VA_Clarksburg_-_Wall_and_Door_Protection_Submittal_9.7.18 2nd Submission.pdf

To: Braden & McSweeny, Inc. Date: 9/5/2018

ATTN: Jordan Steiner 412-279-3320 jsteiner@bradenandmcsweeny.com

InPro Quote#: 1046676

Fax: 412-276-6951 Revision #: 0

Project: VA Clarksburg WV Customer #: 496429

Location: Clarksburg, WV 26301 Printed By: LAS

Sales Rep: Liana Foreman Document ID: Q-511177-P3S2-0 lforeman@inprocorp.com

Base

Item Number Item Description Item Color Piece

800 800 Handrail 12' x 5 1/2"

Antique White-0104 11 EA

801 Mounting Bracket w/Hardware

Antique White-0104 66 EA

802 800 Return w/ Hardware

Antique White-0104 26 EA

306-80 .060 3' x 80' Rolled sheet Antique White-0104 8 EA

40910 40910 10' Inside Corner Antique White-0104 28 EA

541 InProBond Freeze-Thaw Adh 5gal Yields appx (21) 4' x 8' shts

8 EA

159 150 Surface Mount Corner Guard 9' x 3", 90°

Antique White-0104 12 EA

40710 40710 10' Top Cap Antique White-0104 104 EA

804 4" Aluminum Splice Assembly 2 EA

158 150 Surface Mount Corner Guard 8' x 3", 90°

Antique White-0104 6 EA

168 160 Surface Mount Corner Guard 8' x 2", 90°

Antique White-0104 4 EA

Corporate Headquarters S80W18766 Apollo Drive

PO Box 406 Muskego, WI 53150 www.inprocorp.com

Nationwide: (800) 222-5556 Fax: (888) 715-8407

Submittal

Submittal:1046676 Q-511177-P3S2-0Page 1 of 2

Inprocorp.com • 800.222.5556 • 262.679.9010 World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA

800/855/800W Handrails

IPC.320/REV.13

5-1/2" (140mm) height x 1-1/2" (38mm) gripping diameter, extends 3" (76mm) from the wall

Mounted on a sturdy .080" (2mm) thick, continuous aluminum retainer

.080" (2mm) thick, scratch and stain resistant rigid vinyl cover

Easy installation, clean-up and maintenance

Approved in California by OSHPD for hospital use

Meets ADA and ANSI criteria

Manufactured in 12' (3.6__6m) standard lengths

All mounting fasteners are included with each order

855 Model – 3-3/16" (81mm) high accent strip available in sev-eral pattern and fi nish options.

800W Model – Manufactured with Woodland pattern full wrap. 800W includes black reveals for returns and corners

Meet immediate needs with Inpro's Quick Ship program for the 800 handrail

Meets the most rigorous standards and criteria of chemical emissions as prescribed by the GREENGUARD Environmental Institute

Has been tested and meets GREENGUARD Environmental Institute's and the state of California's requirements for low emitting products as tested by Air Quality Sciences

Has been tested and meets the GREENGUARD Children & School chemical emissions levels

CONTINUOUS ALUMINUM

RETAINER .080" 2mm

CONVENTIONAL

STEEL STUD

(BY OTHERS)

MOUNTING

BRACKET

VINYL COVER

.080" 2mm

51/2" 140mm

11/2" 38mm

11/2" 38mm

3" 76mm

1/4-20 x 5"

HEX HEAD

SCREW

W/PHILLIPS

HEAD SLOT

800 800W855

Installation Hotline • 866.EZINPRO

World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA

1 1/2" 1 1/2" [38mm] [38mm]

1/4-20 x 5" HEX

HEAD SCREW W/

PHILLIPS HEAD SLOT

MOUNTING

BRACKET

3" [76mm]

VINYL

COVER

.080" [2mm]

CONTINUOUS

ALUMINUM

RETAINER

.080" [2mm]

5 1/2" [140mm]

[69mm] 2 3/4”

HANDRAIL

HEIGHT PER

LOCAL CODE

STUD/BACKER

(BY OTHER)

SECTION VIEW

Safety Glasses, Tape Measure, 3/8” socket for machine screw hex bolt, 7/16” socket for wood screw hex bolt Level, Power Drill, Drill Bits - 1/4” masonry (concrete/concrete block), Power Miter Saw, 1O” Blade with 60-80 Carbide Tipped Teeth

Recommended tools

Important

1. Acclimate materials 24 hrs before installation. Maintain temperature controlled environment after installation

2. Install in accordance with manufacturer’s installation instructions. Failure to do so will void the warranty.

Installation tips

1. Cut covers up to 1/16” (1.6mm) longer to ensure a tight fit.

2. Lubricate blades when cutting aluminum to reduce burrs.

IPC.321_REV 13

Installation Instructions 800/800W/855/G2-800 Handrails

Please read all instructions before installing handrail.

World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA

Installation Instructions 800/800W/855/G2-800 Handrails

Please read all instructions before installing handrail.

Components and fasteners

Wall Condition Specified Fasteners Inpro Part # Steel Stud/Gypsum Wall 1/4-20 x 5” Phillips hex head Bolt with toggle wing and lock washer HWK-801D Concrete/Concrete Block 1/4-20 x 5” Phillips hex head bolt with lead anchor and lock washer HWK-801C Wood Stud/Gypsum Wall 1/4” x 5” Hex Head Wood Screw and lock washer HWK-801W

801OW801OW

801OW-HWK1/4” x 5” Hex Head Wood Screw and lock washerWood Stud or Wood Backer/Gypsum Wall (OSHPD)

Concrete/Concrete Block (OSHPD) 1/4” x 4” Torx Hex Washer Head Screw (Hilti Kwik-Con II) and lock washer HWK-801OC Steel Stud or Metal Backer/Drywall (OSHPD) 20 x 5” Phillips hex head Bolt with lock washer and 1/4” Hilti Toggler1/4- HWK-801OD

HW69#14 X 4” Indented hex washer, zink-plated TEK SCREW16 gauge steel Backer/Gypsum wall

800A

CONTINUOUS

ALUMINUM RETAINER

MOUNTING BRACKET

RETURN

90º OUTSIDE

CORNER

90º INSIDE

CORNER

803135

135º OUTSIDE

CORNER

805135

135º INSIDE

CORNER

SPLICE

800V

COVER

800HR

REVEAL

STANDARD ON

800W, G2-800

LOCK WASHER

SPRING REGULAR

1/4"

FLANGED SCREW

HEX NUT

1/4-20

HEX WASHER

SCREW

1/4-20 X 1

World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA

Installation Instructions 800/800W/855/G2-800 Handrails

Please read all instructions before installing handrail.

