REV1 Attachment 1 - Specification SOW CCBP.docx.pdf

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Centralized Cutter Boat Pooling for Maintenance and Repairs
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70Z04021R58050B00
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SPECIFICATIONS FOR CUTTER BOAT OVER THE HORIZON III

(CB-OTH-III) AND IV (CB-OTH-IV)

CENTRALIZED CUTTER BOAT POOLING (CCBP)

SPECIFICATION

CUTTER BOAT OVER THE HORIZON III AND IV SPECIFICATION 2020

ii

TABLE OF CONTENTS

Item: Page:

Revisions Record iii

Consolidated List of References iv

Consolidated List of Government-Furnished Material vi

Principal Characteristic’s vii

Introduction 1

General Requirements 2

Definitions and Acronyms 19

Work Item 1: Material Inspection 29

Work Item 2: Operational Test 32

Work Item 3: Scheduled Maintenance 34

Work Item 4: Conditional Maintenance 39

Work Item 5: Storage and Maintenance Facilities 52

Work Item 6: Transportation and Shipping 54

Work Item 7: Technical Services 59 iii

Revisions Record

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV#

WORK

ITEM#

CHANGES MADE

NOTE: All section and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv

CB-OTH-III CONSOLIDATED LIST OF GOVERNMENT-

FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list is not all-inclusive.

v

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED COST

($/UNIT)

