NADCA Standard.pdf

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B430, 434, 435 HVAC Duct Cleaning
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6047591
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This document is the NADCA General Specifications for Air Duct Cleaning and Sanitizing. It describes the minimum requirements for a successful commercial HVAC system cleaning project, including qualification requirements for the cleaning contractor, general cleaning requirements, health and safety standards, cleaning methodologies, and cleanliness verification procedures.

The related federal contract opportunity is for HVAC Duct Cleaning to NADCA Standards in Buildings 430, 434, and 435 at the Naval Submarine Base New London, Groton, CT. The solicitation is being issued by the Department of the Navy Naval Facilities Engineering Command. The document provides details on the scope of work, permitting and regulatory requirements, and material specifications for the project.

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SPECIFICATIONS

AIR DUCT CLEANING AND SANITIZING

National Air Duct Cleaners Association 1518 K Street, N.W., Suite 503

Washington, DC 20005

(202) 737-2926 · Fax (202) 347-8847

E-mail nadca@aol.com · Web Site http://www.nadca.com

INTRODUCTION

This recommended General Specification was prepared by the National Air Duct Cleaners Association (NADCA). It describes the minimum requirements necessary to coordinate a successful commercial HV AC system-cleaning project.

This document was created for use by building owners, managers and engineers in the development of cleaning specifications applicable to a certain building or group of buildings.

Therefore, this document must be modified to accurately account for the unique system variations within an individual building.

This specification is written as an owner's specification, however, substitutions may be made by inserting "mechanical contractor," "general contractor," or "architect," where designated in boldface type.

The use of this specification in and of itself is no guarantee of a successful project. Sufficient coordination by the owner, including the selection of a qualified contractor, is as equally important as a good specification.

This document was created for projects performed in the United States of America. For projects outside of the U.S.A., users of this specification are advised to consult applicable laws, standards and regulations of their country to ensure that the contents of this specification do not conflict with such statutes.

For more information about HV AC system cleaning, please contact:

National Air Duct Cleaners Association 1518 K Street, N.W., Suite 503

Washington, DC 20005

(202) 737-2926

Fax (202) 347-8847 E-mail: nadca@aol.com

Web Site: www.nadca.com

NADCA General Specifications

Contents

Part 1 -- Special Provisions

1.01 Qualification of the HV AC System Cleaning Contractor

(A) Membership

(B) Certification

(C) Supervisor Qualifications

(D) Experience

(E) Equipment, Materials and Labor

(F) Licensing

1.02 Standards

(A) NADCA Standards

1.03 Documents

(A) Mechanical Drawings

Part 2 -- HVAC System Cleaning Specifications and Requirements

2.01 Scope of Work

(A) Scope

2.02 HV AC System Inspections and Site Preparations

(A) HV AC System Evaluation

(B) Site Evaluation and Preparations

(C) Inspector Qualifications

2.03 General HV AC System Cleaning Requirements

(A) Containment

(B) Particulate Collection

(C) Controlling Odors

(D) Component Cleaning

(E) Air-Volume Control Devices

(F) Service Openings

(G) Ceiling sections (tile)

(H) Air distribution devices (registers, grilles & diffusers)

(I) Air handling units, terminal units, blowers and exhaust fans

(J) Duct Systems

2.04 Health and Safety

(A) Safety Standards

(B) Occupant Safety

(C) Disposal of Debris

2.05 Mechanical Cleaning Methodology

(A) Source Removal Cleaning Methods

(B) Methods of Cleaning Fibrous Glass Insulated Components

(C) Damaged Fibrous Glass Material

(D) Cleaning of coils

(E) Biocidal Agents and Coatings

2.06 Cleanliness Verification

(A) General

(B) Visual Inspection

(D) Verification of Coil Cleaning

2.07 Pre-existing System Damage

2.08 Post-project Report

2.09 Applicable Standards and Publications

NADCA General Specifications

Part 1 •· Special Provisions

1.01 Qualification of the HV AC System Cleaning Contractor

(A) Membership: The HY AC system cleaning contractor shall be a certified member of the National Air Duct Cleaners Association (NADCA), or shall maintain membership in a nationally recognized non-profit industry organization dedicated to the cleaning of HV AC systems.

(B) Ce1tification: The HY AC system cleaning contractor shall have a minimum of one (I) Air System Cleaning Specialist (ASCS) certified by NADCA on a full time basis, or shall have staff ce1tified by a nationally recognized certification program and organization dedicated to the cleaning of HV AC systems.

