506-18-102 Specs Vol 2 - Ann Arbor VA Upgrade Switchgear.pdf

UPGRADE ELECTRICAL SWITCHGEAR

AND DISTRIBUTION

VA Project # 506-18-102

For the Department of Veterans Affairs Ann Arbor VA Medical Center

2215 Fuller Road Ann Arbor, MI 48105

PROJECT MANUAL

DIVISIONS 22 - 33

100% CONSTRUCTION DOCUMENTS

11/19/2019

GUIDON DESIGN INC.

GHAFARI & ASSOCIATES

PROJECT CONTACTS:

OWNER: Ann Arbor VAMC

Jeff Means, PE VA Engineering

(734) 222-4345 Jeff.Means@va.gov

ARCHITECT, CIVIL & Stacey Paul, PE STRUCTURAL Guidon Design, Inc.

ENGINEERS (317) 800-6388 x104 spaul@guidondesign.com

ELECTRICAL ENGINEER: Mohan Sabapathy, PE Ghafari Associates

(313) 441-3000 x8492 msabapathy@ghafari.com

ISSUE DATE: November 19, 2019

VA Ann Arbor Upgrade Switchgear 11/19/2019 Ann Arbor, Michigan 100% Construction Documents 506-18-102 10-01-18

00 01 10-1

DEPARTMENT OF VETERANS AFFAIRS

VHA MASTER SPECIFICATIONS

TABLE OF CONTENTS

Section 00 01 10

DIVISION 00 - SPECIAL SECTIONS DATE

00 01 15 List of Drawing Sheets 07-15

DIVISION 01 - GENERAL REQUIREMENTS

01 00 00 General Requirements 10-17 01 32 16.15 Project Schedules (Small Projects – Des ign/Bid/Build 04-13 01 33 23 Shop Drawings, Product Data, and Samples 05-17 01 35 26 Safety Requirements 02-17 01 42 19 Reference Standards 05-16 01 45 00 Quality Control 01-18 01 45 29 Testing Laboratory Services 08-17 01 57 19 Temporary Environmental Controls 01-11 01 58 16 Temporary Interior Signage 07-15 01 74 19 Construction Waste Management 09-13 01 81 13 Sustainable Construction Requirements 10-1 7 01 91 00 General Commissioning Requirements 10-15

DIVISION 02 – EXISTING CONDITIONS

02 41 00 Demolition 08-17

DIVISION 03 – CONCRETE

03 30 00 Cast-in-Place Concrete 12-15

DIVISION 07 - THERMAL AND MOISTURE PROTECTION

07 84 00 Firestopping 02-16 07 92 00 Joint Sealants 10-17

DIVISION 09 – FINISHES

09 06 00 Schedule for Finishes 04-15 09 91 00 Painting 01-16

DIVISION 26 – ELECTRICAL

26 05 11 Requirements for Electrical Installations 01-16 26 05 13 Medium-Voltage Cables 01-17 26 05 19 Low-Voltage Electrical Power Conductors an d Cables 01-17 26 05 26 Grounding and Bonding for Electrical Syste ms 01-17 26 05 33 Raceway and Boxes for Electrical Systems 0 1-18 26 05 41 Underground Electrical Construction 01-17

506-18-102 10-01-18

00 01 10-2

26 05 73 Overcurrent Protective Device Coordination Study 01-18 26 08 00 Commissioning of Electrical Systems 11-16 26 11 16 Secondary Unit Substations 01-18 26 12 19 Pad-Mounted, Liquid-Filled, Medium-Voltage Transformers 01-18 26 13 16 Medium-Voltage Fusible Interrupter Switche s 01-17 26 23 00 Low-Voltage Switchgear 01-17 26 24 13 Distribution Switchboards 01-18 26 25 11 Busways 01-17 26 43 13 Surge Protective Devices 01-17

DIVISION 27 – COMMUNICATIONS

27 05 11 Requirements for Communications Installati ons 06-15

DIVISION 31 – EARTHWORK

31 20 00 Earthwork 07-16

DIVISION 32 – EXTERIOR IMPROVEMENTS

32 05 23 Cement and Concrete for Exterior Improveme nts 08-16 32 90 00 Planting 08-16

DIVISION 33 – UTILITIES

33 10 00 Water Utilities 03-17

506-18-102 01-01-16

26 05 11 - 1

SECTION 26 05 11

REQUIREMENTS FOR ELECTRICAL INSTALLATIONS

PART 1 - GENERAL

1.1 DESCRIPTION

A. This section applies to all sections of Division 26.

B. Furnish and install electrical systems, materials, equipment, and accessories in accordance with the specifications and drawings.

Capacities and ratings of motors, transformers, conductors and cable, switchboards, switchgear, panelboards, motor control centers, generators, automatic transfer switches, and other items and arrangements for the specified items are shown on the drawings.

C. Conductor ampacities specified or shown on the drawings are based on copper conductors, with the conduit and raceways sized per NEC.

Aluminum conductors are prohibited.

1.2 MINIMUM REQUIREMENTS

A. The latest International Building Code (IBC), Underwriters

Laboratories, Inc. (UL), Institute of Electrical and Electronics

Engineers (IEEE), and National Fire Protection Association (NFPA) codes and standards are the minimum requirements for materials and installation.

B. The drawings and specifications shall govern in those instances where requirements are greater than those stated in the above codes and standards.

1.3 TEST STANDARDS

A. All materials and equipment shall be listed, labeled, or certified by a

Nationally Recognized Testing Laboratory (NRTL) to meet Underwriters

Laboratories, Inc. (UL), standards where test standards have been established. Materials and equipment which are not covered by UL standards will be accepted, providing that materials and equipment are listed, labeled, certified or otherwise determined to meet the safety requirements of a NRTL. Materials and equipment which no NRTL accepts, certifies, lists, labels, or determines to be safe, will be considered if inspected or tested in accordance with national industrial standards, such as ANSI, NEMA, and NETA. Evidence of compliance shall include certified test reports and definitive shop drawings.