4" 101.6mm

MAX FIRST

BRACKET LOCATION

FROM WALL

FIELD DIMENSION

(TYPICAL ALL WALLS)

4 1/2" 114.3mm

1 1/2" 38.1mm

3" 76.2mm

DISTANCE

TO BE DETERMINED

BY INSTALLER

76.2mm

4"

101.6mm

32" [812.8mm]

MAX

BRACKETS

ON CENTER

SPLICE

OUTSIDE CORNER

INSIDE CORNER

RETURN

REVEAL

Layout view

DISTANCE

TO BE DETERMINED

BY INSTALLER

(TYPICAL)

World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA

Installation Instructions 800/800W/855/G2-800 Handrails

Please read all instructions before installing handrail.

Exploded view assembly

1/4-20 X 5

PHILLIPS SLOT HEAD

HEX BOLT

1/4-20 X 1”

HEX WASHER SCREW

RETURN

800V

COVER

OUTSIDE CORNER

1/4-20

TOGGLE

INSIDE CORNER

OPTIONAL REVEAL

MOUNTING BRACKET

800A

CONTINUOUS

ALUMINUM RETAINER

1/4-20

FLANGED SCREW HEX NUT

1/4” LOCK WASHER

SPLICE

World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA

Installation Instructions 800/800W/855/G2-800 Handrails

Please read all instructions before installing handrail.

Please read all instructions before installing handrail.

1. Cut aluminum retainer to desired length, leaving allowance for returns, outside corners and inside corners. See Figure 1.

2. Drill holes in centerline of aluminum retainer for brackets, returns and corners using 1/4" (6mm) drill bit. Position aluminum retainer against wall at desired height allowing for returns and corners. Level and mark bracket holes on wall. Drill marked holes with 3/4" (19mm) drill bit for toggle bolts (drywall installation) or 1/2" (13mm) drill bit for lead anchor (concrete wall installation). See Figure 2.

DRILL 3/8” [9.5mm]

FROM EACH

END FOR

RETURNS &

CORNERS

SPACE HOLES

A MAXIMUM OF

EVERY 32” [812.8mm]

FOR BRACKETS

DRILL 4” [101.6mm]

FROM EACH

END FOR

BRACKETS

FIG. 2

FIG. 1

802 RETURN

3 1/4” [82.55mm] ALLOWANCE

SPLICE

803 OUTSIDE CORNER

1/4” [6.35mm] ALLOWANCE

805 INSIDE CORNER

4 11/16” [119.0mm]

CONTINUOUS

ALUMINUM RETAINER

.080” [2.0mm]

World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA

Installation Instructions 800/800W/855/G2-800 Handrails

TOP

(SLIGHTLY

LONGER

CURVE)

BOTTOM

COVER

.080" [2.0mm]

1/4-20 X 5”

HEX HEAD SCREW

W/ PHILLIPS HEAD SLOT

OUTSIDE

CORNER

MOUNTING

BRACKET

RETURN

1” SERRATED FLANGE

HEX BOLT ASSEMBLY

CONTINUOUS

ALUMINUM RETAINER

.080” [2.0mm]

FIG. 3

FIG. 4

3. Attach returns and corners to retainer leaving a 1/16" (1.5mm)gap between returns/ corners and retainer to allow for adjustment. Loosely attach brackets to retainer. Mount on wall, level retainer and tighten screws to secure.

See Figure 3.

4. Cut cover to length between returns and/or corners. (Note: Distinct top and bottom for cover. Trim factory edges square before installation). Position cover on retainer and adjust returns and/or corners for a tight fit. Snap cover on retainer by starting at top and pivoting over the bottom of retainer.

See Figure 4.

Note: For 855 Covers Only – When continuous runs are over 12' (3m), covers should be installed in consecutive order using the numbers found on the back of covers. This ensures proper alignment of accent strip.

IPC.460/REV.19

IPC

RIGID VINYL SHEET

3/4", 11/2" OR 3" WING

TAPE-ON CORNER GUARD

USE 535 PL PREMIUM

WHEN INSTALLING

WITHOUT TAPE

3/8" 10mm

5/16" 8mm

1/2" 13mm

OUTSIDE

CORNER

TOP CAP

408 VERTICAL

DIVIDER BAR

INSIDE

CORNER

1/16"

BUTT

JOINT

VINYL

SEAL

FOR .080" THICK SHEET, USE 417 TOP CAP,

418 VERTICAL DIVIDER BAR AND 419 INSIDE CORNER

Provides reliable wall protection and is durable, long last-ing and easy to clean

Available in standard 3' (.91m) and 4' (1.22m) widths and 8' (2.44m) lengths. Custom lengths and rolls up to 120' (36m) available

Standard thicknesses of .040 (1mm) & .060 (1.5mm), .030 (.8mm) & .080 (2mm) thickness also available

Vinyl, Aluminum and Stainless Steal trim accessories available

Scratch and stain resistant rigid vinyl

Quick Ship applies to .040" (1mm) and .060" (1.5mm) thicknesses in 4' (1.22m) x 8' (2.44m) sheets only

Meets the most rigorous standards and criteria of chemical emissions as prescribed by the GREENGUARD Environmental Institute

Has been tested and meets GREENGUARD Environmen-tal Institute's and the state of California's requirements for low emitting products as tested by Air Quality Sci-ences

Has been tested and meets the GREENGUARD Children & School chemical emissions levels

Inprocorp.com • 800.222.5556 • 262.679.9010

Palladium® Rigid Vinyl Sheet

PART 1 - GENERAL

1.01 SUMMARY

A. Palladium® Rigid Vinyl Sheet for wall protection and decoration

1.02 SECTION INCLUDES

A. Palladium® Rigid Vinyl Sheet

1.03 REFERENCES

A. American Society for Testing and Materials (ASTM) B. National Building Code of Canada (NBC) C. National Fire Protection Association (NFPA) D. Society of Automotive Engineers (SAE) E. Underwriters Laboratory (UL) F. Underwriters Laboratory of Canada (ULC) G. Uniform Building Code (UBC)

1.04 SYSTEM DESCRIPTION

A. Performance Requirements: Provide Palladium®

Rigid Vinyl Sheet systems that conform to the following requirements of regulatory agencies and the quality control of IPC Door and Wall Protection Systems™, InPro Corporation.

1. Fire Performance Characteristics: Provide UL Classified Palladium® Rigid Vinyl Sheet conforming with the NFPA Class A fire rating. Surface burning characteristics as determined by UL-723 (ASTM E-84), for Palladium® Rigid Vinyl Sheet installed with 3M Fastbond 30, InPro Bond Adhesive, or Formulated Solutions, LLC “XT-2000+" Adhesive shall be a maximum flame spread of 20 and a maximum smoke developed of 350 for .060" (1.5mm) thick material. Provide ULC (Canada) listed Palladium® Rigid Vinyl Sheet conforming to the requirements of the National Building Code of Canada 2010, Subsection 3.1.13. Surface burning characteristics, as determined by CAN/ULC-S102.2, shall be flame spread of 15 and smoke developed of 30.

