36C25622R0094 238216 AIR COILS .doc
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- Z2DA--Project #502-19-107 - Replace AHU-104 - Construction - 36C25622R0094 Federal contract opportunity
- Solicitation number
- 502-19-107
About this file
This document is a specification for replacing an air handling unit and associated ductwork at a Department of Veterans Affairs health care facility. The specification covers requirements for heating and cooling coils for air handling units and duct applications, including that coils must be tested and certified per AHRI Standard 410. Coils must have a corrosion-resistant epoxy coating if located in high humidity areas. Water coils must be drainable types with seamless copper tubing or welded steel. The contractor must commission all equipment per the requirements of section 23 08 00, coordinate startup and testing schedules with the resident engineer and commissioning agent, and provide manufacturer training to VA personnel. The related federal contract opportunity is a solicitation to replace air handling unit 104 and conduct associated construction for Project #502-19-107 through the Department of Veterans Affairs Veterans Health Administration VISN 16.
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Text version
REPLACE AHU #104 AND DUCTWORK BLDG. 7
DEPARTMENT OF VETERANS AFFAIRS HEALTH CARE SYSTEM-ALEXANDRIA, LA
PROJECT NO.: 502-19-107
SECTION 23 82 16
AIR COILS
PART 1 ‑ GENERAL
1.1 DESCRIPTION
Heating and cooling coils for air handling units and duct applications
1.2 RELATED WORK
A.
Section 23 05 11, COMMON WORK RESULTS FOR HVAC.
B.
Section 23 31 00, HVAC DUCTS AND CASINGS
C.
Section 23 36 00, AIR TERMINAL UNITS: Reheat coils for VAV/CV terminals.
D.
Section 23 73 00, INDOOR CENTRAL-STATION AIR-HANDLING UNITS.
E.
Section 23 08 00, COMMISSIONING OF HVAC SYSTEMS: Requirements for commissioning, systems readiness checklists, and training.
F.
Section 01 91 00, GENERAL COMMISSIONING REQUIREMENTS
1.3 QUALITY ASSURANCE
A.
Refer to paragraph, QUALITY ASSURANCE, Section 23 05 11, COMMON WORK RESULTS FOR HVAC.
B.
Unless specifically exempted by these specifications, heating and cooling coils shall be tested, rated, and certified in accordance with AHRI Standard 4l0 and shall bear the AHRI certification label.
1.4 SUBMITTALS
A.
Submit in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, and SAMPLES.
B.
Manufacturer's Literature and Data for Heating and Cooling Coils: Submit type, size, arrangements and performance details. Present application ratings in the form of tables, charts or curves.
C.
Provide installation, operating and maintenance instructions.
D.
Certification Compliance: Evidence of listing in current ARI Directory of Certified Applied Air Conditioning Products.
E.
Coils may be submitted with Section 23 73 00, INDOOR CENTRAL-STATION AIR-HANDLING UNITS or Section 23 36 00, AIR TERMINAL UNITS.
F.
Completed System Readiness Checklists provided by the Commissioning Agent and completed by the contractor, signed by a qualified technician and dated on the date of completion, in accordance with the requirements of Section 23 08 00 COMMISSIONING OF HVAC SYSTEMS.
1.5 APPLICABLE PUBLICATIONS
A.
The publications listed below form a part of this specification to the extent referenced. The publications are referenced in the text by the basic designation only.
B.
Air Conditioning and Refrigeration Institute (AHRI):
Directory of Certified Applied Air Conditioning Products
AHRI 4l0‑01 Forced-Circulation Air-Cooling and Air-Heating Coils
C.
American Society for Testing and Materials (ASTM):
B75/75M-02 Standard Specifications for Seamless Copper Tube
D.
National Fire Protection Association (NFPA):
70-11 National Electric Code
E.
National Electric Manufacturers Association (NEMA):
250-11 Enclosures for Electrical Equipment (1,000 Volts Maximum)
F.
Underwriters Laboratories, Inc. (UL):
1996‑09 Electric Duct Heaters
PART 2 ‑ PRODUCTS
2.1 HEATING AND COOLING COILS
A.
Conform to ASTM B75 and AHRI 410.
B.
High Humidity Locations: For air-handling unit mounted coils provide the following corrosion treatment:
1.