26 05 11 - 2

B. Definitions:

1. Listed: Materials and equipment included in a list published by an organization that is acceptable to the Authority Having Jurisdiction and concerned with evaluation of products or services, that maintains periodic inspection of production or listed materials and equipment or periodic evaluation of services, and whose listing states that the materials and equipment either meets appropriate designated standards or has been tested and found suitable for a specified purpose.

2. Labeled: Materials and equipment to which has been attached a label, symbol, or other identifying mark of an organization that is acceptable to the Authority Having Jurisdiction and concerned with product evaluation, that maintains periodic inspection of production of labeled materials and equipment, and by whose labeling the manufacturer indicates compliance with appropriate standards or performance in a specified manner.

3. Certified: Materials and equipment which:

a. Have been tested and found by a NRTL to meet nationally recognized standards or to be safe for use in a specified manner.

b. Are periodically inspected by a NRTL.

c. Bear a label, tag, or other record of certification.

4. Nationally Recognized Testing Laboratory: Testing laboratory which is recognized and approved by the Secretary of Labor in accordance with OSHA regulations.

1.4 QUALIFICATIONS (PRODUCTS AND SERVICES)

A. Manufacturer’s Qualifications: The manufacturer shall regularly and currently produce, as one of the manufacturer's principal products, the materials and equipment specified for this project, and shall have manufactured the materials and equipment for at least three years.

B. Product Qualification:

1. Manufacturer's materials and equipment shall have been in satisfactory operation, on three installations of similar size and type as this project, for at least three years.

2. The Government reserves the right to require the Contractor to submit a list of installations where the materials and equipment have been in operation before approval.

26 05 11 - 3

C. Service Qualifications: There shall be a permanent service organization maintained or trained by the manufacturer which will render satisfactory service to this installation within four hours of receipt of notification that service is needed. Submit name and address of service organizations.

1.5 APPLICABLE PUBLICATIONS

A. Applicable publications listed in all Sections of Division 26 shall be the latest issue, unless otherwise noted.

B. Products specified in all sections of Division 26 shall comply with the applicable publications listed in each section.

1.6 MANUFACTURED PRODUCTS

A. Materials and equipment furnished shall be of current production by manufacturers regularly engaged in the manufacture of such items, and for which replacement parts shall be available. Materials and equipment furnished shall be new, and shall have superior quality and freshness.

B. When more than one unit of the same class or type of materials and equipment is required, such units shall be the product of a single manufacturer.

C. Equipment Assemblies and Components:

1. Components of an assembled unit need not be products of the same manufacturer.

2. Manufacturers of equipment assemblies, which include components made by others, shall assume complete responsibility for the final assembled unit.

3. Components shall be compatible with each other and with the total assembly for the intended service.

4. Constituent parts which are similar shall be the product of a single manufacturer.

D. Factory wiring and terminals shall be identified on the equipment being furnished and on all wiring diagrams.

E. When Factory Tests are specified, Factory Tests shall be performed in the factory by the equipment manufacturer, and witnessed by the contractor. In addition, the following requirements shall be complied with:

1. The Government shall have the option of witnessing factory tests.

The Contractor shall notify the Government through the COR a minimum

26 05 11 - 4 of thirty (30) days prior to the manufacturer’s performing of the factory tests.

2. When factory tests are successful, contractor shall furnish four (4) copies of the equipment manufacturer’s certified test reports to the

COR fourteen (14) days prior to shipment of the equipment, and not more than ninety (90) days after completion of the factory tests.

3. When factory tests are not successful, factory tests shall be repeated in the factory by the equipment manufacturer, and witnessed by the Contractor. The Contractor shall be liable for all additional expenses for the Government to witness factory re-testing.

1.7 VARIATIONS FROM CONTRACT REQUIREMENTS

A. Where the Government or the Contractor requests variations from the contract requirements, the connecting work and related components shall include, but not be limited to additions or changes to branch circuits, circuit protective devices, conduits, wire, feeders, controls, panels and installation methods.

1.8 MATERIALS AND EQUIPMENT PROTECTION

A. Materials and equipment shall be protected during shipment and storage against physical damage, vermin, dirt, corrosive substances, fumes, moisture, cold and rain.

1. Store materials and equipment indoors in clean dry space with uniform temperature to prevent condensation.

2. During installation, equipment shall be protected against entry of foreign matter, and be vacuum-cleaned both inside and outside before testing and operating. Compressed air shall not be used to clean equipment. Remove loose packing and flammable materials from inside equipment.

3. Damaged equipment shall be repaired or replaced, as determined by the COR.

4. Painted surfaces shall be protected with factory installed removable heavy kraft paper, sheet vinyl or equal.

5. Damaged paint on equipment shall be refinished with the same quality of paint and workmanship as used by the manufacturer so repaired areas are not obvious.

26 05 11 - 5

1.9 WORK PERFORMANCE

A. All electrical work shall comply with requirements of the latest NFPA

70 (NEC), NFPA 70B, NFPA 70E, NFPA 99, NFPA 110, OSHA Part 1910 subpart

J – General Environmental Controls, OSHA Part 1910 subpart K – Medical and First Aid, and OSHA Part 1910 subpart S – Electrical, in addition to other references required by contract.

B. Job site safety and worker safety is the responsibility of the

Contractor.

