36E77619R0031-0005004.pdf

VA Central Iowa Healthcare System

Des Moines, Iowa

Construct Warehouse

Station Project No. 636A6-CSI-503 08 33 23.13 09-26-2018

SECTION 08 33 23.13

OVERHEAD RAPID COILING DOORS

PART 1 - GENERAL

1.01 SUMMARY

A. Section Includes:

1. High-speed, Overhead Flexible Coiling Door assemblies, at interior applications.

B. Related Requirements:

1. Refer to Door, Frame and Hardware Schedules, related detail drawings, including jamb, head and thresholds as indicated on Contract Drawings for locations, quantities, and remarks, as well as general provisions of the

Contract, General and Supplementary Conditions, and Division 01 which shall apply to the scope of this section.

2. Related sections may include:

a. Section 03 00 00 – Concrete.

b. Section 04 20 00 – Concrete Unit Masonry.

c. Section 05 12 00 – Structural Steel Framing.

d. Section 10 14 00 – Signage.

e. Section 26 00 00 – Electrical.

1.02 REFERENCES

A. Abbreviations and Acronyms:

1. HPD – High Performance Door(s).

2. LOTO – Lockout-Tagout.

3. ORCD – Overhead Rapid Coiling Door(s).

B. Definitions:

1. Activation Device – Any device used to initiate operation of the door.

2. Control Panel – An enclosure that houses electrical controls for the door, also may be referred to herein as a Controller, or Control Box.

3. Door Opening – The clear open width and height in a host wall.

4. Hand of Operation – The side on which the door operator is placed, as viewed from the coiling side of the door. It is either right hand (RH) or left hand (LH) operation.

5. High Performance Door – A power-operated rolling, folding or sliding non-residential door, generally characterized by either 100 or more cycles per day or 40 or more inches per second opening speed, and typically made-to-order and/or designed for higher durability, and/or designed to break away due to equipment impact. High Performance Doors may be referred to herein as Overhead Rapid Coiling Doors.

6. High Speed Door – A subcategory type of High Performance Door; a non-swing door used primarily to facilitate vehicular access of material transportation, having an automatic closing device, with a minimum average opening rate of 32-inches per second, (0.81 m/s) a minimum closing rate of

24-inches per second, (0.60 m/s). High Speed Doors may be referred to herein as Overhead Rapid Coiling Doors.

7. Hood – A closure housing that mounts horizontally over the coil brackets, serving as an enclosure for the door header.

8. Light Curtain (Grid) – An optical safety sensor that consists of a multi-point light-emitting transmitter and a light-receiving detector. If the beams of light are blocked by an obstruction, the sensor signals the operator to stop and/or reverse the door immediately.

9. Operation Cycle – One complete cycle of a door begins with the door in the closed position. The door is then moved to the open position and back to the closed position.

10. Operator: A powered mechanism that opens and closes a door, also may be referred to herein as a Motor.

C. Reference Standards:

1. ANSI – American National Standards Institute.

2. ASCE / SEI – American Society of Civil Engineers / Structural Engineering

Institute.

a. ASCE/SEI Standard 7-10 – Minimum Design Loads for Buildings and Other Structures.

3. ASHRAE – American Society of Heating, Refrigerating and Air-Conditioning

Engineers.

a. ANSI/ASHRAE/IES Standard 90.1-2013 – Energy Standard for

Buildings Except Low-Rise Residential Buildings.

b. ANSI/ASHRAE/USGBC/IES Standard 189.1-2014 – Standard for the

Design of High-Performance Green Buildings.

4. ASTM – American Society for Testing and Materials, International.

a. ASTM A513-15 – Standard Specification for Electric-Resistance-Welded

Carbon and Alloy Steel Mechanical Tubing.

b. ASTM A653-15 – Standard Specification for Steel Sheet, Zinc-Coated

(Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip

Process.

c. ASTM C1045-07 – Standard Practice for Calculating Thermal

Transmission Properties Under Steady-State Conditions. d.

ASTM D3363-05 – Standard Test Method for Film Hardness by Pencil

Test.

e. ASTM E90-09 – Standard Test Method for Laboratory

Measurement of Airborne Sound Transmission Loss. f.

ASTM E283-04 – Standard Test Method for Determining Rate of

Air Leakage Through Exterior Doors.

g. ASTM E330-14 – Standard Test Method for Structural Performance of

Exterior Doors by Uniform Static Air Pressure Difference. h. ASTM

E547-00 – Standard Test Method for Water Penetration of Exterior Doors by

Cyclic Static Air Pressure Difference.

i. ASTM E1971-05 – Standard Guide for Stewardship for the

Cleaning of Commercial and Institutional Buildings. j.

ASTM G21-96 – Standard Practice for Determining Resistance of

Synthetic Polymeric Materials to Fungi.

5. DASMA – Door & Access Systems Manufacturers’ Association, International.

a. ANSI/DASMA 105-2012 – Test Method for Thermal Transmittance and Air

Infiltration of Garage Doors.

b. ANSI/DASMA 108-2012 – Standard Method for Testing Sectional Garage

Doors and Rolling Doors: Determination of Structural

Performance Under Uniform Static Air Pressure Difference.

c. ANSI/DASMA 109-2007 – Standard Method for Testing and Rating

Sectional Doors: Determination of Life Cycling Performance.

d. ANSI/DASMA 115-2012 – Standard Method for Testing Sectional Garage

Doors: Determination of Structural Performance Under

Missile Impact and Cyclic Wind Pressure.

e. DASMA TDS #163 – Garage Door R-Value.

f. DASMA TDS #402 – High Performance Door Warning Labels.

6. FBC – Florida Building Code, 5th Edition (2014) Test Protocols.

a. TAS 202-94 – Criteria for Testing Impact & Nonimpact Resistant Building

Envelope Components Using Uniform Static Air

Pressure.

7. IEC – International Electrotechnical Commission.

a. ANSI/IEC 60529-2004 – Degrees of Protection Provided by Enclosures (IP

Code).

