111.84

14 N Emergency Shaft Seal Inflator Kit

NSN: 5330-01-497-9866 2 ea. 175.00

15 N Main Shaft Strut Bearing, Bronze and rubber cutlass bearing, 4" ID x 5"

OD x 16” Long

NSN: 3120-01-222-3927 2 ea. 200.00

15 N Intermediate Shaft Strut Bearing, Bronze and rubber cutlass bearing, 4" ID x 5"

OD x 16” Long

NSN: 3120-01-222-3927 2 ea. 200.00

16 N Stern Tube Bearing, Bronze and Rubber cutlass bearing, 4" ID x 5" OD x 8”

Long

NSN: 3120-01-238-0689 2 ea. 150.00

18 Y **Propeller, LH NSN: 2010-01-222-2440 1 ea. 23,445.00 18 Y **Propeller, RH NSN: 2010-01-222-2441 1 ea. 22,800.00 19 N **Port spray ring NSN: 2990-01-475-9621 1 ea. 1,584.00 19 N **Starboard spray ring NSN: 2990-01-475-9620 1 ea. 1,584.00

19 N **Port 8” flapper valve

NSN: 4810-01-475-8648 1 ea. 2,072.00

19 N **Starboard 8” flapper valve

NSN: 4810-01-475-8415 1 ea. 2,072.00

19 N MDE gasket kit NSN: 5330-01-475-8157 2 ea. 389.45 19 N MDE gasket kit NSN: 5330-01-475-8169 2 ea. 312.52 19 N Exhaust gasket kit NSN: 5330-01-475-8804 4 ea. 128.24 19 N Turbo Charger gasket NSN: 5330-01-424-6806 2 ea 283.01 xiii (Rev-2)

19 N Expansion bellows and flower pot to bellows

NSN 5330-01-394-8528 6 ea 96.84

19 N Softpatch Kit NSN: 2040-01-469-1629 1 kit 1812.37 19 N Exhaust Blankets NSN: 2990-01-599-6743 1 set 20000.00 21 Y ***V850 Color Echo

Sounder NSN: 5845-01-518-7245 1 ea. 1,423.41

22 N ***CELZ-SRD-331

Doppler speed log

NSN: 5845-01-302-4161 1 ea. 3,255.08

23 Y **Kraissl 1 ½” Duplex strainer for

NSN: 4730-01-600-

9049/72-38F

1 600.00

23 Y **Kraissl 1 ½” Duplex strainer for

A/C

NSN: 4730-01-600-

9049/72-38F

1 ea 600.00

23 Y 2 ½” Duplex Strainer NSN: 4730-01-394- 9731/72-42F

2 ea. 3817.00

23 Y 4” Duplex Strainer NSN: 4730-01-173-1413/ 72-48F

2 ea. 7088.27

24 Y **Rudder NSN: 2040-01-223-2674 2 ea. 25,000.00 24 N **Lower Rudder

Bearing NSN 3120-01-477-8696 2 ea. 1,364.00

25 N Spherical Roller Bearing

NSN: 3110-00-902-7288 2 ea. 314.80

25 N Spherical Roller Bearing

NSN: 3120-99-806-7289 4 ea. 221.07

25 N Bolt, Trunnion, Special

NSN: 5325-01-394-7933 4 ea. 367.67

25 N Tiller Pin (Bolt) NSN: 5306-99-538-1451 4 ea. 145.44 25 N Tiller Spacer Flange

Bush NSN: 5365-99-807-4040 4 ea. 163.73

25 N Trunnion Spacer Flange Bush

NSN: 3120-01-396-1724 4 ea. 159.25

25 N Circlip NSN: 5365-99-902-2593 8 ea. 2.76 25 N Fin 25/32 Washer NSN: 5310-99-538-1450 4 ea. 4.44 25 N Actuator seals NSN: 5330-99-729-7570 4 ea. 128.87 25 N Fin Rod Eye

Bearings (Assy) NSN: 3120-01-377-1940 4 ea. 1,190.95

25 N Rod Eye Lock nut NSN: 5310-01-468-7665 4 ea. 23.76 25 N Tiller Pin nylock nut NSN: 5315-01-485-3148 4 ea. 20.86 25 Y **Fin Stabilizer assembly NSN: 2040-99-726-4768 2 ea. 19,987.00

25 N **Fin Stabilizer Lower

Bearing/Bushing

NSN: 3120-99-726-2345 2 ea. 1,091.25

25 N Fin Stabilizer Cooler NSN: 4420-99-820-3141 2 ea. 706.71 25 N Fin Stabilizer Sealing

Kit consists of (5) pre-cut rings of Slade

3300 packing

NSN: 2040-01-566-3198 2 ea. 499.80 xiv (Rev-2) material

(DELAMAR)