(C) Supervisor Qualifications: A person certified as an ASCS by NADCA, or maintaining an equivalent certification by a nationally recognized program and organization, shall be responsible for the total work herein specified.

(D) Experience: The HY AC system cleaning contractor shall submit records of experience in the field of HY AC system cleaning as requested by the owner. Bids shall only he considered from firms which are regularly engaged in HY AC system maintenance with an emphasis on HY AC system cleaning and decontamination.

(E) Equipment, Materials and Labor: The HV AC system cleaning contractor shall possess and furnish all necessary equipment, materials and labor to adequately perform the specified services.

1. The contractor shall assure that its employees have received safety equipment training, medical surveillance programs, individual health protection measures, and manufacturer's product and material safety data sheets (MSDS) as required for the work by the U.S. Occupational Safety and Health Administration, and as described by this specification. For work pe1formed in countries outside of the U.S.A., contractors should comply with applicable national safety codes and standards.

2. The contractor shall maintain a copy of all current MSDS documentation and safety ce1tifications at the site at all times, as well as comply with all other site documentation requirements of applicable OSHA programs and this specification

3. Contractor shall submit to the owner all Material Safety Data Sheets (NISDS) for all chemical products proposed to be used in the cleaning process.

(F) Licensing: The HV AC system cleaning contractor shall provide proof of maintaining the proper license(s), if any, as required to do work in this state.

Contractor shall comply with all Federal, state and local rules, regulations, and licensing requirements.

1.02 Standards

(A) NADCA Standards: The HV AC system cleaning contractor shall perform the services specified here in accordance with the cunent published standards of the National Air Duct Cleaners Association (NADCA).

1. All terms in this specification shall have their meaning defined as stated in the NADCA Standards.

2. N ADCA Standards must be followed with no modifications or deviations being allowed.

1.03 Documents

(A) Mechanical Drawings: The owner shall provide the HV AC system cleaning contractor with one copy of the following documents:

1. Project drawings and specifications.

2. Approved construction revisions pertaining to the HV AC system.

3. Any existing indoor air quality (IAQ) assessments or environmental reports prepared for the facility.

Part 2 -- HVAC System Cleaning Specifications and Requirements

2.01 Scope of Work

(A) Scope: The Contractor shall provide colored pictures prior to cleaning and after cleaning of the AHU and air duct system. This section defines the minimum requirements necessary to render HV AC components clean, and to verify the cleanliness through inspection and/or testing in accordance with items specified herein and applicable NADCA Standards.

The Contractor shall be responsible for the removal of visible surface contaminants and deposits from within the HVAC system in strict accordance with these specifications.

The HVAC system includes any interior surface of the facility's air distribution system for conditioned spaces and/or occupied zones. This includes the entire heating, air-conditioning and ventilation system from the points where the air enters the system to the points where the air is discharged from the system. The return air grilles, return air ducts to the air handling 6 unit (AHU), the interior surfaces of the

AHU, mixing box, coil compaitment, condensate drain pans, humidifiers and dehumidifiers, supply air ducts, fans, fan housing, fan blades, air wash systems, spray eliminators, turning vanes, filters, filter housings, reheat coils, and supply diffusers are all considered part of the HV AC system. The HVAC system may also include other components such as dedicated exhaust and ventilation components and make-up air systems.

Note: Users of this specification must modify the above paragraph to succinctly and specifically define those systems and components requiring cleaning.

2.02 HVAC System Component Inspections and Site Preparations

(A) HV AC System Component Inspections: Prior to the commencement of any cleaning work, the HV AC system cleaning contractor shall perform a visual inspection of the HV AC system to determine appropriate methods, tools, and equipment required to satisfactorily complete this project. The cleanliness inspection should include air handling units and representative areas of the HVAC system components and ductwork. In HVAC systems that include multiple air handling units, a representative sample of the units should be inspected.

The cleanliness inspection shall be conducted without negatively impacting the indoor environment through excessive disruption of settled dust, microbial amplification or other debris. In cases where contamination is suspected, and/or in sensitive environments where even small amounts of contaminant may be of concern, environmental engineering control measures should be implemented

L Damaged system components found during the inspection shall be documented and brought to the attention of the owner.

