S06 A0003 Approved Submittal from original construction.pdf

1010 Kings Highway South Cherry Hill, NJ 08034 Tel # 856-429-4000, Fax # 856-429-5002 E-mail: office@miller-remick.com

ENGINEER’S review is only to determine general conformance with the design concept of the project and general compliance with information given in the Contract Documents. This review is not to determine accuracy or completeness of details, such as dimensions and quantities. Corrections or comments made during this review do not relieve CONTRACTOR from compliance with the requirements of plans and/or specifications. CONTRACTOR is and ENGINEER is NOT responsible for all matters relating to means, methods, techniques, coordination, fabrication, shipping, handling, storage, assembly, installation, construction (including all safety aspects of performing the Work), and satisfactory performance of Work.

Miller-Remick

By: Bartholomew Date: 10-20-2015

SUBMITTAL REVIEW

Comments:

1. Unit arrangement is to be per the attached Mechanical Drawing 07363M-01-1 as marked up by the vendor immediately following this comment sheet.

2. The unit humidifier is to be per the data sheets immediately following the arrangement drawing.

3. Provide support attachments on unit to accommodate future attachment of service platform.

4. On submittal sheet 1, the future cooling coil is to have a SS drain pan.

5. The intermediate filter is to be 12 inches deep MERV 12, not the listed MERV 8.

6. On sheet 4 of the submittal, the leaving DX coil temperature setpoint is to be 52°F. If the supply air temperature sensor is located after the fans, the setpoint shall be 55°F to allow for fan heat. The cooling setpoint is not to be reset and needs to be constant to provide proper dehumidification. The heating temperature setpoint shall be 50°F. The lockout of mechanical cooling at 50°F ambient is appropriate.

7. If smoke damper is not provided with air handling unit as shown on contract drawings, mechanical contractor is to provide duct mounted smoke damper sized for1800 FPM maximum.

8. Air handler placement on roof provided for reference only on attached SK-M1.04. Contractor to coordinate final location under separate cover.

• Maintain 4’0” clearance from north side of unit to railing. Refer to sketch.

• Align unit discharge opening with 80x30 drop through roof to shaft below. Refer to sketch.

• Contractor to provide final electrical connections for review under separate cover.

• Contractor to provide final roof plan coordinating all drain locations and roof mounted equipment for review under separate cover.

Client Name: VA Pittsburgh Healthcare System A/E Item No.: 31R2 Project Name:

University Drive Research Bldg. Addition Contractor Item No.: 31b

Client Project No.: 646-373 Reference Spec/Dwg. No.: 23 74 13 MR Project No.: 3-0499-0004 Description: Packaged Outdoor Central-Station AHUs

ACTION DESCRIPTION

NE NO EXCEPTIONS TAKEN

X MC MAKE CORRECTIONS AS NOTED

RR REVISE AND RESUBMIT

R REJECTED

RA RECEIPT ACKNOWLEDGED

O OTHER (SEE BELOW)

mailto:office@miller-remick.com

DN

H G

F E D B A

5 5

C

9' - 10 1/4"

/4 o n e e ig h th in c h o n e fo o t 1 th re e in c h e s o n e fo o t o n e a n d o n e h a lf in c h e s o n e fo o t o n e in c h o n e fo o t th re e q u a rt e rs in c h o n e fo o t o n e h a lf in c h o n e fo o t th re e e ig h th s in c h o n e fo o t o n e q u a rt e r in c h o n e fo o t

VA FORM 08-6231

1 2 3 4 5 6 87 9

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97 8654321

CONSTRUCTION DOCUMENTS

FULLY SPRINKLERED

A S e r v ic e

D i s a b l e d

Ve t e r an Owne d

S m a l l B u s iness

Miller-Remick LLC

1010 KINGS HIGHWAY SOUTH

CHERRY HILL, NEW JERSEY 08034

PHONE: (856)429-4000

FAX: (856)429-5002

M.E.P. & Structural Engineering

A Service Disabled Veteran Owned Small Business

AE - UNIVERSITY DRIVE

RESEARCH BUILDING

ADDITION

SK-M1.04

VA244-P-1749MECHANICAL

HVAC VIVARIUM ROOF PLAN

1/4" = 1'-0"1

MECHANICAL HVAC - VIVARIUM ROOF PLAN

KEY NOTES - NOTES KEY PLAN1

EXISTING

EXISTING

NEW

NORTH

1. SEE DWG. M0.01 FOR GENERAL NOTES, SYMBOLS, AND ABBREVIATIONS.

THIS ELEMENT OF THE PROJECT HAS BEEN IDENTIFIED AS WORK TO BE INCLUDED IN

DETAIL AS A BID ITEM. SEE SPECIFICATIONS AND INSTRUCTIONS TO BIDDERS FOR A

DETAILED LISTING OF THESE ITEMS AND THE ASSOCIATED SCOPES OF WORK.

KEYNOTE # DESCRIPTION

VALVE AND CAP ASSOCIATED BRANCH PIPING AT EQUIPMENT LOCATION ABOVE ROOF

LINE SHOULD EQUIPMENT BE REMOVED FROM PROJECT AS PER INSTRUCTIONS IN KEY

NOTE 1. HEAT TRACE ALL ROOFTOP PIPING AS PER SPECIFICATIONS, DIAGRAMS AND

DETAILS.

THIS ELEMENT OF THE PROJECT HAS BEEN IDENTIFIED AS A BID ITEM. THE VAMC HAS

APPROVED THE REPLACEMENT OF THE RTU WITH CHILLED WATER COOLING COIL /

CHILLER / CHILLED WATER SYSTEM BY A ROOFTOP DX COOLING AHU (200 TONS). SEE

SCHEDULES AND SPECIFICATIONS FOR MORE INFORMATION.VALVE AND CAP ASSOCIATED

BRANCH PIPING AT EQUIPMENT LOCATION ABOVE ROOF LINE SHOULD EQUIPMENT BE

REMOVED FROM PROJECT AS PER INSTRUCTIONS IN KEY NOTE 1. HEAT TRACE ALL

ROOFTOP PIPING AS PER SPECIFICATIONS, DIAGRAMS AND DETAILS.

NO. DESCRIPTION DATE

1/4" = 1'-0"2

SECTION A-A

msmith Text Box

MAINTAIN 4'-0" CLEARANCE FROM AHU TO RAILING

msmith Ellipse msmith Line msmith Text Box ALIGN UNIT DISCHARGE OPENINGS WITH 80x30 DROP THROUGH ROOF TO SHAFT BELOW msmith Arrow msmith Arrow msmith Text Box UNIT PLACEMENT SHOWN FOR REFERENCE ONLY. CONTRACTOR TO COORDINATE EXACT DIMENSIONS / LOCATION AND PROVIDE FOR REVIEW UNDER SEPARATE COVER.

msmith Arrow msmith Text Box msmith Rectangle msmith Rectangle

[A]

[D]

Spec. Sec.

Para.

Submission No.

Previous Trans. No. Copies &

Type

Previous VA File No.