2. Self Extinguishing: Provide Palladium® Rigid Vinyl Sheet with a CC1 classification, as tested in accordance with the procedures specified in ASTM D-635-74, Standard Test Method for Rate of Burning and/or Extent and Time of Burning of Self-Supporting Plastics in a Horizontal Position, as referenced in UBC 52-4-1988.

3. Provide sheet materials that have been tested and results filed in compliance with article 15, part 1120 of the New York State uniform fire prevention and building code. DOS # 09960-930.504.4001.

4. Impact Strength: Provide Palladium® Rigid Vinyl Sheet that has an Impact Strength of 30.4 ft-lbs/ inch of thickness as tested in accordance with the procedures specified in ASTM D-256-90b, Impact Resistance of Plastics.

5. Chemical and Stain Resistance: Provide Palladium® Rigid Vinyl Sheet that shows resistance to stain when tested in accordance with applicable provisions of ASTM D-543.

6. GREENGUARD Certified: Provide GREENGUARD Certi-fied material. Profiles shall meet the requirements of GREENGUARD Certification Standards for Low-Emit-ting Products and GREENGUARD Product Emission Standard for Children & Schools.

7. Fungal and Bacterial Resistance: Provide Palladium® Rigid Vinyl Sheet that does not support fungal or bacterial growth as tested in accordance with ASTM G-21 and ASTM G-22.

8. Color Consistency: Provide components matched in accordance with SAE J-1545 - (Delta E) with a color difference no greater than 1.0 units using CIE Lab, CIE CMC, CIE LCh, Hunter Lab or similar color space scale systems.

1.05 SUBMITTALS

A. Product Data: Manufacturer's printed product data for each type of Palladium® Rigid Vinyl Sheet specified.

B. Detail Drawings: Mounting details with the appropriate adhesives for specific project substrates.

C. Samples: Verification samples of Palladium® Rigid Vinyl Sheet , 8" (203mm) square, of each type and color indicated.

D. Manufacturer's Installation Instruction: Printed installation instructions for Palladium® Rigid Vinyl Sheet.

1.06 DELIVERY, STORAGE AND HANDLING

A. Deliver materials in unopened factory packaging to the jobsite B. Inspect materials at delivery to assure that specified products have been received.

C. Store in original packaging in a climate controlled location away from direct sunlight.

1.07 PROJECT CONDITIONS

A. Environmental Requirements: Products must be installed in an interior climate controlled environment.

1.08 WARRANTY

A. Standard IPC Limited Lifetime Warranty against material and manufacturing defects.

PART 2 - PRODUCTS

2.01 MANUFACTURER

A. Acceptable Manufacturer:

IPC Door and Wall Protection Systems, InPro Corporation, PO Box 406 Muskego, WI 53150 USA;

Telephone: 800.222.5556, Fax: 888.715.8407, www.

inprocorp.com

B. Substitutions: Not permitted C. Provide all Palladium® Rigid Vinyl Sheet and wall protection from a single source.

2.02 MANUFACTURED UNITS

A. Rigid Vinyl Sheet

1. Palladium® Rigid Vinyl Sheet Options Item # Dimensions Thickness 305 3'x8' (.91m x 2.44m) .040" = 3/64" (1mm), available 306 3'x8' (.91m x 2.44m) .060" = 1/16" (1.5mm), available 404 4'x8' (1.22m x 2.44m) .030" = 1/32" (.8mm), available 405 4'x8' (1.22m x 2.44m) .040" = 3/64" (1mm), standard 406 4'x8' (1.22m x 2.44m) .060" = 1/16" (1.5mm), standard 410 4'x8' (1.22m x 2.44m) .080" = 5/64" (2mm), available Also available:

3' x 10' (.91m x 3.04m) sheets -thickness, .040" (1mm) and .060" (1.5mm) 3' x 80' (.91m x 24.3m) rolls - thickness, .060"

(1.5mm) 3' x 120' (.91m x 36.5m) rolls - thickness, .040"

(1mm) 4' x 10' (1.22m x 3.04m) sheets - thickness, .030"

(.8mm), .040" (1mm), .060" (1.5mm) and .080" (2mm) 4' x 80' (1.22m x 24.3m) rolls - thickness, .060"

(1.5mm) 4' x 120' (1.22m x 36.5m) rolls - thickness, .030"

(.8mm) and .040" (1mm) Custom sizes - available Backing - unbacked

2. Accessories:

A.Vinyl 407 Top Cap; Length: 8' (2.44m) standard, 10'

(3.04m) available 408 Vertical Divider Bar; Length: 8' (2.44m) standard, 10' (3.04m) available 409 Inside Corner; Length: 8' (2.44m) standard, 10'

(3.04m) available 417 Top Cap for .080" sheet; Length: 8' (2.44m) standard, 10' (3.04m) available 418 Vertical Divider Bar for .080" sheet; Length: 8'

(2.44m) standard, 10' (3.04m) available 419 Inside Corner for .080" sheet; Length: 8' (2.44m) standard, 10' (3.04m) available B. Stainless Steel 407SS Stainless Steel Top Cap; Length: 8' (2.44m) standard 408SS Stainless Steel Vertical Divider Bar; Length: 8'

(2.44m) standard C. Faux Metal (vinyl) 407M Metallic Top Cap; Length: 8' (2.44m) standard 408M Metallic Vertical Divider Bar; Length: 8'

(2.44m) standard 409M Metallic Inside Corner; Length: 8' (2.44m) standard D. Aluminum 407A Aluminum Top Cap; Length: 8' (2.44m) standard, 10' (3.04m) available.

408A Aluminum Vertical Divider Bar; Length: 8'

(2.44m) standard, 10' (3.04m) available.

409A Aluminum Inside Corner; Length: 8' (2.44m) standard, 10' (3.04m) available.

420A Aluminum Outside Corner ; Length: 8' (2.44m) standard, 10' (3.04m) available.

E. Outside Corners 3448, 3496, 11248 or 11296 Outside Corner F. Color Matched Caulk 580 Color matched VinylSeal

2.03 MATERIALS

A. Vinyl: Palladium® Rigid Vinyl Sheet shall be manufactured from chemical and stain resistant polyvinyl chloride with the addition of impact modifiers. No plasticizers shall be added (plasticizers may aid in bacterial growth).

2.04 ACCESSORIES

A. Top caps, inside corners, divider bars and outside corners shall be made of extruded PVC.

B. Stainless steel top caps shall be made of #400 series stainless steel.

C. Stainless steel vertical divider bars shall be #400 series stainless steel on galvanized steel.

D. Aluminum top caps, inside corners, divider bars shall be extruded from 6063-T5 aluminum.

2.05 FINISHES

A. Color or pattern of Palladium® Rigid Vinyl Sheet to be selected by the architect from the Palladium® Rigid Vinyl Sheet finish selection. Surface shall have a velvet texture.

