UFGS 33 30 00.pdf
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- Base Honolulu manhole sewer repair Federal contract opportunity
- Solicitation number
- 31060PR250000070
About this file
This is Section 33 30 00 of the Unified Facilities Guide Specifications (UFGS) from May 2018, which provides detailed technical requirements for sanitary sewerage systems. The specification covers requirements for piping and appurtenant structures for exterior sanitary sewer systems, including various pipe materials like clay, concrete, ductile iron, PVC, and polypropylene pipes, along with associated fittings, manholes, septic tanks, and sewage absorption fields.
The document outlines specific installation requirements, testing procedures, and quality control measures for sanitary sewer systems. Key technical requirements include hydrostatic testing, leakage testing, deflection testing for plastic pipes, and inspection procedures. The specification requires pre-installation and post-installation inspections by Installation's Utilities Field Support personnel, with inspection requests submitted at least 14 days in advance. Detailed requirements are provided for pipe laying, jointing, manhole construction, and various joint types including push-on, mechanical, and flanged joints. The document also specifies maximum allowable deflection of 4.5 percent for installed plastic pipelines and includes requirements for dye testing and smoke testing to verify proper connections.
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USACE / NAVFAC / AFCEC UFGS-33 30 00 (May 2018)
Preparing Activity: USACE Superseding UFGS-33 30 00 (April 2008)
UNIFIED FACILITIES GUIDE SPECIFICATIONS
References are in agreement with UMRL dated October 2024
SECTION TABLE OF CONTENTS
DIVISION 33 - UTILITIES
SECTION 33 30 00
SANITARY SEWERAGE
05/18
PART 1 GENERAL
1.1 REFERENCES
1.2 SUBMITTALS
1.3 QUALITY CONTROL
1.3.1 Installer Qualifications
1.4 DELIVERY, STORAGE, AND HANDLING
1.4.1 Delivery and Storage
1.4.1.1 Piping
1.4.1.2 Cement, Aggregate, and Reinforcement
1.4.2 Handling
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
2.1.1 Sanitary Sewer Gravity Pipeline
2.1.2 Sanitary Sewer Pressure Lines
2.2 MATERIALS
2.2.1 Gravity Pipe
2.2.1.1 Clay Piping
2.2.1.1.1 Clay Pipe and Fittings
2.2.1.1.2 Clay Piping Jointing Materials
2.2.1.2 Concrete Gravity Sewer Piping
2.2.1.2.1 Concrete Gravity Pipe and Fittings
2.2.1.2.2 Jointing Materials for Concrete Gravity Piping
2.2.1.3 Ductile Iron Gravity Sewer Pipe and Associated Fittings
2.2.1.3.1 Ductile Iron Gravity Pipe and Fittings
2.2.1.4 PVC Gravity Sewer Piping
2.2.1.4.1 PVC Gravity Pipe and Fittings
2.2.1.4.2 PVC Gravity Joints and Jointing Material
2.2.2 Pressure Pipe
2.2.2.1 Concrete Pressure Piping
2.2.2.1.1 Concrete Pressure Pipe and Fittings
2.2.2.1.2 Jointing Materials for Concrete Pressure Piping
SECTION 33 30 00 Page 1
2.2.2.2 Ductile Iron Pressure Piping
2.2.2.2.1 Ductile Iron Pressure Pipe and Fittings
2.2.2.2.2 Ductile Iron Pressure Joints and Jointing Materials
2.2.2.3 PVC Pressure Pipe and Associated Fittings
2.2.2.3.1 Pipe and Fittings Less Than 100 mm 4 inch Diameter
2.2.2.3.1.1 Screw-Joint
2.2.2.3.1.2 Push-On Joint
2.2.2.3.1.3 Solvent Cement Joint
2.2.2.3.2 Pipe and Fittings 100 mm 4 inch Diameter And Larger
2.2.2.4 High Density Polyethylene Pipe (HDPE)
2.2.2.5 Reinforced Plastic Mortar Pipe (RPMP)
2.2.2.6 Reinforced Thermosetting Resin Pipe (RTRP)
2.2.2.6.1 Filament Wound RTRP-I
2.2.2.6.2 Centrifugally Cast RTRP-II
2.2.2.7 Dual Wall and Triple Wall Polypropylene
2.2.3 Piping Beneath Railroad Right-of-Way
2.2.4 Cement Mortar
2.2.5 Portland Cement
2.2.6 Portland Cement Concrete
2.2.7 Precast Concrete Manholes
2.2.8 Glass-Fiber-Reinforced Polyester Manholes
2.2.9 Gaskets and Connectors
2.2.10 External Preformed Rubber Joint Seals
2.2.11 Precast Concrete Septic Tanks
2.2.12 Glass-Fiber-Reinforced Polyester Septic Tanks
2.2.13 Septic Tank Piping
2.2.14 Siphon for Septic Tank
2.2.15 Sewage Absorption Field Materials
2.2.16 Frames, Covers, and Gratings for Manholes
2.2.17 Manhole Steps
2.2.18 Manhole Ladders
PART 3 EXECUTION
3.1 PREPARATION
3.1.1 Installation Drawings
3.2 INSTALLATION
3.2.1 Connections to Existing Lines
3.2.2 General Requirements for Installation of Pipelines
3.2.2.1 Location
3.2.2.1.1 Sanitary Piping Installation Parallel with Water Line
3.2.2.1.1.1 Normal Conditions
3.2.2.1.1.2 Unusual Conditions
3.2.2.1.2 Installation of Sanitary Piping Crossing a Water Line
3.2.2.1.2.1 Normal Conditions
3.2.2.1.2.2 Unusual Conditions
3.2.2.1.3 Sanitary Sewer Manholes
3.2.2.2 Earthwork
3.2.2.3 Pipe Laying and Jointing
3.2.3 Special Requirements
3.2.3.1 Installation of Clay Piping
3.2.3.2 Installation of Concrete Gravity Sewer Piping
3.2.3.3 Installation of Concrete Pressure Lines
3.2.3.3.1 Joints
3.2.3.3.2 Pipe Anchorage
3.2.3.4 Installation of Ductile Iron Gravity Sewer Pipe
3.2.3.5 Installation of Ductile-Iron Pressure Lines
3.2.3.6 Installation of PVC Piping
3.2.3.7 Installation of PVC Pressure Pipe