(B) Site Evaluation and Preparations: Contractor shall conduct a site evaluation, and establish a specific, coordinated plan which details how each area of the building will be protected during the various phases of the project.

(C) Inspector Qualifications: Qualified personnel should petform the HV AC cleanliness inspection to determine the need for cleaning. At minimum, sueh personnel should have an understanding of HV AC system design, and experience in utilizing accepted indoor environmental sampling practices, cmTent industry HV AC cleaning procedures, and applicable industry standards.

2.03 General HV AC System Cleaning Requirements

(A) Containment: Debris removed during cleaning shall be collected and precautions must be taken to ensure that Debris is not otherwise dispersed outside the HVAC system during the cleaning process.

(B) Particulate Collection: Where the Particulate Collection Equipment is exhausting inside the building, HEPA filtration with 99.97% collection efficiency for 0.3-micron size ( or greater) particles shall be used. When the Particulate Collection Equipment is exhausting outside the building, Mechanical Cleaning operations shall be tinde1taken only with Pmticulate Collection Equipment in place, including adequate filtration to contain Debris removed from the HV AC system. When the Pmticulate Collection Equipment is exhausting outside the building, precautions shall be taken to locate the equipment down wind and away from all air intakes and other points of entry into the building.

(C) Controlling Odors: Measures shall be employed to control odors and/or mist vapors during the cleaning process.

(D) Component Cleaning: Cleaning methods shall be employed such that all HVAC system components must be Visibly Clean as defined in applicable standards (see NADCA Standm·ds). Upon completion, all components must be returned to those settings recorded just prior to cleaning operations.

(E) Air-Volume Control Devices: Dampers and any air-directional mechanical devices inside the HV AC system must have their position mm·ked prior to cleaning and, upon completion, must be restored to their marked position.

(F) Service Openings: The contractor shall utilize service openings, as required for proper cleaning, at various points of the HV AC system for physical and mechanical entry, and inspection.

1. Contractor shall utilize the existing service openings already installed in the HV AC system where possible.

2. Other openings shall be created where needed and they must be created so they can be sealed in accordance with industry codes and standards.

3. Closures must not significantly hinder, restrict, or alter the airflow within the system.

4. Closures must be properly insulated to prevent heat loss/gain or condensation on smfaces within the system.

5. Openings must not compromise the structural integrity of the system.

6. Construction techniques used in the creation of openings should conform to requirements of applicable building and fire codes, and applicable NFPA, SMACNA and NADCA Standards.

7. Cutting service openings into flexible duct is not permitted. Flexible duct shall be disconnected at the ends as needed for proper cleaning and inspection.

8. Rigid fiber glass duct systems shall be resealed in accordance with NAIMA recommended practices. Only closure techniques that comply with UL Standard 181 or UL Standard 181a are suitable for fiber glass duct system closures.

9. All service openings capable of being re-opened for future inspection or remediation shall be clearly marked and shall have their location reported to the owner in project report documents.

(G) Ceiling sections (tile): The contractor may remove and reinstall ceiling sections to gain access to HV AC systems during the cleaning process.

(H) Air distribution devices (registers, grilles & diffusers): The contractor shall clean all air distribution devices.

(I) Air handling units, terminal units (VA V, Dual duct boxes, etc.), blowers and exhaust fans: The contractor shall insure that supply, return, and exhaust fans.and blowers are thoroughly cleaned. Areas to be cleaned include blowers, fan housings, plenums (except ceiling supply and return plenums), scrolls, blades, or vanes, shafts, baffles, dampers and drive assemblies. All visible surface contamination deposits shall be removed in accordance with NADCA Standards. Contractor shall:

1. Clean all air handling units (AHU) internal surfaces, components and condensate collectors and drains.

2. Assure that a suitable operative drainage system is in place prior to beginning wash down procedures.

3. Clean all coils and related components, including evaporator fins.

(J) Duct Systems: Contractor shall:

1. Create service openings in the system as necessary in order to accommodate cleaning of otherwise inaccessible areas.

2. Mechanically clean all duct systems to remove all visible contaminants, such that the systems are capable of passing Cleaning Verification Tests ( see NADCA Standards).

2.04 Health and Safety

(A) Safety Standards: Cleaning contractors shall comply with applicable federal, state, and local requirements for protecting the safety of the contractor's employees, building occupants, and the environment. In particular, all applicable standards of the

Occupational Safety and Health Administration (OSHA) shall be followed when working in accordance with this specification.