B. Vinyl Accessories: Top caps, inside corners, divider bars and outside corners shall be of a color matching the IPC.

C. Stainless Steel Accessories: Top caps and divider bars shall have a polished finish.

D. Aluminum Accessories: Top caps, inside corners and divider bars shall be clear anodized.

PART 3 - EXECUTION

3.01 EXAMINATION

A. Examine areas and conditions in which the rigid vinyl sheet will be installed.

1. Complete all finishing operations, including painting, before beginning installation of rigid vinyl sheet materials.

B. Wall surface shall be dry and free from dirt, grease and loose paint.

3.02 PREPARATION

A. General: Prior to installation, clean substrate to remove dust, debris and loose particles.

3.03 INSTALLATION

A. General: Locate the Palladium® Rigid Vinyl Sheet as indicated on the approved detail drawing for the appropriate substrate and in compliance with the IPC installation instructions. Install level and plumb at the height indicated on the drawings.

B. Installation of Palladium® Rigid Vinyl Sheet

1. Adhere to substrate with InPro Bond, a freeze-thaw stable, nonflammable, high strength, water based adhesive that trowels on and allows approximately 20 minutes working time before firming.

2. Adhere to substrate with XT-2000+, a freeze-thaw stable,nonflammable, high strength, water based adhesive that trowels on and allows approximately 20 minutes working time before firming.

3. Adhere to substrate with Fastbond 30, a nonflammable, high strength, water-dispersed contact adhesive, with very little odor. Smooth roll surface.

3.04 CLEANING

A. At completion of the installation, clean surfaces in accordance with the IPC clean-up and maintenance instructions.

Inprocorp.com • 800.222.5556 • 262.679.9010 World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA

Palladium® Rigid Vinyl Sheet Suggested Specifications

World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA

Installation Instructions Palladium® Rigid Sheet/Rubrail or Palladium® G2 Sheet/Rubrail

IPC.461/REV.18

Storage

Flat sheet - Store Palladium® Rigid Sheet in a clean, dry, interior area at temperatures between 50° F and 95° F [10°-35°C]. Keep out of direct sunlight. Make sure sheet is well supported.

• Store in a clean, dry, interior area

• Avoid direct sunlight

• Store between 50°F and 95°F [10°-35°C]

Rolled Sheet – Unroll sheet material immediately upon receipt and store in clean, dry, interior area at temperatures between 50° F and 95° F [10°-35°C]. Keep out of direct sunlight. If the rolled material does not lay fl at, reverse roll the sheet until it does lay fl at. Make sure sheet is well supported. Keep sheet length to a maximum of 12' [3.6M]. When install-ing rolled sheet, follow the non-porous installation instructions.

• Unroll rolled sheet immediately

• Reverse roll material until it lays completely fl at.

• Store in a clean, dry, interior area

• Avoid direct sunlight.

• Store between 50°F and 95°F [10°-35° C].

• Keep sheet length to a maximum of 12' [3.6M].’

• For rolled sheet, follow non-porous installation steps.

Acclimate 24 hours before the installation, acclimate the sheet material and ad-hesive in the environmentally controlled area where it will be installed.

This area requires a temperature between 65°F and 80°F [18°-27°C]and a humidity level less than 80%. Maintain a constant temperature between 65°F - 80°F [18°-27°C]and a constant humidity level less than 80% in the installation area 24 hours before installation, during the entire installa-tion and 48 hours after the installation.

Recommended Tools

Paint/Primer (if needed), Chalk Line or Laser Level, Level, InPro #545 Trowel, 1/8” [4mm] V-notches with ½” [13mm] spacing between notches, Recommended Adhesive – InPro Bond, XT-2000+ or 3M Fastbond 30, Smooth foam paint roller (for contact cement), Straight Edge, Utility knife with extra blades, Painter Tape, InPro #333, Extension Roller, 9" [229mm] wide, Clean cloths, Water

.250 [6.4mm]

OVERLAP

WITH COVE BASE

RIGID SHEET/RUBRAIL

INPRO BOND/XT-2000/3M FASTBOND 30

SUBSTRATE

(PROVIDED BY OTHERS)

RIGID SHEET/RUBRAIL

1/4" [6.4mm]

OVERLAP WITH

COVE BASE

SUBSTRATE

(PROVIDED BY OTHERS)

INPRO BOND/XT-2000/

3M FASTBOND 30

Important

• Acclimate sheet and adhesives in the environmentally controlled installation area.

• Acclimate sheet and adhesives at temperatures between 65°F and 80°F [18°-27°C].

• Acclimate sheet and adhesives at humidity less than 80%.

• Maintain a constant temperature and humidity 24 hours before, during and 48 hours after installation.

HEIGHT PER

PLAN

World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA

Installation Instructions Palladium® Rigid Sheet/Rubrail or Palladium® G2 Sheet/Rubrail

COLOR MATCH SEAL

(OPTIONAL)

INPRO #333

EXTENSION ROLLER

PALLADIUM® RIGID

SHEET

INPRO BOND,

XT-2000+, OR

3M FASTBOND 30

INPRO #545

TROWEL

TOP CAP

407A

OPTIONAL

ALUMINUM

TOP CAP

INSIDE

CORNER

409A

OPTIONAL

ALUMINUM

INSIDE

CORNER

VERTICAL

DIVIDER

408A

OPTIONAL

ALUMINUM

VERTICAL

DIVIDER

TAPE-ON

CORNER

GUARD

420A

OPTIONAL

ALUMINUM

CORNER

GUARD

World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA

Installation Instructions Palladium® Rigid Sheet/Rubrail or Palladium® G2 Sheet/Rubrail

Wall Preparation Walls must be free from dirt, grease and loose paint. Remove any coatings designed to improve clean-up since these coatings may aff ect adhesion. Glossy surfaces may require sanding or priming to help promote adhesion.

New drywall or plaster – Walls must be smooth and wiped clean to remove dust. Seal or prime walls with paint or primer that does not contain Polyvinyl Acetate (PVAc). Allow paint/primer to dry in accordance with the manufacturers application instructions.

• Remove Dust and Dirt

• Seal walls with paint/primer.

• DO NOT use paint/primer that contains Polyvinyl Acetate (PVAc)

Painted Drywall or Plaster - Test painted walls for adhesion by applying a 12” x 12” [305mm x 305mm] pieces of Palladium® Rigid Sheet in an inconspicuous area. Allow the test sheet to remain adhered for 24 hours. Remove test sheet, If paint has softened, strip the paint off the wall and reseal with a recommended paint/primer.

• Test the wall to make sure paint is compatible with adhesive.

• Strip the paint off wall if adhesives softens paint after testing.

