SPI For Lathe Machine.pdf

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AFLCMC Engine Lathe
Solicitation number
47QSWC25Q0192
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This document is a Special Packaging Instruction (SPI) for Industrial Plant Equipment (IPE) with the SPI number F00-222-0888. The document provides detailed guidelines for packaging, preservation, cleaning, disassembly, blocking, bracing, and shipping of industrial equipment. Key packaging requirements include:

Packaging specifications vary based on equipment weight, with different container types specified for items weighing between 1,000 and 30,000 pounds. Preservation methods include removing contaminants, applying preservative immediately after cleaning to prevent rusting, and coating bare metal surfaces. Special markings are required, following IAW MIL-STD-129 standards, with specific instructions for labeling shipments, including center of balance and handling points. Additional requirements cover disassembly procedures, immobilizing movable parts, supporting non-substantially supported components, and protecting equipment against natural elements using waterproof coverings.

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DISTRIBUTION D: Distribution authorized to DoD and U.S. DoD contractors only, Administrative or Operational Use, 8 Aug. 18.

Other requests for this document shall be referred to 406 SCMS/GULAA Packaging Office, Robins AFB, GA 31098.

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CODE ID

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SPI NO (TPO)

AutoCAD SHX Text 1 jan 86

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DD 2169 MOD

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NATIONAL STOCK NO.

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PART OR DRAWING NO.

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CURR REV

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ITEM NOMENCLATURE

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SPECIAL PACKAGING INSTRUCTION

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COMPUTER GENERATED

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SPI N0.

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SHEET OF

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ILL

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CHK

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ENG

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AUTH

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ORIGINAL

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DATE

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PRESERVATION

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PACKING

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MARKING

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LEVEL A

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LEVEL B

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ICQ

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QUP

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CLEANING

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DRYING

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PRESERVATIVE

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AS SPECIFIED BELOW AND BILL OF MATERIAL

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SPECIAL MARKING:

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A) SPI NO.

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B) REUSABLE CONTAINER

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DO NOT DESTROY

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LEVEL

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SPEC

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STYLE

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TYPE

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CL

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VAR

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GRADE

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LEVEL A LEVEL B

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GROSS CU FT

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GROSS WT LBS

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DESIGN FRAG.G'S

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LENGTH WIDTH DEPTH

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CNTNR I.D.

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CNTNR O.D.

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ITEM DIM

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ITEM WT LBS

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IAW MIL-STD-2073

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IAW MIL-STD-2073

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IAW MIL-STD-129

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SEE NOTE B

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DATE

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APP

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DESCRIPTION

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REVISIONS

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LTR

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T. GRABOWSKI

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METHOD

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METHOD

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NOTE: FOR REPAIRABLE ASSETS

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SEE NOTES

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MULTIPLE MULTIPLE

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INDUSTRIAL PLANT EQUIPMENT (IPE)

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O. PURVIS

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M. DAWSON

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L.D. ADAMS

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SEE NOTES

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SEE NOTES

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D IAW W/O 015/88 88013 M.D.

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E IAW W/O 273/91 91106 M. BULL

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F IAW W/O 030/00 00167 R. SCOTT

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1. NEW PROCUREMENT:

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(A) PREPRODUCTION PACK TEST APPLIES ONLY WHEN SPECIFIED.

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(B) FULLY SHEATHED CONTAINERS REQUIRED FOR LEVEL A.

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(C) WHEN COMMERCIAL PACKING IS SPECIFIED IN THE CONTRACTRUAL DOCUMENT, THE

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EQUIPMENT SHALL BE PACKAGED IN ACCORDANCE WITH ASTM D 3951.

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(D) MOBILE REQUIREMENT FOR LEVEL A APPLIES ONLY WHEN SPECIFIED.

