Dimplex MRI Chiller Installation Guide.pdf
PDF 958 KB Posted
- Solicitation number
- 36C25621R0066
About this file
This document includes an installation guide for an MRI chiller system and details for a federal contract opportunity to prepare an MRI site at a VA medical center. The installation guide outlines the contractor's scope of work for installing a Dimplex MRI chiller, including pre-planning site requirements, rigging and placement details, fluid piping specifications, electrical connections, startup procedures, and preventative maintenance services. The related federal contract opportunity is set aside for SDVOSBs and involves preparing the site for replacement of an existing open MRI located in Building 100 at the Michael E. DeBakey VA Medical Center in Houston. The solicitation number is 36C25621R0066 and contractors must furnish all labor, materials, tools and equipment for the project with a period of performance of 150 days from notice to proceed. Proposals are due within 90 days and must include an original bid bond. Performance and payment bonds will be required from the receiving contractor. The magnitude of construction is estimated between $500,000 to $1,000,000.
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Text version
2625 Emerald Drive, Kalamazoo, MI, 49001 800-968-5665 Page 1
Chiller installation, contractor’s scope of work:
See complete DTS O&M Manual for further details
Pre-planning:
Provide installation surface
Either, ground level concrete pad 5’W x 12’L x min 4” depth, w/less than ½” slope per 10’ or shim to level or, rooftop curbing per your local building code specifications.
Chiller weight:DTSWO2250MR60 & DTSWO2250MR63 – WO2-2-5000 dry 3200lbs; operational 4000lbs
Ensure placement is 5 feet from walls and min 8 foot overhead clearance. For rooftop installations, max 65 feet vertical distance down to MRI SEC cabinet. Contact DTS at 800-968-5665 if installation will fall outside this distance.
Arrange for rigging Unit and filter kit will arrive on a flat-bed truck. The freight carrier does not provide unloading service.
Include any necessary rigging fees in your installation bid.
Provide fluid piping 2” diameter, copper is advised. Max run equivalent to 500 linear feet; flex connectors are advised at chiller inlet and outlets. Chiller ports: 2” NPTF connections. *see pg 7 of manual for pressure loss for piping elbows and fittings
- Do not use galvanized piping as glycol will remove its zinc coating. PVC is not recommended due to brittleness that can occur over long term exposure to UV and outdoor temp extremes.
*Each chiller is supplied with a filter and analog flow meter kit, shipped loose, to be installed indoors, inline, prior to the Siemens SEP cabinet inlet.
*Optional Manual Bypass – if this piece has been ordered, it is to be installed between the Siemens MRI SEP cabinet and it’s cryogen compressor. 22’ ½” hoses and multi connector fittings are included.
The alternate water source can be either city water or central chiller. If city water is used, supply a drain and a backflow preventer in the city water supply line.
2625 Emerald Drive, Kalamazoo, MI, 49001 800-968-5665 Page 2
Provide Power drop Chiller WO2-2-5000 is provided with an 80 amp, fused, rotary, lockable disconnect; Max over current protection: 80 amps; Min circuit ampacity: 70 amps; FLA 67 amps
Provide ¾” conduit with pull string from chiller to MRI operator’s work station A Carel remote panel with 150’ connector cord is included with each shipment, located within the electrical enclosure.
Chiller fluid If purchased with the chiller: 65 gallons of 100% concentrate inhibited propylene glycol will arrive with the chiller delivery (this is an option offered. Check with Siemens to see if you need to provide this) Dilute to 40 to 50% glycol/de-mineralized* water at the site, and fill as part of the installation process.
Procure 65 to 95 gallons of de-mineralized water.
- Chiller has a 100 gallon tank. System will require 100 gallons of mixed fluid + 1 additional gallon per every 6 linear feet of 2” piping length)
*de-mineralized water can be selected as distilled, reverse osmosis, or DI water. Do not use tap water.
The naturally occurring minerals and sediments in tap water will cause the fluid to fall outside the water purity specification required by MRI equipment.
Installation Rig and anchor chiller at four corner feet
- For rooftop installations, if directly above the MRI equipment, vibration isolators are available, in set of 8, anchor all 8 feet
- All DTS Medical chiller designs have undergone and passed Seismic Shake Table testing
Connect fluid piping, and fill reservoir via the fill tube/site glass
Connect power drop and check for proper polarity – phase monitor is included and should be lit with green light. The pumps and compressors are wired and tested at DTS to be in phase with one another.
When powering up to eliminate air from piping, check the pump rotation and switch incoming power polarity if needed.
2625 Emerald Drive, Kalamazoo, MI, 49001 800-968-5665 Page 3
Connect remote Carel Display
- Run ¾” flex conduit between the chiller and the MR operator’s work station
- Draw included 150’ cord through conduit.
- Wall-mount the remote display, viewable for MRI Operator
- Connect the phone style connectors at the chiller electrical enclosure and the remote display
Power unit on to verify proper pump rotation direction, allow pumps to run for 5-10 minutes to purge air in the fluid piping. Add more water/glycol blend to fill to between high and low marks on the site glass
The Chiller package purchase includes the following DTS Koolant Koolers provided service package:
1) Initial start-up visit, to commence with cryo compressor initialization*
2) commissioning/sign off start-up visit, to commence with Siemens sign off visit, recheck of complete operation while under scanning heat loads
3) Preventive maintenance visit during 12 month parts and labor warranty DTS uses the services of local certified HVAC contractors that have passed and agreed to meet the Siemens qualifying requirements. Contact DTS at medservice@dimplexthermal.com if interested in joining this network
*Advise the Siemens Project Manager with expected date of readiness. DTS requires 72 hour notice to meet start-up visit appointment requests.
Split Systems with remote condensers
* Split systems are shipped with a nitrogen charge only, so that refrigerant cannot be accidentally released into the air when opening the circuits to connect them. The installation contractor will need to supply 407c refrigerant to charge the chiller once the installation is complete. Be certain to include this in your scope of work and installation fees.
**Max allowable distance between the indoor and outdoor cabinets is 250’
DTS split systems will include multiple cabinets. The indoor cabinet will include compressors, evaporators, pumps, reservoir, and controls. The outdoor cabinet(s) will include the air cooled condensers and fans. Anchor all pieces as part of the installation.
mailto:medservice@dimplexthermal.com�
2625 Emerald Drive, Kalamazoo, MI, 49001 800-968-5665 Page 4
Interconnective refrigerant piping: Max distance is 250’. Include one U bend oil collector per every 12 feet of vertical rise.
Run conduit from main chiller to remote condenser(s) for fan controls.
Rev. 10-21-13
MOUNTING POINTS
*FOUR OUTER POINTS
ANCHORED FOR PAD MOUNTING
*ALL EIGHT POINTS ANCHORED
FOR SPRING MOUNTING
MAX OPERATING
WEIGHT 4300 LBS.
DTS remote display
DTS supplied equipment
Cold water supply
Warm Water Return
DTS supplied connect cord
MRI Operator’s Work Station display
DTS 150’
connector cord
Equipment Room
Optional DTS Manual Bypass, 3GPM, feeds Cryo flow only
(install using a ¾” conduit w/pull string) q p
DTS
Siemens
SEP
Siemens
Cryo
O ti l DTS A t B 10 40
DTS Chiller DTS Filter kit
Optional DTS Auto Bypass 10-40 GPM, if used, do not install the filter kit
| SIEMENS VERIO INSTALLATION GUIDELINE |
| E 443378 WO2-2-5000 & WO2-2-7500 LAYOUT WITH MOUNTING POINTS 3-15-10 |
| DTS Installation Schematic |
File details come from the government source that posted it. Updated .