JOINT, RUBBER 1005 016136252 $137.60

CLEAT, MOORING, 6 INCH TWO HO 1730 01F122928 $96.26

DECK PLATE 1940 01F112264 $3,584.85

TILT ASSEMBLY, OUTBOARD MOTOR 2010 015017481 $2,322.00

PROPELLER, MARINE, 15 1/4" DIA 2010 015512313 $523.73

PROPELLER, MARINE 2010 016176215 $462.40

X STERNDRIVE 2010 016189465 $10,347.23

TRANSOM REPAIR KIT 2010 016325310 $312.50

FOWARD DAVIT LIFTPOINT 2030 015848402 $1,958.01

SCREEN, THRU-HULL, FORESPAR PR 2040 015028311 $7.26

CYLINDER ASSY, REACTION 2040 016066110 $22.52

CLEAT CLAM 2040 016107418 $3.11

HARDWARE BOW SHIRT 2040 01F154318 $128.17

WINDSHIELD, MARINE 2040 200089768 $261.83

REPAIR KIT, INFLATABLE CRAFT 2090 015637965 $419.99

BOW, SKIRT CHAFE PROTECTOR 2090 015734168 $1,258.85

TRANSOM, MAGNUM 2090 015842562 $2,425.83

ACCESSORY KIT, BOAT 2090 016228599 $420.74

SEAT BELT ASSY 2090 01F143962 $245.24

CUSHION ASSEMBLY 2090 01F154357 $430.31

BRACKET, ENGINE MOUNT 2510 015845751 $133.94

SHOCK ABSORBER, DIRECT ACTION 2510 200058406 $540.02

ARM, STEERING GEAR 2530 013892320 $153.10

HUB ROTOR (10 IN.-G 2530 015529731 $96.76

BRAKE, SINGLE DISK 2530 016310624 $222.25

WHEEL, STEERING 2530 01F122925 $39.30

MOTOR, HYDRAULIC 2540 013892200 $254.69

JUMP SEAT BACKREST 2540 01F154299 $195.54

DOOR, VEHICULAR 2540 200073935 $42.19

CUSHION, SEAT VEHICULAR 2540 200104126 $112.72

MIXING ELBOW 2805 016137265 $358.87

X ENGINE, DIESEL 2815 015996838 $24,395.77

vi

COOLER ASSY, INTERCOOLER 2815 016104340 $1,363.57

SENSOR,LUBE OIL PRESSURE 2815 016273422 $79.83

OTH ENGINE PARTS KIT 2815 01F060644 $462.43

FILTER ELEMENT, FLUID 2910 013538540 $6.93

INJECTOR,ASSEMBLY,FUEL 2910 014984028 $324.27

SEAT,INJECTION NOZZLE 2910 014984046 $9.65

FILTER ELEMENT, FLUID, YANMAR 2910 014991022 $19.44

FILTER ELEMENT, FLUID 2910 015615077 $5.08

PUMP FUEL METRINGAND DISTRIBUT 2910 016103889 $2,174.94

PUMP, FUEL INJECTION 2910 016175612 $2,172.91

MOTOR, ENGINE STARTER, ELECTRI 2920 014984259 $888.94

GENERATOR, ENGINE ACCESSORY, Y 2920 014984438 $999.47

SWITCH,LOCK,INGITION 2920 014984449 $74.66

CAP, FILLER OPENING, YANMAR 2930 014983688 $11.63

IMPELLER, PUMP, CENTRIFUGAL, Y 2930 014983691 $24.04

PUMP, COOLING SYSTEM, ENGINE, 2930 014983692 $439.21

PUMP, SEA-WATER, COMPLETE, YAN 2930 014984734 $346.86

FILTER ELEMENT, FLUID, LUBE OI 2940 014989741 $18.59

TURBOSUPERCHARGER, ENGINE,

NON

2950 015369379 $1,764.44

HEATER, COOLANT, ENGINE 2990 009174019 $76.11

PUMP ASSEMBLY, HYDRAULIC 2990 014984704 $677.25

LANYARD, ENGINE-KILL SWITCH. 2990 014989733 $36.38

CABLE ASSEMBLY, CONTROL 2990 015064316 $50.00

CONNECTOR, EXHAUST PIPE 2990 015843065 $1,620.33

SHIFT CABLE KIT 2990 015848396 $104.50

MOUNT, ENGINE 2990 015901069 $183.98

SILENCER, TURBOCHARGER 2990 015901688 $177.94

PAD, EXHAUST BEND 2990 015910477 $99.31

ADJUSTING DEVICE, BELT-CHAN TE 2990 016104740 $143.98

CONTROL ASSY, PUSH PULL 2990 016106192 $38.98

CABLE, THROTTLE STOP 2990 016107507 $55.75

CABLE ASSY, CONTROL 2990 016108692 $32.64

GUARD,MUFFLER-EXHAUST PIPE, NO 2990 016315127 $32.24

vii

BELLOWS, PRESSURE 3010 013306548 $229.84

UNIVERSAL JOINT, NONVEHICULAR 3010 015381817 $726.06

BELT, V, ENGINE, YANMAR DIESEL 3030 014984440 $13.76

BELT, V, ENGINE, YANMAR DIESEL 3030 014991026 $45.18

BELT,POSTIVE DRIVE 3030 015369464 $80.39

CYLINDER ASSY. TRIM-STBD 3040 015018397 $456.12

CYLINDER, TRIM-STBD 3040 015018572 $436.87

BRAKE CALIPER ASSY 3040 015529665 $137.38

CONTROL,BOX THROTTLE/SHIFT 3040 015580954 $279.78

HUB KIT 3040 016313481 $50.84

PUMP, AXIAL PISTONS 3040 016563008 $579.52

STEERING CYLINDER 3040 200003077 $510.27

BUSHING,SLEEVE 3120 015020599 $5.62

HOUSING, BEARING UNIT 3130 015018673 $77.38

PUMP,RECIPROCATING 4320 015303042 $677.24

PUMP, DEWATERING 4320 015638007 $223.12

GASKET, EXHAUST 4320 016136579 $2.70

V-CLAMP 4330 016137240 $20.48

COOLER, FLUID, INDUSTRIAL 4420 015853610 $1,616.95

COOLER, FLUID, INDUSTRIAL 4420 015950778 $828.95

PUMP, BILGE 4630 015640516 $44.00

TUBING ASSEMBLY, NONMETALLIC 4720 014993160 $12,550.00

SCUPPER,TRUNK, 4.5 INCHES, ZOD 4720 015054245 $39.60

HOSE PREFORMED 4720 016429880 $31.40

HOSE ASSEMBLY NONMETALLIC 4720 219143826 $115.64

PLUG, BRONZE 4730 015056585 $7.86

ADAPTER, INFLATION PUMP, FOOT, 4730 015056622 $3.38

STRAINER, RAW WATER 4730 015637600 $94.31

BEND, EXHAUST 4730 015843795 $619.88

CLAMP HOSE 4730 016104733 $3.90

CLAMP, HOSE 4730 016106830 $1.24

CLAMP, HOSE 4730 016106835 $15.45

CLAMP, HOSE 4730 016106836 $8.54

viii

COUPLING HALF, GROOVED CLAMP C 4730 016121843 $2.25

CLAMP, HOSE 4730 016136356 $4.35

CLAMP, HOSE 4730 016136458 $10.44

ELBOW DRAINAGE PIPE 4730 016229810 $11.25

ELBOW, PIPE TO HOSE 4730 016314794 $24.99

BEND, ELBOW 4730 016314930 $110.39

FREE BACKING SOLENOID KIT 4810 016310944 $39.53

SEACOCK, THRU-HULL, FORESPAR P 4820 015056579 $110.55

VALVE, ICV 4820 01F133229 $352.42

CONNECTOR, TNC PLUG 4920 015256200 $27.74

BOX ASSEMBLY, SWITCH 4933 016145251 $338.54

TONGUE JACK 5120 016310190 $238.65

SCREW, CAP, SOCKET 5305 016030627 $1.15

BOLT MACHINE 5306 015468052 $0.95

STUD, CONTINUIOUS THREAD 5307 015993891 $5.30

NUT, 5/16-18, SELF LOCKING, HE 5310 015239885 $0.39

NUT PLAIN HEXAGON 5310 015468927 $0.56

NUT, MERCURY/BRUNSWICK

N4DEYT,

5310 015813897 $8.08

WASHER, FLAT 5310 016001048 $0.45

WASHER, FLAT 5310 016001317 $0.45

PIN, QUICK RELEASE, 5/16" DIA 5315 015054250 $6.68

RING, RETAINING 5325 015023712 $10.94

SEAL 5330 011251078 $11.80

PARTS KIT,SEAL REPLACEMENT,MEC 5330 013273480 $36.37

GASKET, ENGINE, YANMAR DIESEL 5330 014983690 $2.56

GASKET, FOR WATER PUMP 5330 014983693 $14.13

GASKET, ENGINE, YANMAR DIESEL 5330 014983695 $1.78

GASKET, RAW WATER STRAINER SE 5330 014998978 $16.22

SEAL, PLAIN 5330 015016481 $19.24

PARTS KIT,SEAL REPLACEMENT,MEC 5330 015300967 $6.32

PRTS KT,SEAL REPLACEMENT, MECH 5330 015301096 $80.94

GASKET 5330 015370609 $12.29

GASKET 5330 015379273 $40.55

ix

GASKET 5330 015468869 $0.61

GASKET 5330 015617405 $5.49

GASKET 5330 015617611 $1.03

GASKET 5330 015911063 $1.92

GASKET 5330 016026938 $0.99

GASKET, 100-323-870 5330 016466438 $3.50

GASKET 5330 01F154230 $84.21

O-RING 5331 014984736 $1.11

O-RING, FOR USE ON YANMAR DIES 5331 014991023 $1.40

O-RING, MERCURY/BRUNSWICK

N4DE

5331 015016323 $15.57

O-RING 5331 996056972 $10.04

CATCH CLAMPING 5340 013138871 $40.42

BRACKET, MOUNTING 5340 013408478 $41.90

LATCH 5340 013778610 $42.66

KEY, DECK FILL, SEA-DOG LINE P 5340 015056546 $3.06

RING, GIMBAL 5340 015305936 $735.00

MOUNT, RESILIENT, GEN PURPOSE 5340 015911581 $204.84

ANTENNA MOUNT ADAPTOR 5340 015960548 $70.00

BRACKET, MOUNTING 5340 016108966 $40.43

ANODE, BEARING CARRIER 5340 016136234 $16.16

HINGE-BOW BOX 5340 01F122932 $12.45

HINGE, ACCESS DOOR 5340 200075590 $77.27

CAP PROTECTIVE, DUST-MOISTURE 5340 991531529 $46.57

ANODE,CORROSION PREVENTIVE 5342 014966859 $24.21

ANODE,CORROSION PREVENTIVE 5342 015015745 $18.36

BELLOWS, PROTECTION 5342 015018391 $69.78

ANODE, 3/4" OD X 1/2" LONG, ZI 5342 015291567 $9.09

ANODE,CORROSION PREVENTIVE 5342 015298288 $25.98

ANODE,CORROSION PREVENTIVE 5342 015379353 $7.03

HINGE, HEAVY DUTY 5342 016105397 $6.75

BRACKET, CYLINDER MOUNTING 5342 016182913 $10.00

ANODE, CORROSION PREVENTIVE 5342 200003555 $232.23

SPRING 5360 200058957 $127.75

x

SPRING, GAS 5360 200093007 $119.10

SCREW KIT 5365 014984703 $3.97

BUSHING, BLANK 5365 016001408 $5.66

X COMMUNICATION SECURITY

MODULE

5810 016420138 $6,927.47

X ASTRO SPECTRA TRANS, DIGITAL 5820 014598465 $3,539.91

X ASTRO XTL 5000, DIGITAL MOBILE 5820 015305283 $3,497.95

X TRANSCEIVER, RADIO 5820 015424791 $5,696.39

X CONTROL, RADIO SET 5820 015424887 $1,956.08

CONTROL, RADIO SET 5820 992273516 $1,144.47

CONTROL, RADIO SET 5820 994287573 $1,144.11

CONTROL, RADIO SET 5820 995726662 $1,215.31

CONTROL, RADIO SET 5820 995879288 $1,143.16

CONTROL, RADIO SET 5820 996682683 $1,144.18

CONTROL, RADIO SET 5820 999752201 $1,172.09

X RECEIVER, GPS, GP37 5825 015059379 $500.64

X INTERCOMMUNICATION STATION 5830 015288992 $659.91

X ANT, RADAR 24", RSB-0071-057 5840 015190748 $1,371.50

X ANT, RADAR, RSB0071-058 5840 016204808 $1,356.57

TRANSDUCER, 235DT-PSE 5845 015172881 $200.42

TRANSDUCER, ZERO DEG TILT 5845 016682144 $107.62

GAUGE, AUTO FIRE DISPLAY 5895 016053637 $76.67

MULTIPLEXER 5895 998128087 $348.34

X COMMS MASTER CONTROL BOX 5895 999684497 $4,593.06

RESISTOR,VARIABLE,WIRE WOUND 5905 015010923 $160.15

FUSE INCLOSED LINK 5920 010850825 $0.13

FUSE,INCLOSED LINK 5920 011235211 $0.14

BLOCK, FUSE 5920 015453114 $47.68

CIRCUIT BREAKER 5925 015395578 $12.93

CIRCUIT BREAKER 5925 015639085 $8.27

SWITCH, ROTARY, 32 VDC, 800 MO 5930 012825532 $77.74

KEY, SWITCH, ENGINE IGNITION, 5930 014984450 $7.55

SWITCH, PRESSURE, ZODIAC P/N E 5930 015006156 $142.54

PUSH BUTTON 5930 015999407 $15.75

xi

FRESHWATER TEMP SWITCH 5930 016313765 $26.65

SWITCH, LEVEL 5930 016313871 $60.79

SWITCH, PUSH 5930 995139527 $286.22

CONNECTOR, PLUG, ELECTRICAL, S 5935 005005183 $9.31

CONNECTOR,RECEPTACLE,ELECTRICA 5935 013847727 $73.12

TERMINAL COVER 5940 015468988 $11.05

RELAY BOX 5945 016103544 $222.16

MICROPHONE SPECTRA 5965 014353414 $66.62

MICROPHONE 5965 015434614 $43.00

SPEAKER 8 OHM EXT REMOTE 5965 015434934 $55.00

HANDSET 5965 993109417 $290.00

HEADSET, MICROPHONE 5965 999754043 $735.80

X MASTER CONTROL HEAD, DIGITAL 5980 014604745 $562.44

X MULTI-DISPLAY, RD30 5980 015058124 $330.07

SG-303 ANTENNA 5985 014078659 $212.45

ANTENNA, 5215 5985 014850120 $38.83

ANTENNA, GPS, GPA019 5985 015058140 $241.24

EXTENSION MOUNT, ANTENNA 5985 015209855 $27.27

ADAPTER, ANTENNATO ANTENNA

BAS

5985 015265509 $28.82

ANTENNA, MORAD VHF-159 HD 5985 015354667 $137.98

ANTENNA, GPS, AIS, 57860-00 5985 015354703 $77.78

BASE, ANTENNA SUPPORT 5985 015755636 $246.20

RADOME, UPPER COVER 5985 015860560 $291.00

X COUPLER, ANTENNA 5985 016200759 $2,898.05

RADOME, 008-476-570 5985 016208142 $239.58

POWER CABLE, DIRECT CURRENT 5995 015438991 $120.00

PROGRAMMING CABLE 5995 015438994 $72.00

CABLE ASSY, SPECIAL PURPOSE 5995 996682825 $290.92

CABLE ASSY, SPECIAL PURPOSE 5995 996766418 $363.00

CABLE ASSY, SPECIAL PURPOSE 5995 999752456 $290.00

SWITCH, LIMITING,TRIM, MERCURY 6110 014984717 $82.58

POWER SUPPLY 6120 016288728 $109.64

POWER SUPPLY 6130 015610217 $167.41

xii

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the Surface Forces Logistics Center or the

C4IT Service Center.