VA File No. A D

23 74 13 2.1 31B 31A

Electronic Roof Top Air Handling Units

-Product data, Graphs and Drawings

SD

ML

DA

BR

PS

TR

AC A/E

Disapproval Resubmit

O

TH

E R

S

TR

U C

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IT

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IN

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GENERAL CONTRACTOR

GENERAL CONTRACTOR'S REMARKS

□ There are no deviations from contract requirements in this submittal

□ There are deviations in this submittal; See attached complete description

□ See attached for further remarks.

Description

Specification Section: Date Submitted: Sub-Contractor/Supplier: VA Action

R.A. Glancy Contract #VA244-14-C-0319 Project #646-373

SHOP DRAWING TRANSMITTAL

Signature & Title:Date:Transmittal No. Submitted By: Job:

RESEARCH OFFICE BUILDING (ROB) ADDITION

R.A. Glancy & Sons, Inc.

A/E Date Returned

Shop Drawings Manuf. Lit or Catalog Cuts Data Sheets Brochure

Physical Sample Test Reports

Contractor has coordinated and reviewed this submittal for accuracy, completeness and fu compliance with contract requirements. A

R C

H

VA Action Code VA Project COR: Michael Dwyer

Approved subject to corrections with all contract requirements & to any notations or corrections indicated on

Reason for Disapproval or Correction □ None □See Attached

**********Remarks**********

No. of Copies Returned

23 74 13 submission9/28/2015 Hampton Mechanical

A/E Remarks

□ None

TYPE OF SUBMITTAL CODE A/E Date Received Checked By

646-373

JOB NO.

□ See Attached

JOB NO. 646-373Letter of Affidavit Compliance

AAN

M.Dwyer, COR10/21/2015

See Stamp Sheet for VA Review Comments

DRAWING TRANSMITTAL SHEET

JOB NO. DK7363/PW546

DATE September 24, 2015 þ PITTSBURGH HEAD OFFICE OTHER USA

SALES OFFICE & FACTORY SALES OFFICES:

945 WILLIAM PITT WAY DESOTO KANSAS DESOTO, CLEVELAND, RICHMOND, DENVER, HOUSTON,

PITTSBURGH PA CINCINNATI, KANSAS, CHICAGO, COLUMBUS, DALLAS,

15238 ST LOUIS, ORLANDO, INDIANAPOLIS, OMAHA, AUSTIN,

412-826-5185 CHARLOTTE, SAN FRANCISCO, PORTLAND, WASHINGTON

SAN DIEGO

CONTRACTOR HAMPTON MECHANICAL

ADDRESS 4720 HIGHPOINT DR.

GIBSONIA, PA

15044

ENGINEER MILLER-REMICK, LLC

JOB NAME VAMC PITTSBURGH UNIV. DRIVE RESEARCH BLDG.

þ THIS ORDER IS SUBJECT TO APPROVAL. MANUFACTURING IS HELD PENDING RETURN OF ONE APPROVED COPY OF

THESE FORMS TO THE INDICATED OFFICE.

☐ THIS ORDER IS NOT SUBJECT TO APPROVAL AND IS BEING MANUFACTURED ACCORDING TO THE ATTACHED FORMS.

COPIES ENCLOSED DESCRIPTION

1 EngA Submittal Record RTU-1

EngA Mechanical & Roof Curb Drawing 07363M-01-1 & 07363C-01-1 EngA Mechanical Drawing 07363M-01-2 (DX Piping Sketch) EngA Electrical Data Sheet EngA DX Coil Performance Data Sheet EngA Steam Coil Performance Data Sheet (EngA Lamiflo VIFB) Revised EngA CW Coil Performance Data Sheet Revised Twin City Supply Fan Curves @ Current and Future TSP Operating Points EngA Sound Data @ Current and Future Operating Conditions Bitzer Scroll Compressor Data Sheets Ziehl-Abegg Condensing Fans Data Sheet EngA Lamiflo Coil (VIFB Steam Coil) AAF Perfect Pleat SC Data Sheet (Pre-Filters MERV 8) AAF Varicel RF Data Sheets (Intermediate Filter MERV 13)- New AAF Varicel RF Data Sheets (Final Filter MERV 15) Genesis Filter Rack & Preliminary Wiring Diagram EngA Preliminary BMS Interface Points List Motor Data Sheets Twin City Air Flow Measuring System-Piezometer Ring Danfoss VFD’s (Supply and Compressors) Ruskin Dampers; CD-60 O/A; CD-50 Isolation & SD-60 Smoke Damper Regis Shaft Grounding Twin City Piezoring-Airflow Measurement

PER: Kerry Kordes

A SUBMITTAL RECORD

JOB NAME: VAMC Pittsburgh Univ. Drive Research Bldg. JOB NO: DK7363/PW546

CUSTOMER: Hampton Mechanical ENGINEER: Miller-Remick LLC

EngA MODEL: FW2008/C/O/L/MV QTY: TAG:

SHIPPING AND APPROVAL INFORMATION

MOUNTING ACCESS

SHIPPING WEIGHT OPERATING WEIGHT 39,500 lbs NO. OF PIECES (3) Three Sections; (1) 11,500 lbs (1) 26,200 lbs (1) Roof Curb- 1,800 lbs

• ETL Approval •16"H Roof Curb ships loose (knocked down); duct rails to carry the weight of the condensing unit required by others

SUPPLY AIR #1 - #4 DATA

AIR FLOW FAN SIZE TSP 8.2 in wc RPM 3588/3145 MOTOR SIZE TYPE (RPM) TECO MAX PE TEFC ESP 3.5 in wc BHP 19.63/13.77 BHP

• RPM & BHP information is listed for operating 3 Fans/4 Fans

• TSP includes an allownce of .63" for future chilled water coil. Current TSP w/o future coil is 7.57". See fan curves for current and future

• (4) Direct Drive Supply air fan/motor c/w 2"deflection spring vibration isolation, outlet & inlet screens, piezometer ring, pressure transducer, and motor shaft grounding ring.

• (4) Unit mounted Danfoss adjustable speed drive c/w integral line reactors, load reactors, vented control cabinet, and Bacnet MSTP communication.

• Motor removal rail width of fan section

• Fans equipped with backdraft dampers c/w 2-position actuators and end switches & outlet screens.

• N+1 redundancy with a four fan system.

AIR OPENING DATA

AIR OPENING LOCATION DAMPER TYPE OPERATION

SUPPLY AIR (1)

OUTSIDE AIR (1)

• [1] - See Mechanical Drawing

• [1] - See Mechanical Drawing

CONSTRUCTION DATA

UNIT CABINET • 22 ga, 2" NTM (No through metal) foam panel construction c/w double-sided satin coat galvanized steel on exterior casing.

UNIT LINER • 22 ga Solid galvanized liner throughout, including unit underside except humidifier section to be 304 stainless steel UNIT FLOOR • 1/8" Aluminum Treadplate flooring w/solid welded seams c/w 2" foam insulation on the underside w/solid liner .