SECTION 33 30 00 Page 2
3.2.3.7.1 Pipe Less Than 100 mm 4 Inch Diameter
3.2.3.7.1.1 Threaded Joints
3.2.3.7.1.2 Push-On Joints
3.2.3.7.1.3 Solvent-Weld Joints
3.2.3.7.2 Pipe 100 mm 4 inch Diameter And Larger
3.2.3.7.3 Pipe Anchorage
3.2.3.8 Installation of Dual Wall and Triple Wall Polypropylene
3.2.3.9 Pipeline Installation Beneath Railroad Right-of-Way
3.2.4 Concrete Work
3.2.5 Manhole Construction
3.2.6 Miscellaneous Construction and Installation
3.2.6.1 Connecting to Existing Manholes
3.2.6.2 Metal Work
3.2.6.2.1 Workmanship and Finish
3.2.6.2.2 Field Painting
3.2.7 Sewage Absorption Trench Construction
3.2.8 Installations of Wye Branches
3.3 FIELD QUALITY CONTROL
3.3.1 Tests
3.3.1.1 Hydrostatic Sewer Test
3.3.1.2 Leakage Tests for Nonpressure Lines
3.3.1.2.1 Infiltration Tests and Exfiltration Tests
3.3.1.2.1.1 Precast Concrete Pipe Sewer Lines
3.3.1.2.2 Negative Air Pressure Test
3.3.1.2.2.1 Concrete Pipe
3.3.1.2.2.2 Precast Concrete Manholes
3.3.1.2.3 Low-Pressure Air Tests
3.3.1.2.3.1 Clay Pipelines
3.3.1.2.3.2 PVC Pipelines
3.3.1.2.3.3 Dual Wall and Triple Wall Polypropylene
3.3.1.3 Tests for Pressure Lines
3.3.1.3.1 Ductile-Iron Pressure Pipe
3.3.1.3.2 Concrete Pressure Pipe
3.3.1.3.3 PVC Pressure Pipe
3.3.1.4 Deflection Testing
3.3.1.4.1 Pull-Through Device
3.3.1.4.2 Deflection Measuring Device
3.3.1.4.3 Pull-Through Device Procedure
3.3.1.4.4 Deflection measuring device procedure
3.3.1.5 Dye Test
3.3.1.6 Smoke Test
3.3.2 Field Tests for Cast-In-Place Concrete
3.3.3 Inspection
3.3.3.1 Pre-Installation Inspection
3.3.3.2 Post-Installation Inspection
-- End of Section Table of Contents --
SECTION 33 30 00 Page 3
USACE / NAVFAC / AFCEC UFGS-33 30 00 (May 2018)
Preparing Activity: USACE Superseding UFGS-33 30 00 (April 2008)
UNIFIED FACILITIES GUIDE SPECIFICATIONS
References are in agreement with UMRL dated October 2024
SECTION 33 30 00
SANITARY SEWERAGE
05/18
NOTE: This guide specification covers the requirements for piping and appurtenant structures for an exterior sanitary sewer system.
Adhere to UFC 1-300-02 Unified Facilities Guide Specifications (UFGS) Format Standard when editing this guide specification or preparing new project specification sections. Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable item(s) or insert appropriate information.
Remove information and requirements not required in respective project, whether or not brackets are present.
Comments, suggestions and recommended changes for this guide specification are welcome and should be submitted as a Criteria Change Request (CCR) .
For corrosive soils select materials, coatings or cathodic protection systems in accordance with UFC 3-230-01. When cathodic protection is used include Section 26 42 13 GALVANIC (SACRIFICIAL) ANODE
CATHODIC PROTECTION (GACP) SYSTEM.
NOTE: For Army and Air Force, impress current cathodic protection(ICCP) may be used. When ICCP is used include Section 26 42 17 IMPRESSED CURRENT
CATHODIC PROTECTION (ICCP) SYSTEM.
PART 1 GENERAL
NOTE: In areas where problems with root penetration
SECTION 33 30 00 Page 4 are anticipated, specify pipe which has the kind of joint which will successfully resist root penetration. Generally speaking, the more watertight the joint, the greater the resistance to root penetration will be. Rubber-gasketed and compression-type joints are considered to give the best performance for this application.
When using plastic pipe in areas with contaminated soil or groundwater, consult with the manufacturer regarding permeation of pipe walls. When pipe is installed in contaminated soil or groundwater consult with the manufacturer regarding selection of appropriate gasket material based on type and concentration of contaminants and refer to AWWA C605.
Plastic pipe is subject to temperature limitations which must be observed.
Use caution if considering concrete pipe for septic flows. Depending on septicity, these pipes may not be satisfactory.
Give special attention in the design stage of project to plastic pipe materials, particularly with respect to superimposed external loads which could cause excessive deflection of the pipe. The degree of sidefill compaction should be considered realistically, particularly in marginal cases.
Where different classes, strengths, etc., of pipe are required for different sections of long pipelines due to significant differences in external loading, expand or modify the applicable paragraphs of this specification accordingly. Show the limits for each class, strength, etc., either on the project drawings or appropriately describe them in the applicable paragraph of the project specification.
Pipe joints: When more than one type of joint is applicable for the specified piping, permit each as a Contractor's option except where watertight joints are necessary or in areas where root penetration problems are anticipated. In these cases, rubber-gasketed or compression-type, or solvent-cemented joints are preferred. Use fuel resistant joint gaskets when required.