(B) Occupant Safety: No processes or materials shall be employed in such a manner that they will introduce additional hazards into occupied spaces.

(C) Disposal of Debris: All Debris removed from the HV AC System shall be disposed of in accordance with applicable federal, state and local requirements.

2.05 Mechanical Cleaning Methodology

(A) Source Removal Cleaning Methods: The HV AC system shall be cleaned using Source Removal mechanical cleaning methods designed to extract contaminants from within the HVAC system and safely remove contaminants from the facility. It is the contractor's responsibility to select Source Removal methods that will render the HV AC system Visibly Clean and capable of passing cleaning verification methods (See applicable NADCA Standards) and other specified tests, in accordance with all general reqnirements. No cleaning method, or combination of methods, shall be nsed which could potentially damage components of the HV AC system or negatively alter the integrity of the system.

1. All methods used shall incorporate the use of vacuum collection devices that are operated continuously during cleaning. A vacuum device shall be connected to the downstream end of the section being cleaned throngh a predetermined opening. The vacuum collection device mnst be of sufficient power to render all areas being cleaned under negative pressure, such that containment of debris and the protection of the indoor environment are assured.

2. All vacuum devices exhausting air inside the building shall be equipped with HEPA filters (minimum efficiency), including hand-held vacuums and wet-vacuums.

3. All vacuum devices exhausting air outside the facility shall be equipped with Particulate Collection including adequate filtration to contain Debris removed from the HV AC system. Such devices shall exhaust in a manner that will not allow contaminants to re-enter the facility. Release of debris outdoors must not violate any outdoor environmental standards, codes or regulations.

4. All methods require mechanical agitation devices to dislodge debris adhered to interior HV AC system smfaces, such that debris may be safely conveyed to vacuum collection devices. Acceptable methods will include those, which will not potentially damage the integrity of the ductwork, nor damage porous surface materials such as liners inside the ductwork or system components.

(B) Methods of Cleaning Fibrous Glass Insulated Components

1. Fibrous glass thermal or acoustical insulation elements present in any equipment or ductwork shall be thoroughly cleaned with HEPA vacuuming equipment, while the HV AC system is under constant negative pressure, and not permitted to get wet in accordance with applicable NADCA and NAIMA standards and recommendations.

2. Cleaning methods used shall not cause damage to fibrous glass components and will render the system capable of passing Cleaning Verification Tests (see NADCA Standards).

(C) Damaged Fibrous Glas·s Material

1. Evidence of damage: If there is any evidence of damage, deterioration, delaminating, friable material, mold or fungus growth, or moisture such that fibrous glass materials cannot be restored by cleaning or resmfacing with an acceptable insulation repair coating, they shall be identified for replacement.

2. Replacement: When requested or specified, Contractor must be capable of remediating exposed damaged insulation in air handlers and/or ductwork requiring replacement.

3. Replacement material: In the event fiber glass materials must be replaced, all materials shall conform to applicable industry codes and standards, including those of UL and SMACNA.

Replacement of damaged insulation is not covered by this specification.

(D) Cleaning of coils

1. Any cleaning method may be used which will render the Coil Visibly Clean and capable of passing Coil Cleaning Verification (see applicable NADCA Standards). Coil drain pans shall be subject to Non-Porous Surfaces Cleaning Verification. The drain for the condensate drain pan shall be operational.

CleaniJ:1g methods shall not cause any appreciable damage to, displacement of, inhibit heat transfer, or erosion of the coil surface or fins, and shall conform to coil manufacturer recommendations when available. Coils shall be thoroughly rinsed with clean water to remove any latent residues.

(E) Biocidal Agents and Coatings

1. Biocidal agents shall only be applied if active fungal growth is reasonably suspected, or where unacceptable levels of fungal contamination have been verified through testing.

2. Application of any biocidal agents used to control the growth of fungal or bacteriological contaminants shall be performed after the removal of smface deposits and debris.

3. When used, ehemical biocides and coatings shall be applied in strict accordance with manufacturer recommendations and EPA registration listing.

4. Biocidal coatings shall be applied according to manufacturer's instructions.

Coatings shall be sprayed directly onto interior ductwork smfaces, rather than "fogged" downstream onto smfaces. A continuous film must be achieved on the surface to be treated by the coating application. Application of any biocidal coatings shall be in strict accordance with manufacturer's minimum millage smface application rate standards for effectiveness.