C. Electrical work shall be accomplished with all affected circuits or equipment de-energized. However, energized electrical work may be performed only for the non-destructive and non-invasive diagnostic testing(s), or when scheduled outage poses an imminent hazard to patient care, safety, or physical security. In such case, all aspects of energized electrical work, such as the availability of appropriate/correct personal protective equipment (PPE) and the use of

PPE, shall comply with the latest NFPA 70E, as well as the following requirements:

1. Only Qualified Person(s) shall perform energized electrical work.

Supervisor of Qualified Person(s) shall witness the work of its entirety to ensure compliance with safety requirements and approved work plan.

2. At least two weeks before initiating any energized electrical work, the Contractor and the Qualified Person(s) who is designated to perform the work shall visually inspect, verify and confirm that the work area and electrical equipment can safely accommodate the work involved.

3. At least two weeks before initiating any energized electrical work, the Contractor shall develop and submit a job specific work plan, and energized electrical work request to the COR, and Medical

Center’s Chief Engineer or their designee. At the minimum, the work plan must include relevant information such as proposed work schedule, area of work, description of work, name(s) of Supervisor and Qualified Person(s) performing the work, equipment to be used, procedures to be used on and near the live electrical equipment, barriers to be installed, safety equipment to be used, and exit pathways.

26 05 11 - 6

4. Energized electrical work shall begin only after the Contractor has obtained written approval of the work plan, and the energized electrical work request from the COR, and Medical Center’s Chief

Engineer or their designee. The Contractor shall make these approved documents present and available at the time and place of energized electrical work.

5. Energized electrical work shall begin only after the Contractor has invited and received acknowledgment from the COR, and Medical

Center’s Chief Engineer or their designee to witness the work.

D. For work that affects existing electrical systems, arrange, phase and perform work to assure minimal interference with normal functioning of the facility. Refer to Article OPERATIONS AND STORAGE AREAS under

Section 01 00 00, GENERAL REQUIREMENTS.

E. New work shall be installed and connected to existing work neatly, safely and professionally. Disturbed or damaged work shall be replaced or repaired to its prior conditions, as required by Section 01 00 00, GENERAL REQUIREMENTS.

F. Coordinate location of equipment and conduit with other trades to minimize interference.

1.10 EQUIPMENT INSTALLATION AND REQUIREMENTS

A. Equipment location shall be as close as practical to locations shown on the drawings.

B. Working clearances shall not be less than specified in the NEC.

C. Inaccessible Equipment:

1. Where the Government determines that the Contractor has installed equipment not readily accessible for operation and maintenance, the equipment shall be removed and reinstalled as directed at no additional cost to the Government.

2. "Readily accessible” is defined as being capable of being reached quickly for operation, maintenance, or inspections without the use of ladders, or without climbing or crawling under or over obstacles such as, but not limited to, motors, pumps, belt guards, transformers, piping, ductwork, conduit and raceways.

D. Electrical service entrance equipment and arrangements for temporary and permanent connections to the electric utility company’s system shall conform to the electric utility company's requirements.

Coordinate fuses, circuit breakers and relays with the electric utility

26 05 11 - 7 company’s system, and obtain electric utility company approval for sizes and settings of these devices.

1.11 EQUIPMENT IDENTIFICATION

A. In addition to the requirements of the NEC, install an identification sign which clearly indicates information required for use and maintenance of items such as switchboards and switchgear, panelboards, cabinets, motor controllers, fused and non-fused safety switches, generators, automatic transfer switches, separately enclosed circuit breakers, individual breakers and controllers in switchboards, switchgear and motor control assemblies, control devices and other significant equipment.

B. Identification signs for Normal Power System equipment shall be white laminated phenolic resin with black engraved lettering. Identification signs for Essential Electrical System (EES) equipment, as defined in the NEC, shall be laminated red phenolic resin with a white core with engraved lettering. Lettering shall be a minimum of 12 mm (1/2 inch) high. Identification signs shall indicate equipment designation, rated bus amperage, voltage, number of phases, number of wires, and type of

EES power branch as applicable. Secure nameplates with screws.

C. Install adhesive arc flash warning labels on all equipment as required by the latest NFPA 70E. Label shall show specific and correct information for specific equipment based on its arc flash calculations.

Label shall show the followings:

1. Nominal system voltage.

2. Equipment/bus name, date prepared, and manufacturer name and address.

3. Arc flash boundary.

4. Available arc flash incident energy and the corresponding working distance.

5. Minimum arc rating of clothing.

6. Site-specific level of PPE.

1.12 SUBMITTALS

A. Submit to the COR in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.

B. The Government's approval shall be obtained for all materials and equipment before delivery to the job site. Delivery, storage or

26 05 11 - 8 installation of materials and equipment which has not had prior approval will not be permitted.

C. All submittals shall include six copies of adequate descriptive literature, catalog cuts, shop drawings, test reports, certifications, samples, and other data necessary for the Government to ascertain that the proposed materials and equipment comply with drawing and specification requirements. Catalog cuts submitted for approval shall be legible and clearly identify specific materials and equipment being submitted.

D. Submittals for individual systems and equipment assemblies which consist of more than one item or component shall be made for the system or assembly as a whole. Partial submittals will not be considered for approval.

1. Mark the submittals, "SUBMITTED UNDER SECTION__________________".

2. Submittals shall be marked to show specification reference including the section and paragraph numbers.

3. Submit each section separately.

E. The submittals shall include the following:

1. Information that confirms compliance with contract requirements.

Include the manufacturer's name, model or catalog numbers, catalog information, technical data sheets, shop drawings, manuals, pictures, nameplate data, and test reports as required.

2. Elementary and interconnection wiring diagrams for communication and signal systems, control systems, and equipment assemblies. All terminal points and wiring shall be identified on wiring diagrams.

3. Parts list which shall include information for replacement parts and ordering instructions, as recommended by the equipment manufacturer.

F. Maintenance and Operation Manuals:

1. Submit as required for systems and equipment specified in the technical sections. Furnish in hardcover binders or an approved equivalent.