It may be necessary to modify chemical requirements for cement under certain conditions. Sulfate resistance is required for concrete pipe when pipe is carrying sulfate-bearing waters, or when pipe is buried in soil containing sulfates. Specify Type II (moderate sulfate resisting) cement when water-soluble sulfates (as S04) in the soil are in the range of 0.1 to 0.2 percent and, for water, are in the range of 150 to 1000 parts per million.
Specify Type V (sulfate resisting) cement when soils
SECTION 33 30 00 Page 5 contain in excess of 0.2 percent water-soluble sulfate and water samples contain in excess of 1000 parts per million. In areas where reactive aggregates are known to occur, specify low alkali cement.
1.1 REFERENCES
NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The publications are referred to in the text by basic designation only and listed in this paragraph by organization, designation, date, and title.
Use the Reference Wizard's Check Reference feature when you add a Reference Identifier (RID) outside of the Section's Reference Article to automatically place the reference in the Reference Article. Also use the Reference Wizard's Check Reference feature to update the issue dates.
References not used in the text will automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print process.
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN CONCRETE PIPE ASSOCIATION (ACPA)
ACPA 01-102 (2000) Concrete Pipe Handbook
ACPA 01-103 (2000) Concrete Pipe Installation Manual
AMERICAN RAILWAY ENGINEERING AND MAINTENANCE-OF-WAY ASSOCIATION
(AREMA)
AREMA Eng Man (2023) Manual for Railway Engineering
AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)
ASME B1.20.1 (2013; R 2018) Pipe Threads, General Purpose (Inch)
ASME B1.20.2M (2006; R 2011) Pipe Threads, 60 Deg.
General Purpose (Metric)
ASME B16.1 (2020) Gray Iron Pipe Flanges and Flanged Fittings Classes 25, 125, and 250
ASME B18.2.2 (2022) Nuts for General Applications:
Machine Screw Nuts, and Hex, Square, Hex Flange, and Coupling Nuts (Inch Series)
SECTION 33 30 00 Page 6
ASME B18.5.2.1M (2006; R 2011) Metric Round Head Short Square Neck Bolts
ASME B18.5.2.2M (1982; R 2010) Metric Round Head Square Neck Bolts
AMERICAN WATER WORKS ASSOCIATION (AWWA)
AWWA C104/A21.4 (2022) Cement-Mortar Lining for Ductile-Iron Pipe and Fittings for Water
AWWA C105/A21.5 (2018) Polyethylene Encasement for Ductile-Iron Pipe Systems
AWWA C110/A21.10 (2021) Ductile-Iron and Gray-Iron Fittings
AWWA C111/A21.11 (2023) Rubber-Gasket Joints for Ductile-Iron Pressure Pipe and Fittings
AWWA C115/A21.15 (2020) Flanged Ductile-Iron Pipe With Ductile-Iron or Gray-Iron Threaded Flanges
AWWA C151/A21.51 (2023) Ductile-Iron Pipe, Centrifugally Cast
AWWA C153/A21.53 (2019) Ductile-Iron Compact Fittings for Water Service
AWWA C302 (2022) Reinforced Concrete Pressure Pipe, Noncylinder Type
AWWA C600 (2023) Installation of Ductile-Iron Mains and Their Appurtenances
AWWA C605 (2021) Underground Installation of Polyvinyl Chloride (PVC) and Molecularly Oriented Polyvinyl Chloride (PVCO) Pressure Pipe and Fittings
AWWA C606 (2022) Grooved and Shouldered Joints
AWWA C900 (2022) Polyvinyl Chloride (PVC) Pressure Pipe, and Fabricated Fittings, 4 In.
Through 60 In. (100 mm Through 1,500 mm)
AWWA M9 (2008; Errata 2013) Manual: Concrete Pressure Pipe
ASTM INTERNATIONAL (ASTM)
ASTM A47/A47M (1999; R 2022; E 2022) Standard Specification for Ferritic Malleable Iron Castings
ASTM A48/A48M (2022) Standard Specification for Gray Iron Castings
ASTM A123/A123M (2024) Standard Specification for Zinc
SECTION 33 30 00 Page 7
(Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A307 (2021) Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60 000 PSI Tensile Strength
ASTM A536 (1984; R 2019; E 2019) Standard Specification for Ductile Iron Castings
ASTM A563 (2021; E 2022a) Standard Specification for Carbon and Alloy Steel Nuts
ASTM A563M (2007; R 2013) Standard Specification for Carbon and Alloy Steel Nuts (Metric)
ASTM A746 (2018; R 2022) Standard Specification for Ductile Iron Gravity Sewer Pipe
ASTM C12 (2022) Standard Practice for Installing Vitrified Clay Pipe Lines
ASTM C14 (2020) Standard Specification for Nonreinforced Concrete Sewer, Storm Drain, and Culvert Pipe
ASTM C14M (2020) Standard Specification for Nonreinforced Concrete Sewer, Storm Drain, and Culvert Pipe (Metric)
ASTM C33/C33M (2024) Standard Specification for Concrete Aggregates
ASTM C76 (2022a) Standard Specification for Reinforced Concrete Culvert, Storm Drain, and Sewer Pipe
ASTM C76M (2022a) Standard Specification for Reinforced Concrete Culvert, Storm Drain, and Sewer Pipe (Metric)
ASTM C94/C94M (2024c) Standard Specification for Ready-Mixed Concrete
ASTM C150/C150M (2024) Standard Specification for Portland Cement
ASTM C260/C260M (2010a; R 2016) Standard Specification for Air-Entraining Admixtures for Concrete
ASTM C270 (2019a; E 2019) Standard Specification for Mortar for Unit Masonry
ASTM C361 (2022) Standard Specification for Reinforced Concrete Low-Head Pressure Pipe
ASTM C361M (2022) Standard Specification for Reinforced Concrete Low-Head Pressure Pipe (Metric)
SECTION 33 30 00 Page 8
ASTM C425 (2021) Standard Specification for Compression Joints for Vitrified Clay Pipe and Fittings
ASTM C443 (2021) Standard Specification for Joints for Concrete Pipe and Manholes, Using Rubber Gaskets