Mandatory Turn-in Items (MTI). When replaced, these items shall be returned to the Coast Guard and shall not be disposed of locally.

BATTERY, STORAGE 6140 015262605 $182.52

CABLE, POWER, ELECTRICAL 6145 015437851 $160.00

CABLE, POWER, ELECTRICAL 6145 015848459 $107.07

MORSE CABLE CONTROL 6145 015849541 $68.05

CABLE, POWER, ELECTRICAL 6145 015852555 $120.07

WIRE ELECTRICAL 6145 016448278 $14.55

CABLE ASSY,SPECIAL PURPOSE ELE 6150 995097868 $325.00

TRAY, BATTERY 6160 015304727 $57.79

LIGHT,NAVIGATIONAL,MARINE 6220 015004516 $19.18

LAMP, INCANDESCENT, ZODIAC P/N 6240 015004608 $3.00

LAMP, INCANDESCENT, ZODIAC P/N 6240 015009044 $4.73

LAMP, INCANDESCENT 6240 016481901 $1.36

BUZZER 6350 015999372 $112.76

X COMPASS, HDG SENSOR, PG1000 6605 015058142 $484.72

COMPASS, HDG SENSOR, PG500R 6605 015390868 $764.60

X DISPLAY, RADAR 7", RDP148/NT 6605 015397931 $1,703.01

X DISPLAY, CONTROL, AIS, 300090 6610 015362446 $2,247.70

X CONTROL-DISPLAY UNIT, 1-000-90 6610 015591447 $4,917.77

SWITCH ASSEMBLY,FUEL 6620 014984241 $30.68

METER, ARBITRARY SCALE 6625 016218612 $132.37

CONVERTER, SIGNAL DATA 6625 016319833 $123.25

THERMOSTAT, FLOW CONTROL,

YANM

6685 014983694 $41.21

XDUCER, STERN, OTH, 235DST-PWE 6695 015324891 $204.26

PLATE, IDENT TAG (50@ PER PG) 9905 011933700 $52.61

xiii

CB-OTH-IV CONSOLIDATED LIST OF GOVERNMENT-

FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list is not all inclusive.

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

x N101111-08-0000(7L772), RIIC 5830-01-628-8819

$9,149.44 x N101102-04(7L772), CCP 5895-01-628-8665

$2,489.03

N761089-00(7L772), PTT

WITH RETRACTILE

LOWER CORD 5995-01-579-2200

$563.05 N100316-02(7L772), GENCOM DTCA

HEADSET 5965-01-579-8106

$ 865.41

N101105-02(7L772), NETWORK CABLE 15FT 5995-01-622-4725

$289.00

N101105-00(7L772), NETWORK CABLE 5FT 5995-01-622-5297

$283.00

N100686-07 (7L772), RADIO CABLE FOR

MICOM-3T 5995-01-623-7902

$400.00

N100686-02(7L772), RADIO

CABLE FOR XTL5000

(UHF/VHF same cable, 2 per hull) 5995-01-623-8527

$386.00

N251078-00(7L772), NETWORK CABLE 5995-01-608-8774

$4.43 x 44000G-01(71483),MASTER

STATION,U9101

(includes 1 SW card) 5830-01-667-3541

$1,387.78 x 44001G-

01(71483),HEADSET

STATION,U9101 5965-01-667-3709

$535.55

40897G-

10(71483),HEADSET,H9140

-HT 5965-01-667-2598

$717.14

44003G-01(71483),SWITCH

CARD,U9101 5999-01-667-3743

$393.33

44003G-03(71483),QUAD

RADIO CARD,U9104 5998-01-667-4490

$ 468.89 x MICOM3T(3X7B4), TRANSCEIVER HF (P/N:

M91AMN0KV5-K) 5820-01-542-4791

$5,737.05 x F2265(3X7B4), Coupler, Antenna 5985-01-620-0759

$2,849.84 xiv x FLN2775A (3X7B4), REMOTE HEAD 5820-01-542-4887

$1,956.08

FMN1615A(3X7B4),

MICROPHONE 5965-01-543-4614

$43.00

HKN6098A(3X7B4),

CABLE,POWER,ELECTRIC

AL 6145-01-543-7851

$160.00

0102703K65 or 20729009000

(3X7B4), PROGRAMMING

CABLE 5995-01-543-8994

$72.00

HKN4589A(3X7B4), Cable

Assembly, Radio Frequency 5995-01-543-7846

$55.00

SG-303(0LCS0),

ANTENNA, HF (P/N: 55-67) 5985-01-407-8659

$212.45

55-75, BASE, ANTENNA,

SUPPORT (SG-303) 5985-01-575-5636

$246.20 x 822-2506-

013(13499)COMMS

SECURITY,DVP-200

W/NVG FACEPLATE 5810-01-642-0138

$ 6,927.46

2072-93210-

000(3X7B4),VOICE

PRIVACY CABLE 5995-01-653-4358

$295.00

59201-DVP-PROG-

1SG38(4JZB9)DVP-200

PROGRAMMING CABLE 5895-01-657-9999

$108.00

X M25KSS9PW1_N-

05(78205)TRANSCEIVER,V

HF APX-6500 5820-01-645-2612

$4,339.94 x M25QSS9PW1_N-

05(78205)TRANSCEIVER,U

HF APX-6500 5820-01-645-2522

$4,326.81 x M20KSS9PW1_N-

05(78205), VHFXCVR 5820-01-569-5902

$3,823.81 x M20QSS9PW1_N-

05(78205), UHFXCVR 5820-01-569-5957

$3,817.78 x HLN1471E(78205), CONTROL HEAD, REMOTE(O5) 5980-01-619-7073

$533.59

HMN1089C(78205),

MICROPHONE (O5) 5965-01-572-2794

$48.01

HSN4038A (78205),

LOUDSPEAKER (O5) 5965-01-532-9530

$ 83.80

CEMT-HS-2774-1, ANT,B-

BAND, VHF 5985-01-465-5994

$186.51

US-3849 (48TL8),

ANTENNA, UHF 5985-01-616-0534

$188.90

P/N 4187HD (23657) SS

RATCHET MOUNT

HEAVY DUTY 5340-01-340-8478

$41.90

WPA-112 (10402) AUDIO

FREQUENCY AMPLIFIER 5996-01-508-2467

$328.12

WPA-2 (10402)

LOUDHAILER, CONTROL 6350-01-505-7621

$242.10

REVERSE DUCT KIT 2010 98-207-9681 $1,164.64

TAILPIPE ASSEMBLY 2040 01-578-3748 $5,742.70

KIT, COLLAR, COMPLETE 2040 016240772 $10,501.72

xv

SEAT MARINE 2090 200095525 $5,503.31

x SHAFT W/ UNIVERSAL J, COMPOSIT

2520 01-622-8816 $5,795.43 x TRANSMISSION, HYDRAULIC

2520 12-399-6988 $5,030.25 x POWER UNIT,DIESEL 2815 01-623-8159 $47,438.37

GENERATOR,ENGINE

ACCESSORY

2920 016243606 $372.20

STARTER,ENGINE,ELECT

RICAL

2920 016243657 $482.79 x AFTERCOOLER 2930 01-644-6065 $3,332.62 x TURBOSUPERCHARGER, ENGINE KIT

2950 01-626-3879 $1,932.48 x HAMILTON 292 JET

BLOCK

4320 01-624-5473 $29,549.57

IMPELLER 4320 01-643-5958 $4,675.82

VESSEL INTERFACE

PANEL

5895 01-627-6624 $917.49

TRANSFORMER, POWER 5950 01-606-2518 $805.00

GALVANIC ISOLATOR 5970 01-616-4166 $271.53

VLSVW KIT-CMD 4.0 5980 016281710 $1,293.41

TREAD, NONMETALLIC,

NONSKID

7220 01-666-3349 $767.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the Surface Forces Logistics Center or the

C4IT Service Center.