Epoxy Immersion Coating – Electrically Deposited: The multi-stage corrosion-resistant coating application comprises of cleaning (heated alkaline immersion bath) and reverse-osmosis immersion rinse prior to the start of the coating process. The coating thickness shall be maintained between 0.6-mil and 1.2-mil. Before the coils are subjected to high-temperature oven cure, they are treated to permeate immersion rinse and spray. Where the coils are subject to UV exposure, UV protection spray treatment comprising of UV-resistant urethane mastic topcoat shall be applied. Provide complete coating process traceability for each coil and minimum five years of limited warranty.
2.
The coating process shall such that uniform coating thickness is maintained at the fin edges. The quality control shall be maintained by ensuring compliance to the applicable ASTM Standards for the following:
a.
Salt Spray Resistance (Minimum 6,000 Hours) b.
Humidity Resistance (Minimum 1,000 Hours) c.
Water Immersion (Minimum 260 Hours) d.
Crosshatch Adhesion (Minimum 4B-5B Rating) e.
Impact Resistance (Up to 160 Inch/Pound)
C.
Tubes: Minimum 16 mm (0.625 inch) tube diameter; Seamless copper tubing.
D.
Fins: 0.1397 mm (0.0055 inch) aluminum or 0.1143 mm (0.0045 inch) copper mechanically bonded or soldered or helically wound around tubing.
E.
Headers: Copper, welded steel or cast iron. Provide seamless copper tubing or resistance welded steel tube for volatile refrigerant coils.
F.
"U" Bends, Where Used: Machine die-formed, silver brazed to tube ends.
G.
Coil Casing: 1.6 mm (l6 gage) galvanized steel with tube supports at 1200 mm (48 inch) maximum spacing. Construct casing to eliminate air bypass and moisture carry‑over. Provide duct connection flanges.
H.
Pressures kPa (PSIG):
| Pressure |
| Water Coil |
| Steam Coil |
| Refrigerant Coil |
| Test |
| 2070 (300) |
| 1725 (250) |
| 2070 (300) |
| Working |
| 1380 (200) |
| 520 (75) |
| 1725 (250) |
I.
Protection: Unless protected by the coil casing, provide cardboard, plywood, or plastic material at the factory to protect tube and finned surfaces during shipping and construction activities.
J.
Vents and Drain: Coils that are not vented or drainable by the piping system shall have capped vent/drain connections extended through coil casing.
K.
Cooling Coil Condensate Drain Pan: Section 23 73 00, INDOOR CENTRAL-STATION AIR-HANDLING UNITS.
2.3 WATER COILS, INCLUDING GLYCOL‑WATER
A.
Use the same coil material as listed in Paragraphs 2.1.
B.
Drainable Type (Self Draining, Self Venting); Manufacturer standard:
l.
Cooling, all types.
2.
Heating or preheat.
PART 3 ‑ EXECUTION
3.1 INSTALLATION
A.
Follow coil manufacturer's instructions for handling, cleaning, installation, and piping connections.
B.
Comb fins, if damaged. Eliminate air bypass or leakage at coil sections.
3.2 STARTup and testing
A.
The Commissioning Agent will observe startup and contractor testing of selected equipment. Coordinate the startup and contractor testing schedules with the Resident Engineer and Commissioning Agent. Provide a minimum of 7 days prior notice.
3.3 COmmissioning
A.
Provide commissioning documentation in accordance with the requirements of Section 23 08 00 – COMMISSIONING OF HVAC SYSTEMS for all inspection, start up, and contractor testing required above and required by the System Readiness Checklist provided by the Commissioning Agent.
B.
Components provided under this section of the specification will be tested as part of a larger system. Refer to Section 23 08 00 – COMMISSIONING OF HVAC SYSTEMS and related sections for contractor responsibilities for system commissioning.
3.4 demonstration and training
A.
Provide services of manufacturer’s technical representative for four hours to instruct VA personnel in operation and maintenance of units.
B.
Submit training plans and instructor qualifications in accordance with the requirements of Section 23 08 00 – COMMISSIONING OF HVAC SYSTEMS.
‑ ‑ ‑ E N D ‑ ‑ ‑ 23 82 16 - 1
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