ASTM C443M (2021) Standard Specification for Joints for Concrete Pipe and Manholes, Using Rubber Gaskets (Metric)
ASTM C478 (2018) Standard Specification for Circular Precast Reinforced Concrete Manhole Sections
ASTM C478M (2018) Standard Specification for Precast Reinforced Concrete Manhole Sections (Metric)
ASTM C700 (2018; R 2022) Standard Specification for Vitrified Clay Pipe, Extra Strength, Standard Strength, and Perforated
ASTM C828 (2023) Standard Test Method for Low-Pressure Air Test of Vitrified Clay Pipe Lines
ASTM C923 (2008; R 2013; E 2016) Standard Specification for Resilient Connectors Between Reinforced Concrete Manhole Structures, Pipes and Laterals
ASTM C923M (2008b; R 2013) Standard Specification for Resilient Connectors Between Reinforced Concrete Manhole Structures, Pipes and Laterals (Metric)
ASTM C969 (2019) Standard Practice for Infiltration and Exfiltration Acceptance Testing of Installed Precast Concrete Pipe Sewer Lines
ASTM C969M (2019) Standard Practice for Infiltration and Exfiltration Acceptance Testing of Installed Precast Concrete Pipe Sewer Lines (Metric)
ASTM C972 (2024) Standard Test Method for Compression-Recovery of Tape Sealant
ASTM C990 (2009; R 2019) Standard Specification for Joints for Concrete Pipe, Manholes, and Precast Box Sections Using Preformed Flexible Joint Sealants
ASTM C990M (2009; R 2019) Standard Specification for Joints for Concrete Pipe, Manholes, and Precast Box Sections Using Preformed
SECTION 33 30 00 Page 9
Flexible Joint Sealants (Metric)
ASTM C1214 (2013) Standard Test Method for Concrete Pipe Sewerlines by Negative Air Pressure (Vacuum) Test Method
ASTM C1214M (2013) Standard Test Method for Concrete Pipe Sewerlines by Negative Air Pressure (Vacuum) Test Method (Metric)
ASTM C1227 (2013) Standard Specification for Precast Concrete Septic Tanks
ASTM C1244 (2020) Standard Test Method for Concrete Sewer Manholes by the Negative Air Pressure (Vacuum) Test Prior to Backfill
ASTM C1244M (2020) Standard Test Method for Concrete Sewer Manholes by the Negative Air Pressure (Vacuum) Test Prior to Backfill (Metric)
ASTM C1644 (2006; R 2017) Standard Specification for Resilient Connectors Between Reinforced Concrete On-Site Wastewater Tanks and Pipes
ASTM D412 (2016; R 2021) Standard Test Methods for Vulcanized Rubber and Thermoplastic Elastomers - Tension
ASTM D624 (2000; R 2020) Standard Test Method for Tear Strength of Conventional Vulcanized Rubber and Thermoplastic Elastomers
ASTM D1784 (2020) Standard Specification for Rigid Poly(Vinyl Chloride) (PVC) Compounds and Chlorinated Poly(Vinyl Chloride) (CPVC) Compounds
ASTM D1785 (2021) Standard Specification for Poly(Vinyl Chloride) (PVC), Plastic Pipe, Schedules 40, 80, and 120
ASTM D2241 (2020) Standard Specification for Poly(Vinyl Chloride) (PVC) Pressure-Rated Pipe (SDR Series)
ASTM D2321 (2020) Standard Practice for Underground Installation of Thermoplastic Pipe for Sewers and Other Gravity-Flow Applications
ASTM D2412 (2021) Standard Test Method for Determination of External Loading Characteristics of Plastic Pipe by Parallel-Plate Loading
ASTM D2464 (2015) Standard Specification for Threaded Poly(Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 80
SECTION 33 30 00 Page 10
ASTM D2466 (2023) Standard Specification for Poly(Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 40
ASTM D2467 (2020) Standard Specification for Poly(Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 80
ASTM D2996 (2017) Standard Specification for Filament-Wound "Fiberglass" (Glass-Fiber-Reinforced Thermosetting-Resin) Pipe
ASTM D2997 (2015) Centrifugally Cast "Fiberglass" (Glass-Fiber-Reinforced Thermosetting-Resin) Pipe
ASTM D3034 (2016) Standard Specification for Type PSM Poly(Vinyl Chloride) (PVC) Sewer Pipe and Fittings
ASTM D3139 (2019) Joints for Plastic Pressure Pipes Using Flexible Elastomeric Seals
ASTM D3212 (2020) Standard Specification for Joints for Drain and Sewer Plastic Pipes Using Flexible Elastomeric Seals
ASTM D3262 (2020) "Fiberglass" (Glass-Fiber-Reinforced Thermosetting-Resin) Sewer Pipe
ASTM D3350 (2021) Polyethylene Plastics Pipe and Fittings Materials
ASTM D3753 (2019) Glass-Fiber-Reinforced Polyester Manholes and Wetwells
ASTM D3840 (2014) "Fiberglass" (Glass-Fiber-Reinforced Thermosetting-Resin) Pipe Fittings for Nonpressure Applications
ASTM D4101 (2017) Standard Classification System and Basis for Specification for Polypropylene Injection and Extrusion Materials
ASTM D4161 (2014; R 2019) "Fiberglass" (Glass-Fiber-Reinforced Thermosetting-Resin) Pipe Joints Using Flexible Elastomeric Seals
ASTM F477 (2014; R 2021) Standard Specification for Elastomeric Seals (Gaskets) for Joining Plastic Pipe
ASTM F667/F667M (2016; R 2021) Standard Specification for 3 through 24 in. Corrugated Polyethylene
SECTION 33 30 00 Page 11
Pipe and Fittings
ASTM F714 (2024) Standard Specification for Polyethylene (PE) Plastic Pipe (DR-PR) Based on Outside Diameter
ASTM F758 (2014; R 2023) Smooth-Wall Poly(Vinyl Chloride) (PVC) Plastic Underdrain Systems for Highway, Airport, and Similar Drainage
ASTM F794 (2021) Standard Specification for Poly(Vinyl Chloride) (PVC) Profile Gravity Sewer Pipe and Fittings Based on Controlled Inside Diameter
ASTM F894 (2024) Standard Specification for Polyethylene (PE) Large Diameter Profile Wall Sewer and Drain Pipe