Mandatory Turn-in Items (MTI). When replaced, these items shall be returned to the Coast Guard and shall not be disposed of locally.

xvi

Principal Characteristics

CB-OTH-III

PHYSICAL CHARACTERISTICS

Length Overall (LOA) 24 feet 9 inches

Inside Length 21 feet 1 inches

Beam, Overall 9 feet

Inside Beam 6 feet 1 inch

Draft (outdrive up) 1 foot 9 inches

Lightship Weight: Outfit and fuel III 5415 lbs

MK II 5200 lbs

Normal Load Condition: 5 POB, Fuel, Gear MK III 6840 lbs

MK II 6625 lbs

Full Load Condition: 13 POB, Fuel, Gear MK III 8320 lbs

MK II 8105 lbs

Person Capacity 13

Height on Trailer 9 feet 0 inches

Length on Trailer 28 feet 0 inches

HULL CHARACTERISTICS

Hull

III -5086 Marine Aluminum Alloy

II -Fiberglass Reinforced Plastic

MACHINERY CHARACTERISTICS

Engine Details Yanmar 6LP-STZP/STZP2 Diesel, 315 HP

Drive Mercruiser Bravo 1X Outdrive

PERFORMANCE

Maximum Speed at Sea State 0 42 + Knots

Cruise Speed 26 Knots

Horsepower 315 HP

Fuel Capacity 100% (Diesel) 85 gal

Fuel Capacity 95% 80.75 gal

Range at Cruise, Sea State 0 250 nm xvii

CB-OTH-IV

PHYSICAL CHARACTERISTICS

Length Overall (LOA) 25 feet 5 inches

Inside Length 19 feet 3 inches

Beam, Overall 8 feet 6 inches

Inside Beam 6 feet 1 inch

Draft 2 feet 1 inch

Lightship Weight 6,520 LBS

Max Weight, Fully Loaded 10, 750 LBS

Max Capacity: Persons, Fuel, Gear 4200 LBS

Person Capacity 13

Height on Trailer 9 feet 8 inches

Length on Trailer 33 feet 3 1/4 inches

HULL CHARACTERISTICS

Hull 5086-H116 Aluminum

MACHINERY CHARACTERISTICS

Engine Details Cummins QSB 6.7 – 480M 12V

Reduction Gear ZF 280

Water Jet Hamilton 292

PERFORMANCE

Maximum Speed at Sea State 0 40 + Knots

Horsepower 480 HP

Fuel Capacity 100% (Diesel) 114 gal

Fuel Capacity 95% 108 gal

Range at Cruise, Sea State 0 200 nm

Introduction

1. SCOPE

1.1 Intent. This specification requires the contractor to provide transportation, storage, maintenance, and repair for a rotatable pool consisting of approximately 114 Cutter Boat Over-the-Horizon (CB-OTH) III/IV and trailers deployed on cutters worldwide. Base plus 4 Option years will cover 15 – 45 maintenance availabilities per year. The Contractor should expect up to

15 boats in storage/maintenance at any time for the duration.

2. BACKGROUND

The Centralized Cutter Boat Pooling (CCBP) Program is a boat management concept that takes the responsibility of maintaining the increasingly expensive and complex cutter boats from the cutters and puts it on the Surface Forces Logistics Center – Small Boat Product Line (SFLC-

SBPL). The SFLC-SBPL centrally manages the boats and provides consistent and standardized maintenance to improve reliability and asset utilization through a combination of Coast Guard maintenance team members and commercially contracted maintenance and repairs. Increased maintenance oversight provides cutters with high quality, reliable boats and boat support that was otherwise unsustainable when the boats were entirely managed and maintained by the cutters.

3. OBJECTIVES

The SFLC SBPL mission is to develop and execute various alteration and technical support programs to upgrade and maintain in a more cost effective and timely manner the material readiness of various boat Hull, Mechanical & Electrical (HM&E) and electronic systems in order to meet Major Cutters operational needs. This contract is to provide the full spectrum of technical support encompassing all phases of the CCBP process. The contracted services provided in this process include maintenance, configuration control modifications, casualty repairs, storage, parts procurements, Time Compliance Technical Orders (TCTO) and shipment/transportation of parts, toolkits, boats and trailers worldwide. This contract will be under the administrative control of Coast Guard SFLC.

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting boat repairs performed at a commercial contractor’s facility.

2. REFERENCES

The below-listed documents form a part of this specification to the extent specified herein.

Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other

Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws:: www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 23-CB-OTH-MKIII-100-001, Rev -, Floatation Foam

Coast Guard Drawing 23-CB-OTH-MKIII-101-001, Rev -, Single Bow Lift Point SS

Coast Guard Drawing 23-CB-OTH-MKIII-101-002, Rev -, Bow Skirt Installation

Coast Guard Drawing 23-CB-OTH-MKIII-101-003, Rev A, General Arrangement

Coast Guard Drawing 23-CB-OTH-MKIII-101-004, Rev -, Transom Arrangement

Coast Guard Drawing 23-CB-OTH-MKIII-101-005, Rev -, Basic Boat-Transom Arrangement

Coast Guard Drawing 23-CB-OTH-MKIII-101-006, Rev -, Bow Eye Protector Patch Installation

Coast Guard Drawing 23-CB-OTH-MKIII-123-001, Rev -, Diesel Fuel PU Tube Kit – Single

Engine

Coast Guard Drawing 23-CB-OTH-MKIII-123-002, Rev -, Fuel Tank-85-Gallon

Coast Guard Drawing 23-CB-OTH-MKIII-166-001, Rev -, Tube Options Arrangement

Coast Guard Drawing 23-CB-OTH-MKIII-169-001, Rev -, Delta Console Side Control POD

Coast Guard Drawing 23-CB-OTH-MKIII-169-002, Rev -, Control POD - Parts

Coast Guard Drawing 23-CB-OTH-MKIII-169-003, Rev -, Foot Stirrup Strap - HD

Coast Guard Drawing 23-CB-OTH-MKIII-169-004, Rev -, Foot Stirrup Comple – HD

Coast Guard Drawing 23-CB-OTH-MKIII-169-005, Rev -, Fuel Tank and Console Cavity Cover

Plates

Coast Guard Drawing 23-CB-OTH-MKIII-170-001, Rev -, Strobe Light Mast

Coast Guard Drawing 23-CB-OTH-MKIII-170-002, Rev -, Hella Raised Base No-Glare Mast

Assembly

Coast Guard Drawing 23-CB-OTH-MKIII-172-001, Rev -, Midship Folding Radar Arch

Coast Guard Drawing 23-CB-OTH-MKIII-172-002, Rev -, Midship Folding Radar Frame Base

PLT Details

Coast Guard Drawing 23-CB-OTH-MKIII-172-003, Rev -, Midship Folding Radar Frame Pipe

Details

Coast Guard Drawing 23-CB-OTH-MKIII-172-004, Rev -, Pipe Bending Schedule

Coast Guard Drawing 23-CB-OTH-MKIII-172-005, Rev -, H729 Midship Folding Arch

Coast Guard Drawing 23-CB-OTH-MKIII-182-001, Rev -, Volvo AD41 Engine Bed

Coast Guard Drawing 23-CB-OTH-MKIII-187-001, Rev -, Long Gun Stowage Foundation

Activity 51348

Coast Guard Drawing 23-CB-OTH-MKIII-201-001, Rev -, Propulsion Arrangement

Coast Guard Drawing 23-CB-OTH-MKIII-201-002, Rev -, Basic Boat-Propulsion and Fuel

System Arrangement

Coast Guard Drawing 23-CB-OTH-MKIII-246-001, Rev -, Engine Box Body Details

Coast Guard Drawing 23-CB-OTH-MKIII-246-002, Rev -, Engine Box Coaming Details

Coast Guard Drawing 23-CB-OTH-MKIII-246-003, Rev -, Engine Box Arrangement

Coast Guard Drawing 23-CB-OTH-MKIII-246-004, Rev -, Basic Boat-Engine Cover

Arrangement

Coast Guard Drawing 23-CB-OTH-MKIII-100-001, Rev -, Floatation Foam

Coast Guard Drawing 23-CB-OTH-MKIII-101-001, Rev -, Single Bow Lift Point SS

Coast Guard Drawing 23-CB-OTH-MKIII-101-002, Rev -, Bow Skirt Installation

Coast Guard Drawing 23-CB-OTH-MKIII-101-003, Rev A, General Arrangement

Coast Guard Drawing 23-CB-OTH-MKIII-101-004, Rev -, Transom Arrangement

Coast Guard Drawing 23-CB-OTH-MKIII-101-005, Rev -, Basic Boat-Transom Arrangement

Coast Guard Drawing 23-CB-OTH-MKIII-101-006, Rev -, Bow Eye Protector Patch Installation