2. Inscribe the following identification on the cover: the words

"MAINTENANCE AND OPERATION MANUAL," the name and location of the system, material, equipment, building, name of Contractor, and contract name and number. Include in the manual the names, addresses, and telephone numbers of each subcontractor installing

26 05 11 - 9 the system or equipment and the local representatives for the material or equipment.

3. Provide a table of contents and assemble the manual to conform to the table of contents, with tab sheets placed before instructions covering the subject. The instructions shall be legible and easily read, with large sheets of drawings folded in.

4. The manuals shall include:

a. Internal and interconnecting wiring and control diagrams with data to explain detailed operation and control of the equipment.

b. A control sequence describing start-up, operation, and shutdown.

c. Description of the function of each principal item of equipment.

d. Installation instructions.

e. Safety precautions for operation and maintenance.

f. Diagrams and illustrations.

g. Periodic maintenance and testing procedures and frequencies, including replacement parts numbers.

h. Performance data.

i. Pictorial "exploded" parts list with part numbers. Emphasis shall be placed on the use of special tools and instruments. The list shall indicate sources of supply, recommended spare and replacement parts, and name of servicing organization.

j. List of factory approved or qualified permanent servicing organizations for equipment repair and periodic testing and maintenance, including addresses and factory certification qualifications.

G. Approvals will be based on complete submission of shop drawings, manuals, test reports, certifications, and samples as applicable.

H. After approval and prior to installation, furnish the COR with one sample of each of the following:

1. A minimum 300 mm (12 inches) length of each type and size of wire and cable along with the tag from the coils or reels from which the sample was taken. The length of the sample shall be sufficient to show all markings provided by the manufacturer.

2. Each type of conduit coupling, bushing, and termination fitting.

3. Conduit hangers, clamps, and supports.

4. Duct sealing compound.

26 05 11 - 10

5. Each type of receptacle, toggle switch, lighting control sensor, outlet box, manual motor starter, device wall plate, engraved nameplate, wire and cable splicing and terminating material, and branch circuit single pole molded case circuit breaker.

1.13 SINGULAR NUMBER

A. Where any device or part of equipment is referred to in these specifications in the singular number (e.g., "the switch"), this reference shall be deemed to apply to as many such devices as are required to complete the installation as shown on the drawings.

1.15 ACCEPTANCE CHECKS AND TESTS

A. The Contractor shall furnish the instruments, materials, and labor for tests.

B. Where systems are comprised of components specified in more than one section of Division 26, the Contractor shall coordinate the installation, testing, and adjustment of all components between various manufacturer’s representatives and technicians so that a complete, functional, and operational system is delivered to the Government.

C. When test results indicate any defects, the Contractor shall repair or replace the defective materials or equipment, and repeat the tests for the equipment. Repair, replacement, and re-testing shall be accomplished at no additional cost to the Government.

1.16 WARRANTY

A. All work performed and all equipment and material furnished under this

Division shall be free from defects and shall remain so for a period of one year from the date of acceptance of the entire installation by the

Contracting Officer for the Government.

1.17 INSTRUCTION

A. Instruction to designated Government personnel shall be provided for the particular equipment or system as required in each associated technical specification section.

B. Furnish the services of competent and factory-trained instructors to give full instruction in the adjustment, operation, and maintenance of the specified equipment and system, including pertinent safety requirements. Instructors shall be thoroughly familiar with all aspects of the installation, and shall be factory-trained in operating theory as well as practical operation and maintenance procedures.

26 05 11 - 11

C. A training schedule shall be developed and submitted by the Contractor and approved by the COR at least 30 days prior to the planned training.

PART 2 - PRODUCTS (NOT USED)

PART 3 - EXECUTION (NOT USED)

---END---

26 05 11 - 12

BLANK PAGE

506-18-102 01-01-17

26 05 13 - 1

SECTION 26 05 13

MEDIUM-VOLTAGE CABLES

PART 1 - GENERAL

1.1 DESCRIPTION

A. This section specifies the furnishing, installation, and connection of medium-voltage cables, indicated as cable or cables in this section, and medium-voltage cable splices and terminations.

1.2 RELATED WORK

A. Section 26 05 11, REQUIREMENTS FOR ELECTRICAL INSTALLATIONS:

Requirements that apply to all sections of Division 26.

B. Section 26 05 26, GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS:

Requirements for personnel safety and to provide a low impedance path for possible ground fault currents.

C. Section 26 05 33, RACEWAY AND BOXES FOR ELECTRICAL SYSTEMS: Conduits for medium-voltage cables.

D. Section 26 05 41, UNDERGROUND ELECTRICAL CONSTRUCTION: Manholes and ducts for medium-voltage cables.

E. Section 26 12 19, PAD-MOUNTED, LIQUID-FILLED, MEDIUM-VOLTAGE

TRANSFORMERS: Medium-voltage cable terminations for use in pad-mounted, liquid-filled, medium-voltage transformers.

1.3 QUALITY ASSURANCE

A. Quality Assurance shall be in accordance with Paragraph, QUALIFICATIONS

(PRODUCTS AND SERVICES) in Section 26 05 11, REQUIREMENTS FOR

ELECTRICAL INSTALLATIONS.

1.4 FACTORY TESTS

A. Factory Tests shall be in accordance with Paragraph, MANUFACTURED

PRODUCTS in Section 26 05 11, REQUIREMENTS FOR ELECTRICAL

INSTALLATIONS, and the following requirement:

1. A representative sample of Medium-voltage cables from each lot shall be factory tested per NEMA WC 74 to ensure that there are no electrical defects in that specific lot of cable.