EXTERIOR PAINT • DTM Polyurethane paint finsih in Aluminum Gray color on all exterior surface.

AIRSIDE DOOR • EngA foam deluxe doors c/w lever type door handles with windows.

SERVICE DOOR • Electrical access - hinged c/w lever type door handle.

DRAIN PAN • Stainless steel drain pan c/w drain connection through base frame for steam humidifier section.

• Stainless steel drain pan c/w drain connection through base frame for DX coil section.

• EngA drainable louver(s) c/w 1" Bird Screen.

• Unit mounted marine lights in access sections c/w switch and GFI.

• Service vestibule c/w ventilation package of 5 KW electric heater w/t-stat, 1/4 HP Exhaust Fan w/ BDD & O/A Louver

• Vestibule floor to 1/8" Aluminum Checker Plate w/ solid welded seams.

• Unit split into 2 sections (Inlet to DX Coil 11,500 lbs; DX Coil to Discharge c/w condensing section- 26,200 lbs

• Roof sloped w/48 mil membrane roofing; low side c/w rain gutters on non-access side.

ELECTRICAL DATA

Circuit 3 120/1/60

• See Electrical Data Sheet for details

• Circuit #3 includes Genesis (3) 15A/120V Circuit

DATE − 1 −9/24/2015 Continued on page 2

Power Supply

Outdoor Base Mounted 38,900 lbs

29,500

20 HP

Ruskin SD60 Smoke Damper Parallel Blade

Circuit 2 460/3/60 400 AMPS

RTU-1

As Per Drawing

(4) 182 EPFN Class III

Two Position

175 AMPS

Maximum Fuse (D.E.)

Ruskin CD-60 Low Leakage Steel Air-foil Parallel Blade

Maximum BreakerMinimum Circuit Capacity

Two Position

Circuit 1 460/3/60

400 AMPS

173.6 AMPS

355.1 AMPS

175 AMPS

35.6 AMPS 40 AMPS 40 AMPS

JOB NAME: VAMC Pittsburgh Univ. Drive Research Bldg. JOB NO: DK7363/PW-546 EngA MODEL: FW2008/C/O/L/MV QTY: TAG:

ELECTRICAL DATA CONT.

• (2) 24 x 24 Control Panels within vestibule for use by BMS

• (8) Marine lights c/w an on/off switch for air tunnel located at supply fan access door; Service vestibule with 4 foot LED light bar c/w switch with light at exterior of vestibule door

• (1) GFI outlet- Inside Service Vestibule by service door.

• Unit to be supplied with a electrical splitter panel for Single Power Feed

• All wiring within airstream, motor, control and lights run in EMT Conduit.

• Unit MCA based on Danfoss VFD's for both supply fans and (2) compressor

PRE-FILTER SECTION DATA - Face Loaded c/w Type 8 Holding Frames FILTER TYPE Pleated Filter with MERV 8 QTY/SIZE (15) 24" x 24" x 2" QTY/SIZE

TOTAL GROSS AREA FACE VELOCITY

• Filters may be shipped loose or mounted in the tracks

• 1 spare set of filters - shipped loose

INTERMEDIATE FILTER SECTION DATA

FILTER TYPE Pleated Filter with MERV 8 QTY/SIZE (15) 24" x 24" x 12" QTY/SIZE

TOTAL GROSS AREA FACE VELOCITY

• Filters may be shipped loose or mounted in the tracks

• 1 spare set of filters - shipped loose

UV LIGHT SYSTEM:

• UV Lights on leaving air side of future chilled water coil at coil main pan

• UV Lights design to provide proper UV-C dispersion to cover total controlled surface, killing most common molds, bacteria and viruses in under 60 seconds

• UV Lights include; high out put lamps; high polish reflector; chemcial free; 9000 hr lamp life; control interface of lamp failure

• Bulbs will ship loose for installation in future.

GENESIS FUTURE/ UV LIGHT FRAMES

• Genesis Air Filter Rack mounted by Engineered Air, Supplied by Hampton Mechancial.

Filter rack to be: 100.76"H x 109.75"W x 12"D.

• Access Doors to Fan Compartment; Final Filters supplied w/ interlock switch

• Actual filters installed in field when if required by others; Filters to be (12) 24" H x 33" W

• Wiring of 6 J-Boxes to control panel

FINAL FILTER SECTION DATA - Face loaded c/w Type 8 Holding Frames FILTER TYPE AAF Rigid Cartridge MERV 15 QTY/SIZE (16) 24" x 24" x 12" QTY/SIZE

TOTAL GROSS AREA FACE VELOCITY

• Filters may be shipped loose or mounted in the tracks

• 1 spare set of filters - shipped loose

• Dwyer series 2000 filter gauge 0-3" wc across pre-filter & final filter.

STEAM HEATING COIL DATA

COIL SIZE (1) 108 x 99 x 2R x 6 FPI VELOCITY CAPACITY 2,507,050 Btuh AIR P.D.

ENTERING AIR DB / WB (-) 3° F LEAVING AIR DB / WB

PSI Steam MEDIUM 5 3"/ 2" STEAM FLOW RATE 2609.7 lb/hr

DATE − 2 −9/24/2015

75.7°F

491 FPM

461 FPM

60 sq ft 491 FPM

Continued on page 3

60 sq ft

64 sq ft

CONN. SIZE (In/Out)

RTU-11

.27"

JOB NAME: VAMC Pittsburgh Univ. Drive Research Bldg. JOB NO: DK7363/PW546 EngA MODEL: FW2008/C/O/L/MV QTY: TAG:

STEAM HEATING COIL DATA CONT.

• Coil to be Engineered Air Integral Face & Bypass w/ Damper actuator factory mounted & controlled

• Coil has the inlet connection size of (2) 3" and the (2) 2" condensate connections

• Steam inlet and condensate piping to be extended to piping chase in floor of unit by EngA

• All piping & piping specialties, such as control valves, balancing valves, Pete's plugs, by others in field.

• Copper tubes w/aluminum fins.

FUTURE HYDRONIC COOLING COIL DATA -PERFORMANCE REFERENCE ONLY

COIL SIZE (2) 48 x 112 x 6R x 8 FPI VELOCITY CAPACITY 2,,076.76 MBH Total / 1,103.48 MBH Sensible AIR P.D.

ENTERING AIR DB / WB LEAVING AIR DB/WB

FLUID MEDIUM CONN. SIZE (In/Out) 4" FLUID P.D.

FLUID FLOW RATE ENTERING FLUID TEMP 45 LEAVING FLUID TEMP 55

• 304 Stainless steel drain pan-for use with future cooling coil

AIR COOLED DX SYSTEM DATA

COIL SIZE REFRIGERANT TYPE R-410A

CAPACITY AIR P.D. .81"

ENTERING AIR DB / WB LEAVING AIR DB / WB

DESIGN AMBIENT TEMP SST/SCT

COMPRESSOR TYPE MODEL QUANTITY 8

* DX Cooling coil c/w alternate tube circuiting, hot gas bypass on lead compressor circuit and stainless steel drain pan

* Each DX coil compressor circuit c/w TX valve, sight glass, liquid line filter/drier, low pressure control and high pressure control. Circuit #1 & 2 c/w suction accumulators.

