5-RFB 4437 - Attachment A - FINAL.pdf

Automated Side Loader Refuse Collection Truck Body

BID SPECIFICATIONS

Meets Specifications:

Section 1 APPLICATION

1 .1 It is the intent of these specifications to describe the minimum requirements for an automated Side Loading refuse compactor body.

1.2 The capacity shall be � C'f cubic yards, exclusive of the hopper.

1 .3 Features standard to this unit will be furnished by the successful bidder.

Body shall conform in strength, quality of material, and workmanship to that provided by the best engineering and manufacturing practices of the industry.

1 .4 All equipment shall be new model design, assembled and ready for operation at the time of delivery.

1 .5 Bidders shall attach a statement that the unit meets or exceeds these specifications and/or list any exceptions fully and accurately.

Section 2 GENERAL

2.1 Refuse body will have a capacity of 29 cubic yards, exclusive of the hopper.

2.2 Packer body capable of packing 900 pounds per cubic yard of dry household trash.

2.3 Hopper shall have a minimum capacity of 6 cubic yards.

2.4 Packer must meet all applicable standards.

YES NO

Attachment A

Meets Specifications:

Section 3 BODY CONSTRUCTION (The following specifications are minimums.)

3.1 The body shall be all welded construction.

3.2 Body wall thickness is l O gauge Hardox 450, 174,000 psi strength.

3.3 Body roof thickness is l O gauge, 80,000 psi.

3.4 Body floor is 7 gauge AR 235, 70,000 psi.

3.5 Sides, front and rear to be reinforced for strength requirements.

YES NO

3.6 Reinforcement design and characteristics dependent upon construction methods used, but they must be certified to meet the specified compacting requirements without body distortion.

3.7 Unit shall have a shovel, broom and rake holder.

3.8 Unit shall have a clean out tool. Unit shall have dual cleanout doors with a dimension of 12" x 16" each.

3.9 Body manufactured in USA. PREFERRED

Section 4 BODY DIMENSIONS

4.1 Body height above truck frame is not to exceed 108".

4.2 Outside width of the body is not to exceed 96".

Section 5 HOPPER

5.1 The hopper shall have a minimum capacity of 6 cubic yards.

5.2 The hopper floor shall be a minimum of 1 /4" AR 400 abrasion resistant steel.

5.3 The hopper sides are to be a minimum of 1 /4" AR 400 abrasion resistant steel.

5.4 A hydraulic crusher panel will be furnished to prevent refuse loss during transport.

5.5 A ¼" of AR400 Resistant steel over lay to be placed in hopper floor.

5.6 A ladder or foot supports with grab handles shall be designed to meet

OSHA standards and provide easy access to the hopper area. Please also provide a fold-up ladder meeting OSHA standards.

5.7 The hopper shall have a minimum displacement rate of 5.4 cubic yards per minute.

Section 6 PACKING MECHANISM

6.1 The packing panel is to be 3/8" 50,000 psi steel.

6.2 The packing mechanism is to retain compacted material in the body.

6.3 Length of the packing cycle is to be determined by proximity switches.

When the Auto Pack feature sees maximum pressure 3 consecutive times it shuts off indicating that the packer is full.

6.4 Packing features are dependent upon each manufactures design, but must be capable of accomplishing the requirements set forth in these specifications. It must also fulfill the operational claims made by the manufacturer.

6.5 Packing shall complete a pock cycle in a maximum of 20 seconds at idle speed.

6.6 Packing cylinder sleeves are chrome plated single stage cylinders.

Cylinder dimensions ore cylinder bore diameter is 4 l /2", cylinder rod diameter is 3", and stroke length is 43".

6.7 Unit must also hove (9) retainer teeth mounted on the breaker bar@ a distance of 6" apart.

Section 7 LIFTING AND GRIPPING MECHANISM

7.1 The lifting mechanism shall be capable of gripping, lifting, raising, and dumping containers from 36 to 110 gallons with the use of a joy stick.

The joy stick shall be conveniently located to the left of the operator. An ergonomically designed podded armrest shall be provided to support the operator's arm during operation.

7.2 The arm will consist of three main horizontal most sections, one vertical lift section with 2 arms.

7.15 The "reach" of the mechanism shall be a minimum of 144" from it's fully retracted to pivot, and extension-retraction points to ensure Smooth operation and long service life.

7.16 The mechanism will be capable of lifting 1,000 lbs. at any point to which the arm is extended. "Note" The "Bidder" shall provide "Certification" of this capability with their bid.

7.17 The container shall be tilted a minimum of 45 degrees past horizontal to provide for full dumping.

Section 8 TAILGATE

8.1 The tailgate is to be hinged at or above the roofline using high strength steel hinges it is to be raised for load dumping by 2 double acting cylinders mounted on the outside of the tailgate. These cylinders shall be of a design that will prevent rapid lowering of the tailgate in case of a hydraulic component failure.

8.2 The tailgate cylinders shall have chrome plated rams. Cylinder dimensions will be 3" bore diameter, 2" ram, and a 30" stroke.

8.3 The tailgate is to be released and locked with no moving parts other than the two (2) primary lift cylinders and associated locking mechanisms.

YES NO

8.4 A gasket is to be affixed to the tailgate to provide a watertight seal between the body and tailgate.

8.5 The tailgate must be equipped with a tailgate ajar switch with audible and visible warning devices fixed in the cab which comply with ANSI standards and warns when the tailgate is partially to completely open.