1.5 SUBMITTALS

A. Submit in accordance with Paragraph, SUBMITTALS in Section 26 05 11, REQUIREMENTS FOR ELECTRICAL INSTALLATIONS, and the following requirements:

26 05 13 - 2

1. Shop Drawings:

a. Submit sufficient information to demonstrate compliance with drawings and specifications.

b. Submit the following data for approval:

1) Complete electrical ratings.

2) Installation instructions.

2. Samples:

a. After approval of submittal and prior to installation, Contractor shall furnish sample in accordance with Section 26 05 11, REQUIREMENTS FOR ELECTRICAL INSTALLATIONS.

3. Certifications:

a. Factory Test Reports: Submit certified factory production test reports for approval.

b. Field Test Reports: Submit field test reports for approval.

c. Compatibility: Submit a certificate from the cable manufacturer that the splices and terminations are approved for use with the cable.

d. Two weeks prior to final inspection, submit the following.

1) Certification by the manufacturer that the cables, splices, and terminations conform to the requirements of the drawings and specifications.

2) Certification by the Contractor that the cables, splices, and terminations have been properly installed and tested.

3) Certification by the Contractor that each splice and each termination were completely installed in a single continuous work period by a single qualified worker without any overnight interruption.

4. Qualified Worker Approval:

a. Qualified workers who install cables, splices, and terminations shall have a minimum of five years of experience splicing and terminating cables, including experience with the materials in the approved splices and terminations. Qualified workers who perform cable testing shall have a minimum of five year of experience performing electrical testing of medium-voltage cables, including the ability to understand, interpret test results and develop test report.

26 05 13 - 3

b. Furnish satisfactory proof of such experience for each qualified worker who splices or terminates the cables.

1.6 APPLICABLE PUBLICATIONS

A. Publications listed below (including amendments, addenda, revisions, supplements, and errata) form a part of this specification to the extent referenced. Publications are referenced in the text by designation only.

B. American Society for Testing and Materials (ASTM):

B3-13...................Standard Specification for Soft or Annealed

Copper Wire

C. Institute of Electrical and Electronics Engineers, Inc. (IEEE):

48-09...................Test Procedures and Requirements for

Alternating-Current Cable Terminations Used on

Shielded Cables Having Laminated Insulation

Rated 2.5 kV through 765 kV or Extruded

Insulation Rated 2.5 kV through 500 kV

386-06..................Separable Insulated Connector Systems for Power

Distribution Systems above 600 V

400-12..................Guide for Field Testing and Evaluation of the

Insulation of Shielded Power Cable Systems

400.2-13................Guide for Field Testing of Shielded Power Cable

Systems Using Very Low Frequency (VLF)

404-12..................Extruded and Laminated Dielectric Shielded

Cable Joints Rated 2500 V to 500,000 V

D. National Electrical Manufacturers Association (NEMA):

WC 71-14................Non-Shielded Cables Rated 2001-5000 Volts for

Use in the Distribution of Electric Energy

WC 74-12................5-46 KV Shielded Power Cable for Use in the

Transmission and Distribution of Electric

Energy

E. National Fire Protection Association (NFPA):

70-17...................National Electrical Code (NEC)

F. Underwriters Laboratories (UL):

1072-06 ................Medium-Voltage Power Cables

1.7 SHIPMENT AND STORAGE

A. Cable shall be shipped on reels such that it is protected against physical, mechanical and environmental damage. Each end of each length

26 05 13 - 4 of cable shall be hermetically sealed with manufacturer’s end caps and securely attached to the reel.

B. Cable stored and/or cut on site shall have the ends turned down, and sealed with cable manufacturer’s standard cable end seals, or field-installed heat-shrink cable end seals.

PART 2 - PRODUCTS

2.1 CABLE

A. Cable shall be in accordance with ASTM, IEEE, NEC, NEMA and UL, and as shown on the drawings.

B. Single conductor stranded copper conforming to ASTM B3.

C. Voltage Rating:

1. 15,000 V cable shall be used on all distribution systems with voltages ranging from 5,000 V to 15,000 V.

D. Insulation:

1. Insulation level shall be 133%.

2. Types of insulation:

a. Cable type abbreviation, EPR: Ethylene propylene rubber insulation shall be thermosetting, light and heat stabilized.

b.

E. Insulation shield shall be semi-conducting. Conductor shield shall be semi-conducting.

F. Insulation shall be wrapped with copper shielding tape, helically-applied over semi-conducting insulation shield.

G. Heavy duty, overall protective polyvinyl chloride jacket shall enclose every cable. The manufacturer's name, cable type and size, and other pertinent information shall be marked or molded clearly on the overall protective jacket.

H. Cable temperature ratings for continuous operation, emergency overload operation, and short circuit operation shall be not less than the NEC, NEMA WC 71, or NEMA WC 74 standard for the respective cable.

2.2 SPLICES AND TERMINATIONS

A. Materials shall be compatible with the cables being spliced and terminated, and shall be suitable for the prevailing environmental conditions.

B. In locations where moisture might be present, the splices shall be watertight. In manholes and pullboxes, the splices shall be submersible.

26 05 13 - 5

C. Splices:

1. Shall comply with IEEE 404. Include all components required for complete splice, with detailed instructions.

D. Terminations:

1. Shall comply with IEEE 48. Include shield ground strap for shielded cable terminations.

2. Class 1 terminations for indoor use: Kit with stress-relief tube, nontracking insulator tube, shield ground strap, compression-type connector, and end seal.

3. Class 3 terminations for outdoor use: Kit with stress cone and compression-type connector.

4. Load-break terminations for indoor and outdoor use: 200 A loadbreak premolded rubber elbow connectors with bushing inserts, suitable for submersible applications. Separable connectors shall comply with the requirements of IEEE 386, and shall be interchangeable between suppliers. Allow sufficient slack in medium-voltage cable, ground, and drain wires to permit elbow connectors to be moved to their respective parking stands.