Concrete and Concrete Masonry Units – Fill surface of concrete walls with an appropriate fi ller to make it smooth. Seal or prime walls with paint or primer that does not contain Polyvinyl Acetate (PVAc). Allow paint/primer to dry in accordance with the manufacturers application instructions. Unfi lled grout lines may telegraph through the sheet, especially with thinner sheet thicknesses.

• Fill concrete to make smooth.

• Seal concrete with paint/primer.

• DO NOT use paint/primer that contains Polyvinyl Acetate (PVAc)

Non-Porous Substrates - Some non-porous substrates include metal, ceramic tile, high-pressure laminate, epoxy painted walls, vinyl wall covering (VWC) and rigid sheet. InPro Bond and XT-2000+ adhesives can be used to apply rigid sheet to securely adhered vinyl wallcovering or rigid sheet and other non-porous substrates. Adhering rigid sheet over existing sheet or VWC will increase smoke generation and fl ame spread and negate the Class A fi re rating. If you choose to do this, follow the non-porous installation instructions.

World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA

Installation Instructions Palladium® Rigid Sheet/Rubrail or Palladium® G2 Sheet/Rubrail

Cutting and Dry Fitting Sheets

When handling sheet be careful and avoid kinking the sheet. Layout sheet location on the wall marking plumb lines and level lines where needed. When laying out sheet allow a 1/16” [2mm] gap between sheet material and ceilings, fl oors, corners, door casings, window casings and between sheets. Do not install cove base directly over rigid vinyl sheet, vinyl wallcovering, Do not install cove base directly over rigid vinyl sheet, vinyl wallcovering, ceramic tile, metal or other non-porous surfaces. Overlap these materials with the cove base by 1/4” [7mm]. See Figure 1ceramic tile, metal or other non-porous surfaces. Overlap these materials with the cove base by 1/4” [7mm]. See Figure 1.

Cut sheet material with a metal straight edge and a sharp utility knife. Cut the sheet using multiple passes. Cut openings in the sheet for outlets and other objects located on the wall. Dry fi t the sheet to the wall by holding it in place on the wall.

When installing multiple sheets in an area, dry fi t all sections. Do not install sheet material too close to heat registers, radiators and other equipment that may produce excessive heat. Sheet installation in these areas may cause de-lamination or bubbling of the sheet.

• DO NOT kink the sheet when handling.

• Mark plumb lines and level lines on wall.

• Allow 1/16” [2mm] between sheet and ceilings, fl oors, walls, casings and other sheets.

• Do NOT install cove base directly over rigid sheet;

Overlap sheet with cove base by 1/4" [7mm].

• Use a straight edge and sharp utility knife to cut sheet material.

• Cut sheet using multiple passes with the utility knife.

• DO NOT install sheet too close to heat sources.

• Dry fi t the sheet to the wall.

Adhesive Application InPro Bond/XT-2000+

Apply adhesive only to the wall surface. Do not apply adhesive to the back of the sheet. After adhesive is applied it will need to cure before applying the sheet. Application temperature: After following the steps to acclimate the materials, maintain a constant temperature between 65°F and 80°F [18°-27°C] with an indoor humidity level below 80%. Use a 1/8” x 1/8” [4mm x 4mm] V-notched trowel with ½” [13mm] spaces between the V-grooves to apply adhesive (see fi gure2). Apply adhe-sive to the entire area where the sheet is to be installed. Remove any excess adhesive from unwanted surfaces with a damp cloth before the adhesive has cured. Cured adhesive is nearly impossible to remove. Do not let adhesive dry in the notches of the trowel. This will change the application rate of the trowel. Application rate is 150 square feet per gallon [3.7sq. M/per liter] with InPro Trowel #545.

• Allow materials to acclimate following the recommendations stated earlier.

• Use a V-notched trowel with 1/8” x 1/8” [4mm x 4mm] V-notches spaced ½” [13mm] apart. (InPro item #545)

• Apply adhesive only on wall.

• Apply adhesive to the entire wall area where sheet will be installed.

• Remove any excess adhesive before it has cured.

• Clean trowel so notches do not get clogged.

• Application rate is 150 square feet per gallon [3.7 sq. M/per liter] with InPro Trowel #545

Figure 2

1/4" [7mm]

OVERLAP

RIGID SHEET OR OTHER

NON-POROUS MATERIAL

VINYL COVE BASE, .125" [4mm] THICK (CB) RUBBER COVE BASE, .125" [4mm] THICK (RB)Figure 1

World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA

Installation Instructions Palladium® Rigid Sheet/Rubrail or Palladium® G2 Sheet/Rubrail

Adhesive Curing, Porous Substrate

Temperature and humidity levels will aff ect the time it takes for adhesive to cure. Under ideal conditions cure time should be 45-60 minutes. It could be signifi cantly longer, but not more than 3 hours. When fi rst applied the adhesive is white. As it cures, it becomes translucent and tacky. Install the sheet material when 60-75% of the adhesive has become translucent or when it becomes tacky and does not transfer to your fi nger. Fans will increase air movement and reduce cure time. The installer is responsible for determining the cure time of the adhesive, based on job site conditions. Do a test installation if needed.

• Adjust cure time for temperature and humidity level.

• Allow adhesive to become 60-75% translucent or let adhesive become tacky and not transfer to your fi nger when touched.

• Use fans to reduce cure time.

• The installer is responsible for determining the cure time of the adhesive, based on job site conditions.

• Do a test installation, if needed.

Adhesive Curing, Non-Porous Substrate (follow these steps for rolled sheet)

Some non-porous substrates include metal, ceramic tile, high-pressure laminate, epoxy painted walls, and vinyl wall covering.

When applying adhesives to these substrates, moisture in the adhesive will not be absorbed by the substrate. Longer cure times are required. Allow the adhesive to become 90% translucent. Let the adhesive become tacky and not transfer to your fi nger when touched. Temperature and humidity levels will aff ect the time it takes for adhesive to cure. Cure times may range from 1 hour but not more than 3 hours. Fans will increase air movement and reduce cure time. The installer is responsible for determining the cure time of the adhesive, based on job site conditions. Do a test installation if needed. Align the sheet perfectly, since the longer cure time makes the adhesive behave like contact cement. Readjusting the sheet may be diffi cult or impossible.

• Allow adhesive to cure longer (at least an hour but not more than three hours)

• Allow the adhesive become 90% translucent and let adhesive become tacky and not transfer to your fi nger when touched.

• Use fans to reduce cure time.

• The installer is responsible for determining the cure time of the adhesive, based on job site conditions.

• Do a test installation, if needed.

• Position the sheet perfectly, since adhesive behaves like contact cement.