26 N Sound Damping Tiles NSN: 9330-01-249-8427 4 boxes 446.00 28 N Transmitter, Liquid

Quantity NSN: 6680-01-233-9518 1 ea. 1,458.91

28 N Non-Return Flapper Valve

NSN: 4820-01-217-8241 1 ea. 40.54

31 N Sound Damping Tiles NSN: 9330-01-249-8427 4 boxes 446.00 35 Y *Transducer Cover

Plate N/A 1 ea. 50.00

39 N ***CELZ-SRD-331

Doppler speed log

NSN: 5845-01-302-4161 1 ea. 3,255.08

40 Y Appleton 1750# Crane

NSN:3810-01-465-3334 1 ea 44,360.00

40 Y Hydraulic Pump Assy.

NSN:4320-01-224-6029 1 ea 784.79

40 Y Motor, Electric NSN:6105-01-220-5963 1 ea 837.00 40 N Coupling NSN:3010-01-117-0886 1 ea 153.31 40 N Filter Element NSN:4330-01-278-3850 1 ea 29.21 40 N **Swivel NSN:4030-01-499-2951 1 ea 452.93 40 N **Hook NSN:4030-01-467-0978 1 ea 4,182.30 69 Y **Kraissl 2 ½”

Duplex strainer NSN: 4730-01-394-9731 4 ea. 3,900.00

69 Y **Kraissl 4” duplex strainer

NSN: 4730-01-173-1413 2 ea. 4,700.00

69 Y **Kraissl 1 ½” Duplex strainer for

PN:72-38F 1 ea. 600.00

72 Y Reduction gear assembly – ZF Model

BW 1500

NSN: 3010-99-741-9566 1 ea. 79,179.00

72 Y Flex coupling – American Vulkan

NSN: 3010-99-735-6322 1 ea. 11,337.00

72 N Soft Patch Kit (Aft Half) - Shuster

P/N: 110-SPKB 1 ea. 659.78

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xv (Rev-2)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

13 Propulsion Shafting, Remove, Inspect, And Reinstall

25 Fin Stabilizers (General), Overhaul

26 Aft Steering Compartment, Preserve and Insulate

31 Battery Space, Preserve and Insulate

33 Impressed Current Cathodic Protection System, Inspect and Maintain

46 Hull, Structural, Stern Deck Plating, Renew

65 Voids (Non-Accessible), Leak Test

69 Sea Strainers - Duplex (All Sizes), Overhaul xvi (Rev-2)

PRINCIPAL CHARACTERISTICS

110’ WPB (B-CLASS)

PHYSICAL

Length overall 110' 0" or 113' if stern flap present Length between perpendiculars 104' 1/2" Depth 10' 1/2" Beam, molded 21' 3" Depth, molded N/A Full load draft 6' 5-3/4" Height of highest projection 55' Full load displacement 165 long tons Anchor 150 lb Danforth with 450 ft. 3" nylon rope Shore tie voltage requirements 450VAC 400A 3PH, 60Hz ungrounded

HULL

Hull BS-4360, GR 43A Steel Main weatherdeck & superstructure 5086 Aluminum Alloy Frame spacing Various Bulkheads Seven watertight transverse Fin stabilizers Frame 22-1/2

MACHINERY

Main propulsion Two Paxman Type 16 RP200M (Valenta) V-16 Diesel; 2880 BHP each @ 1500

RPM (max) Reduction gears Two ZF Model BW 1500 reversible reduction gearboxes; 1.839:1 ratio Number of propellers 2 Number of blades 5 Diameter of propeller 49.6" Pitch 61.4" Rpm N/A Shaft AQUAMET 17 Shaft diameter 4" Shaft seal Johnson Duramax split face seal Shaft bearings Rubber Cutless or Thordon Rudders Twin underslung type, 5 sq ft each Ship's service generators Two Caterpillar Type 3304BT diesel; 99KW, 460V, 60Hz, 3-phase, 3-wire @ 1800

RPM

TANK

Fuel oil (95%) 9,306 gal.

Fresh water (100%) 940 gal.

Lubricating oil (95%) 109 gal.

1 (Rev-2)

00000_0518_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-2)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

• Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

3 (Rev-2)

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2018 Edition Standard Specifications and supersede published content:

• none

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

4 (Rev-2)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

5 (Rev-2)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL # WORK ITEM

# WORK ITEM TITLE

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-2)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile Replica Tape Here