ASTM F949 (2020) Standard Specification for Poly(Vinyl Chloride) (PVC) Corrugated Sewer Pipe with a Smooth Interior and Fittings
ASTM F1417 (2011a; E 2020) Standard Practice for Installation Acceptance of Plastic Non-pressure Sewer Lines Using Low-Pressure Air
ASTM F2736 (2013; E 2014) Standard Specification for 6 to 30 in. (152 To 762 mm) Polypropylene (PP) Corrugated Single Wall Pipe And Double Wall Pipe
ASTM F2764/F2764M (2024) Standard Specification for 6 to 60
in. [150 to 1500 mm] Polypropylene (PP) Corrugated Double and Triple Wall Pipe and Fittings for Non-Pressure Sanitary Sewer Applications
INTERNATIONAL ASSOCIATION OF PLUMBING AND MECHANICAL OFFICIALS
(IAPMO)
IAPMO Z1000 (2013) Prefabricated Septic Tanks
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
29 CFR 1910.27 (Nov 2016) Scaffolds and Roope Descent Systems
UNI-BELL PVC PIPE ASSOCIATION (UBPPA)
UBPPA UNI-B-6 (1998) Recommended Practice for Low-Pressure Air Testing of Installed Sewer Pipe
1.2 SUBMITTALS
SECTION 33 30 00 Page 12
NOTE: Review submittal description (SD) definitions in Section 01 33 00 SUBMITTAL PROCEDURES and edit the following list, and corresponding submittal items in the text, to reflect only the submittals required for the project. The Guide Specification technical editors have classified those items that require Government approval, due to their complexity or criticality, with a "G." Generally, other submittal items can be reviewed by the Contractor's Quality Control System. Only add a “G” to an item, if the submittal is sufficiently important or complex in context of the project.
For Army projects, fill in the empty brackets following the "G" classification, with a code of up to three characters to indicate the approving authority. Codes for Army projects using the Resident Management System (RMS) are: "AE" for Architect-Engineer; "DO" for District Office (Engineering Division or other organization in the District Office); "AO" for Area Office; "RO" for Resident Office; and "PO" for Project Office. Codes following the "G" typically are not used for Navy and Air Force projects.
The "S" classification indicates submittals required as proof of compliance for sustainability Guiding Principles Validation or Third Party Certification and as described in Section 01 33 00 SUBMITTAL
PROCEDURES.
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for Contractor Quality Control approval. Submittals not having a "G" or "S" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government. Submit the following in accordance with Section
01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Contractor's License ; G, [_____]
SD-02 Shop Drawings
Installation Drawings ; G, [_____]
SD-03 Product Data
Precast Concrete Manholes
Frames, Covers, and Gratings
Gravity Pipe
Pressure Pipe
Precast Concrete Septic Tanks ; G, [_____]
SECTION 33 30 00 Page 13
SD-06 Test Reports
Precast Concrete Sewer Manhole Test ; G, [_____]
Hydrostatic Sewer Test ; G, [_____]
Infiltration Tests And Exfiltration Tests ; G, [_____]
Negative Air Pressure Test ; G, [_____]
Low-Pressure Air Tests ; G, [_____]
Tests For Pressure Lines ; G, [_____]
Deflection Testing
Concrete Pipe Test ; G, [_____]
SD-07 Certificates
Portland Cement
Gaskets
Pre-Installation Inspection Request ; G
Post-Installation Inspection ; G
1.3 QUALITY CONTROL
1.3.1 Installer Qualifications
Install specified materials by a licensed underground utility Contractor licensed for such work in the state where the work is to be performed.
Verify installing Contractor's License is current and state certified or state registered.
1.4 DELIVERY, STORAGE, AND HANDLING
1.4.1 Delivery and Storage
Check upon arrival; identify and segregate as to types, functions, and sizes. Store off the ground in a manner affording easy accessibility and not causing excessive rusting or coating with grease or other objectionable materials.
1.4.1.1 Piping
Inspect materials delivered to site for damage; store with minimum of handling. Store materials on site in enclosures or under protective coverings. Store plastic piping and jointing materials and rubber gaskets under cover out of direct sunlight. Do not store materials directly on the ground. Keep inside of pipes and fittings free of dirt and debris.
[ 1.4.1.2 Cement, Aggregate, and Reinforcement
NOTE: Delete this paragraphs if cast-in-place
SECTION 33 30 00 Page 14 concrete is not used.
Select 03 30 00 for projects with large amounts of cast-in-place concrete work.
Select 03 30 53 for projects with small amounts of cast-in-place concrete work.
For Army, Use 03 30 00.
As specified in Section [ 03 30 00 CAST-IN-PLACE CONCRETE][ 03 30 53
MISCELLANEOUS CAST-IN-PLACE CONCRETE].
] 1.4.2 Handling
Handle pipe, fittings, and other accessories in such manner as to ensure delivery to the trench in sound undamaged condition. [Take special care not to damage linings of pipe and fittings; if lining is damaged, make satisfactory repairs.] Carry, do not drag, pipe to trench. Store solvents, solvent compounds, lubricants, elastomeric gaskets, and any similar materials required to install the plastic pipe in accordance with the manufacturer's recommendation and discard those materials if the storage period exceeds the recommended shelf life. Discard solvents in use when the recommended pot life is exceeded.