1) IP54, IP66, IP67

8. NEMA - National Electrical Manufacturers Association.

a. NEMA 250-2003 – Enclosures for Electrical Equipment (1000 Volts

Maximum).

1) NEMA Enclosure Type 3

b. NEMA MG 1-2009 – Motors and Generators.

1) NEMA Insulation Class A

9. NFPA – National Fire Protection Association.

a. NFPA 70: National Electrical Code® (NEC).

10. NFRC – National Fenestration Rating Council, Incorporated.

a. ANSI/NFRC 100-2014 – Procedure for Determining Fenestration Product U-factors.

b. NFRC 102-2014 – Procedure for Measuring the Steady-State Thermal

Transmittance of Fenestration Systems.

c. ANSI/NFRC 200-2014 – Procedure for Determining Fenestration Product

Solar Heat Gain Coefficient and Visible Transmittance at

Normal Incidence.

d. ANSI/NFRC 400-2014 – Procedure for Determining Fenestration Product Air

Leakage.

11. OSHA – Occupational Safety and Health Administration, Standards.

a. Title 29 CFR - Code of Federal Regulations 1910.147, The Control of

Hazardous Energy (Lockout/Tagout).

b. Title 29 CFR - Code of Federal Regulations 1910 Subpart F, Standard for

Powered Platforms, Man-lifts, and Vehicle-Mounted

Work Platforms.

12. UL – Underwriters Laboratories, Incorporated.

a. UL 325 – Standard for Door, Drapery, Gate, Louver, and Window

Operators and Systems.

b. UL 508 – Standard for Industrial Control Equipment.

1.03 ADMINISTRATIVE REQUIREMENTS

A. Coordination:

1. Coordinate the work of this Section with the respective trades responsible for installing interfacing and adjoining work for proper sequence of installation and ensure that the work performed hereunder is acceptable to such trades for the installation of their work.

2. Coordinate Overhead Rapid Coiling Door’s operating controls with specified accessories, and activation devices.

B. Pre-Installation Meetings:

1. Schedule a conference to occur not less than 14 days prior to installation commences for all High Performance Doors to establish procedures to maintain optimum working conditions and to coordinate this work with related and adjacent work. Provide not less than 7 days’ advance notice to attendees, Owner, and Architect.

2. Conference participants shall include the Contractor, Owner’s

Representative, Architect, Door Installer, Manufacturer’s Sales

Representative, Electrician, and representatives of other trades affected by installation of Overhead Rapid Coiling Doors.

3. Conference topics to be discussed shall include:

a. A review of Contract Documents and accepted Submittals shall be made and deviations or differences shall be resolved.

b. If conflict should exist between what is considered good practice and

Contract Documents, these differences shall be defined.

c. Pre-Installation Conference and observation of site conditions shall serve to clarify Contract Documents, application requirements and what work should be completed before installation can begin.

d. Prepare and submit to all invited parties including those not in attendance, Owner’s Representative, Architect a written report of the

Pre-Installation Conference. The Report shall be submitted within 3 business days following the conference.

1.04 SUBMITTALS

A. Product Data:

1. For each type and size of Overhead Rapid Coiling Door and accessory, include 3 set(s) details of construction relative to materials, dimensions, component connections, profiles and finishes. Provide rough-in diagrams, operating instructions and maintenance information. Include the following:

a. Setting Drawings, templates, and installation instructions for built-in or embedded anchor devices.

b. Summary of forces and loads on walls and jambs.

c. Motors: Show nameplate data and ratings.

d. Operation & Maintenance Manual.

B. Shop Drawings:

1. Coordinate scheduling of Shop Drawings submittal with submittals for related portions of work.

2. Take field measurements before preparation of shop drawings and fabrication of doors, where possible to enable proper fitting of the work.

Allow for adjustments within specified tolerances wherever taking of field measurements before fabrication may delay work.

3. Include design drawings fully detailing each door assembly; indicate size, clearances, and load diagrams, construction details for head, jambs, and threshold; material types, sizes, shapes, thicknesses, joints and connections; hardware, horsepower, voltage, phase, and hertz;

location of control devices and drive units; and all design and detail data for work of other trades affected by the installation of Overhead

Rapid Coiling Doors.

4. Indicate pertinent dimensioning, anchorage methods, hardware locations, and installation details and include information for special components and installations not dimensioned or detailed in manufacturer’s Product Data Sheets.

5. Wiring Diagrams: Detail wiring for power, signal, and control systems.

Differentiate between manufacturer-installed and field-installed wiring and components provided by the door manufacturer and those provided by others.

C. Samples:

1. Submit 1 set(s) of sample door materials, made available upon request to the owner’s representative, and Architect.

2. Submit selection color samples displaying manufacturer’s full range of standard colors and finishes for initial selection by Architect.

3. Submit actual cross sectional metal door panel samples of colors and finishes available. Samples sizes to be not less than 3” (76mm) x 3”

(76mm).

4. Submit 3 verification samples demonstrating actual materials, finishes, colors and textures of each selected Overhead Rapid Coiling Door model specified. Sample sizes to be 12” (305mm) long, 6” (152mm) x 6” (152mm), or full size as appropriate to materials.

D. Manufacturers’ Instructions:

1. Overhead Rapid Coiling Door manufacturer shall indicate installation sequences, procedures, adjustments, and alignment procedures in written form.

2. Submit manufacturers’ written installation procedures that shall be the basis for accepting or rejecting actual installation procedures.

3. In addition to installation methods, and guidelines, manufacturers’ information shall include storage and handling requirements, preparation, site care, cleaning, and maintenance instructions and recommendations.

4. Maintain one copy of manufacturer’s installation instructions on-site to be readily available upon request.

E. Sustainable Design Submittals:

1. Provide documentation verifying that components, processes, and/or assemblies provided are in compliance with specified requirements;

refer to Division 01, upon request.