5. Dead-break terminations for indoor and outdoor use: 600 A deadbreak premolded rubber elbow connectors with bushing inserts, suitable for submersible applications. Separable connectors shall comply with the requirements of IEEE 386, and shall be interchangeable between suppliers. Allow sufficient slack in medium-voltage cable, ground, and drain wires to permit elbow connectors to be moved to their respective parking stands.

6. Ground metallic cable shields with a device designed for that purpose, consisting of a solderless connector enclosed in watertight rubber housing covering the entire assembly.

7. Provide insulated cable supports to relieve any strain imposed by cable weight or movement. Ground cable supports to the grounding system.

2.3 FIREPROOFING TAPE

A. Fireproofing tape shall be flexible, non-corrosive, self-extinguishing, arcproof, and fireproof intumescent elastomer. Securing tape shall be glass cloth electrical tape not less than 0.18 mm (7 mils) thick, and

19 mm (0.75 inch) wide.

26 05 13 - 6

PART 3 - EXECUTION

3.1 GENERAL

A. Installation shall be in accordance with the NEC, as shown on the drawings, and manufacturer’s instructions.

B. Cable shall be installed in conduit above grade and duct bank below grade.

C. All cables of a feeder shall be pulled simultaneously.

D. Conductors of different systems (e.g., 5kV and 15kV) shall not be installed in the same raceway.

E. Splice the cables only in manholes and pullboxes.

F. Ground shields in accordance with Section 26 05 26, GROUNDING AND

BONDING FOR ELECTRICAL SYSTEMS.

G. Cable maximum pull length, maximum pulling tension, and minimum bend radius shall conform with the recommendations of the manufacturer.

H. Use suitable lubricating compounds on the cables to prevent pulling damage. Provide compounds that are not injurious to the cable jacket and do not harden or become adhesive.

I. Seal the cable ends prior to pulling, to prevent the entry of moisture or lubricant.

3.2 PROTECTION DURING SPLICING OPERATIONS

A. Blowers shall be provided to force fresh air into manholes where free movement or circulation of air is obstructed. Waterproof protective coverings shall be available on the work site to provide protection against moisture while a splice is being made. Pumps shall be used to keep manholes dry during splicing operations. Under no conditions shall a splice or termination be made that exposes the interior of a cable to moisture. A manhole ring at least 150 mm (6 inches) above ground shall be used around the manhole entrance to keep surface water from entering the manhole. Unused ducts shall be plugged and water seepage through ducts in use shall be stopped before splicing.

3.3 PULLING CABLES IN DUCTS AND MANHOLES

A. Cables shall be pulled into ducts with equipment designed for this purpose, including power-driven winches, cable-feeding flexible tube guides, cable grips, pulling eyes, and lubricants. A sufficient number of qualified workers and equipment shall be employed to ensure the careful and proper installation of the cable.

26 05 13 - 7

B. Cable reels shall be set up at the side of the manhole opening and above the duct or hatch level, allowing cables to enter through the opening without reverse bending. Flexible tube guides shall be installed through the opening in a manner that prevents cables from rubbing on the edges of any structural member.

C. Cable shall be unreeled from the top of the reel. Pay-out shall be carefully controlled. Cables to be pulled shall be attached through a swivel to the main pulling wire by means of a suitable cable grip and pulling eye.

D. Woven-wire cable grips shall be used to grip the cable end when pulling small cables and short straight lengths of heavier cables.

E. Pulling eyes shall be attached to the cable conductors to prevent damage to the cable structure.

F. Cables shall be liberally coated with a suitable lubricant as they enter the tube guide or duct. Rollers, sheaves, or tube guides around which the cable is pulled shall conform to the minimum bending radius of the cable.

G. Cables shall be pulled into ducts at a reasonable speed. Cable pulling using a vehicle shall not be permitted. Pulling operations shall be stopped immediately at any indication of binding or obstruction, and shall not be resumed until the potential for damage to the cable is corrected. Sufficient slack shall be provided for free movement of cable due to expansion or contraction.

H. Splices in manholes shall be firmly supported on cable racks. Cable ends shall overlap at the ends of a section to provide sufficient undamaged cable for splicing.

I. Cables cut in the field shall have the cut ends immediately sealed to prevent entrance of moisture.

3.4 SPLICES AND TERMINATIONS

A. Install the materials as recommended by the manufacturer, including precautions pertaining to air temperature and humidity during installation.

B. Installation shall be executed by qualified person trained to perform medium-voltage equipment installations. Tools shall be as recommended or provided by the manufacturer. Installation shall comply with manufacturer’s instructions.

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C. Splices in manholes shall be located midway between cable racks on walls of manholes, and supported with cable arms at approximately the same elevation as the enclosing duct.

D. Where the Government determines that unsatisfactory splices and terminations have been installed, the Contractor shall replace the unsatisfactory splices and terminations with approved material at no additional cost to the Government.

3.5 FIREPROOFING

A. Cover all cable segments exposed in manholes and pullboxes with fireproofing tape.

B. Apply the tape in a single layer, wrapped in a half-lap manner, or as recommended by the manufacturer. Extend the tape not less than 25 mm (1 inch) into each duct.

C. At each end of a taped cable section, secure the fireproof tape in place with glass cloth tape.

3.6 CIRCUIT IDENTIFICATION OF FEEDERS

A. In each manhole and pullbox, install permanent identification tags on each circuit's cables to clearly designate the circuit identification and voltage. The tags shall be the embossed brass type, 40 mm (1.5 inches) in diameter and 40 mils thick. Attach tags with plastic ties.

Position the tags so they will be easy to read after the fireproofing tape is installed.

3.7 ACCEPTANCE CHECKS AND TESTS

A. General:

1. Perform tests in accordance with the latest IEEE 400 and 400.2, manufacturer's recommendations, and as specified in this specification.