* CTrac discharge air control c/w BMS adjustment of setpoint - provides 8 stages of mechanical cooling

* CTrac integral low limit auto bypass; set at 40°F.

* Mechanical cooling operates down to 50°F ambient temperature

* VFD controlled variable speed drive on compressor 1st & 2nd circuits

* Performance data shown above is with all stages active and variable speed compressors operating at 60HZ for Compressor #1 & 2.

* DX coil & condensing coil to be 1/2" Copper tubes with aluminum fins.

* Refrigerant controls such that if (1) compressor fails, failed compressor is skipped within control logic to avoid impacting performance.

HUMIDIFIER:

• Unit mounted Pure Steam Humidifier 1,100 lb/hr, 10 psi, stainless steel Insty-Pac dispersion grid c/w strainer and steam control valve.

• Humidifier grid mounted in unit; pipe chase provided in humidifier section for field piping to the grid from the space below.

Humidifier seperator, strainer, trap & control valve ship loose for field mounting below the roof by others.

• Humidifier section walls & roof to be 304 stainless steel solid liner

SHIPPED LOOSE ITEMS:

• Humidifier electric steam valve, strainer and trap

• Ruskin SD60 Smoke damper; 32"W x 114" H c/w (3) 24V Actuators

• 16"H Roof Curb ships loose (knocked down)

DATE − 3 −

54.9 / 54.689.5/75.2 11.3" wc / Coil

RTU-1

VELOCITY 455 FPM

0.63

Hermetic Scroll

9/24/2015

2241.3 T / 1137.3 S

GSD80295VA

43.7° / 127.1°

89.5°F / 75.2°F 95°

Continued on page 4

100 x 95 x 8R x 8 FPI

408.2 Water

53.8°F / 53.3°F

JOB NAME: VAMC Pittsburgh Univ. Drive Research Bldg. JOB NO: DK7363/PW-546 CUSTOMER: Hampton Mechanical ENGINEER:

EngA MODEL: FW2008/C/O/L/MV QTY: TAG: RTU-1

UNIT FUNCTION:

Non-fused disconnect switch 'on', service switch 'on', supply air smoke damper closed, fire alarm contacts (by others) 'closed' (jumper if not required), VFD fault contact 'closed'.

EMS Unit on/off=On. Outside air damper opens. Blower will delay on and run continuously. Blowers/Motors VFD speed (see note 1) are controlled (by others). The unit mounted DDC controller with an integral setpoint fixed at 65⁰F will sequence heating (see note 2) and 8 stages of mechanical cooling (see note 3) to maintain the required discharge air temperature.

The discharge air temperature will be reset proportionally from 60⁰F to 80⁰F by EMS to meet required discharge air for space temperature needs.

All door switches 'closed', UV service switch 'on', EngA UV-CENTURION biological growth control lights 'active'.

EMS on/off=Off. Outside air damper closes. Unit is off.

Mechanical cooling is locked out when ambient is below 50⁰F.

VFD for Compressors # 1 & 2 modulate compressors in order to hold discharge air temperature +/- 1 degree Auto bypass low limit will stop unit operation if the discharge air temperature falls below 40⁰F.

Heating and cooling locked out when blower operates below 50% of the supply air flow (30HZ)

Note 1- Multiple VFD's for supply fans; if one fan fails, backdraft damper closes, other three VFD's increase to 100% capacity Note 2- Unit mounted DDC controller provides interface points by MSTP Bacnet control signal to modulate face and bypass damper on the steam heating coil.

Steam valve (by others) Control signal to modulate control valve based on ambient conditions by Engineered Air Note 3- Compressor(s) cycle has minimum run time, minimum off time and interstage timing and stagging on/off by DDC supplied controller to hold required discharge air temperature

DATE − 4 − SUBMITTED BY Kerry Kordes9/24/2015 mprzybylski Line mprzybylski Line mprzybylski Text Box Refer to marked up vendor drawing 07363M-01-1 included in this set.

September 25, 2015 Unit Sound Data

JOB NAME: JOB NUMBER:

UNIT TAG:INSTALLATION:

SOUND SOURCE DATA:

OTHER SOURCE SOUND DATA:

UNIT CONSTRUCTION:

UNIT S/A OUTLET:

UNIT O/A INLET:

UNIT CASING *:

* Unit casing sound includes casing breakout and sound sources outside the air streams only. Sound from openings are not included in unit casing sound.

Note:

Unit sound data are calculated for the specified unit construction and operating condition as shown above.

nicks Text Box

CURRENT TSP WITH 3 FANS

Sales Typewritten text Current

September 25, 2015 Unit Sound Data

JOB NAME: JOB NUMBER:

UNIT TAG:INSTALLATION:

SOUND SOURCE DATA:

OTHER SOURCE SOUND DATA:

UNIT CONSTRUCTION:

UNIT S/A OUTLET:

UNIT O/A INLET:

UNIT CASING *:

* Unit casing sound includes casing breakout and sound sources outside the air streams only. Sound from openings are not included in unit casing sound.

Note:

Unit sound data are calculated for the specified unit construction and operating condition as shown above.

nicks Text Box

FUTURE TSP WITH 3 FANS

Sales

Future

Sales

(12) Condensing Fans

Pre-Filter MERV 8

VariCel® RF

Extended-Surface Rigid Air Filter with Synthetic Media

Excellent Performance With superior strength and durability, the VariCel® RF is ideal for Variable Air Volume (VAV) systems. It provides a high level of filtration efficiency in those applications where cleaner air is required. With metal cell sides and a layered synthetic media pack, the VariCel RF offers superior dust holding, moisture resistance, and overall performance. Color-coded media designates each efficiency: yellow (90-95%), pink (80-85%), green (60-65%), and white (45-50%). Both single and double-header models are available.

Sturdy Construction and Dependability The VariCel RF, with its galvanized steel cell sides and plastic pleat spacers on the air-entering and air-leaving sides, withstands the most demanding applications. The pleat spacers and expanded metal support grid maintain the shape of the synthetic media pack and ensure that both the efficiency and dust-holding capacity are maximized.

VariCel RF’s rigid construction with supported pleat media pack maintains a compact unitized structure under variable air velocities and repeated fan shutdowns. The interlocked header and cell sides, along the entire length of each side, provide maximum sealing.

Competitive filters are designed with loose fitting headers that allow greater potential for bypass leakage.

Layered Synthetic Media Pack The layered media used in the VariCel RF is a meltblown synthetic protected by a scrim on the air-leaving side. Layering the media provides both a high-efficiency final filter layer that effectively filters fine particulate and an integral lofted prefilter layer that captures larger particulate. Meltblown synthetic media is stronger than fiberglass, non-shedding, and is water-resistant.

Open Header Design AAF’s unique open-header design creates a built-in handle that makes carrying and installing VariCel RF easy. As an added safety measure, we roll the edges of the header to eliminate sharp edges that can make handling competitors’ products hazardous.