2.06 Cleanliness Verification

(A) General: Verification of HVAC System cleanliness will be determined after mechanical cleaning and before the application of any treatment or introduction of any treatment-related substance to the HVAC system, including biocidal agents and coatings.

(B) Visual Inspection: The HVAC system shall be inspected visually to ensure that no visible contaminants are present.

1. If no contaminants are evident through visual inspection, the HV AC system shall be considered clean; however, the owner reserves the right to further verify system cleanliness through Surface Comparison Testing or the NADCA vacuum test specified in the NADCA standards.

2. If visible contaminants are evident through visual inspection, those portions of the system where contaminants are visible shall be re-cleaned and subjected to re-inspection for cleanliness.

3. NADCA vacuum test analysis should be pe1formed by a qualified third party experienced in testing of this nature.

4. Cleanliness verification shall be performed immediately after mechanical cleaning and before the HV AC system is restored to normal operation.

(D) Verification of Coil Cleaning

1. Cleaning must restore the coil pressure drop to within 10 percent of the pressure drop measured when the coil was first installed. If the original pressure drop is not known, the coil will be considered clean only if the coil is free of foreign matter and chemical residue, based on a thorough visual inspection (see NADCA Standards).

2.07 Pre-existing System Damage

(A) Contractor is not responsible for problems resulting from prior inappropriate or careless cleaning techniques of others.

2.08 Post-project Report

(A) At the conclusion of the project, the Contractor shall provide a report to the owner indicating the following:

1. Success of the cleaning project, as verified through visual inspection and/or gravimetric analysis.

2. Areas of the system found to be damaged and/or in need of repair.

2.09 Applicable Standards and Publications: The following current standards and publications of the issues currently in effect form a part of this specification to the extent indicated by any reference thereto:

(A) National Air Duct Cleaners Association (NADCA): "ACR-2002, Assessment, Cleaning & Restoration of HVAC Systems," 2001.

(B) National Air Duct Cleaners Association (NADCA): "Understanding Microbial Contamination in HVAC Systems," 1996.

(C) National Air Duct Cleaners Association (NADCA): "Introduction to HV AC System Cleaning Services," 2002.

(D) National Air Duct Cleaners Association (NADCA): Standard 05 "Requirements for the Installation of Service Openings in HVAC Systems," 1997.

(E) Underwriters' Laboratories C!J.1): UL Standard 181.

AIR DUCT CLEANING AND SANITIZING POC RAUL

(F) American Society of Heating, Refrigerating and Air Conditioning Engineers (ASHRAE): Standard 62-89, "Ventilation for Acceptable Indoor Air Quality".

(G) Environmental Protection Agency (EPA): "Building Air Quality," December 1991.

(H) Sheet Metal and Air Conditioning Contractors' National Association (SMACNA): "HV AC Duct Constmction Standards - Metal and Flexible," 1985.

(I) North American Insulation Manufacturers Association (NAlMA): "Cleaning Fibrous Glass Insulated Air Duct Systems," 1993.

Notes to the contractor:

Work shall commence after normal working hours. Normal working hours are from 0800 - 1600 Monday through Friday with the exception of government holidays there will be no work scheduled. A formal request can be submitted to the inspector so arrangements can be made to work outside normal working hours.

Permits and Regulations:

Removal and Disposal shall comply with all local, state and federal regulations.

Material Safety Data Sheets: (MSDS)

The contractor shall submit copies of the MSDS sheets for all materials being used on the project to the Quality Assurance Representative of the Public Works Department, so it can be forwarded to the Naval SUBASE Consolidated Hazardous Material Reutilization and Inventory Management Program Center, (CHRIMP).

The contractor shall write the following information at the top of each MSDS:

• Quantity of material onboard SUB ASE NIA

• Size of container (Example: 5 gal cans. 5 lbs bags etc ... )

• Type of container (Example: metal can, plastic can, plastic bag, etc ... )

The contractor shall inventory materials once a week for the duration of the project. The inventory sheet will be provided by CHRIMP after receiving the MSDS sheets. The contractor shall provide the amount of material used on the inventory sheet and return it to the QAE, so they can return it to CHRIMP.

The contractor will remove all unused materials from the project site upon completion. No material shall be left behind unless specified. If material is left without direction from the QAE or ET, the contractor shall return and pick all materials up prior to invoicing.

Material Specifications NIA

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