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
2.1.1 Sanitary Sewer Gravity Pipeline
[Provide [mains and laterals] [[_____] mm inch lines] of [clay pipe] [concrete pipe] [ductile-iron pipe] [polypropylene pipe] [or] [polyvinyl chloride (PVC) plastic pipe]. Provide building connections [[_____] mm inch lines] of [clay pipe] [concrete pipe] [or] [polyvinyl chloride (PVC) plastic pipe].] [Provide new and modify existing exterior sanitary gravity sewer piping and appurtenances. Provide each system complete and ready for operation. The exterior sanitary gravity sewer system includes equipment, materials, installation, and workmanship as specified herein more than 1.5 m 5 feet outside of building walls.]
2.1.2 Sanitary Sewer Pressure Lines
Provide pressure lines of [ductile iron pressure pipe] [concrete pressure pipe] [or] [polyvinyl chloride (PVC) plastic pressure pipe].
2.2 MATERIALS
NOTE: Show the following information on the project drawings:
Location of all new pipelines, diameter of pipe, fittings and appurtenances including but not limited to valves, fire hydrants, yard hydrants, thrust blocks, restrained joints and details where necessary;
SECTION 33 30 00 Page 15
Location, size, and type of service of existing connecting, intersecting, or adjacent pipelines and other utilities;
Paved areas and railroads which pass over new pipelines;
Profile, where necessary to show unusual conditions
Invert elevations at beginning and end of pipelines and at manholes or similar structures;
Where different materials are required, show the material, class or thickness of pipe and limits where class or thickness must be different for different sections of pipeline;
Details for manholes, septic tank(s), and sewage absorption trench;
Bedding conditions, where different from those specified in the appropriate specification ;
Location and size of thrust blocks on pressure lines
Location of flanged joints on pressure sewers;
Location of mechanical joints on ductile-iron piping (when used on only part of the system).
Provide materials conforming to the respective specifications and other requirements specified below. Submit manufacturer's product specification,standard drawings or catalog cuts.
2.2.1 Gravity Pipe
2.2.1.1 Clay Piping
2.2.1.1.1 Clay Pipe and Fittings
NOTE: Tables of trench loadings, trench backfill loads, and supporting strengths of clay pipe are included in the Vetrified Clay Pipe Engineering Manual (2015 edition) of the National Clay Pipe Institute. The required strength of clay pipe can be derived from these tables when depth of trench is known.
Specify "bell-and-spigot piping only" in areas where corrosion problems may be anticipated with the stainless steel parts of the couplings used for plain-end piping.
ASTM C700, [standard strength] [extra strength] [bell-and-spigot piping only].
SECTION 33 30 00 Page 16
2.2.1.1.2 Clay Piping Jointing Materials
Use ASTM C425.
2.2.1.2 Concrete Gravity Sewer Piping
2.2.1.2.1 Concrete Gravity Pipe and Fittings
NOTE: The D-load (load per linear meter foot of diameter) must be calculated on the basis of project conditions to determine the applicable Class or strength of pipe. The Concrete Pipe Design Manual (2011 edition) of the American Concrete Pipe Association contains design information and methods by which the applicable Class or strength of pipe can be determined when depth of trench is known.
It may be necessary to modify chemical requirements for cement under certain conditions. Sulfate resistance is required for concrete pipe when pipe is carrying sulfate-bearing waters, or when pipe is buried in soil containing sulfates. Specify Type II (moderate sulfate resisting) cement when water-soluble sulfates (as S04) in the soil are in the range of 0.1 to 0.2 percent and, for water, are in the range of 150 to 1000 parts per million.
Specify Type V (sulfate resisting) cement when soils contain in excess of 0.2 percent water-soluble sulfate and water samples contain in excess of 1000 parts per million. In areas where reactive aggregates are known to occur, specify low alkali cement.
Delete requirement for tongue-and-groove pipe (concrete pipe) when not allowed for the project.
Provide [nonreinforced concrete pipe conforming to ASTM C14M ASTM C14, Class [_____]][reinforced concrete pipe conforming to ASTM C76M ASTM C76, Class [_____]]. Provide circular pipe with elliptical reinforcement having a readily visible line at least 300 mm 12 inches long painted or otherwise applied on the inside and outside of the pipe at each end so that when the pipe is laid in the proper position, the line will be at the center of the top of the pipe. Provide fittings and specials conforming to the applicable requirements specified for the pipe including the strength of the pipe. [Use pipe and fittings containing [Type II] [Type V] [low alkali cement] cement conforming to ASTM C150/C150M.]
2.2.1.2.2 Jointing Materials for Concrete Gravity Piping
Provide gaskets and pipe ends for rubber gasket joint conforming to ASTM C443M ASTM C443. Use gaskets suitable for use with sewage.
Submit certificates of compliance stating that the fittings or gaskets used for waste drains or lines designated on the plans as [_____] are [oil] [_____] resistant.
SECTION 33 30 00 Page 17
2.2.1.3 Ductile Iron Gravity Sewer Pipe and Associated Fittings
2.2.1.3.1 Ductile Iron Gravity Pipe and Fittings
NOTE: ASTM A746 also contains design information and methods by which the required Thickness Class of Pipe can be determined when depth of trench is known.
Delete requirements for and references to push-on joints for ductile-iron gravity sewer pipe and associated fittings when the greater deflection afforded by the mechanical joint is considered necessary throughout.
Provide ductile iron pipe conforming to ASTM A746 with cement-mortar lining in conforming to AWWA C104/A21.4 , Pressure Class [_____]. Provide push-on joints conforming to AWWA C111/A21.11 .
2.2.1.4 PVC Gravity Sewer Piping
2.2.1.4.1 PVC Gravity Pipe and Fittings
[ ASTM D3034, SDR 35, or ASTM F949 with ends suitable for elastomeric gasket joints.] [ ASTM F794, Series 46, for ribbed sewer pipe with smooth interior, size 200 mm 8 inch through 1200 mm 48 inch diameters.]
2.2.1.4.2 PVC Gravity Joints and Jointing Material
Provide joints conforming to ASTM D3212. Gaskets are to conform to
ASTM F477.