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2. OTHER THAN NEW PROCUREMENT (REPAIRABLE & SERVICEABLE)

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A. CLEANING & DRYING:

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(1) REMOVE ALL CHIPS, DIRT, OILS, BUILT-UP RESIDUE, RUST AND OTHER CONTAMINANTS

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FROM EXPOSED SURFACES. ANY APPLICABLE PROCESS OF MIL-STD-2073 MAY BE USED.

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(2) DRAIN ANY RESERVOIR THAT CANNOT BE SECURED AGAINST SPILLAGE DURING SHIPMENT.

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B. PRESERVATION:

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(1) APPLY PRESERVATIVE IMMEDIATELY AFTER CLEANING AND DRYING TO AVOID RUSTING

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OR OTHER CONTAMINATION.

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(2) COAT ALL EXPOSED, BARE METAL SURFACES WITH CONTACT PRESERVATIVE "P-2", "P-

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10", OR "P-19", REFERENCE: MIL-STD-2073, APPENDIX J, TABLE J.III.

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(3) AS REQUIRED AND WHERE POSSIBLE, TO ASSURE THAT THE PRESERVATIVE WILL

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REMAIN INTACT. WRAP PRESERVED AREAS WITH GREASEPROOF BARRIER MATERIAL,

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MIL-B-121, GRADE A OR EQUAL.

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C. BLOCKING & BRACING:

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(1) TO REDUCE CUBE AND ELIMINATE UNBALANCED LOADS, ANY PROTRUDING PARTS (ARMS,

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OVERHANGS, ETC.) SHALL BE REMOVED WHEN DISASSEMBLY/REASSEMBLY CAN BE ACCOM-

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PLISHED WITH THE USE OF COMMON HAND TOOLS BY SEMI-SKILLED PERSONNEL.

1 Jan 86

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DD 2169 MOD

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SPI NO.

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SPI NO. (TPO)

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SHEET OF

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CODE ID

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ITEM NOMENCLATURE

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SPECIAL PACKAGING INSTRUCTIONS

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COMPUTER GENERATED

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INDUSTRIAL PLANT EQUIPMENT (IPE)

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DISASSEMBLY SHALL BE IN ACCORDANCE WITH THE MANUFACTURER'S INSTRUCTIONS OR

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MANUALS AND MIL-STD-2073. REMOVED PARTS SHALL BE BANDED AND BRACED TO THE

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BASIC ITEM OR SKID.

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(2) IMMOBILIZE MOVABLE PARTS BY LOCKING DEVICES OR BLOCKING. IMMOBILIZE

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VERTICALLY MOVABLE PARTS IN LOWEST POSITION. IMMOBILIZE HORIZONTALLY MOVABLE

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PARTS IN CENTER POSITION.

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(3) SUPPORT NONSUBSTANTIALLY SUPPORTED PARTS SUCH AS ARMS, OVERHANGS, TABLES, ETC.

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BY BLOCKING.

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(4) REINFORCE UNSUPPORTED COLUMNS WITH FILLER BLOCKS POSITIONED BETWEEN SKID AND

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THE RECESSED PORTION OF EQUIPMENT BASE.

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(5) DETAILED REQUIREMENTS FOR BLOCKING AND BRACING OF IPE ARE CONTAINED IN MIL-

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HDBK-701.

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D PACKING:

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(A) A CLEARANCE OF NOT LESS THAN ONE INCH SHALL BE ALLOWED BETWEEN THE ITEM AND

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THE CLOSEST MEMBER OF THE SIDES, ENDS AND TOP OF THE CONTAINER.

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(B) EQUIPMENT WEIGHING LESS THAN 1,000 POUNDS SHALL BE PACKED IN A PPP-B-601,

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PPP-B-621,OR ASTM D 6256/6256M. IF EQUIPMENT WEIGHS MORE THAN 200 POUNDS,

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THE BOX SHALL BE MODIFIED BY INSTALLING SKID RUNNERS IN ACCORDANCE WITH THE

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APPLICABLE CONTAINER SPECIFICATION.