Better Air is Our Business ®

• Designed for improved performance and durability

• Layered synthetic media with plastic pleat spacers on both sides

• Heavy-duty expanded metal media support grid

• Ideal for VAV systems

Header

Cell Side

Header

Cell Side

VariCel RF Construction

Typical Competitive Construction

Sales

Intermediate Filter MERV 13

PerfectPleat® PerfectPleat HC®

PerfectPleat ULTRA

Better Air is Our Business ®

AAF has a policy of continuous product research and improvement and reserves the right to change design and specifications without notice.

10300 Ormsby Park Place Suite 600 Louisville, Kentucky 40223-6169 www.aafintl.com

Customer Service 888.AAF.2003 Fax 888.223.6500

ISO-9001 Certified Firm

©2006 AAF International

AFP-1-105C MAR '06 QG 5M

VariCel®RF

Selection Guide and Performance Data

Class 2 Synthetic

Part Number Description Nominal Actual Airflow *Resistance (in. w.g.) Media Size (in.) Size (in.) (CFM) Initial Final Area (ft. sq.)

3011087-001 VariCel RF DH 90-95% 24x24x12 23.38x23.38x11.50 2000 .56 1.5 62 3011087-004 VariCel RF DH 90-95% 24x12x12 23.38x11.38x11.50 1000 .56 1.5 31 3011087-002 VariCel RF DH 90-95% 24x20x12 23.38x19.38x11.50 1660 .56 1.5 52 3011087-003 VariCel RF DH 90-95% 20x20x12 19.38x19.38x11.50 1400 .56 1.5 41

3011079-001 VariCel RF SH 90-95% 24x24x12 23.38x23.38x11.50 2000 .56 1.5 62 3011079-004 VariCel RF SH 90-95% 24x12x12 23.38x11.38x11.50 1000 .56 1.5 31 3011079-002 VariCel RF SH 90-95% 24x20x12 23.38x19.38x11.50 1660 .56 1.5 52 3011079-003 VariCel RF SH 90-95% 20x20x12 19.38x19.38x11.50 1400 .56 1.5 41

3011087-005 VariCel RF DH 80-85% 24x24x12 23.38x23.38x11.50 2000 .36 1.5 62 3011087-008 VariCel RF DH 80-85% 24x12x12 23.38x11.38x11.50 1000 .36 1.5 31 3011087-006 VariCel RF DH 80-85% 24x20x12 23.38x19.38x11.50 1660 .36 1.5 52 3011087-007 VariCel RF DH 80-85% 20x20x12 19.38x19.38x11.50 1400 .36 1.5 41

3011079-005 VariCel RF SH 80-85% 24x24x12 23.38x23.38x11.50 2000 .36 1.5 62 3011079-008 VariCel RF SH 80-85% 24x12x12 23.38x11.38x11.50 1000 .36 1.5 31 3011079-006 VariCel RF SH 80-85% 24x20x12 23.38x19.38x11.50 1660 .36 1.5 52 3011079-007 VariCel RF SH 80-85% 20x20x12 19.38x19.38x11.50 1400 .36 1.5 41

3011087-009 VariCel RF DH 60-65% 24x24x12 23.38x23.38x11.50 2000 .25 1.5 62 3011087-012 VariCel RF DH 60-65% 24x12x12 23.38x11.38x11.50 1000 .25 1.5 31 3011087-010 VariCel RF DH 60-65% 24x20x12 23.38x19.38x11.50 1660 .25 1.5 52 3011087-011 VariCel RF DH 60-65% 20x20x12 19.38x19.38x11.50 1400 .25 1.5 41

3011079-009 VariCel RF SH 60-65% 24x24x12 23.38x23.38x11.50 2000 .25 1.5 62 3011079-012 VariCel RF SH 60-65% 24x12x12 23.38x11.38x11.50 1000 .25 1.5 31 3011079-010 VariCel RF SH 60-65% 24x20x12 23.38x19.38x11.50 1660 .25 1.5 52 3011079-011 VariCel RF SH 60-65% 20x20x12 19.38x19.38x11.50 1400 .25 1.5 41

3011087-013 VariCel RF DH 45-50% 24x24x12 23.38x23.38x11.50 2000 .23 1.5 62 3011087-016 VariCel RF DH 45-50% 24x12x12 23.38x11.38x11.50 1000 .23 1.5 31 3011087-014 VariCel RF DH 45-50% 24x20x12 23.38x19.38x11.50 1660 .23 1.5 52 3011087-015 VariCel RF DH 45-50% 20x20x12 19.38x19.38x11.50 1400 .23 1.5 41

3011079-013 VariCel RF SH 45-50% 24x24x12 23.38x23.38x11.50 2000 .23 1.5 62 3011079-016 VariCel RF SH 45-50% 24x12x12 23.38x11.38x11.50 1000 .23 1.5 31 3011079-014 VariCel RF SH 45-50% 24x20x12 23.38x19.38x11.50 1660 .23 1.5 52 3011079-015 VariCel RF SH 45-50% 20x20x12 19.38x19.38x11.50 1400 .23 1.5 41

Notes All listed efficiencies are averages according to ASHRAE 52.1.

All performance data is based is based on ASHRAE 52.1 test method.

Performance tolerances conform to section 7.4 of ARI Standard 850-78.

Rated UL and C-UL Class 2.

Temperature limitation is 200°F (93°C) continuous, and 220°F (107°C) intermittent.

Actual depth of 12" filter is 11.50" (292mm).

Headers are 1 3 ⁄ 1 6" (21mm).

Width and height dimensions are interchangeable.

Efficiency 90-95% (Yellow), 80-85% (Pink), 60-65% (Green), 45-50% (White)

*Maximum recommended final resistance in system design may indicate a lower change-out point.

Final Filter MERV 15

following:

INSTALLATION, OPERATION & MAINTENANCE MANUAL

Airflow Measuring System Using Piezometer Ring

ENGINEERING SUPPLEMENT

ES-105

©2009 Twin City Fan Companies, Ltd.