2. Submit certification/letter of documentation from manufacturer for products as part of project documentation for verification in Green

Building Certification Programs which this project may participate.

a. Recycled Content: Indicate percentages by weight or unit of product for post-consumer and pre-consumer recycled content.

b. Local/Regional Materials: Indicate location of manufacturing facility; indicate distance between manufacturing facility and the project site.

c. Volatile Organic Compounds (VOC) Data: Submit manufacturer’s product data for adhesives, coatings, paints. Indicate VOC limits of the product or its components. Submit MSDS highlighting VOC limits.

F. Qualification Statements:

1. Submit documentation to demonstrate installer’s capabilities and experience working with Overhead Rapid Coiling Doors and accessories.

1.05 CLOSEOUT SUBMITTALS

A. Operation and Maintenance Data:

1. Follow and comply fully with manufacturer’s scheduled maintenance program, including periodic required adjustments, suggested maintenance intervals, and retention of manufacturer’s data sheets, and equipment inter-connection diagrams. Submit instructions to be followed in operating and maintaining components of Overhead Rapid Coiling Doors.

Include a copy of instruction in Operation and Maintenance Data Manual.

Refer to Division 01.

B. Warranty Documentation:

1. Include final executed warranty document as approved or accepted by

Owner. Include a copy of warranty in Warranties and Bonds Manual.

Refer to Division 01. Sign-off documents may be required to authorize product warranties, verify requirements prior to completion of work included in this section.

1.06 QUALITY ASSURANCE

A. Regulatory Agency Approvals:

1. Listing and labeling shall be provided for electrically operated fixtures specified in this section.

2. The terms “Listed” and “Labeled”: as defined in NFPA 70, Article 100.

3. Listing and Labeling Agency Qualifications: A “Nationally Recognized

Testing Laboratory” as defined in OSHA Regulation 1910.7.

Internationally recognized testing agencies may also be qualified as equivalent per the discretion of the Authority Having Jurisdiction on the

Project.

4. Electrical door components shall be minimum UL standard compliant or have demonstrated equivalent compliance product safety standard testing (EN, BS, CSA, DIN, ISO) per manufacturer and acceptance by the Authority Having

Jurisdiction.

5. Electrical control devices shall be minimum NEMA Type 3 compliant.

B. Qualifications:

1. Suppliers: Obtain Overhead Rapid Coiling Doors, including all components and accessories though one source, from a single manufacturer. Use only new doors, components and accessories for this project.

2. VOC Emissions: Provide low or zero VOC (volatile organic compound) off-gassing products. Limit the release of toxic emissions at the project site, especially indoors.

3. Installers: Engage experienced installers having demonstrated successful application on projects of similar scope and complexities for both installation and maintenance of units required for this project.

Installers should be trained and authorized by the Overhead Rapid Coiling

Door manufacturer to perform the work of this section.

a. Field Measurements: Verify field measurements are as indicated on shop drawings prior to beginning fabrication. Verify power supply conforms with overhead rapid coiling door electrical requirements prior to fabrication.

b. Coordination: Coordinate the work with installation of electrical power locations, and sizes of conduit.

1.07 DELIVERY, STORAGE AND HANDLING

A. Delivery and Acceptance Requirements:

1. Verify completeness of shipment upon receipt of materials. Confirm all delivery of all component parts with original shipping manifest.

2. Delivery of materials shall be in original rolls, packages, boxes or crates bearing the manufacturer’s name, brand, model number, and installation location.

B. Storage and Handling Requirements:

1. Store all materials in dry locations with adequate ventilation, free from dust and water, and available for inspection and handling. Handle doors carefully to prevent damage. Remove damaged items that cannot be restored to the acceptance of the Owner’s Representative and Architect, and replace with new items.

C. Packaging Solid Waste Management:

1. Wood Shipping Containers and Crates:

a. Verify all door components, parts, signage, labels, manuals and paperwork have been removed, unpacked, and are accounted for from shipping containers prior to processing for recycling or disposal.

2. Minimize waste and divert materials from landfills.

3. Follow the U.S. EPA’s solid waste management hierarchy:

a. Source Reduction

b. Reuse

c. Recycling

d. Land Disposal

e. Combustion/Incineration

1.08 WARRANTY

A. Manufacturer Warranty:

1. Manufacturer’s standard form in which manufacturer and installer agree to repair or replace Overhead Rapid Coiling Door assemblies, components, and accessories that fail in materials or workmanship within specified warrantee periods.

2. Warranty Period: Provide the following:

a. Beginning Coverage: The period of warranty shall start from the date of shipment of the product to the customer and shall cover a period as described herein.

b. The motor is guaranteed against defects in materials and workmanship for a period of 5 full years (excludes catch system). All other mechanical and electrical components are warranted against defects for a period of 2 full years. Fabric panels are warranted against defects for a period of 2 full years. Products with less than a 5/2-year warranty will not be accepted. During the warranty period, labor is covered for the first year.

c. Missing Parts Claims: Valid for one week, effective from date of delivered receipt of product.

3. Intended Use: Overhead Rapid Coiling Doors are used to close openings in walls for through-traffic and accelerate the flow of materials, to safely close rooms, to make machines safe and secure, to conserve building systems energy consumption, to improve indoor environmental quality, comfort and control. Any other or further use is regarded as non-intended use.

B. Extended Correction Period:

1. The Installer’s work shall carry a minimum warranty term of one year from completion for craftsmanship, labor, repairs, adjustments and corrections made to the Overhead Rapid Coiling Door upon completion of installation.

PART 2 – PRODUCTS

2.01 MANUFACTURERS

A. Manufacturers:

1. Subject to compliance with requirements, provide Overhead Rapid Coiling

Door assemblies as manufactured by the following, or approved equal:

a. Manufacturer List:

1) Hörmann High Performance Doors:

Manufacturer of Overhead Rapid Coiling Doors: Hörmann Flexon LLC., Starpointe Business Park, 117 Starpointe Boulevard, Burgettstown, Pennsylvania 15021-9506

Toll Free: (800)-365-3667 / Phone: 724-385-9150

Fax: (724) 385-9151 Attn: Inside Sales

Website: www.hormann-flexon.com /

Email: sales2@hormann.us

B. Products Options:

1. Provide the following as to be considered the basis of design:

a. High Performance Door Model: Speed-Commander™ Series – Model 1400 SEL.