Coast Guard Drawing 23-CB-OTH-MKIII-123-001, Rev -, Diesel Fuel PU Tube Kit – Single

Engine

Coast Guard Drawing 23-CB-OTH-MKIII-123-002, Rev -, Fuel Tank-85-Gallon

Coast Guard Drawing 23-CB-OTH-MKIII-166-001, Rev -, Tube Options Arrangement

Coast Guard Drawing 23-CB-OTH-MKIII-169-001, Rev -, Delta Console Side Control POD

Coast Guard Drawing 23-CB-OTH-MKIII-169-002, Rev -, Control POD - Parts

Coast Guard Drawing 23-CB-OTH-MKIII-169-003, Rev -, Foot Stirrup Strap - HD

Coast Guard Drawing 23-CB-OTH-MKIII-169-004, Rev -, Foot Stirrup Comple – HD

Coast Guard Drawing 23-CB-OTH-MKIII-169-005, Rev -, Fuel Tank and Console Cavity Cover

Plates

Coast Guard Drawing 23-CB-OTH-MKIII-170-001, Rev -, Strobe Light Mast

Coast Guard Drawing 23-CB-OTH-MKIII-170-002, Rev -, Hella Raised Base No-Glare Mast

Assembly

Coast Guard Drawing 23-CB-OTH-MKIII-172-001, Rev -, Midship Folding Radar Arch

Coast Guard Drawing 23-CB-OTH-MKIII-172-002, Rev -, Midship Folding Radar Frame Base

PLT Details

Coast Guard Drawing 23-CB-OTH-MKIII-172-003, Rev -, Midship Folding Radar Frame Pipe

Details

Coast Guard Drawing 23-CB-OTH-MKIII-172-004, Rev -, Pipe Bending Schedule

Coast Guard Drawing 23-CB-OTH-MKIII-172-005, Rev -, H729 Midship Folding Arch

Coast Guard Drawing 23-CB-OTH-MKIII-182-001, Rev -, Volvo AD41 Engine Bed

Coast Guard Drawing 23-CB-OTH-MKIII-187-001, Rev -, Long Gun Stowage Foundation

Activity 51348

Coast Guard Drawing 23-CB-OTH-MKIII-201-001, Rev -, Propulsion Arrangement

Coast Guard Drawing 23-CB-OTH-MKIII-201-002, Rev -, Basic Boat-Propulsion and Fuel

System Arrangement

Coast Guard Drawing 23-CB-OTH-MKIII-246-001, Rev -, Engine Box Body Details

Coast Guard Drawing 23-CB-OTH-MKIII-246-002, Rev -, Engine Box Coaming Details

Coast Guard Drawing 23-CB-OTH-MKIII-246-003, Rev -, Engine Box Arrangement

Coast Guard Drawing 23-CB-OTH-MKIII-246-004, Rev -, Basic Boat-Engine Cover

Arrangement

COAST GUARD DRAWING 23-CB-OTH-MKIII-246-005, REV -, PORT AFT QUARTER

EQUIPMENT

Coast Guard Drawing 23-CB-OTH-MKIII-261-001, Rev -, Bracket, Cable Secure, In Tank

Cavity

Coast Guard Drawing 23-CB-OTH-MKIII-261-002, Rev -, Remote Fuel Shut-Off for T-F-73300

FWD Tank

Coast Guard Drawing 23-CB-OTH-MKIII-261-003, Rev -, Remote Fuel Shutoff, Single Tank

Coast Guard Drawing 23-CB-OTH-MKIII-301-001, Rev -, Electrical Schematic, OTH Alum

Coast Guard Drawing 23-CB-OTH-MKIII-301-002, Rev -, Equipment Bonding Schematic

Coast Guard Drawing 23-CB-OTH-MKIII-301-003, Rev -, Start Battery Switch Label

Coast Guard Drawing 23-CB-OTH-MKIII-314-001, Rev -, Shore Power/Charger 110VAC to

12VDC, 1 BATTERY

Coast Guard Drawing 23-CB-OTH-MKIII-324-001, Rev -, Master Panel - 120V

Coast Guard Drawing 23-CB-OTH-MKIII-324-002, Rev -, BSS8027 Master Panel Electrical

Schematic

Coast Guard Drawing 23-CB-OTH-MKIII-324-003, Rev -, 13 Circuit Panel Package

Coast Guard Drawing 23-CB-OTH-MKIII-324-004, Rev -, 13 Circuit Panel Cutout

Coast Guard Drawing 23-CB-OTH-MKIII-324-005, Rev -, Control Panel - Purchased

Coast Guard Drawing 23-CB-OTH-MKIII-324-006, Rev -, 10 Extra Circuit Breakers

Coast Guard Drawing 23-CB-OTH-MKIII-324-007, Rev -, 13 Circuit Panel Package

Coast Guard Drawing 23-CB-OTH-MKIII-324-008, Rev -, 13 Circuit Panel Cutout

Coast Guard Drawing 23-CB-OTH-MKIII-420-001, Rev -, Stbd Nav Console Arrangement

Coast Guard Drawing 23-CB-OTH-MKIII-420-002, Rev -, Port Comm Console Arrangement

Coast Guard Drawing 23-CB-OTH-MKIII-420-003, Rev -, 20" Lifesaving Systems Life Ring W/

Hold Down

Coast Guard Drawing 23-CB-OTH-MKIII-423-001, Rev C, Booklet of Electronic 1SG38-AIS-

Afloat (V)

Coast Guard Drawing 23-CB-OTH-MKIII-440-001, Rev -, Comms Package Schematic

Coast Guard Drawing 23-CB-OTH-MKIII-440-002, Rev -, Pin Outs

Coast Guard Drawing 23-CB-OTH-MKIII-441-001, Rev -, KY-99A Radio/Hyp-57 Brkt Assy

Coast Guard Drawing 23-CB-OTH-MKIII-450-001, Rev -, Radar Platform Arrangement

Coast Guard Drawing 23-CB-OTH-MKIII-501-001, Rev -, Delta Console Arrangement

Coast Guard Drawing 23-CB-OTH-MKIII-501-002, Rev -, Helm Console Arrangement

Coast Guard Drawing 23-CB-OTH-MKIII-501-003, Rev A, Helm Console Arrangement

Coast Guard Drawing 23-CB-OTH-MKIII-501-004, Rev -, Dash Arrangement

Coast Guard Drawing 23-CB-OTH-MKIII-503-001, Rev -, 2000 GPM Electric Bilge Pump

Option

Coast Guard Drawing 23-CB-OTH-MKIII-551-001, Rev -, BOM-Inflation Pump Enclosure

Coast Guard Drawing 23-CB-OTH-MKIII-551-002, Rev -, Parts Page 1-Inflation Pump

Enclosure

Coast Guard Drawing 23-CB-OTH-MKIII-551-003, Rev -, 12V Inflate Thomas System

Coast Guard Drawing 23-CB-OTH-MKIII-551-004, Rev -, Auto Inflation System-Electrical

Schematic

Coast Guard Drawing 23-CB-OTH-MKIII-551-005, Rev -, Auto Inflation System-Thomas Pump

W/Enclosure

Coast Guard Drawing 23-CB-OTH-MKIII-551-006, Rev -, Auto Inflation System-Enclosure

Pneumatic Diagram

Coast Guard Drawing 23-CB-OTH-MKIII-551-007, Rev -, Auto Inflate System-Enclosure

Wiring Diagram

Coast Guard Drawing 23-CB-OTH-MKIII-551-008, Rev -, Auto Inflate System-Control Harness

Coast Guard Drawing 23-CB-OTH-MKIII-551-009, Rev -, Thomas Pump System Air Line

Coast Guard Drawing 23-CB-OTH-MKIII-551-010, Rev -, Fortress Anchor FX-7 Install

Coast Guard Drawing 23-CB-OTH-MKIII-601-001, Rev -, Equipment Arrangement

Coast Guard Drawing 23-CB-OTH-MKIII-625-001, Rev -, OTH Helm Windshield

Coast Guard Drawing 23-CB-OTH-MKIII-625-002, Rev -, Windshield for Helm Pod

Coast Guard Drawing 23-CB-OTH-MKIII-801-001, Rev -, Basic Boat-Equipment and Lift Point

Arrangement

Coast Guard Drawing 23-CB-OTH-MKIII-801-002, Rev -, Even Height Lift Points, Two Point

Davit Lift

Coast Guard Drawing FL-84-1, Rev -, Yanmar 6LPA Engine Container 903 Engine Container