World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA

Installation Instructions Palladium® Rigid Sheet/Rubrail or Palladium® G2 Sheet/Rubrail

Positioning Sheet

Wipe the back of the sheet to remove any dust. After the adhesive has cured, position the sheet on the wall aligning the edges with plumb lines or level lines. Hold sheets back from ceiling, fl oors, corners, casings and other sheets by 1/16” [2mm] to allow for expansion (see fi gure 3). If needed reposition the sheet on the wall by carefully pulling it back and re-aligning it to the wall. Use an extension roller (InPro item # 333) to fi rmly embed the sheet into the adhesive (see fi gure 4). Apply heavy body pressure to every square inch of sheet, starting at the center and working to the edges, making sure it is bonded se-curely to the wall.

• Wipe the back of sheet to remove dust.

• Position sheet on wall

• Allow 1/16” [2mm] gaps for expansion.

• Reposition sheet before rolling if needed.

• Roll entire sheet with extension roller, starting at the center and working to the edges.

1/16" [2mm] GAP

Figure 3

Figure 4

World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA

Installation Instructions Palladium® Rigid Sheet/Rubrail or Palladium® G2 Sheet/Rubrail

Trim Pieces (see fi gure 5)

If using trim pieces with an InPro Bond or XT-2000 installation, install the fi rst sheet on the wall. Cut trim pieces with a metal straight edge and sharp utility knife. Slide vertical divider bars or inside corners on the next sheet to be installed. Overlap the edge of the sheet on the wall with the divider bar or inside corner. With aluminum divider bars, slide sheet into the divider bar.

When using top caps and vertical divider bars, notch the back of the top cap where it intersects with the divider bar (see fi g-ure 6). Install the top cap by sliding it on the top edge of the sheet after the sheet is in place. Roll all trim pieces and the entire sheet with an extension roller (InPro item # 333). Stainless Steel Trim - Cut stainless steel trim with a hack saw or similar. Tape exposed surfaces with painters tape to help protect it when cutting.

• Cut trim pieces with a sharp utility knife.

• Overlap trim piece over the fi rst sheet installed.

• Notch the back of the top cap where it intersects the vertical divider bar.

• Slide top cap on edge of sheet after sheet is on wall.

• Roll all trim pieces and entire sheet with extension roller.

• Cut stainless steel trim with a hack saw or similar.

SHEET

3/8 " 10mm

5/16 " 8mm

1/2" 13mm

OUTSIDE

CORNER

TOP CAP

VERTICAL

DIVIDER BAR 4

INSIDE

CORNER 1/16"

BUTT

JOINT

VINYL

SEAL

2 3

FOR .080" [2mm] THICK SHEET, USE 417 TOP CAP, 418 VERTICAL DIVIDER BAR AND 419 INSIDE CORNER

3/4", 1-1/2" OR 3"

[19mm, 38mm, or 76mm] WING

TAPE-ON CORNER GUARD

USE 535 PL PREMIUM

WHEN INSTALLING

WITHOUT TAPE

ALUMINUM

TOP

CAP

ALUMINUM

DIVIDER

BAR

ALUMINUM

INSIDE

CORNER

ALUMINUM

OUTSIDE

CORNER

[2mm]

VERTICAL

DIVIDER

BAR

TOP

CAP

NOTCH

BACK OF

TOP CAP

AT VERTICAL

DIVIDER BAR

LOCATIONS

BACK OF

SHEET TRIM

Figure 5

Figure 6

World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA

Installation Instructions Palladium® Rigid Sheet/Rubrail or Palladium® G2 Sheet/Rubrail

Contact Cement Application

Apply 3M Fastbond 30 Contact Cement to the back of the sheet and on the wall with a smooth foam paint roller or brush.

Let the contact cement completely dry on both surfaces. Contact cement should not transfer to your hand when touched. If areas remain wet, adhesion problems will occur. Drying time will vary depending on the temperature and the humidity level.

Drying time can be as little as ½-hour, but could be signifi cantly longer depending on conditions. Once the contact cement is dry, apply the sheet to the wall within 4 hours. If using trim pieces, cut and slide them on the sheet before coating the back of the sheet with contact cement. Remove any excess contact cement with a water dampened cloth before the contact cement dries.

• Apply contact cement to the back of sheet and the wall

• Let both surfaces completely dry.

• Adjust drying time for the jobsite conditions.

• Once dry apply the sheet to the wall within 4 hours.

• If using trim pieces slide them on the back of sheet before coating with contact cement.

• Remove excess contact cement before it dries.

• Coverage - 680 sq. ft./gallon

Positioning Sheet (Contact Cement)

Carefully position the sheet on the wall, by aligning the edges of the sheet to the level/plumb lines. Hold sheets back from ceilings, fl oors, corners, casings and other sheets by 1/16” [2mm] to allow for expansion. Do not install cove base directly over Do not install cove base directly over rigid vinyl sheet, vinyl wallcovering, ceramic tile, metal or other non-porous surfaces. Overlap these materials with the cove rigid vinyl sheet, vinyl wallcovering, ceramic tile, metal or other non-porous surfaces. Overlap these materials with the cove base by 1/4”. [7mm]. base by 1/4”. [7mm]. Once the sheet makes contact with the wall it will be permanently bonded. Repositioning the sheet will be impossible without damaging the sheet and/or the wall. The use of “paper slip sheets” between the rigid sheet material and the wall may help with the positioning of sheet material. After positioned, roll all trim pieces and the entire sheet with an extension roller (InPro item # 333). Start at the center and work to the edges of the sheet.

• Carefully position sheet to wall.

• Use “Slip Sheets” to help position sheet material.

• Allow 1/16” [2mm] gaps for expansion.

• Do NOT install cove base directly over rigid sheet; overlap sheet with cove base by 1/4".[7mm]

• Roll trim pieces and the entire sheet with an extension roller, starting at the center and working to the edges.

Vinylseal Color Matched Caulk

Use Vinylseal to fi ll in the joints between sheets. Apply masking tape along both edges of the joint. Cut the spout on the tube at a 45° angle. Apply the color matched caulk to the joint. With a putty knife or fi nger, remove excess caulk from the joint.

Immediately after applying the caulk remove the painters tape. If sinking occurs, reapply Vinylseal following the same steps.

Remove unwanted caulk, before it cures, with a water dampened cloth.

• Apply masking tape on the edges of the joint.

• Apply caulk to joint and remove excess with putty knife or fi nger.

• Remove painters tape before caulk cures.

• Repeat caulk application if sinking occurs.

• Remove unwanted caulk before it cures.

World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA

Installation Instructions Palladium® Rigid Sheet/Rubrail or Palladium® G2 Sheet/Rubrail

Clean-up

Completion: Immediately upon completion of installation, clean sheet and remove layout marks excess adhesive and surface blemishes. Cured adhesive is diffi cult to remove. Use mineral spirits and rub gently with a soft cloth. After adhesive is removed, wipe the area with a general purpose cleaner like fantastic®. Rinse the area with a water dampened cloth. Dry with a clean soft cloth.