2. Contractor shall make arrangements to have tests witnessed by the

COR. Contractor shall proceed with tests only after obtaining approval from the COR.

B. Visual Inspection: Perform visual inspection prior to electrical tests.

1. Inspect exposed sections of cables for physical damage.

2. Inspect shield grounding, cable supports, splices, and terminations.

3. Verify that visible cable bends meet manufacturer’s minimum bending radius requirement.

4. Verify installation of fireproofing tape and identification tags.

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5. At the time of final acceptance, Contractor shall provide the COR visual field inspection notes, findings, and photographs detailing accessible inspection locations.

C. Electrical Tests - New Cables: Perform preparation and tests in order shown below:

1. Preparation Prior to Testing: Splices and terminations applied to new cables shall be completed prior to testing. For renovation installation, ends of new cables intended to be spliced to existing service-aged cables shall be prepared (cut back) to allow testing without flashover or tracking. Cables shall not be connected to other equipment while under test.

2. Perform Insulation-Resistance Test. Test all cables with respect to ground and adjacent cables. All adjacent cables shall be grounded during testing.

a. Apply test voltage for a period sufficient to stabilize output voltage and insulation resistance measurement.

b. Test data shall include megohm, applied test voltage, and leakage current readings.

c. Further testing shall not continue unless the insulation resistance test results meet or exceed the values listed below.

Test voltages and minimum acceptable resistance values shall be:

Voltage Class Test Voltage Min. Insulation Resistance

15kV 2,500 VDC 5,000 megohms

3. Perform Tan Delta test. Review test readings with the COR prior to proceeding with the Very Low Frequency (VLF) Withstand test

4. Perform Very Low Frequency (VLF) Withstand test. Utilize test voltages in accordance with IEEE 400.2.

D. Electrical Tests - Service-Aged Cables: Tests shall be performed for serviced-age cables before inter-connecting to new cables. Perform tests in order shown below:

1. Preparation Prior to Testing: Splices and terminations applied to cables shall be completed prior to testing. Ends of cables intended to be spliced to existing service-aged cables shall be prepared (cut back) to allow testing without flashover or tracking. Cables shall not be connected to other equipment while under test.

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2. Perform Insulation-Resistance Test. Test all cables with respect to ground and adjacent cables. All adjacent cables shall be grounded during testing.

a. Apply test voltage for a period sufficient to stabilize output voltage and insulation resistance measurement.

b. Test data shall include megohm, applied test voltage, and leakage current readings.

c. Further testing shall not continue unless the insulation resistance test results meet or exceed the values listed below.

Test voltages and minimum acceptable resistance values shall be:

Voltage Class Test Voltage Min. Insulation Resistance

15kV 2,500 VDC 5,000 megohms

3. Perform Tan Delta test. Review test readings with the COR prior to proceeding with the VLF Withstand test.

4. Perform VLF Withstand test. Utilize test voltages in accordance with IEEE 400.2.

E. Electrical Tests – Inter-connected New Cables and Service-Aged Cables:

After successful Tan Delta and VLF Withstand testing of new cables and service-aged cables, perform final splicing inter-connecting between new and service-aged cables. Once new and service-aged cables are completely inter-connected, conduct Tan Delta and VLF Withstand tests for the entire inter-connected cable. Utilize maintenance test voltage for VLF Withstand testing.

F. Field Test Report: Submit a field test report to the COR that includes the following information:

1. Project Name, Location, Test Date.

2. Name of Technician and Company performing the test.

3. Ambient temperature and humidity at time of test.

4. Name, Model Number and Description of Test Equipment used.

5. Circuit identification, cable length, cable type and size, insulation type, cable manufacturer, service age (if any), voltage rating, description of splices or terminations.

6. Visual field inspection notes, findings, and photographs.

7. Insulation Resistance Test results:

a. Test voltage.

b. Measurement in Megohms.

c. Leakage current.

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8. Tan Delta results:

a. Test voltage.

b. Waveform (sinusoidal or cosine-rectangular).

c. Mean Tan Delta at V0.

d. Stability measured by Standard Deviation at V0.

e. Differential Tan Delta.

f. IEEE Condition Assessment Rating.

9. VLF Withstand results:

1) Test voltage.

2) Waveform (sinusoidal or cosine-rectangular).

3) Pass/Fail Rating.

10. Conclusions. If any deficiency is discovered based on test results, provide recommendations for corrective action.

G. Final Acceptance: Final acceptance shall depend upon the satisfactory performance of the cables under test. No cable shall be put into service until all tests are successfully passed, and field test reports have been approved by the COR.

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26 05 19 - 1

SECTION 26 05 19

LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES

PART 1 - GENERAL

1.1 DESCRIPTION

A. This section specifies the furnishing, installation, connection, and testing of the electrical conductors and cables for use in electrical systems rated 600 V and below, indicated as cable(s), conductor(s), wire, or wiring in this section.

1.2 RELATED WORK

A. Section 07 84 00, FIRESTOPPING: Sealing around penetrations to maintain the integrity of fire-resistant rated construction.

B. Section 26 05 11, REQUIREMENTS FOR ELECTRICAL INSTALLATIONS:

Requirements that apply to all sections of Division 26.

C. Section 26 05 26, GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS:

Requirements for personnel safety and to provide a low impedance path for possible ground fault currents.

D. Section 26 05 33, RACEWAY AND BOXES FOR ELECTRICAL SYSTEMS: Conduits for conductors and cables.

1.3 QUALITY ASSURANCE

A. Quality Assurance shall be in accordance with Paragraph, QUALIFICATIONS

(PRODUCTS AND SERVICES) in Section 26 05 11, REQUIREMENTS FOR

ELECTRICAL INSTALLATIONS.