Mods

Coast Guard Drawing FL-8201-99, Rev A, Web Sling for OTH Cutter Boat

Coast Guard Drawing 26A-CB-OTH-IV-65-1, Rev -, Drawing Index

Coast Guard Drawing 26A-CB-OTH-IV-110-1, Rev -D, Hull Shell and Appendages

Coast Guard Drawing 26A-CB-OTH-IV-116-1, Rev -B, Keel and Longitudinals

Coast Guard Drawing 26A-CB-OTH-IV-117-1, Rev -F, Transverse Frames & Bulkheads

Coast Guard Drawing 26A-CB-OTH-IV-131-1, Rev -D, Deck Arrangement and Details

Coast Guard Drawing 26A-CB-OTH-IV-150-1, Rev -K, Console & Engine Box Arrangement

Coast Guard Drawing 26A-CB-OTH-IV-150-2, Rev -E, Fwd and Aft Lockers

Coast Guard Drawing 26A-CB-OTH-IV-161-1, Rev C-, Lift System Arrangement and Details

Coast Guard Drawing 26A-CB-OTH-IV-164-1, Rev -C, Ballistic Protection

Coast Guard Drawing 26-CB-OTH-IV-171-1, Rev -G, Electronics Arch Arrangement and Details

Coast Guard Drawing 26A-CB-OTH-IV-184-1, Rev -D, Aft Antenna Foundations

Coast Guard Drawing 26A-CB-OTH-IV-191-1, Rev -F, Flotation Material

Coast Guard Drawing 26A-CB-OTH-IV-233-1, Rev -F, Main Propulsion

Coast Guard Drawing 26A-CB-OTH-IV-256-1, Rev -D, Circulating and Cooling Seawater

System

Coast Guard Drawing 26A-CB-OTH-IV-261-1, Rev -D, Main Propulsion Fuel Tanks

Coast Guard Drawing 26A-CB-OTH-IV-264-1, Rev B-, Lube Oil Transfer System

Coast Guard Drawing 26A-CB-OTH-IV-301-1, Rev -E, Power Distribution General Arrangement

Coast Guard Drawing 26A-CB-OTH-IV-320-1, Rev -V, Dc Electrical System

Coast Guard Drawing 26A-CB-OTH-IV-321-1, Rev -G, Ac Electrical System

Coast Guard Drawing 26A-CB-OTH-IV-401-1, Rev -L, Command and Surveillance General

Arrangement

Coast Guard Drawing 26A-CB-OTH-IV_423_1, Rev, 1SG38-AIS(V)1 Install and Details

Coast Guard Drawing 26A-CB-OTH-IV_451_1, Rev , 1SG38-AIS(V)12, Install BWD and

Details

Coast Guard Drawing 26A-CB-OTH-IV_451_2, Rev, 1SG38-AIS(V)12Install Wiring Data

(COED)

Coast Guard Drawing 26A-CB-OTH-IV-513-1, Rev -B, Machinery Space Ventilation

Coast Guard Drawing 26A-CB-OTH-IV-526-1, Rev -B, Scuppers and Deck Drainage

Arrangement & Details

Coast Guard Drawing 26A-CB-OTH-IV-529-1, Rev -D, Bilge System Piping

Coast Guard Drawing 26A-CB-OTH-IV-555-1, Rev -C, Fire Extinguishing Systems

Coast Guard Drawing 26A-CB-OTH-IV-561-1, Rev -D, Steering System

Coast Guard Drawing 26A-CB-OTH-IV-583-1, Rev -G, Hoisting and Transportability

Arrangement

Coast Guard Drawing 26A-CB-OTH-IV-601-1, Rev -E, Outfit and Furnishings General

Arrangement

Coast Guard Drawing 26A-CB-OTH-IV-610-1, Rev -B, Ships Fittings

Coast Guard Drawing 26A-CB-OTH-IV-611-1, Rev -B, Fendering System

Coast Guard Drawing 26A-CB-OTH-IV-612-1, Rev -B, Rails, Stanchions and Lifelines

Coast Guard Drawing 26A-CB-OTH-IV-634-1, Rev -B, Deck Coverings

Coast Guard Drawing 26A-CB-OTH-IV-703-1, Rev -C, Weapon Stowage

Coast Guard Drawing 26A-CB-OTH-IV-711-1, Rev -C, Weapons Mount Foundations

Coast Guard Drawing 26A-CB-OTH-IV-801-1, Rev -C, Booklet of General Plans

Coast Guard Drawing 26B-CB-OTH-IV-110-1, Rev -, Hull Shell and Appendages

Coast Guard Drawing 26B-CB-OTH-IV-116-1, Rev -, Keel and Longitudinals

Coast Guard Drawing 26B-CB-OTH-IV-117-1, Rev -, Transverse Frames & Bulkheads

Coast Guard Drawing 26B-CB-OTH-IV-131-1, Rev -, Deck Arrangement and Details

Coast Guard Drawing 26B-CB-OTH-IV-150-1, Rev -, Console & Engine Box Arrangement

Coast Guard Drawing 26B-CB-OTH-IV-150-2, Rev -E Fwd and Aft Lockers

Coast Guard Drawing 26B-CB-OTH-IV-161-1, Rev -, Lift System Arrangement and Details

Coast Guard Drawing 26B-CB-OTH-IV-164-1, Rev -, Ballistic Protection

Coast Guard Drawing 26B-CB-OTH-IV-171-1, Rev -A, Electronics Arch Arrangement and

Details

Coast Guard Drawing 26B-CB-OTH-IV-184-1, Rev -, Aft Antenna Foundations

Coast Guard Drawing 26B-CB-OTH-IV-191-1, Rev -, Flotation Material

Coast Guard Drawing 26B-CB-OTH-IV-233-1, Rev -, Main Propulsion

Coast Guard Drawing 26B-CB-OTH-IV-256-1, Rev -, Circulating and Cooling Seawater System

Coast Guard Drawing 26B-CB-OTH-IV-261-1, Rev -, Main Propulsion Fuel Tanks

Coast Guard Drawing 26B-CB-OTH-IV-264-1, Rev -, Lube Oil Transfer System

Coast Guard Drawing 26B-CB-OTH-IV-301-1, Rev -, Power Distribution General Arrangement

Coast Guard Drawing 26B-CB-OTH-IV-320-1, Rev -B, Dc Electrical System

Coast Guard Drawing 26B-CB-OTH-IV-321-1, Rev -, Ac Electrical System

Coast Guard Drawing 26B-CB-OTH-IV-401-1, Rev -B, Command and Surveillance General

Arrangement

Coast Guard Drawing 26B-CB-OTH-IV_451_1, Rev , 1SG38-AIS(V)12, Install BWD and

Details

Coast Guard Drawing 26B-CB-OTH-IV_451_2, Rev, 1SG38-AIS(V)12Install Wiring Data

(COED)

Coast Guard Drawing 26B-CB-OTH-IV-513-1, Rev -, Machinery Space Ventilation

Coast Guard Drawing 26B-CB-OTH-IV-526-1, Rev -, Scuppers and Deck Drainage Arrangement

& Details

Coast Guard Drawing 26B-CB-OTH-IV-529-1, Rev -, Bilge System Piping

Coast Guard Drawing 26B-CB-OTH-IV-555-1, Rev -, Fire Extinguishing Systems

Coast Guard Drawing 26B-CB-OTH-IV-561-1, Rev -, Steering System

Coast Guard Drawing 26B-CB-OTH-IV-583-1, Rev -, Hoisting and Transportability

Arrangement

Coast Guard Drawing 26B-CB-OTH-IV-601-1, Rev -, Outfit and Furnishings General

Arrangement

Coast Guard Drawing 26B-CB-OTH-IV-610-1, Rev -,Ships Fittings

Coast Guard Drawing 26B-CB-OTH-IV-611-1, Rev -, Fendering System

Coast Guard Drawing 26B-CB-OTH-IV-612-1, Rev -, Rails, Stanchions and Lifelines

Coast Guard Drawing 26B-CB-OTH-IV-634-1, Rev -, Deck Coverings

Coast Guard Drawing 26B-CB-OTH-IV-703-1, Rev -, Weapon Stowage

Coast Guard Drawing 26B-CB-OTH-IV-711-1, Rev -, Weapons Mount Foundations

Coast Guard Drawing 26B-CB-OTH-IV-65-1, Rev-1, Drawing Index

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) MI0360.3 (series), Rev D, Jan

2014, Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2012, Temporary Services

Coast Guard Technical Publication (TP) E-423-024, Multi-Display Unit - Model RD-30 - Furuno

Coast Guard Technical Publication (TP) E-423-026, DGPS/GPS Navigator - Models GP-37/GP-