• Upon Completion, remove layout marks, excess adhesive and surface blemishes.

• Cured Adhesive.

• Use mineral spirits and gently rub.

• Follow by wiping with a cleaner like fantastic®.

• Rinse sheet with water dampened cloth.

Maintenance

Rigid Sheet:

For general cleaning, use Antibacterial fantastik® All Purpose Cleaner Heavy Duty. Use a clean, lint-free cloth and wipe clean.

For tough stains, like markers, pencil, white marks, and rubber heel marks, the following was shown to be most eff ective:

Do not use any abrasive cleaning cloths or sponges.

• Zep® Heavy Duty Citrus Degreaser

• Clorox® Clean-up with Bleach

• Antibacterial fantastik® All Purpose Cleaner Heavy Duty

1. Spray products onto sheet and wipe with a dampened cloth.

2. Repeat process if stain remains. If cleaning product residue remains, rinse with water.

Note: Any reference to a specifi c branded product does not constitute an endorsement by InPro Corporation.

After Installation

Maintain environmentally controlled conditions after the installation. Large temperature changes can cause de-lamina-tion.

• Maintain environmentally controlled conditions.

• Large temperature changes can cause de-lamination.

150 High Impact Corner Guard

3" (76mm) wing with 90˚ corner protection

Mounted on a sturdy .070" (1.8mm) pre-slotted continuous aluminum container

.080" (2mm) thick scratch and stain resistant rigid vinyl cover

Manufactured 3' (.91m), 4' (1.22m), 8' (2.44m), 9' (2.74m) and 12' (3.66m) standard heights, custom heights available

All mounting fasteners and top and bottom caps are included with each order

Available in 100 standard colors and Woodland patterns

Quick Ship applies to 4' (1.22m) and 8' (2.44m) heights and select colors only

Meets the most rigorous standards and criteria of chemical emissions as prescribed by the GREENGUARD Environmen-tal Institute

Has been tested and meets GREENGUARD Environmental

Institute's and the state of California's requirements for low emitting products as tested by Air Quality Sciences

Has been tested and meets the GREENGUARD Children &

School chemical emissions levels

IPC.392/REV.10

SELF-TAPPING

SCREWS

CONTINUOUS

ALUMINUM

RETAINER

.070" 1.8mm

VINYL COVER

.080" 2mm

76mm

150 High Impact Corner Guard Suggested Specifications

PART 1 - GENERAL

1.01 SUMMARY

A. Corner guard system for wall protection

1.02 SECTION INCLUDES

A. 150 High Impact Surface Mount Corner Guard System

1.03 REFERENCES

A. American Society for Testing and Materials (ASTM)

B. National Building Code of Canada (NBC)

C. National Fire Protection Association (NFPA)

D. Society of Automotive Engineers (SAE)

E. Underwriters Laboratory (UL)

F. Underwriters Laboratory of Canada (ULC)

G. Uniform Building Code (UBC)

1.04 SYSTEM DESCRIPTION

A. Performance Requirements: Provide corner guard system that conform to the following requirements of regulatory agencies and the quality control of IPC Door and Wall Protection Systems, InPro Corporation.

1. Fire Performance Characteristics: Provide UL Classified corner guards conforming with NFPA Class A fire rating. Surface burning characteristics, as determined by UL-723 (ASTM E-84), shall be flame spread of 10 and smoke development of 350 - 450. Provide ULC

(Canada) listed corner guards conforming to the requirements of the National Building Code of Canada

2010, Subsection 3.1.13. Surface burning characteristics, as determined by CAN/ULC-S102.2, shall be flame spread of 15 and smoke developed of 35.

2. Self Extinguishing: Provide corner guards with a

CC1 classification, as tested in accordance with the procedures specified in ASTM D-635-74, Standard Test

Method for Rate of Burning and/or Extent and Time of Burning of Self-Supporting Plastics in a Horizontal

Position, as referenced in UBC 52-4-1988.

3. Impact Strength: Provide rigid vinyl profile materials that have an Impact Strength of 30.2 ft-lbs/inch of thickness as tested in accordance with the procedures specified in ASTM D-256-90b, Impact Resistance of Plastics.

4. Chemical and Stain Resistance: Provide corner guards that show resistance to stain when tested in accordance with applicable provisions of ASTM D-543.

5. GREENGUARD Certified: Provide GREENGUARD Certi-fied material. Profiles shall meet the requirements of

GREENGUARD Certification Standards for Low-Emitting

Products and GREENGUARD Product Emission Standard for Children & Schools.

6. Fungal and Bacterial Resistance: Provide rigid vinyl that does not support fungal or bacterial growth as tested in accordance with ASTM G-21 and ASTM G-22.

7. Color Consistency: Provide components matched in accordance with SAE J-1545 - (Delta E) with a color difference no greater than 1.0 units using CIE Lab, CIE

CMC, CIE LCh, Hunter Lab or similar color space scale systems.

1.05 SUBMITTALS

A. Product Data: Manufacturer's printed product data for each type of corner guard specified.

B. Detail Drawings: Mounting details with the appropriate adhesives for specific project substrates.

C. Samples: Verification samples of corner guard, 8"

(203mm) long, in full size profiles of each type and color indicated.

D. Manufacturer's Installation Instruction: Printed installation instructions for each corner guard.

1.06 DELIVERY, STORAGE AND HANDLING

A. Deliver materials in unopened factory packaging to the jobsite

B. Inspect materials at delivery to assure that specified products have been received.

C. Store in original packaging in a climate controlled location away from direct sunlight.

1.07 PROJECT CONDITIONS

A. Environmental Requirements: Products must be installed in an interior climate controlled environment.

1.08 WARRANTY

A. Standard IPC Limited Lifetime Warranty against material and manufacturing defects.

PART 2 - PRODUCTS

2.01 MANUFACTURER

A. Acceptable Manufacturer: IPC Door and Wall Protection

Systems, InPro Corporation, PO Box 406 Muskego, WI

53150 USA; Telephone: 800.222.5556, Fax: 888.715.8407, www.inprocorp.com

B. Substitutions: Not permitted

C. Provide all corner guards and wall protection from a single source.

2.02 MANUFACTURED UNITS

A. Corner Guard System

1. 150 High Impact Corner Guard Profile

3" (76mm) x 3" (76mm), 90 degree

3' (.91m), 4' (1.22m), 8' (2.44m) and 9' (2.74m) standard heights.

Options: Custom heights available.

Custom Angles – Provide vinyl covers and retainers with custom angles. Custom angles shall be between

112.5° and 157.5°. Provide flexible top caps to bend to retainer angle.

2.03 MATERIALS

A. Vinyl: Snap on cover of .080" (2mm) thickness shall be extruded from chemical and stain resistant polyvinyl chloride with the addition of impact modifiers. No plasticizers shall be added (plasticizers may aid in bacterial growth).