2.2.2 Pressure Pipe
2.2.2.1 Concrete Pressure Piping
2.2.2.1.1 Concrete Pressure Pipe and Fittings
NOTE: Delete reference to AWWA C302 within brackets when pressure rating greater than 310 kPa 45 psi is required.
It may be necessary to modify chemical requirements for cement under certain conditions. Sulfate resistance is required for concrete pipe when pipe is carrying sulfate-bearing waters, or when pipe is buried in soil containing sulfates. Specify Type II (moderate sulfate resisting) cement when water-soluble sulfates (as S04) in the soil are in the range of 0.1 to 0.2 percent and, for water, are in the range of 150 to 1000 parts per million.
Specify Type V (sulfate resisting) cement when soils contain in excess of 0.2 percent water-soluble sulfate and water samples contain in excess of 1000 parts per million. In areas where reactive aggregates are known to occur, specify low alkali cement.
SECTION 33 30 00 Page 18
For concrete pressure piping, ASTM C361M C361 covers pipe for up to 37.5 m 125 feet of hydrostatic head, approximately 379 kPa 55 psi ; AWWA C302 covers pipe and fittings for 310 kPa 45 psi pressure rating, 30 m 100 feet of hydro-static head) only. ASTM C361M ASTM C361 contains tables giving design requirements for pipe in all combinations of 30 and 37.5 m 100 and 125 feet of hydrostatic head with 1.5, 3.0, 4.5,
6.0 m 5, 10, 15, and 20 feet of earth cover. Where higher pressure ratings are necessary, piping conforming to AWWA C300, C301, or C303 should be specified.
Provide pipe conforming to [ AWWA C302 or to] ASTM C361M ASTM C361.
Design pipe for hydrostatic head of [30] [38] m [100] [125] feet and external loading of [1.5] [3.0] [4.5] [6.0] m [5] [10] [15] [20] feet of earth cover. Provide circular pipe with elliptical reinforcement having a readily visible line at least 300 mm 12 inches long painted or otherwise applied on the inside and outside of the pipe at each end so that when the pipe is laid in the proper position, the line will be at the center of the top of the pipe. [Use [Type II] [Type V] [low alkali] cement conforming to AWWA C302 in manufacturing pipe and fittings] Provide fittings.
2.2.2.1.2 Jointing Materials for Concrete Pressure Piping
NOTE: Use first bracketed wording when pressure rating greater than 310 kPa 45 psi is not required.
Use second bracketed wording when pressure rating greater than 310 kPa 45 psi is required.
Provide gaskets as specified in [the referenced specification for the pipe] [ ASTM C361M ASTM C361] and are suitable for use with sewage.
2.2.2.2 Ductile Iron Pressure Piping
NOTE: Ductile iron pipe is used for sizes 75 mm 3 inches to 1600 mm 64 inches .
2.2.2.2.1 Ductile Iron Pressure Pipe and Fittings
Provide [push-on-joint] [mechanical joint] [flanged] ductile-iron pipe conforming to AWWA C151/A21.51 , [Pressure Class [_____]] [Thickness Class [_____]]. Provide fittings conforming to AWWA C110/A21.10 or AWWA C153/A21.53 . [Provide fittings with push-on joint ends conforming to AWWA C111/A21.11 .] Use fittings which have a pressure rating at least equivalent to that of the pipe. Pipe and fittings are to have cement-mortar lining conforming to AWWA C104/A21.4 , standard thickness.
2.2.2.2.2 Ductile Iron Pressure Joints and Jointing Materials
a. Joints, general: Use [push-on joints] [or] [mechanical joints]for pipe and fittings except as otherwise specified in this paragraph.
[Use mechanical-joints where indicated.] [Use flanged joints where
SECTION 33 30 00 Page 19 indicated.] [Joints made with sleeve-type mechanical coupling may be used in lieu of push-on joint.] [[Grooved] [or] [shouldered] type joints may be used in lieu of push-on joint [or flanged joint], except where joint is buried.]
b. Push-on joints: Shape of pipe ends and fitting ends, gaskets, and lubricant for joint assembly are to conform to AWWA C111/A21.11 .
c. Mechanical joints: Dimensional and material requirements for pipe ends, glands, bolts and nuts, and gaskets are to conform to
AWWA C111/A21.11 .
d. Flanged joints: Provide bolts, nuts, and gaskets for flanged connections as recommended in the Appendix to AWWA C115/A21.15 .
Provide flange for setscrewed flanges of ductile iron, ASTM A536, Grade 65-45-12, and conforming to the applicable requirements of ASME B16.1 , Class 250. Provide 190,000 psi tensile strength, heat treated, and zinc-coated steel setscrews for setscrewed flanges.
Conform gasket for setscrewed flanges to the applicable requirements for mechanical-joint gaskets specified in AWWA C111/A21.11 . Design of setscrewed gasket are to provide for confinement and compression of gasket when joint to adjoining flange is made.
NOTE: At the text below, delete "or steel" when middle ring of cast iron only is considered necessary due to anticipated corrosion problems.
Delete requirement for strength of steel when steel is not allowed as a material for middle ring.
At the text below, minimum numbers of bolts for each pipe size should be as follows:
75 mm 3 inch 3
100 mm 4 inch 4
150 mm 6 inch 5
200 mm 8 inch 6
250 mm 10 inch 7
300 and 350 mm 12 and 14 inch
400 mm 16 inch 9
450 mm 18 inch 10
500 mm 20 inch 12
550 mm 22 inch 13
600 mm 24 inch 14
SECTION 33 30 00 Page 20
e. Joints made with sleeve-type mechanical couplings: Provide couplings designed to couple plain-end piping by compression of a ring gasket at each end of the adjoining pipe sections. Provide couplings consisting of one middle ring flared or beveled at each end to provide a gasket seat, two follower rings, two resilient tapered rubber gaskets, and bolts and nuts to draw the follower rings toward each other to compress the gaskets. The middle ring and the follower rings are to be true circular sections free from irregularities, flat spots, and surface defects; the design is to provide for confinement and compression of the gaskets. The middle ring is to be of cast-iron [or steel], and the follower rings are to be of malleable iron or ductile iron. Cast iron couplings are to conform to ASTM A48/A48M and not be less than Class 25. Malleable iron couplings are to conform to ASTM A47/A47M. Ductile iron couplings are to conform to ASTM A536.