Coast Guard Technical Publication (TP) E-423-029, PG-500R (1EE70) Compass Heading Sensor

Coast Guard Technical Publication (TP) E-423-032, Integrated Heading Sensor - Model - PG-

1000, December 2009

Coast Guard Technical Publication (TP) E-424-020, Network Sounder - Model DFF1

Coast Guard Technical Publication (TP) E-424-025, Network Sounder - Model - ETR-6/10N -

Furuno

Coast Guard Technical Publication (TP) E-441-006, VHF Antenna Data Sheet - CEMT-5215, December 2009

Coast Guard Technical Publication (TP) E-441-062, HF-SSB Transceivers - Micom-3F/3T/3R

Coast Guard Technical Publication (TP) E-441-074, Loud Hailer - Model LH-3000

Coast Guard Technical Publication (TP) 6562, Automatic Identification System (AIS) Model

Proted-M Spec & Quick Installation Manual

Coast Guard Technical Publication (TP) 6563, Automatic Identification System (AIS) Model

Proted-M Operations & Installation Manual

Coast Guard Technical Publication (TP) 6564, Automatic Identification System (AIS) Model

Proted-M “STED” Programming Procedure Manual

Coast Guard Technical Publication (TP) 4993 Non Skid Pads, Peel & Stick

Coast Guard Technical Publication (TP) E-441-083, Astro - XTL 5000 - Digital Mobile Radio -

Motorola

Coast Guard Technical Publication (TP) E-441-084, Astro - Vhf Radio Digital Spectra - Models

W4, W5, W7, and W9, December 2009

Coast Guard Technical Publication (TP) E-441-085, HF-SSB Mobile Antenna - Model - FAD-

1403, December 2009

Coast Guard Technical Publication (TP) E-441-088, KVL 3000 & KVL 3000 Plus - Key Variable

Loader

Coast Guard Technical Publication (TP) E-441-122, HF SSB Antenna Model SG303, June 2011

Coast Guard Technical Publication (TP) E-451-013, CEUF-AD-100A-D Converter Operators

Manual

Coast Guard Technical Publication (TP) E-451-026, A-D Converter - Model AD-100 – Furuno, July 2010

Coast Guard Technical Publication (TP) E-451-027, Marine Radar - Model 1724C/1734C -

Furuno

Coast Guard Technical Publication (TP) E-451-028, Marine Radar – Model

1824C/1834C/1934C/1944C/1954C/1964C - Furuno

COMMANDANT INSTRUCTION (COMDTINST) M16114.39 CUTTERBOAT–OVER

THE HORIZON MK III BOAT OPERATOR’S HANDBOOK

Coast Guard Technical Publication (TP) 3979, CB-OTH- Sterndrive Bravo Models, June 2008

Coast Guard Technical Publication (TP) 3982, Cutter Boat – Over the Horizon – Model H733 IO

OTH Boat Vender Data, June 2008

Coast Guard Technical Publication (TP) 4934, Small Boat Diagrams for Hotwork, April 2014

Coast Guard Technical Publication (TP) 6202A, Marine Diesel Engine - Model 6LP Series -

Operation Manual, October 2005

Coast Guard Technical Publication (TP) 6467, Marine Diesel Engine - Model 6LP Series –

Service Manual, October 2009

Coast Guard Technical Publication (TP) 6469, Marine Diesel Engine - Model 6LP Series – Parts

Catalog, November 2011

Coast Guard Technical Publication (TP) 6470, Marine Diesel Engine - Model 6LPA Series –

Parts Catalog, November 2011

Coast Guard Technical Publication (TP) 4941, Hydraulic Steering System, October 2005

Coast Guard Technical Publication (TP) 4999, Shockwave Seating, November 2011

Coast Guard Technical Publication (TP) 5417, CB-OTH-MKII SG38-AIS(V) Installation Guide

& SOVT Instructions

Coast Guard Technical Publication (TP) 9066, Data& Voice Encryption Unit, Model DVP-User

Guide

Coast Guard Technical Publication (TP) 9079, Key Manager-Model DVP-200- Users Guide

Coast Guard Technical Publication (TP)9170, Scalable Integrated Navigation System (SINS)2-

Multifunctional Displays

Coast Guard Technical Publication (TP) 9171, Scalable Integrated Navigation System (SINS)2-

Interconnection Equipment

Coast Guard Technical Publication (TP)9172, Scalable Integrated Navigation System (SINS)2-

Actisense

Coast Guard Technical Publication (TP) 4934_74_A SMALL BOAT DIAGRAMS FOR HOTWORK

Coast Guard Technical Publication (TP) 6286 FRONT MATTER

Coast Guard Technical Publication (TP) 6286_451 A_ANAVNET 3D - MULTI FUNCTION DISPLAY -

MODEL MODELS MFD8, MFD12 & MFDBB - INSTALLATION GUIDE V3.2

Coast Guard Technical Publication (TP) 6286_451_B NAVNET 3D - MULTI FUNCTION DISPLAY -

MODELS MFD8 & MFD12 - USER'S HANDBOOK

Coast Guard Technical Publication (TP) 6286_451_C NAVNET 3D - MULTI FUNCTION DISPLAY -

MOD MFD8, MFD12 & MFDBB - OPERATOR'S GUIDE

Coast Guard Technical Publication (TP) 6286_451_D NAVNET 3D - MULTI FUNCTION DISPLAY -

MODELS MFD8 & MFD12 - OPERATOR'S MANUAL

Coast Guard Technical Publication (TP) 6286_451_F NAVNET 3D - MULTI FUNCTION DISPLAY -

MODELS MFD8 & MFD12 - INSTALLATION MANUAL

Coast Guard Technical Publication (TP) 6286_451_G NAVNET 3D - MULTI FUNCTION DISPLAY -

MODELS MFD8 & MFD12 - PRODUCT INFORMATION

Coast Guard Technical Publication (TP) 6286_451_F NAVNET 3D - MULTI FUNCTION DISPLAY -

MODELS MFD8 & MFD12 - CHART INSTALLATION GUIDE V2.0

Coast Guard Technical Publication (TP) 6451_423_A REMOTE DISPLAY UNIT - MODEL RD-33

Coast Guard Technical Publication (TP) 6452_451_A RADAR SENSOR - MODEL DRS2D -

INSTALLATION MANUAL

COAST GUARD BOAT OPERATOR’S HANDBOOK 16233.26 26FT CUTTER BOAT

OVER THE HORIZON IV OPERATOR’S HANDBOOK

Coast Guard Technical Publication (TP) 6631_86_A CUTTER BOAT-OVER THE HORIZON-MKIV (CB-

OTH-IV) - C4ISR OPERATION'S MANUAL

Coast Guard Technical Publication (TP) 6632_241_A REDUCTION GEAR - MODEL ZF 280-1

Coast Guard Technical Publication (TP) 6633_241_A REDUCTION GEAR - MODEL ZF 280-1 - PARTS

CATALOG

Coast Guard Technical Publication (TP) 6634_245_A HSRC CONTROL JET UNIT - PRODUCT

MANUAL

Coast Guard Technical Publication (TP) 6635_245_A HSRC CONTROLS MANUAL - INSTALLATION

& SERVICE MANUAL

Coast Guard Technical Publication (TP) 6636_245_A JET DRIVE UNIT - MODEL HJ292 -

INSTALLATION & SERVICE MANUAL

Coast Guard Technical Publication (TP) 6637_313_A BATTERY CHARGER - MODELS 2632A/2633A

Coast Guard Technical Publication (TP) 6638_422_A CUTTER BOAT-OVER THE HORIZON-MKIV

(CB-OTH-IV) - NAVIGATION LIGHTS

Coast Guard Technical Publication (TP) 6639_423_A INTEGRATED HEADING SENSOR - MODEL PG-

700 - OPERATOR'S MANUAL

Coast Guard Technical Publication (TP) 6640_441_A AUTOMATIC IDENTIFICATION SYSTEM (AIS)-

MODEL PRO TEC-QUICK INSTAL. MANUAL (REV 2)

Coast Guard Technical Publication (TP) 6641_441_A AUTOMATIC IDENTIFICATION SYSTEM (AIS)-

MODEL PROTEC-HARDWARE-INSTAL. & OPER. MANUAL.

Coast Guard Technical Publication (TP) 6642_441_A AUTOMATIC IDENTIFICATION SYSTEM (AIS) -

MODEL PROTEC-BASE STATION - INSTAL. MANUAL.