Measurement of Airflow

Non-Standard Density Method Standard Density Method

Table 1: C1 Values

Product C1

Free Inlet C1*

Ducted Inlet EPFN/EPQN (Arr. 1 or 4), Sizes 122-165 753.06 794.06

EPFN/EPQN (Arr. 1 or 4), Sizes 182-982 692.03 740.14

EPF/EPQ (Arr. 3), Sizes 122-165 726.39 765.94

EPF/EPQ (Arr. 3), Sizes 182-982 667.52 713.93

APF/APQ 753.06 794.06

BC/BCS/BAF SWSI 735.42 786.56

BC/BCS/BAF DWDI 1470.84 1573.12

TSL 735.42 753.56

QSL 696.00 735.83

BAE-SW ** 720.4 735.8

BAE-DW** 1440.8 1471.6

** BAE sizes smaller than 182 use BC\BCS\BAF Factors.

2 Twin City Engineering Supplement ES-105

Table 2: EPF/EPQ (Arrangement 3) and EPFN/EPQN (Arrangement 1 & 4)

Size

EPF/EPQ

Free Inlet

F

EPFN/EPQN

Free Inlet

F

EPF/EPQ

Ducted Inlet

F

EPFN/EPQN

Ducted Inlet

F A

122 911.46 944.92 961.07 996.36 0.344 150 1163.68 1206.40 1227.04 1272.08 0.439 165 1464.80 1518.58 1544.56 1601.26 0.552 182 1757.39 1821.92 1879.58 1948.58 0.721 200 2108.38 2185.80 2254.97 2337.76 0.865 222 2617.81 2713.93 2799.81 2902.60 1.074 245 3168.67 3285.02 3388.97 3513.39 1.300 270 3856.03 3997.61 4124.12 4275.53 1.582 300 4770.07 4945.21 5101.71 5289.01 1.957 330 5757.23 5968.62 6157.51 6383.56 2.362 365 7032.01 7290.21 7520.92 7797.03 2.885 402 8555.41 8869.55 9150.23 9486.16 3.510 445 10444.42 10827.92 11170.58 11580.68 4.285 490 12669.80 13135.01 13550.69 14048.16 5.198 542 15541.11 16111.75 16621.62 17231.84 6.376 600 19004.71 19702.52 20326.03 21072.24 7.797 660 22994.79 23839.12 24593.53 25496.41 9.434 730 28128.04 29160.84 30083.67 31188.11 11.54

Table 3: APF/APQ

Size Free Inlet

F Ducted Inlet

F A

121 944.92 996.36 0.344 141 1206.40 1272.08 0.439 161 1518.58 1601.26 0.552 181 1929.92 2035.00 0.702 201 2378.68 2508.19 0.865 221 2979.06 3141.26 1.083 251 3779.67 3985.45 1.375 281 4792.02 5052.92 1.743 321 6093.21 6424.95 2.216 351 7719.69 8139.98 2.807 391 9514.73 10032.75 3.460 441 11916.25 12565.02 4.334 491 14881.53 15691.74 5.412 551 18668.71 19685.12 6.789 631 24372.82 25699.79 8.864 711 30836.22 32515.09 11.21 791 38058.92 40131.02 13.84

Table 5: QSL

Size Free Inlet

F Ducted Inlet

F A

150 1832.36 1937.23 0.721 165 2198.32 2324.14 0.865 182 2729.48 2885.70 1.074 200 3303.84 3492.93 1.300 222 4020.52 4250.63 1.582 245 4973.55 5258.21 1.957 270 6002.82 6346.39 2.362 300 7331.98 7751.62 2.885 330 8920.36 9430.92 3.510 365 10889.96 11513.24 4.285 402 13210.27 13966.36 5.198 445 16204.06 17131.49 6.376 490 19815.41 20949.54 7.797 542 23975.70 25347.94 9.434 600 29327.92 31006.49 11.54 660 35859.36 37911.75 14.11 730 43610.67 46106.71 17.16

Table 6: TSL

Size Free Inlet

F Ducted Inlet

F A

122 872.75 894.27 0.325 150 1305.09 1337.28 0.486 165 1587.06 1626.20 0.591 182 1936.15 1983.91 0.721 200 2322.85 2380.14 0.865 222 2884.09 2955.23 1.074 245 3490.99 3577.10 1.300 270 4248.26 4353.05 1.582 300 5255.28 5384.90 1.957 330 6342.85 6499.31 2.362 365 7747.30 7938.40 2.885 402 9425.66 9658.16 3.510 445 11506.83 11790.66 4.285 490 13958.57 14302.88 5.198 542 17121.95 17544.28 6.376 600 20937.86 21454.32 7.797 660 25333.82 25958.71 9.434 730 30989.22 31753.60 11.54 807 37890.63 38825.25 14.11 890 46081.02 47217.66 17.16

Table 4: BC/BCS/BAF

Size

SWSI

Free Inlet F

DWDI

Free Inlet

F

SWSI

Ducted Inlet

F

DWDI

Ducted Inlet

F A

105 641.87 1283.74 686.51 1373.01 0.239 122 872.90 1745.81 933.61 1867.21 0.325 135 1058.21 2116.41 1131.79 2263.58 0.394 150 1305.20 2610.39 1395.96 2791.92 0.486 165 1587.21 3174.41 1697.58 3395.16 0.591 182 1936.99 3873.98 2071.69 4143.38 0.721 200 2321.58 4643.16 2483.02 4966.04 0.865 222 2883.02 5766.04 3083.50 6167.00 1.074 245 3491.62 6983.24 3734.42 7468.84 1.300 270 4247.77 8495.55 4543.16 9086.32 1.582 300 5254.03 10508.05 5619.38 11238.86 1.957 330 6342.73 12685.46 6783.80 13567.59 2.362 365 7747.97 15495.94 8286.75 16573.50 2.885 402 9426.99 18853.98 10082.53 20165.06 3.510 445 11507.43 23014.86 12307.64 24615.28 4.285 490 13957.43 27914.86 14928.01 29856.02 5.198 542 17121.05 34242.10 18311.62 36623.24 6.376 600 20938.50 41877.00 22394.53 44789.06 7.797 660 25334.37 50668.73 27096.08 54192.16 9.434 730 30991.88 61983.75 33147.00 66294.01 11.54 807 37901.44 75802.87 40537.05 81074.09 14.11 890 46079.00 92158.01 49283.27 98566.54 17.16 982 56192.01 112384.00 60099.52 120199.04 20.93

Table 7: BAE-SW/BAE-DW

Size

SWSI

Free Inlet F

DWDI

Free Inlet

F

SWSI

Ducted Inlet

F

DWDI

Ducted Inlet

F A

182 1896.61 3793.22 1937.16 3874.31 0.721 200 2275.41 4550.82 2324.05 4648.10 0.865 222 2825.19 5650.38 2885.58 5771.16 1.074 245 3419.69 6839.38 3492.79 6985.58 1.300 270 4161.50 8322.99 4250.46 8500.91 1.582 300 5147.95 10295.89 5257.99 10515.99 1.957 330 6213.31 12426.62 6346.13 12692.26 2.362 365 7589.08 15178.15 7751.31 15502.62 2.885 402 9233.16 18466.31 9430.53 18861.07 3.510 445 11271.82 22543.63 11512.77 23025.55 4.285 490 13673.49 27346.98 13965.79 27931.57 5.198 542 16772.25 33544.50 17130.79 34261.59 6.376 600 20510.23 41020.47 20948.68 41897.36 7.797 660 24816.41 49632.82 25346.91 50693.82 9.434 730 30356.30 60712.61 31005.23 62010.46 11.540 807 37116.76 74233.52 37910.21 75820.42 14.110 890 45139.88 90279.75 46104.83 92209.66 17.160 982 55056.97 110113.94 56233.92 112467.85 20.930

Kerry Kordes Oval

Twin City Engineering Supplement ES-105 3

system:

conditions.