C. Substitution Limitations:

1. No substitutions or exceptions shall be approved.

mailto:sales2@hormann.us

2.02 DESCRIPTION

A. High Performance Doors:

1. Referred to henceforth as Overhead Rapid Coiling Doors; including the following characteristics:

a. Opening speed of 40 inches per second (1 m/s) and/or 100 operating cycles per day, minimum.

b. Non-residential, electrical powered operation.

c. Operators (motors), Activation devices, Control devices, Guide Tracks, Hoods and closures, Accessories, Conduits and wiring from electric circuit disconnect to operator to control device.

B. Overhead Rapid Coiling Doors:

1. Meeting all of the following three:

a. Made-to-order for exact size and custom features.

b. Designed to reasonably withstand impact and accommodate convenient on-site repair procedures.

c. Designed to sustain heavy usage with minimal maintenance downtime.

2.03 PERFORMANCE / DESIGN CRITERIA

A. Life Safety Performance Requirements:

1. Overhead Rapid Coiling Doors, or approved equal, shall not be considered for a legal means of egress per ICC/IBC Ch.10 Means of Egress.

B. Fire Resistance Rating Requirements:

1. Overhead Rapid Coiling Doors are non-rated assemblies, and are not laboratory tested to evaluate fire resistant qualities.

C. Ballistics and Blast Resistance Requirements:

1. Overhead Rapid Coiling Doors are not designed or laboratory tested to evaluate or certify ballistic or blast force resistant qualities.

D. Design and Configuration Requirements:

1. Design Clear Opening Size: Minimum 4’- 0” wide, 4’- 0” high (1.22 x 1.22 m), Maximum 14’- 0” wide, 16’- 0” high (4.26 x 4.87 m).

2. Overhead Rapid Coiling Door curtains may be configured with the following

Vision Panel arrangements:

a. Vision Panels are available beginning with three panel doors, Clear openings 3’ - 11” (1.19 m) to 12’ - 2” (3.7 m) high may have the

2nd panel be vision. Clear openings greater than 12’ - 2½” (3.72 m) high may have the 2nd panel be vision, the 3rd panel be vision, or both. Remaining panels must be solid.

E. Structural Performance Requirements:

1. Provide Overhead Rapid Coiling Door assemblies capable of withstanding the effects of gravity loads and the following loads and stresses without evidencing permanent deformation of the door components.

2. Resistance to Wind Load: Uniform pressure (velocity pressure) acting inward (pressure) and outward (suction) of wind acting normal to plane of wall when in full closed position, as determined in accordance with

DIN EN 12 424, ASTM E330-02, or ANSI/DASMA 108-

2012:

a. Door widths up to 12’- 0” (3.65 m): Category DIN EN 12 424 Class

1 Max./50 mph (129 km/h), Tested value: 1.60 psf., or 25 mph

/ 41 km/h

Max.).

3. Proven reliable engineering principals may be used to interpolate or extrapolate test results to door sizes not specifically tested.

4. Windborne Debris Resistance: If required, may be determined in accordance with either ANSI/DASMA 115 or FBC-TAS 201/203.

5. Seismic Performance Requirements: Overhead Rapid Coiling Doors are to be installed mounted to building structure (steel, masonry, or concrete) and shall withstand the effects of earthquake motions determined according to ASCE 7-10.

a. High Performance Doors shall be categorized by ASCE 7-10, Chapter

13, Seismic Design Requirements for Nonstructural Components, and where possible, evaluated in accordance with ICC-ES AC 156, Seismic qualification by testing procedure for certification of seismic analysis.

b. Seismic Component Importance Factor: Ip = 1.0, unless determined otherwise by occupancy category or Authority Having

Jurisdiction.

6. Vibration Tolerance (external/internal sources): Acceptable values for continuous and impulsive vibration acceleration m/s2 (1-80 Hz.):

a. Continuous Vibration: Preferred 0.04 Z-axis, 0.029 X and Y-axis. Maximum 0.080 Z-axis, 0.058 X and Y-axis.

b. Impulsive Vibration: Preferred 0.64 Z-axis, 0.46 X and

Y-axis. Maximum 1.28 Z-axis, 0.92 X and Y-axis.

c. Intermittent Vibration: Preferred 0.80. Maximum 1.60.

F. Operation-Speed Requirements:

1. Design Overhead Rapid Coiling Door to perform open cycle operation with a variable rate of speed, no less than 80 in./sec. (2.03 m/s) and close cycle operation at 30 in./sec. (0.76 m/s).

G. Operation-Cycle Requirements:

1. Design Overhead Rapid Coiling Door materials and workmanship to act for a period of 5 full years minimum, and all other mechanical and electrical components for a period of 2 full years minimum, but not less than 750,000 cycles and for 400 cycles per day. Products not meeting a 5 / 2-year warrantee will not be accepted. Product cycle life may be determined in accordance with ANSI/DASMA 109.

H. Headroom Dimensional Clearance Requirements:

1. Headroom clearance shall be measured perpendicular from directly above the door head opening:

a. HR = 21-¼” (540.0 mm).

I. Thermal Resistance (R-value of Door Section) Requirements:

1. Provide Overhead Rapid Coiling Door panel sections with R-value of no less than 0.22 (K×m2/W) calculated in accordance with procedures outlined in DASMA TDS-163. Panel Sample: 3’ - 0” (915 mm) long, 3’ - 0”

(915 mm) tall, 0.06” (1.5 mm) thick, Primary Panel Type: Solid.

J. Heat Transfer Coefficient (U-value) Requirements:

1. Provide Overhead Rapid Coiling Doors with U-value of the door assembly no greater than 4.40 (W/m2×K) calculated in accordance with procedures outlined in either DASMA TDS-105 or NFRC 100/102. Door Sampled: 10’ - 0” x 10’ - 0” (3.0 x 3.0 m), 4 solid panels, 1 bottom loop seal edge.

