62144 - Qualification Reqmts -Die-Mold.doc

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Design and Manufacture of Die/Trim Fixture or Mold
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F3QCCM-21-DIEMOLD
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Design and Manufacture of Die/Trim Fixture or Mold

Minimum Standard Qualifications

26 April 2021 CONTRACTOR QUALIFICATIONS: The contractor selected for the project shall meet the following minimum criteria:

CAPABILITIES:

Contractor shall meet the following minimum criteria:

DESIGN

Contractor has the capability to design for specific manufacturing processes:
Springback compensated cold-forming dies.
Progressive hot-forming dies.
Metal-bond molds.
Sheet metal trim fixtures using 5-axis NC machine paths.
Contractor uses Computer Aided Design (CAD) software with capability to export/import both neutral (*.stp/*.iges) and native (Catia V5 and Solidworks 2019) file formats
Contractor has user capability for safe site transfer of 3D technical data.
Contractor has a minimum of 3 years engineering experience with emphasis on:
CAD 3D surface/3D model creation.
Computer-Aided Manufacturing (CAM) for Numerical Control (NC) programming
Sheet metal manufacturing equipment operation.

Sheet metal manufacturing process development.

3D part geometry scanning.
Contractor has capability to test various sheet metals for material properties used in simulation/first article testing.
Contractor drawings must meet ASME Y14.41 “Engineering Drawing Practices” and ASME Y14.41 “Digital Product Definition” standards.

Documentation required – Capability Statement Document

PRODUCTION OF DIE/TRIM FIXTURE OR MOLD – DIE/TRIM FIXTURE WITH NC TRIM PROGRAM

Contractor has capability in Die/Mold/Trim Fixture fabrication to include:

Conventional machine shop operations (cutting, reaming, tapping, grinding and sanding.
Conventional process operations to include welding, heat treatment and metal finishing.
CAD/CAM machining capability.
Capability to assemble tool designs post-manufacture.
Contractor has capability to scan 3D surfaces of die/mold/trim fixture for comparison with part geometry for accuracy.
Contractor has the capability of working with different materials and their alloys for fabrication: Aluminum, Steel, CRES and Titanium.

Documentation required – Capability Statement Document

FIRST ARTICLE PRODUCTION OF ACTUAL PART MANUFACTURED FROM THE DIE/TRIM FIXTURE WITH NC TRIM PROGRAM

Contractor shall utilize industry, contractor’s best practices.

Contractor meets SAE AS9102 “First Article Inspection Requirement”.

Documentation required – Capability Statement Document

GENERAL

Contractor must be certified to AS9100 or ISO 9001 quality standards

Documentation required – provide contractor certificate that is current and signed.

Contractor must be International Trade and Arms Regulation (ITAR). Certified

Documentation required – provide contractor certificate that is current and signed.

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