6. Determine an acceptable safety factor for sizing the transducer.

Example:

Transducer Sizing for Piezometer Ring

TM

Feature Benefit All built-in – low investment Flying Start Reduced mechanical wear on equipment

Most common HVAC protocols for BMS controller connectivity are embedded Less extra gateway solutions needed

Built-in PI controller No external PI controller needed

Smart Logic Controller Often makes PLC unnecessary

Integrated fan, pump functionality Saves external control and conversion equipment

Fire Override Mode Enhanced safety

Save energy – less operation cost Automatic Energy Optimizer function Saves 5 – 15% energy

Sleep mode Energy saving and extended lifetime

Unequalled robustness – maximum uptime Available in IP 20/IP 21 options/Type 1 Enclosures to fit your needs

Robust single enclosure Maintenance-free

Unique cooling concept with no forced air flow over electronics

Problem-free operation in harsh environments

Max ambient temp. 50˚ C No external cooling

User friendly – save commissioning and operating cost Easy access for tools Effective commissioning and operation

Read outs in engineering units Alpha numeric display/improved HMI

Start up wizard Drive set-up fast and easy

Auto restart Saves time

Bypass frequencies Less noise and vibrations/resonances

Global HVAC support organisation Local service – globally

Built-in DC coils – no harmonic concerns Category C1 filters Meets protection class C1, C2 and C3

Integrated DC Choke Small power cables. Meets EN 61000-3-12 Thermistor input Prevents overheat of motor

VLT® HVAC Basic Drive The VLT® HVAC Basic Drive is a quality Danfoss product focused mainly on basic HVAC requirements in fans and pumps. A HVAC dedicated drive presenting the best price/performance fit.

VLT® HVAC Basic Drive is designed and produced by Danfoss in its own factories.

It uses the latest technological advancements in power electronics and is the most compact drive in its class and with its specifications.

It follows on from the success of the advanced VLT® HVAC Drive.

Product range:

3 x 200 – 240 V .....................0.25 – 45 kW 3 x 380 – 480 V .....................0.37 – 90 kW 3 x 525 – 600 V ....................... 2.2 – 90 kW

Available enclosure ratings:

IP 20

IP 21/NEMA Type 1 kit

Facts about our products

Perfect match for:

– Basic HVAC installations

– Fan operation

– Pump operation

MAKING MODERN LIVING POSSIBLE

Easy to configure n Start up with a configuration wizard n Easy to program parameters n Alphanumeric display n Hand – Off – Auto keys n Status LCDs n Easy to install n Easy to wire up n 7 languages or numeric programming

Choice made simple n Enclosures: IP 20/IP 21 n Harmonic filters n 25 m C3 as standard

– Optional: C1/C2 filters n Voltage: 200/400/600

MP026A02 VLT® is a trademark of Danfoss A/S Produceret af PE-MMSC 2010.08

Mains supply (L1, L2, L3)

Supply voltage 200–240 V ±10%

Supply voltage 380–480 V ±10%

Supply voltage 525–600 V ±10%

Supply frequency 50/60 Hz

Displacement Power Factor (cos φ) near unity (> 0.98)

Switching on input supply L1, L2, L3 1 time/minute max.

Output data (U, V, W)

Output voltage 0–100% of supply voltage

Switching on output Unlimited

Ramp times 1–3600 sec.

Open/Closed loop 0–400 Hz

Digital inputs

Programmable digital inputs 4

Logic PNP or NPN

Voltage level 0–24 VDC

Analogue input

Analogue inputs 2

Modes Voltage or current

Voltage level 0 V to +10 V (scaleable)

Current level 0/4 to 20 mA (scaleable)

Analogue output (can be used as digital output)

Programmable analogue outputs 2

Current range at analogue output 0/4–20 mA

Relay outputs

Programmable relay outputs 2 (240 VAC, 2 A and 400 VAC, 2 A)

Fieldbus communication

Standard built-in:

FC Protocol N2 Metasys

FLN Apogee Modbus RTU BACnet mstp

Specifications

Dimensions

Power (kW/HP)

Height (mm/inch) Width

(mm/inch) Depth

(mm/inch) Frame IP Class 3 x 200–240 V 3 x 380–480 V Incl. decoupling plate

H1 IP 20 0.25–1.5 kW/0.33–2 HP 0.37–1.5 kW/0.5–2 HP 195/7.7 273/10.7 75/3 168/6.6

H2 IP 20 2.2 kW/3 HP 2.2–4 kW/3–5.4 HP 227/8.4 303/11.9 90/3.5 190/7.5

H3 IP 20 3.7 kW/5 HP 5.5–5.7 kW/7.5–10 HP 255/10 329/13 100/3.9 206/8.1

H4 IP 20 5.5–7.5 kW/7.5–10 HP 11–15 kW/15–20 HP 296/11.7 359/14.1 135/5.3 241/9.5

H5 IP 20 11 kW/15 HP 18.5–22 kW/25–30 HP 334/13.1 402/15.8 150/5.9 255/10

H6 IP 20 30–45 kW/40–60 HP 518/20.4 595/23.4 – 635/25 239/9.4 242/9.5

H7 IP 20 55–75 kW/75–100 HP 550/21.7 630/24.8 – 690/27.2 313/12.3 335/13.2

H8 IP 20 90 kW/125 HP 660/26 800/31.5 375/14.8 335/13.2

PROBLEM:

VFD Induced Shaft Voltages Damage Bearings The use of variable frequency drives (VFD) with AC motors induce electrical voltages on the motor shaft. Once they exceed the resistance of the bearing lubricant, these voltages discharge to ground (typically the motor housing), causing fusion craters in the bearings. Over time, these craters increase in size and number, resulting in frosting, pitting, fluting, and eventually bearing failure. This type of premature bearing failure can cost thousands of dollars in increased maintenance and lost production.

SOLUTION:

AEGIS SGR™ - Electrical Bearing Damage Protection The new AEGIS SGR Conductive MicroFiber™ Bearing Protection Ring™ prevents electrical damage to motor bearings by safely channeling harmful currents to ground. Using proprietary Electron Transport Technology, the conductive microfibers inside the AEGIS SGR provide the path of least resistance for damaging bearing currents, preventing electrical damage to motor bearings and dramatically extending motor life.