K. Acoustic Insulation Requirements:

1. Provide Overhead Rapid Coiling Doors with minimum through curtain acoustic performance value STC 21, Rw 19 dB; OITC 19, and installed system acoustical performance value STC 35, Rw 35 dB; OITC 30 as per test method ISO 140-3 or ASTM E90.

L. Visible Transmittance Requirements:

1. Provide Overhead Rapid Coiling Doors that include vision panels with a minimum allowance of visible light transmitted at 0.80 (Tvis) calculated in accordance with procedures outlined in ANSI/ NFRC 200-2014.

M. Solar Heat Gain Coefficient Requirements:

1. Provide Overhead Rapid Coiling Doors that include vision panels with a minimum resistance to solar heat gain of 0.98 (SHGC) calculated in accordance with procedures outlined in ANSI/ NFRC 200-2014.

N. Safety Performance Requirements:

1. Provide Overhead Rapid Coiling Door assemblies with Light Curtain systems, to be housed inside of guide tracks, and shall allow the door to close normally but shall reverse the door if any obstruction breaks the light beam grid. Fully comply with UL 325, Standard for Door, Drapery, Gate, Louver, and Window Operators and Systems. Products not including this technology will not be accepted.

2. Provide Overhead Rapid Coiling Doors lower than 8’ - 0” clear opening height with a Hood Enclosure to limit unintended contact with coiling operation of the door.

O. Control Device Requirements:

1. Provide Overhead Rapid Coiling Door Assemblies capable of plug-and-play or Smart Start™ electrical connections to simplify installation. Fully comply with UL 508, Standard for Industrial Control Equipment. Products not including this design feature will not be accepted.

2.04 OPERATION

A. Operators:

1. Electric Door Operators, Drive System:

a. Coordinate wiring requirements and electrical characteristics of motors, control panels and activation devices with building electrical system.

b. Comply with standards for NEMA Type 3 / IEC IP54 enclosures, NEMA MG-1

Class A insulated systems, and NFPA 70, Class 2

Control Circuits.

c. Provide the following as to be considered the basis of design:

1) Manufacturer: GfA Elektromaten GmbH & Co. KG, Series: “Safedrive”

Elektromaten SI, Type / Model: SG 63F / SI 10.108-

40.00

2) Stainless steel operator available as optional, and must be used when specifying stainless steel roll tube. d.

Performance / Design Criteria:

1) Output Torque: 885 lb.-ft. In. (100 Nm).

2) Output Speed: 108 rpm.

3) Built-in, anti-fallback safety brake device integrated with operator worm gear.

4) Emergency Manual Operation: Hand chain operator (standard).

5) Digital Limit DES: Absolute encoder, no adjustment required after a power interruption event.

6) Mounting: Floating foot (standard).

2. Electrical Disconnect Equipment:

a. Provide one Electrical Disconnect Device (switch) for each Overhead

Rapid Coiling Door installed.

b. Electrical Disconnect Equipment is separate from the door product and is not provided by the Overhead Rapid Coiling Door manufacturer.

c. Install at no further than a maximum of 100’-0” (30.5 m) run-of-wire from the door serviced; 12-gauge wire must be installed for remote installation applications.

d. Provide the following power service to the Electrical Disconnect

Device:

1) Recommended: 3-Phase (Delta), 132vAC, 120Hz, 20A.

2) Fuse: 20A, Class K.

B. Controls:

1. Door Control Devices:

a. Provide one manufacturer’s supplied Door Control Device per overhead rapid coiling door. Controller to include all opening and closing logic, and all safety related logic.

b. Regulatory: UL / cUL listing is required.

c. Type: 1.5 kW variable frequency drive

(VFD), fully programmable controller.

d. Product Options:

Provide one of the following type as to be considered the basis of design:

1) Control Panel: (Standard equipment) Single-Phase Model: Hörmann

BK150FUE-1 Smart Start™ NXT.

Housing (W x H x D): 11-⅞” x 19-¾” x 7-⅞” (300 x 500 x 200 mm).

Acrylonitrile Butadiene Styrene (ABS) thermoplastic, Color RAL 7015 Slate Grey, all surfaces. NEMA Type 3 / IP54 compliant, (not UL listed).

e. Functions: Adjustable automatic closing timer, programmable limit switch, tamper-proof cycle counter, quick-connect, plug-&-play wired connections, color-coded wiring distribution block accepting activation and protection device wiring, factory predrilled holes for main power cabling feed-through at bottom of enclosure.

f. Factory pre-wire Control Panel for on-site installation with Electric Door Operator. g.

Supply Voltage (from Electrical Disconnect

Device):

1) Recommended: 3-Phase (Wye Systems Only), 230vAC- 480vAC, 60Hz, 20A.

h. Installation: Upright, vertical orientation only, using wall bracket on back of housing. Mount at no further than a maximum direct visual radius of 15ft. (4.5m) from the associated Electrical Disconnect

Device. Control Panels may be mounted recessed / flush optionally, see Drawings and Door and Hardware Schedule for coordination.

1) Control Panel Weight: 16 lbs. (7.25 kg).

2) Ambient Air Temperature: -4°F to 158°F (-20°C to 70°C).

Humidity: Up to 80% non-condensing.

3) Coordinate a permanent label system among each Overhead Rapid

Coiling Door, its control panel, and the electrical disconnect device in clearly legible, printed text upon installation. Labels should be resistant to deterioration, dirt accumulation and exposure to moisture. Place labels on, or immediately adjacent to equipment in a readily visible location.

i. Triple Push Button Control Station (Recommended Equipment): Momentary contact 3 button activation control with push buttons labeled ‘OPEN’, ‘STOP’, and ‘CLOSE’ as located remotely from the door Control Panel.

Quantities, selection and mounting to be as indicated on Drawings and

Door and Hardware Schedules. NOTE: Control Panel front keypad must not be used to normally activate the Overhead Rapid Coiling Door.

Doing so may cause damages which void the Control Panel manufacturer warranty.

1) No external junction boxes shall be required for installation of additional activation equipment or other accessory devices.

2) Provide additional unit controls whereas indicated on Door and Hardware Schedules. j.

Encoder: Control Panel shall use an Encoder to regulate travel limits.