Coast Guard Technical Publication (TP) 6643_441_A Coast Guard Technical Publication (TP AIS-MODEL

PROTEC-BASE STATION CONTROLLER SOFTWARE OPERATION MANUAL

Coast Guard Technical Publication (TP) 6644_443_A THERMAL IMAGING SYSTEM - M SERIES

Coast Guard Technical Publication (TP) 6645_529_A BILGE PUMP - MODEL 1100

Coast Guard Technical Publication (TP) 6646_660_A SUSPENSION SEATS - MODELS S1, S2 & S3

Coast Guard Technical Publication (TP) 6647_900_A CUTTER BOAT-OVER THE HORIZON-MKIV

(CB-OTH-IV) - EZ LOADER TRAILER

Coast Guard Technical Publication (TP) 6648_424_A TRANSDUCER- MODELS B60, B75H, B75L, B75M, B619, P19, SS60, SS565 & SS619

Coast Guard Technical Publication (TP) 6649_252_A ENGINE DIGITAL THROTTLE AND SHIFT

CONTROLS - MODEL DTS

Coast Guard Technical Publication (TP) 6650_430_A GENERAL COMMUNICATIONS III HEADSET

ASSEMBLY - MODEL LVIS M5

Coast Guard Technical Publication (TP) 6651_252_A VESSEL VIEW INSTRUMENT PANEL -

INSTALLATION INSTRUCTIONS

Coast Guard Technical Publication (TP) 6652_252_A VESSEL VIEW INSTRUMENT PANEL - USER

GUIDE

Coast Guard Technical Publication (TP) 6653_441_A VOICE PRIVACY UNIT - MODEL VP-116

Coast Guard Technical Publication (TP ) 6654_304_A CUTTER BOAT-OVER THE HORIZON-MKIV

(CB-OTH-IV) - WIRE TECHNICAL SPECIFICATIONS

Coast Guard Technical Publication (TP) 6655_443_A LOUDHAILER - CONTROL HEAD - SERIES WPA

& BETA2

Coast Guard Technical Publication (TP) 6656_86_A CUTTER BOAT-OVER THE HORIZON-MKIV (CB-

OTH-IV) - MISCELLANEOUS VENDOR INFORMATION

Coast Guard Technical Publication (TP) 6687_422_A AUTOMATIC CREW-OVERBOARD MARKER

LIGHT - MODEL SM-2

Coast Guard Technical Publication (TP) 6707_581_A ANCHOR ASSEMBLY - FORTRESS

Coast Guard Technical Publication (TP) 7466_555_A FIRE SUPPRESSION SYSTEM - CLEAN AGENT

FE-241 & HFC-227EA - CG2 & MA2 SERIES

Coast Guard Technical Publication (TP) 9143_451_A MULTI FUNCTION DISPLAY - MODELS TZT9 &

TZT14 - INSTALLATION MANUAL

Coast Guard Technical Publication (TP) 9144_451_A MULTI FUNCTION DISPLAY - MODELS TZT9 &

TZT14 - OPERATOR'S MANUAL

Coast Guard Technical Publication (TP) 9170_451_A SCALABLE INTEGRATED NAVIGATION

SYSTEM (SINS) 2 - MULTIFUNCTIONAL DISPLAYS (MFDS), ANTENNA, RADAR

Coast Guard Technical Publication (TP) 9171_423_A SCALABLE INTEGRATED NAVIGATION

SYSTEM (SINS) 2 - INTERCONNECTION EQUIPMENT

Coast Guard Technical Publication (TP ) 9172_424_A SCALABLE INTEGRATED NAVIGATION

SYSTEM (SINS) 2 - ACTISENSE

Coast Guard Technical Publication (TP) 9491_233_A MAIN DIESEL ENGINE (MDE) - MODEL QSB6.7 -

TROUBLESHOOTING & REPAIR MANUAL (VOLUME 4)

Coast Guard Technical Publication (TP) 9492_233_A MAIN DIESEL ENGINE (MDE) - MODEL QSB6.7

- TROUBLESHOOTING & REPAIR MANUAL (VOLUME 3)

Coast Guard Technical Publication (TP) 9493_233_A MAIN DIESEL ENGINE (MDE) - MODEL QSB6.7 -

TROUBLESHOOTING & REPAIR MANUAL (VOLUME 2)

Coast Guard Technical Publication (TP) 9494_233_A MAIN DIESEL ENGINE (MDE) - MODEL QSB6.7 -

TROUBLESHOOTING & REPAIR MANUAL (VOLUME 1)

Coast Guard Technical Publication (TP) 9495_233_A MAIN DIESEL ENGINE (MDE) - MODEL QSB6.7

- SERVICE MANUAL (VOLUME 2)

Coast Guard Technical Publication (TP) 9496_233_A MAIN DIESEL ENGINE (MDE) - MODEL QSB6.7 -

SERVICE MANUAL (VOLUME 1)

Coast Guard Technical Publication (TP) E-441-067_441_A ASTRO DIGITAL MOBILE RADIO - MODEL

XTL 5000 - 05 CONTROL HEAD - TRANSCEIVER

Coast Guard Technical Publication (TP) E-441-062_441_B HF-SSB TRANSCEIVERS - MICOM-3F/3T/3R

- OPERATIONS & INSTALLATION - PART 1

Coast Guard Technical Publication (TP) E-441-067_441_B ASTRO DIGITAL MOBILE RADIO - MODEL

XTL 5000 - 05 CONTROL HEAD - INSTALLATION GUIDE

Coast Guard Technical Publication (TP) E-441-067_441_C ASTRO DIGITAL MOBILE RADIO - MODEL

XTL 5000 - 05 CONTROL HEAD - USER'S GUIDE

Coast Guard Technical Publication (TP) E-441-062_441_C MICOM RADIO CONTROL APPLICATION -

PART NO. FVN4841 - OWNER'S GUIDE

Coast Guard Technical Publication (TP) E-441-067_441_D ASTRO DIGITAL MOBILE RADIO - MODEL

XTL 5000 - 05 CONTROL HEAD - SPECIFICATION SHEET

Coast Guard Technical Publication (TP) E-441-062_441_D MICOM-3F/3T/3R HF-SSB TRANSCEIVERS

Coast Guard Technical Publication (TP) E-441-062_441_E 1.6-30 MHZ. 125 W - HF-SSB AUTOMATIC

ANTENNA TUNERS (ATUS)

Coast Guard Technical Publication (TP) E-441-062_441_F MICOM-3 RADIO CONTROL APPLICATION

- USER'S GUIDE

Coast Guard Technical Publication (TP) E-441-062_441_I HF-SSB TRANSCEIVER - MODEL MICOM-

3F/3T/3R - SERVICE MANUAL

OTHER REFERENCES

MIL-PRF-16173, 2006, Corrosion Prevention Compound, Solvent Cutback, Cold-Application

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM

B418)

MIL-G-24716A, Apr 1993, Gaskets, Metallic-Flexible Graphite, Spiral Wound

MIL-PRF-24647D, Feb 2005, Paint System, Anticorrosive and Antifouling, Ship Hull

Commercial Item Description (CID) A-A-59316, Nov 2003, Abrasive Materials for Blasting

American Society of Mechanical Engineers (ASME), PTC 25, 2001, Pressure Relief Devices

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2003

Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999

Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002

Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003

Edition, Pressure Testing Of Steel Valves

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 1998, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 1999, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface

Preparation Standard SSPC-SP 7/NACE No.4, 2004, Brush-Off Blast Cleaning

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) E797, 2005, Standard Practice for Measuring Thickness by Manual

Ultrasonic Pulse-Echo Contact Method

International Code Council (ICC) International Building Code (IBC), 2012, International

Building Code

International Code Council (ICC) International Fire Code (IFC), 2012, International Fire Code

National Fire Protection Association (NFPA) 70, 2011, National Electrical Code

MIL-PRF-16173, 2006, Corrosion Prevention Compound, Solvent Cutback, Cold-Application

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM

B418)

MIL-G-24716A, Apr 1993, Gaskets, Metallic-Flexible Graphite, Spiral Wound

23 OTH MAINTENANCE PROCEDURE CARDS

MPC # TASK ACTION

A15006.D REM/INST ENGINE

A16001.0 REPLACE TIMING BELT TENSIONER

A41001.0 REPLACE STERNDRIVE OIL

A43002.0 REPLACE STERNDRIVE U-JOINT AND SPLINE

A43005.0 REPLACE STERNDRIVE BELLOWS AND CLAMPS

A45001.0 REM/INST STERNDRIVE

A45003.0 SERVICE 100 HOUR STERNDRIVE

A45005.0 REPLACE STERNDRIVE GIMBLE BEARING

A45007.0 REPLACE STERNDRIVE TRIM…

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