B. Aluminum: Continuous aluminum retainer of .070"

(1.8mm) thickness shall be fabricated from 6063-T5 aluminum, with a mill finish.

2.04 COMPONENTS

A. Top caps and bottom caps shall be made of injection molded thermoplastics.

B. Fasteners: All mounting system accessories appropriate for substrates indicated on the drawings shall be provided.

C. Optional flexible top caps shall be made of injection molded Biopolymer Flex PVC.

2.05 FINISHES

A. Vinyl Covers: Colors of the corner guard to be selected by the architect from the IPC finish selection. Surface shall have a pebblette texture.

B. Molded Components: Top caps and bottom caps shall be of a color matching the corner guards. Surface shall have a pebblette texture.

PART 3 - EXECUTION

3.01 EXAMINATION

A. Examine areas and conditions in which the corner guard systems will be installed.

1. Complete all finishing operations, including painting, before beginning installation of corner guard system materials.

B. Wall surface shall be dry and free from dirt, grease and loose paint.

3.02 PREPARATION

A. General: Prior to installation, clean substrate to remove dust, debris and loose particles.

3.03 INSTALLATION

A. General: Locate corner guard as indicated on the approved detail drawings for the appropriate substrate and in compliance with the IPC installation instructions.

Install corner guard, level and plumb at the height indicated on drawings.

B. Installation of 150 High Impact Surface Mount Corner

Guard:

1. Position the aluminum retainer against the wall, allowing 5/16" (8mm) from the bottom of the aluminum to the top of the cove base or baseboard for the bottom cap.

2. Aluminum Retainer Installation

Drywall installation: Secure the aluminum retainer to the wall using 11/4" phillips round head self-tapping screws. Use 4 screws per 3' (.91m) length, 6 screws per

4' (1.22m) length, 10 screws per 8' (2.44m) length, or 12 screws per 9' (2.74m) length. The aluminum retainer is pre-slotted to aid in the installation.

Concrete installation: Drill 1/4" holes into the ends of the retainer for top and bottom caps. Use the slotted tabs of the top caps as a template for hole location. Transfer the location of all mounting holes to the wall. Drill 1/4"

(6.5mm) holes and position ALLIGATOR anchors into the holes on the wall. Mount the retainer with #10 x

13/4" phillips pan head screws and tighten to secure the retainer to the wall.

3. Top and Bottom Cap Installation

Drywall installation: Overlap the aluminum with the mounting tabs of the top cap and attach them to the aluminum retainer using two, 13/4" phillips flat head self tapping screws per cap.

Concrete installation: Overlap the aluminum with the mounting tabs of the top and bottom caps and attach them to the aluminum retainer using two, #8 x 11/2" phillips flat head screws per cap. When installing flexible top caps on custom angle corner guards, use cup washers and flat head screws to fasten the top caps to the retainer.

4. Position the vinyl cover on the aluminum retainer to check the fit. Adjust the top cap on the aluminum retainer to obtain a tight fit with the vinyl cover.

Starting at the top, push the vinyl cover over the aluminum, by pressing over the length until the vinyl snaps securely into place.

3.04 CLEANING

A. At completion of the installation, clean surfaces in accordance with the IPC clean-up and maintenance instructions.

160 High Impact Corner Guard

2" (51mm) with 90˚ corner protection

Mounted on a sturdy .070" (1.8mm) pre-slotted continuous aluminum container

.080" (2mm) thick scratch and stain resistant rigid vinyl cover

Manufactured 3' (.91m), 4' (1.22m), 8' (2.44m), 9' (2.74m) and 12' (3.66m) standard heights, custom heights available

All mounting fasteners and top and bottom caps are included with each order

Available in 100 standard colors and Woodland patterns

Quick Ship applies to 4' (1.22m) and 8' (2.44m) heights and select colors only

Meets the most rigorous standards and criteria of chemical emissions as prescribed by the GREENGUARD Environmen-tal Institute

Has been tested and meets GREENGUARD Environmental

Institute's and the state of California's requirements for low emitting products as tested by Air Quality Sciences

Has been tested and meets the GREENGUARD Children &

School chemical emissions levels

IPC.394/REV.9

SELF-TAPPING

SCREWS

CONTINUOUS ALUMINUM

RETAINER .070" 1.8mm

VINYL COVER

.080" 2mm

2"

51mm

160 High Impact Corner Guard Suggested Specifications

PART 1 - GENERAL

1.01 SUMMARY

A. Corner guard system for wall protection

1.02 SECTION INCLUDES

A. 160 High Impact Surface Mount Corner Guard System

1.03 REFERENCES

A. American Society for Testing and Materials (ASTM)

B. National Building Code of Canada (NBC)

C. National Fire Protection Association (NFPA)

D. Society of Automotive Engineers (SAE)

E. Underwriters Laboratory (UL)

F. Underwriters Laboratory of Canada (ULC)

G. Uniform Building Code (UBC)

1.04 SYSTEM DESCRIPTION

A. Performance Requirements: Provide corner guard system that conform to the following requirements of regulatory agencies and the quality control of IPC Door and Wall Protection Systems, InPro Corporation.

1. Fire Performance Characteristics: Provide UL Classified corner guards conforming with NFPA Class A fire rating. Surface burning characteristics, as determined by UL-723 (ASTM E-84), shall be flame spread of 10 and smoke development of 350 - 450. Provide ULC

(Canada) listed corner guards conforming to the requirements of the National Building Code of Canada

2010, Subsection 3.1.13. Surface burning characteristics, as determined by CAN/ULC-S102.2, shall be flame spread of 15 and smoke developed of 35.

2. Self Extinguishing: Provide corner guards with a

CC1 classification, as tested in accordance with the procedures specified in ASTM D-635-74, Standard Test

Method for Rate of Burning and/or Extent and Time of Burning of Self-Supporting Plastics in a Horizontal

Position, as referenced in UBC 52-4-1988.

3. Impact Strength: Provide rigid vinyl profile materials that have an Impact Strength of 30.2 ft-lbs/inch of thickness as tested in accordance with the procedures specified in ASTM D-256-90b, Impact Resistance of Plastics.

4. Chemical and Stain Resistance: Provide corner guards that show resistance to stain when tested in accordance with applicable provisions of ASTM D-543.

5. GREENGUARD Certified: Provide GREENGUARD Certi-fied material. Profiles shall meet the requirements of

GREENGUARD Certification Standards for Low-Emitting

Products and GREENGUARD Product Emission Standard for Children & Schools.

6. Fungal and Bacterial Resistance: Provide rigid vinyl that does not support fungal or bacterial growth as tested in accordance with ASTM G-21 and ASTM G-22.

7. Color Consistency: Provide components matched in accordance with SAE J-1545 - (Delta E) with a color difference no greater than 1.0 units…