1) Door limits to be adjustable without the use of tools from floor level at the Control Panel.

2) Doors using mechanical limits switches or doors that require tools to set the limits will not be accepted. k.

Operation Interface:

1) Language interface shall be English for delivery unless noted otherwise in the Contract Documents or reviewed submittals.

2) Include self-monitoring and self-diagnostic features and dot-matrix vacuum fluorescent display to provide quick and straightforward information.

3) The controller shall include front panel mounted items; open and close push buttons, emergency stop push button, reset buttons and integrated hazardous energy controls (lockout-tagout power disconnect feature).

4) USB Port: Door control devices shall include additional ports on the control board for future expansion and firmware upgrades.

Include industrial grade USB port and portable 4 GB USB storage device (flash drive) for downloading door maintenance and monitoring logs, rated for ambient temperatures 32°F to 158°F (0°C to 70°C). Continuously monitor activities and operations of door for a minimum of three (3) years encrypted data including, errors, faults, with date and time stamps. Control devices not meeting the diagnostic capabilities will not be acceptable for substitution.

l. Exclusions:

1) Control Panels that require a portable computer unit, additional components or other devices for programming and/or troubleshooting will not be accepted.

2) Control Panels requiring an expansion board for additional input / output features will not be acceptable.

3) Doors with contactor boxes will not be accepted.

4) Control Panels requiring additional parts for voltage changes in the field shall not be acceptable.

5) 1-phase Control Panels not minimally compliant with NEMA Type

3 / IP54 standards shall not be accepted.

2. Activation Devices:

a. Object Detection: Provide the following activations (per door, see

Door and Hardware Schedules for locations, quantities and types).

b. Mount actuating control devices in compliance with any applicable accessibility codes and regulations in the jurisdiction having authority, including any required audible alarms and visual indicator lights.

c. Object detection and door activation shall be a radar motion and presence sensor system and shall include standoff mounting brackets, and associated radar remote controls.

d. Manufacturer recommends touchless activation device by Hörmann, model: ‘Scanprotect’ Motion / Presence Sensor (Laser). See paragraph

2.08 Accessories, of this section, also related specification Section

08 71 13 Automatic Door Operators, and manufacturer’s product data sheet for further detail.

e. Overhead Rapid Coiling Doors to be ready to receive compatible security radio frequency (RF) access card reading devices. Refer to

Door and Hardware schedule, Drawings for locations, quantities, types. Refer to Section 28 10 00 – Access Control, and related specification sections for further detail.

C. Operation Sequences:

1. Interlock Connection: A protocol sequence of operation between two

Overhead Rapid Coiling Doors in a series, whereby the first door opens to allow access to an interstitial space, then closes before the second door in the series will open, thus providing securely controlled access between two separated environments. Each ORCD Control Panel is wired in tandem using a normally OPEN input to activate when the opposite door is NOT in a

CLOSED position.

2. Drive unit shall be electrically operated, and equipped with a minimum 3-phase variable speed direct-drive motor of continuous duty and have positive brake release for manual override operation. The motor and gearbox shall be designed for high cycle operation. Door position shall be controlled by top and bottom limit switch. Basic operation features manual disengagement buttons to place door in manual operation mode. A safety disengagement push button shall be included with the disengagement mechanism. Drive assembly shall include back up safety top and bottom limits. Other basic operating features shall include inverter for soft start and stopping, automatic closing timer, emergency stop, one actuating push button.

3. Coordinate alternative actuation means by motion / presence detector or pull cord per Door and Hardware Schedule (standard: push button).

4. Start-up Requirements:

a. Follow manufacturer’s written instructions regarding installation prerequisites, electrical diagrams, and initial start-up and adjustment procedures. Operate each door in its ‘Test Mode’ for no less than 50 cycles to confirm proper functioning. Troubleshoot any faults, LCD error messages, warnings or impediments not able to be resolved with manufacturer’s technical support prior to turn-over.

b. Main drive shaft assembly shall be spin tested. Ball bearings to be permanently lubricated type with drive shaft keyed directly into unitized motor/gearbox.

c. Speed: Opening speed shall be up to 80-inches per second (2.03 m/s) for Speed-Commander™ 1400 SEL, unless otherwise acceptable to the commissioning party.

5. Emergency Operation / Disconnect Device:

a. Emergency operation shall be via manual disconnect of power to the motor and chain hoist for manual opening of the door. Hand crank operation will not be acceptable. Provide hand-operated disconnect or mechanism for automatically engaging sprocket-chain operator and releasing brake for emergency manual operation while disconnecting motor, without affecting timing of limit switch. Mount disconnect and operator so they are accessible from floor level. Include interlock device to automatically prevent motor from operating when emergency operator is engaged.

2.05 MATERIALS

A. Guide Tracks:

1. Fabricated jamb guides to be constructed with manufacturer’s standard heavy-duty materials arranged to meet the specified performance criteria;

allowing door panels to operate smoothly as follows:

a. Continuous, vertical oriented Guide Tracks must be a one-piece design with removable front covers and the following dimensions:

7-¼” (185.0 mm) wide x 4-½” (115.0 mm) projection.

b. Guide Tracks must be self-supporting, 12-gauge hot-dipped galvanized

G90 (0.9 oz./ft2) steel and include a light grid built in up to

8’- 0” (2.4 m) high. Front covers shall be 16-gauge hot-dipped galvanized G90 (0.9 oz./ft2) steel. Lighter gauge Guide Tracks will not be accepted.

c. Guide Tracks to be available optionally in 304 stainless steel material.

d. Design of Guide Tracks to accommodate panel breakaway and mechanical reset functionality, without Windlock panel ends.

e. Low clearance doors to include full roll and motor cover (Hood) to be made of galvanized steel, finish to match Guide Tracks

(optional 304 stainless steel).

f. Provide Guide Tracks with vinyl brush weather strips to contact against interior and exterior faces of door curtain.

B. Entrapment Protection Equipment: Light Curtain System

1. Entrapment Protection Equipment shall comply with the intent, and practices of UL 325 Standard for Safety, Door, Drapery, Gate, Louver, and

Window Operators and Systems.