1.4 SUBMITTALS

A. Submit in accordance with Paragraph, SUBMITTALS in Section 26 05 11, REQUIREMENTS FOR ELECTRICAL INSTALLATIONS, and the following requirements:

1. Shop Drawings:

a. Submit sufficient information to demonstrate compliance with drawings and specifications.

b. Submit the following data for approval:

1) Electrical ratings and insulation type for each conductor and cable.

2) Splicing materials and pulling lubricant.

2. Certifications: Two weeks prior to final inspection, submit the following.

a. Certification by the manufacturer that the conductors and cables conform to the requirements of the drawings and specifications.

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b. Certification by the Contractor that the conductors and cables have been properly installed, adjusted, and tested.

1.5 APPLICABLE PUBLICATIONS

A. Publications listed below (including amendments, addenda, revisions, supplements and errata) form a part of this specification to the extent referenced. Publications are reference in the text by designation only.

B. American Society of Testing Material (ASTM):

D2301-10................Standard Specification for Vinyl Chloride

Plastic Pressure-Sensitive Electrical

Insulating Tape

D2304-10................Test Method for Thermal Endurance of Rigid

Electrical Insulating Materials

D3005-10................Low-Temperature Resistant Vinyl Chloride

Plastic Pressure-Sensitive Electrical

Insulating Tape

C. National Electrical Manufacturers Association (NEMA):

WC 70-09................Power Cables Rated 2000 Volts or Less for the

Distribution of Electrical Energy

D. National Fire Protection Association (NFPA):

70-17...................National Electrical Code (NEC)

E. Underwriters Laboratories, Inc. (UL):

44-14...................Thermoset-Insulated Wires and Cables

83-14...................Thermoplastic-Insulated Wires and Cables

467-13..................Grounding and Bonding Equipment

486A-486B-13............Wire Connectors

486C-13.................Splicing Wire Connectors

486D-15.................Sealed Wire Connector Systems

486E-15.................Equipment Wiring Terminals for Use with

Aluminum and/or Copper Conductors

493-07..................Thermoplastic-Insulated Underground Feeder and

Branch Circuit Cables

514B-12.................Conduit, Tubing, and Cable Fittings

PART 2 - PRODUCTS

2.1 CONDUCTORS AND CABLES

A. Conductors and cables shall be in accordance with ASTM, NEMA, NFPA, UL, as specified herein, and as shown on the drawings.

B. All conductors shall be copper.

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C. Single Conductor and Cable:

1. No. 12 AWG: Minimum size, except where smaller sizes are specified herein or shown on the drawings.

2. No. 8 AWG and larger: Stranded.

3. No. 10 AWG and smaller: Solid; except shall be stranded for final connection to motors, transformers, and vibrating equipment.

4. Insulation: THHN-THWN and XHHW-2. XHHW-2 shall be used for isolated power systems.

D. Color Code:

1. No. 10 AWG and smaller: Solid color insulation or solid color coating.

2. No. 8 AWG and larger: Color-coded using one of the following methods:

a. Solid color insulation or solid color coating.

b. Stripes, bands, or hash marks of color specified.

c. Color using 19 mm (0.75 inches) wide tape.

4. For modifications and additions to existing wiring systems, color coding shall conform to the existing wiring system.

5. Conductors shall be color-coded as follows:

208/120 V Phase 480/277 V

Black A Brown

Red B Orange

Blue C Yellow

White Neutral Gray *

* or white with colored (other than green) tracer.

6. Lighting circuit “switch legs”, and 3-way and 4-way switch

“traveling wires,” shall have color coding that is unique and distinct (e.g., pink and purple) from the color coding indicated above. The unique color codes shall be solid and in accordance with the NEC. Coordinate color coding in the field with the COR.

7. Color code for isolated power system wiring shall be in accordance with the NEC.

2.2 SPLICES

A. Splices shall be in accordance with NEC and UL.

B. Above Ground Splices for No. 10 AWG and Smaller:

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1. Solderless, screw-on, reusable pressure cable type, with integral insulation, approved for copper and aluminum conductors.

2. The integral insulator shall have a skirt to completely cover the stripped conductors.

3. The number, size, and combination of conductors used with the connector, as listed on the manufacturer's packaging, shall be strictly followed.

C. Above Ground Splices for No. 8 AWG to No. 4/0 AWG:

1. Compression, hex screw, or bolt clamp-type of high conductivity and corrosion-resistant material, listed for use with copper and aluminum conductors.

2. Insulate with materials approved for the particular use, location, voltage, and temperature. Insulation level shall be not less than the insulation level of the conductors being joined.

3. Splice and insulation shall be product of the same manufacturer.

4. All bolts, nuts, and washers used with splices shall be zinc-plated steel.

D. Above Ground Splices for 250 kcmil and Larger:

1. Long barrel “butt-splice” or “sleeve” type compression connectors, with minimum of two compression indents per wire, listed for use with copper and aluminum conductors.

2. Insulate with materials approved for the particular use, location, voltage, and temperature. Insulation level shall be not less than the insulation level of the conductors being joined.

3. Splice and insulation shall be product of the same manufacturer.

E. Plastic electrical insulating tape: Per ASTM D2304, flame-retardant, cold and weather resistant.

2.3 CONNECTORS AND TERMINATIONS

A. Mechanical type of high conductivity and corrosion-resistant material, listed for use with copper and aluminum conductors.

B. Long barrel compression type of high conductivity and corrosion-resistant material, with minimum of two compression indents per wire, listed for use with copper and aluminum conductors.

C. All bolts, nuts, and washers used to connect connections and terminations to bus bars or other termination points shall be zinc-plated steel.

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2.4 CONTROL WIRING

A. Unless otherwise specified elsewhere in these specifications, control wiring shall be as specified herein, except that the minimum size shall be not less than No. 14 AWG.

B. Control wiring…