Easy to install on motor end bell

Clears any slinger, shaft shoulder or protrusion

Adjustable slots adapt to most end bells

Rigid mounting plate ensures alignment

Slim design, uses less than ½” usable shaft length

Protects motors from catastrophic failure Safely channels harmful VFD induced shaft currents to ground Easy to order and install for any NEMA or IEC frame size www.est-aegis.com

AEGIS SGR™ Bearing Protection Ring Kit for NEMA & IEC Motors

Patented TechnologyEST-ITW Copyright © 2007 Form 200-6

NEMA Motors

Catalog Number Motor shaft diameter “u” NEMA Frame Plate OD

SGR-0.625-NEMA 0.625 56 3.75”

SGR-0.875-NEMA 0.875 143T, 145T 5.60”

SGR-1.125-NEMA 1.125 182T, 184T 5.60”

SGR-1.375-NEMA 1.375 213T, 215T 5.60”

SGR-1.625-NEMA 1.625 254T, 256T 6.30”

SGR-1.875-NEMA 1.875 284T, 286T, 324TS, 326TS, 364TS, 365TS 6.30”

SGR-2.125-NEMA 2.125 324T, 326T, 404TS, 405TS 6.60”

SGR-2.375-NEMA 2.375 364T, 365T, 444TS, 445TS, 447TS, 449TS 6.60”

SGR-2.875-NEMA 2.875 404T, 405T 7.30”

SGR-3.375-NEMA 3.375 444T, 445T, 447T, 449T 7.60”

IEC Motors

Catalog Number IEC shaft diameter IEC Frame Plate OD

SGR-19-IEC 19mm IEC 80 (2, 4, 6, 8 pole) 142mm

SGR-24-IEC 24mm IEC 90S, 90L (2, 4, 6, 8 pole) 142mm

SGR-28-IEC 28mm IEC 100L, 112M (2, 4, 6, 8 pole) 142mm

SGR-38-IEC 38mm IEC 132S, 132M (2, 4, 6, 8 pole) 160mm

SGR-42-IEC 42mm IEC 160M, 160L (2, 4, 6, 8 pole) 160mm

SGR-48-IEC 48mm IEC 180M, 180L (2, 4, 6, 8 pole) 160mm

SGR-55-IEC 55mm IEC 200L (2, 4, 6, 8 pole) ; IEC 225S, 225M (2 pole) 168mm

SGR-60-IEC 60mm IEC 225S, 225M (4, 6, 8 pole) ; IEC 250M (2 pole) 168mm

SGR-65-IEC 65mm IEC 250M (4, 6, 8 pole); IEC 280M, 280S, 315S, 315M, 315L (2 pole) 185mm

SGR-75-IEC 75mm IEC 280S, 280M (4, 6, 8 pole); IEC 355M, 355L (2pole) 193mm

SGR-80-IEC 80mm IEC 315S, 315M, 315L (4, 6, 8 pole) 193mm

SGR-95-IEC 95mm IEC 335L, 335M, 355L, 355M (4, 6, 8, 10 pole) 211mm

Instructions:

Shaft must be clean & free of any coatings, paint, or other nonconductive material.

Slide SGR and mounting plate over motor shaft with even clearance around the shaft. Conductive MicroFibers must be in contact with conductive metal surface of the shaft. NOTE: SGR microfibers should not come in contact with the keyway during operation.

Mark drill points on motor housing then drill and tap.

Secure mounting kit in place with screws, washers, and spacers.

In occasions where SGR is exposed to excessive debris, additional protection of the SGR fibers may be necessary. Call technical support at 207-998-5140 or email techsupport@est-aegis.com

1.

2.

3.

4.

5.

Tel: 1-866-738-1857 Fax: 1-207-998-5143 sales@est-aegis.com www.est-aegis.com

Patented TechnologyEST-ITW Copyright © 2007 Form 200-6 lock washer flat washer plate spacer

Learn more about protecting motors from VFD-induced bearing damage at:

www.est-aegis.com

1 Aegis SGR 1 mounting plate 3 screws (inches or metric) 3 washers 3 lock washers 3 spacers*

* spacer lengths: 1/4”, 1/2”, and 1” for NEMA kits and 7mm, 17mm, and 27mm for IEC kits.

NEMA/IEC

Bearing Protection Ring Kit

MAX-PE

TM

TYPE AEHH8P EFFECTIVE:01/01/2011

EXPIRES:UFN

APPLICATIONS:

■ Fans & Blowers ■ Compressors

■ Pumps ■ Mixers

■ Crushers ■ Conveyors

FEATURES:

■ 1 - 200 HP

■ 3600, 1800, 1200 RPM

■ Totally Enclosed Fan Cooled (IP44)

■ Meets or Exceeds NEMA Premium Efficiency Levels

■ Department of Energy Efficiency Certificate # CC002A

■ 36 Month Warranty from Date of Manufacture

■ 60 Hz - 230/460V (Usable on 208V). 150 HP and Larger is 460V Only

■ 1.15 Service Factor - Continuous

■ 50 Hz Data on Nameplate - 190/380V at 1.0 S.F. 150 HP and Larger is 380V Only at 1.0 S.F.

■ Class F Insulation with Phenolic Alkyd Resin Varnish

■ Class B Temperature Rise

■ Oversized Main Conduit Box Rotatable in 90 Degree Increments - Fully Gasketed F1 Mounted. F2 Available - See Modification Pricing

■ Designed for 40 o C Ambient Temperature - Note (1)

■ Designed for 3300 ft. Elevation - Note (2)

■ Factory Self Certified for Class 1, Div. 2, Groups B, C, D Temp Code T3C, 400T and Below - Note (3)

■ Bi-Directional Rotation

■ Cast Iron Frame, End Brackets, Pressed Steel Fan Cover and Conduit Box

■ Dual Drilled Feet - Longer Frames (i.e. 145T Drilled also for 143T)

■ 1045 Carbon Steel Shaft

■ Aluminum Die Cast Squirrel Cage Rotor Construction

■ Paint System: Phenolic Rust Proof Base Plus Polyurethane Top Coat

■ Paint Color: Blue Gray - Munsell 7.5 BG 3.5/.05

■ Vacuum De-Gassed Re-Greasable Bearings Frames 280TS-449T/TS with Polyrex EM Grease

■ Double Shielded Bearings on Frames 140T-280T Pre-Packed with MULTEMP SRL Grease

■ Automatic Grease Discharge on Frames on Re-Greasable Motors

■ Labyrinth Type Metal Flinger on Both Ends for Frames 280TS-449T/TS

■ Cast Iron Inner and Outer Bearing Caps for Frames 280TS-449T/TS

■ Rubber Flinger on Drive-End for Frames 140T - 280T

■ Grounding Terminal Inside Main Box

■ Stainless Steel Nameplate

■ HPE Stator Wire Capable of Withstanding Voltage Spikes of up to 2200 Volts

■ Precautions should be taken to eliminate or reduce shaft currents that may be imposed on the motor by the VFD as stated per NEMA MG1 Part 31.4.4.3.

■ Speed Ranges: 20:1 VT, 10:1 CT

■ VFD Rated per NEMA MG1 Part 30 - Note (4)

■ Speed Ranges: 20:1 VT, 10:1 CT

■ 9 Leads - 5 Hp and Below, 12 Leads 7.5 HP - 125 HP, 6 Leads - 150 HP and Larger

■ CE Mark on Nameplate, U.L. Recognized and CSA Approved

EXTRAS / OPTIONS:

Please refer to Factory Modification Tabs which show common modifications that can be performed.

Notes:

(1) Please consult factory for suitablity in higher ambients.

(2) Please consult factory for suitablity in higher elevations.

(3) Factory self-certified for 440T/TS frames requires fan change. Please see modifications section.

There is an additional charge for Division II Nameplate - See modifications section.