2. Safety Systems: Provide the following without exception:

a. In-Line Light Curtain System: 8’- 0” (2.4 m) tall, built into guide tracks. Light curtain systems shall consist of a self-contained transmitter and receiver detector. The transmitter and receiver are positioned on opposite sides of the door opening, in-plane with the door curtain. Accommodate door opening widths from 3’- 0” (0.9 m) up to 32’- 0” (9.75 m). House detectors in an IP67 (occasional submersion) rated, weather resistant aluminum profile. Space light beams at 1 ¾” (45.0 mm) equal and parallel intervals.

b. The light curtain system shall be installed inside of guide tracks and allow the door to close normally but stop motion immediately, then reverse the door if any object breaks the light beam grid.

Photoelectric sensors and electric reversing edges shall not be accepted as primary entrapment protection equipment.

c. Product Options:

Provide the following as to be considered the basis of design:

1) Light Curtain System: (Standard equipment) Telco Sensors, Model:

SGT /R 1-200 Space-Guard™ SG 1, as provided by door manufacturer with the Overhead Rapid Coiling Door.

C. Door Header, Roll Tube, Support and Bearing Mechanisms:

1. Headers: Provide the following Header assemblies:

a. Roll Tube: Provide a 6-inch (153.0 mm) diameter hollow barrel Roll

Tube fabricated of high strength steel with a minimum wall thickness of 0.188-inches (4.8 mm). Stainless steel available as option, and must be used with a stainless steel operator/motor.

b. Roll Tube to comply with standard ASTM A513-15.

c. Roll Tube deflection shall be limited to 0.01-inches per foot and shall not exceed 0.14-inches over the entire length.

d. Top Plates: (2): Provide one ⅛” (3.175 mm) galvanized steel

Top Plate per each jamb.

e. Fit Top Plates with heavy-duty self-aligning bearings and cast iron housings. 2” (51.0 mm) shaft bearings shall be rated at 10,800 lbs.

dynamic, and 6,400 lbs. static loads.

f. Motor Bracket: One motor bracket at the operator side of the door shall be provided.

D. Door Curtain Counterbalance Assemblies:

1. Overhead Rapid Coiling Doors (Flexible) shall not require counterbalance or panel tensioning systems, or require cables, chains, straps, springs, or pulleys to operate. No exceptions shall be considered.

E. Weather Seals:

1. Provide the following manufacturer’s standard assemblies:

a. Twin black, PVC brush seals within the guide tracks.

b. Lintel brush seal shall be provided for the full width of the top of the door.

c. Provide a vinyl, field serviceable loop seal for the Bottoms Panel of the door to ensure close fit with uneven thresholds and floors.

Color: Safety Yellow.

F. Door Panels:

1. Refer to Drawings including Floor Plans, Sections, Elevations, Detail

Drawings, Door and Hardware Schedules for basis of design, intended panel configurations, types, options, and remarks.

2. Fabricate Overhead Rapid Coiling Door panels of heavy-duty materials, designed to withstand wind loading indicated, in a continuous length for width of each door opening (without splices). Unless otherwise indicated provide panel material thickness recommended by door manufacturer for performance, size, and type of door indicated in this subparagraph.

Lighter weight, single ply, polyurethane or rubber panels will not be acceptable.

3. Primary Panel Type:

a. Solid Panel(s): Panel shall be a sectional design using a rectangular vinyl reinforced sheet material joined at top and bottom edges by mechanically welded cord retention edge (Keder™ edge) that retains the panel section in aluminum panel hinges.

1) Material: Abrasion resistant, 2-ply polyester reinforced

“Commander” PVC sheet.

2) Thickness: 0.110” (2.8 mm).

3) Weight: 58 oz./yd2.

4) Temperature Resistance: -22° F to +158° F, must maintain flexibility and stability.

5) Color Availability: Gentian Blue RAL 5010, Pure Orange RAL 2004, Zinc Yellow RAL 1018, Carmine Red RAL 3002, Agate Gray RAL 7038.

6) Lighter weight, single ply, polyurethane or rubber panels will not be accepted.

4. Optional Types (refer to Drawings for design intent per door type):

a. Provide Vision Panels to be configured in door curtain as indicated on

Drawings, and Door and Hardware Schedules.

b. Vision Panel(s): Panel shall be a sectional design using a transparent rectangular polyvinylchloride sheet material joined at top and bottom edges by mechanically welded cord retention edge (Keder™ edge) that retains the panel section in aluminum panel hinges. Window sections to be full width of opening and of appropriate height off floor to accommodate through vision for both pedestrian and vehicular traffic.

1) Material: Abrasion resistant, transparent PVC sheet.

2) Thickness: 0.078” (2.0 mm).

3) Weight: 66 oz./yd2.

4) Temperature Resistance: -33° F to +150° F, must maintain flexibility and stability.

5) Color Availability: Clear.

6) Lighter weight, polyurethane or rubber panels will not be accepted.

c. Provide Ventilation Screen Panels to be configured in door curtain as indicated on Drawings, and Door and Hardware Schedules.

Ventilation Panel(s) Screen: Panel shall be a sectional design using a rectangular vinyl coated woven fabric joined at top and bottom edges by mechanically welded cord retention edge (Keder™ edge) that retains the panel fabric in aluminum panel hinges.

Window sections to be full width of opening and of appropriate height off floor to accommodate airflow and through vision for both pedestrian and vehicular traffic. Provide 2-¼” (57.0 mm) wide fabric vertical reinforcement strip(s) at door opening widths greater than

6’-0” (1.82 m), color to coordinate with ventilation panel color.

1) Material: Abrasion resistant, vinyl coated 1000 density polyester core yarn in warp and fill.

2) Thickness: 0.025” (0.635 mm).

3) Weight: 10.4 oz./yd2.

4) Fabric Openness Factor: 46.90%

5) Color Availability: Blue, Green, Black, Yellow, Red, Gray.

6) Mildew Resistance: No growth, per ASTM G21-96.