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(C) EQUIPMENT WEIGHING BETWEEN 1,000 AND 2,500 POUNDS SHALL BE PACKED IN AN

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ASTM D 6256/D6256M CONTAINER.

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(D) EQIPMENT WEIGHING BETWEN 2,500 AND 30,000 POUNDS SHALL BE PACKED IN A MIL-

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C-104 CRATE OR SKIDDED IN ACCORDANCE WITH MIL-HDBK-701.

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(E) EQUIPMENT WEIGHING MORE THAN 30,000 POUNDS SHALL BE SKIDDED IN ACCORDANCE

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WITH MIL-HDBK-701.

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(F) ALUMINUM SKIDS MAY BE OBTAINED FROM DEFENSE INDUSTRIAL PLANT EQUIPMENT

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CENTER (DIPEC). DIPEC-SSM. HQ DEFENSE INDUSTRIAL PLANT EQUIPMENT MEMPHIS,

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TENN. 38411-5051.

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(2) OVERSEAS SHIPMENTS: EQUIPMENT BEING PACKED FOR OVERSEAS SHIPMENT SHALL BE

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PACKED WITHIN THE APPLICABLE BOX OR CRATE DESIGNATED ABOVE.

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(3) DETAILED REQUIREMENTS FOR ANCHORING IPE TO SKIDS ARE CONTAINED IN MIL-HDBK-

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3. SHROUDING: EQUIPMENT NOT OTHERWISE FULLY PROTECTED AGAINST THE NATURAL ELEMENTS

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(BOXED OR CRATED) SHALL BE PROTECTED FROM WATER, DIRT, ETC. BY SHROUDING WITH A

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WATERPROOF COVERING OF MATERIAL OTHER THEN WATERPROOF PAPER. SHROUD SHALL BE

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SECURELY FASTENED TO ENSURE AGAINST TEARING OR BLOWING OFF.

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4. FORKLIFT OPENINGS SHALL BE MINIMUM OF THREE INCHES HIGH FOR FORKLIFT TINES. FORK-

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LIFT OPENINGS THAT SHOULD NOT BE USED FOR HANDLING UNBALANCED LOADS SHALL BE

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BLOCKED.

1. CONUS SHIPMENTS:

1 Jan 86

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DD 2169 MOD

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SPI NO.

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SPI NO. (TPO)

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SHEET OF

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CODE ID

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ITEM NOMENCLATURE

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SPECIAL PACKAGING INSTRUCTIONS

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COMPUTER GENERATED

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INDUSTRIAL PLANT EQUIPMENT (IPE)

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5. TECHNICAL MANUALS, INSTALLATION DRAWINGS HISTORICAL RECORDS AND OTHER DOCUMENTS

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PACKED WITH EQUIPMENT SHALL BE PACKED METHOD 33.

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6. SPECIAL MARKINGS:

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A. MARKING SHALL BE IAW MIL-STD-129.

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B. ALL SHIPMENTS. SET MARKINGS WHEN APPLICABLE, CENTER OF BALANCE, SLING AND

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HANDLING POINTS, PACKING LIST, "TPO 00-222-0888" ON RIGHT UPPER AREA OF ONE

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SIDE. WHEN THE CENTER OF BALANCE IS OFF CENTER EITHER SIDE, MARK THE

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CONTAINER AT LIFTING POINTS "LIFT WITH FORKLIFT HERE" OR DO NOT LIFT FROM

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THIS SIDE," WHICHEVER IS APPLICABLE.

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7. WEIGHT, CUBE, AND DIMENSION WILL VARY WITH EACH MFG. MODEL AND TYPE CONTAINER

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USED.

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C. SERVICEABLE EQUIPMENT (WHEN APPLICABLE); "PACKED FOR IMMEDIATE INSTALLATION,

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DO NOT STORE":

D. REPAIRABLE EQUIPMENT: "DO NOT STORE OUTSIDE".

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