8.6 Body hinge structures must be of proper design, materials, and construction to support the tailgate.

8.7 Tailgate maintenance safety props shall be provided.

8.8 Tailgate bubble is Hard ox 450, 174,000 psi, tailgate sides are 1 O gauge

80,000 psi.

l 0.5 Hydraulic tank is to be frame mounted and equipped with a 1 0 micron breather element and eye level sight gauge. Tank location will be determined by body configuration.

l 0.6 Hydraulic reservoir tank capacity must be at least 70 gallons.

10.7 Hydraulic system must contain cylinders capable of performing the

Operational requirements set forth in these specifications.

10.8 Hydraulic hoses are to be SAE approved construction with hose burst pressure 4 times working pressure and have protective coverings.

10.9 Hydraulic control assemblies must be located so that at no time or load

Condition it becomes necessary to remove the load to service these components.

10.10 All cylinders must have the latest design sealing materials.

10.11 Unit must have protective cover on pack manifold.

Section 11 CONTROLS:

11 . l All compactor operating controls are to be located in the truck cab and mounted for operator convenience and comfort.

11 .2 Warning signals shall be incorporated into all circuits monitoring abnormal compactor operations.

11.3 Rocker switches for arm controls mounted under driver's seat.

Section 12 LIGHTING AND WIRING:

12.1 All lights and reflectors shall be in accordance with Federal and State

I.C.C. Motor Vehicle Safety Standards.

12.2 Provisions will be made for maximum visibility and include 2 red stop-tail lights, 2 red turn-tail lights, and an I.D. cluster. All lights must be L.E.D.

12.3 A lighted license plate bracket will be provided.

12.4 Unit must include arm, hopper, and side mounted work lights.

12.5 Unit must include 2 tailgate work lights and 4-inch amber strobe lights plus alternating flashing lights, such as the upper & lower Peterson Smart Strobes.

Section 13 PAINTING:

13. l All components will be properly cleaned prior to priming.

13.2 All burrs and rough spots are to be removed.

13.3 Two (2) coats of rust inhibiting primer are to be applied prior to the finish coat.

13.4 Final coat to be high gloss 00739531EB BLUE ELITE BC.

Section 14 CAMERAS:

14. l Three (3) Color Cameras will be provided: 1st placed in the rear for use as a backup camera. 2nd placed to monitor hopper area.

Third placed on LH side bullet type.

14.2 Color Camera monitor shall be mounted in the cab and be fully adjustable flat screen type with split screen option so all camera views con be displayed at one ( l) time and automatically switch to full screen backup camera when unit is shifted to reverse.

14.3 The Cameras' shall be lntec. PREFERRED

14.4 Protective cases shall be provided for the cameras.

14.5 All Cameras' shall have shields to minimize sun glare.

Section 15 OTHER:

15. l Two complete sets of operators, parts, and service manuals will be

Supplied for truck chassis and refuse body. 15.2 Tool Box w /gasketed door l 8x l 8x24".

15.3 Ability to grease multiple grease lines from one location, grease bank.

15.4 Hyd. shut down when filter in bypass.

15.5 Low fluid shut down.

15.6 Hyd. shut down switch Hi temp switch.

15.7 Hyd. Cylinder to have 5 year Cylinder Warranty.

15.8 Seats with air suspension, lumbar support, and black cloth material.

15.9 Radio with standard option of AM/FM.

15.6 5 year Hydraulic pump warranty

YES NO

1. Day cab with low cab forward mounting hinged at the front of cab

2. MP-7, 11-liter 6 cylinder in-line diesel engine capable of producing 355

HP @1500-1800 RPM and 1260 lb.-ft torque with 1350 series flange crankshaft adapter

3. Silicone Radiator and Heater Hoses

4. Allison 4500 RDS 6 speed transmission w/ prognostics - PREFERRED

5. 12V 160 Amp. Alternator

6. 120v 1500-watt engine block heater

7. 20,000 front axle capacity w/ dust shields for brakes

8. 46,000 rear tandem axle capacity with double reduction rear carriers and gear ratio of 5.31

9. Inverted 10 leaf spring suspension rated at 46,000 lbs.

10.Bronze Trunnion Bushings with urethane shock insulators

11.Dust shields and power divider lock out driver controlled for rear axles

12. 70-gallon steel fuel tank rectangular LH side mounted

13.Wheelbase of 2211

' with after-frame of 111"

14. Steel frame measurements to be 3/8" x 13 3/8" x 3 ¼" with an inner liner that is¼" thick for a combined RBM of 3,530,400 lbs. in and a section modulus of 29.42 "cubed

Automated Side Loader Refuse Collection Truck Chassis

BID SPECIFICATIONS

15. Cab to be a RH/LH sit down design with R/H drive only capability

16. Front tires to be the size of 315/80R22.5 L Michelin XZUS2 all position radial with 22.Sx9.00 Accurize Steel Disc 10-hole hub piloted wheels.

Powder coated gray in color

17. Drive tires to be the size of 11R24.5 H Michelin X Works Z with

24.SxB.25 Accurize Steel Disc hub piloted wheels powder coated gray in color.

18. Cab to be painted to match the current City of Owensboro blue as referenced above.

19. 1 year /100,000 mile base vehide warranty must be included.

20. 60-month 250,000-mile Extended warranty to cover

Engine/Exhaust aftertreatment and turbo charger to be included in price.