5. Other Panel Components (included standard):

a. Bottom Profile: Provide SoftEdge™ bottom profile consisting of continuous, self-adjusting flexible EPDM hollow extruded weatherproofing section, 1-⅝-inches (42.0 mm) overall thick, 3-¾-inches (95.25 mm) high. Materials to be reinforced by spring steel stabilization slat inside the EPDM profile. Assembly must be designed and fabricated with the manufacturers break away construction from the

Guide Tracks in the event of impact. Provide two (one per each end of the Bottom Profile), 5-⅛” L x 4-⅝” H x 1” D (130.175 x 117.475 x 25.4

mm) plastic slide assemblies with an internal butterfly switch (radio transmitter) which travels inside of the Guide Tracks.

6. Panel Hinges:

a. Panel Hinges: Assemble Panel Hinges from one-piece, extruded aluminum components. 2-¼-inches (57.1 mm) tall x ½-inch (13.0 mm) overall thickness, as installed, fully assembled. Materials to be minimum 12-gauge thick, clear anodized aluminum sections from extruded profiles with luff grooves (Keder™ track rail) at the top and bottom of the profile to retain the curtain panels.

b. Profiles to function as stabilizers for fabric panels, and to be of sufficient number to accommodate existing conditions and shall be an integral part of panel construction resisting all specified wind loads and pressures.

1) Panel Stabilization: Spring steel reinforcement. Provide panel hinge reinforcement designed for heavy negative pressure applications and lateral movement in accordance with approved shop drawings.

2.06 FABRICATION

A. Factory Assembly:

1. Do not release doors for fabrication until all specified submittal materials have been reviewed, processed, and returned by the Architect as acceptable.

B. Safety Labeling:

1. ‘High Performance Door Warning Label’ Affix to one guide track vertically at a readable height, (5-feet) (1.5 m) above the bottom of track, to the interior side of the door. Safety labeling shall provide users of the product with helpful safety information. Labels shall conform to ANSI – Z535 regarding standards for content and format of product safety labeling. It is important to recognize that, in accordance with the aforementioned standards, the word “WARNING” on an orange background indicates serious injury or death could occur from the hazard stated on the label. Product safety labels should be periodically cleaned as necessary to maintain good legibility for safe viewing distance. Replace labels no longer meeting legibility requirements. Use DASMA created labels, thereby warning of hazards associated with an Overhead Rapid Coiling

Door. A list of instructions shall be given on the label pertaining to safe operation. Refer to DASMA technical data sheet # 402 for complete information.

2.07 FINISHES

A. General:

1. Comply with NAAMM’s “Metal Finishes Manual for

Architectural and Metal Products” for recommendations for applying and designating finishes.

2. All components of Overhead Rapid Coiling Doors shall be factory finished.

B. Appearance of Finished Work:

1. Variations in appearance of abutting or adjacent pieces are acceptable if they are within one-half of the range of approved

Samples submitted. Noticeable variations in the same piece are not acceptable. Variations in appearance of other components are acceptable if they are within the range of approved Samples submitted and are assembled or installed to minimize contrast.

C. Finishing System:

1. Toxicity: Solvent coating systems are not permitted.

Electroplated coating systems are not permitted.

2. Anti-Corrosive Paint: Comply with Green Seal, GS-11 Standard for

Paints, Coatings, Stains, and Sealers, 2nd Ed.

3. Finish for steel overhead rapid coiling doors (shop finish) to be hot-dipped galvanized G90 (0.9 oz./ft2) steel, standard. Optional 304 stainless steel finishes to be available as selected.

a. Optional Color Finishes:

1) Guide Tracks, Roll Tube, Brackets, Chain Guards, Hat

Profiles: include phosphate treatment with baked-on polyester powder coat paint, minimum 2.5 mils (0.065 mm) cured film thickness; ASTM D3363 pencil hardness: H or better. Color as selected by Architect from manufacturer’s standard color range, RAL Classic color system.

2) Door Panels, (solid types): Color as selected by

Architect from manufacturer’s standard color range, RAL Classic color system.

2.08 ACCESSORIES

1. Refer to Drawings including Floor Plans, Sections, Elevations, Detail Drawings, Door Schedules for basis of design for accessories, intended configurations, types, options, and remarks for Overhead Rapid Coiling Door accessories.

B. Activations Cable:

1. M8 4-pin Male Plug quick connect cable-end fittings and 49’ - 2”

(15.0 m) long, 4-wire PVC cable. Connects Manual Operated Actuator

Device to Overhead Rapid Coiling Door Distributor Cable at door head.

C. Adhesives for Site Installation:

1. Toxicity/Indoor Environmental Quality – Comply with applicable regulations regarding toxic and hazardous materials, Green Seal GS-

Standard for Commercial Adhesives.

D. Fasteners (not supplied by Door Manufacturer):

1. Recycled Content: Fabricated from 100 percent re-melted steel.

Fasteners and bolts shall have a hot-dip galvanized protective coating.

E. Hood (Motor and Roll Tube Enclosure):

1. Form to entirely enclose coiled curtain panels and operating mechanism at opening head and act as weather stop (exterior).

Contour to suit end brackets to which Hood is attached. Roll and reinforce top and bottom edges for stiffness. Provide closed ends for surface mounted Hoods and fascia for any portion between jamb mounting projecting beyond the wall face.

Provide intermediate support brackets as required to prevent sag.

2. Fabricate Hoods of hot-dipped galvanized G90 (0.9 oz./ft2) steel sheet, complying with ASTM A653, and not less than 0.06-inch thick.

Optional 304 stainless steel materials to be available for selection.

3. Shape as indicated on Drawings. See Door and Hardware Schedule for locations, quantities, and sizes. Coordinate finishes, including non- standard paint color selections for the Hood with other door component finishes, as approved by the

Architect prior to fabrication.

a. Optional Color Finish: Include phosphate treatment with baked-on polyester powder coat paint, minimum 2.5 mils

(0.065 mm) cured film thickness; ASTM D3363 pencil hardness:

H or better. Color as selected by…