[Steel is to have a strength not less than that of the pipe.] Gaskets are to be designed for long life and resistance to set after installation and meet the applicable requirements specified for gaskets for mechanical joint in AWWA C111/A21.11 . Bolts are to be track-head type; bolts and nuts are to be either of the following:
bolts conforming to the tensile requirements of ASTM A307, Grade A, with nuts conforming to the tensile requirements of ASTM A563M ASTM A563, Grade A; or round-head square-neck type bolts conforming to ASME B18.5.2.1M and ASME B18.5.2.2M with hex nuts conforming to ASME B18.2.2 . Bolts are to be 16 mm 5/8 inch in diameter; minimum number of bolts for each coupling are to be [_____] [for [_____] mm inch pipe [,[_____] for [_____] mm inch pipe,] and [_____] for [_____] mm inch pipe]. Bolt holes in follower rings are to be of a shape to hold fast the necks of the bolts used. Sleeve-type mechanical couplings are not to be used as an optional method of jointing except where pipeline is adequately anchored to resist tension pull across the joint.
f. [Grooved] [and] [Shouldered] Type Joints: [Grooved pipe ends] [Shouldered pipe ends] and couplings are to conform to AWWA C606.
Joint dimensions are to be as specified in AWWA C606 for rigid joints.
2.2.2.3 PVC Pressure Pipe and Associated Fittings
Pipe, couplings and fittings are to be manufactured of materials conforming to ASTM D1784, Class 12454B.
2.2.2.3.1 Pipe and Fittings Less Than 100 mm 4 inch Diameter
2.2.2.3.1.1 Screw-Joint
Provide pipe conforming to dimensional requirements of ASTM D1785, Schedule 80, with joints meeting requirements of 1.03 Mpa 150 psi working pressure, 1.38 Mpa 200 psi hydrostatic test pressure, unless otherwise shown or specified. Provide fittings for threaded pipe conforming to requirements of ASTM D2464, threaded to conform to the requirements of ASME B1.20.2M ASME B1.20.1 for use with Schedule 80 pipe and fittings.
Pipe couplings when used, are to be tested as required by ASTM D2464.
2.2.2.3.1.2 Push-On Joint
NOTE: Use AWWA C110/A21.10 or AWWA C153/A21.53 and AWWA C111/A21.11, for joints on 3 inch or larger piping.
SECTION 33 30 00 Page 21
ASTM D3139, with ASTM F477 gaskets.[ Fittings for push-on joints are to be iron conforming to AWWA C110/A21.10 or AWWA C153/A21.53 and AWWA C111/A21.11 with a cement-mortar lining conforming to AWWA C104/A21.4 , standard thickness.]
2.2.2.3.1.3 Solvent Cement Joint
Provide pipe conforming to dimensional requirements of ASTM D1785 or ASTM D2241 with joints meeting the requirements of 1.03 Mpa 150 psi working pressure and 1.38 Mpa 200 psi hydrostatic test pressure. Fittings for solvent cement jointing are to conform to ASTM D2466 or ASTM D2467.
2.2.2.3.2 Pipe and Fittings 100 mm 4 inch Diameter And Larger
Provide pipe conforming to AWWA C900 and be plain end or gasket bell end, Pressure Class [150 (DR 18)] [_____], with cast-iron-pipe-equivalent OD.
Fittings are to be gray-iron or ductile-iron conforming to AWWA C110/A21.10 or AWWA C153/A21.53 and AWWA C111/A21.11 with a cement-mortar lining conforming to AWWA C104/A21.4 , standard thickness. Fittings for pipe to pipe push-on joint ends are to conform with AWWA C900.
2.2.2.4 High Density Polyethylene Pipe (HDPE)
ASTM F894, Class 63, size 450 mm 18 inch through 3000 mm 120 inch .
ASTM F714, size 100 mm 4 inch through 1200 mm 48 inch , will have pipe stiffness greater than or equal to 1170/D for cohesionless material pipe trench backfills. For all PE pipes, the polyethylene are to be certified by the resin producer as meeting the requirements of ASTM D3350, cell Class 334433C or higher. Fittings for High Density Polyethylene Pipe are to meet the same material specifications as the pipe class. Joints for HDPE meeting ASTM F894 will be rubber gasket joints conforming to ASTM F477.
HDPE meeting ASTM F714 will have fused joints in accordance with manufacturer's instruction.
2.2.2.5 Reinforced Plastic Mortar Pipe (RPMP)
Reinforced plastic mortar pipe are to be produced be in accordance with ASTM D3262 and have an outside diameter equal to ductile iron pipe dimensions from 450 mm 18 inch to 1200 mm 48 inch . The inner surface of the pipe is to have a smooth uniform continuous resin-rich surface liner.
The minimum pipe stiffness is to be 248 kPa 36 psi . RPMP is to be in accordance with ASTM D3262. Fittings for RPMP: ASTM D3840. Joints for RPMP: Bell and spigot gasket coupling utilizing an elastomeric gasket in accordance with ASTM D4161 and ASTM F477.
2.2.2.6 Reinforced Thermosetting Resin Pipe (RTRP)
RTRP pipe: ASTM D3262. Fittings for RTRP: ASTM D3262. Joints for RTRP: Bell and spigot type utilizing an elastomeric gasket in accordance with ASTM F477.
2.2.2.6.1 Filament Wound RTRP-I
RTRP-I is to conform to ASTM D2996, except pipe is to have an outside diameter equal to cast iron outside diameter or standard weight steel pipe. The pipe is to be suitable for a normal working pressure of 1.03 MPa 150 psi at 22.8 degrees C 73 degrees F . The inner surface of the pipe is to have a smooth uniform continuous resin-rich surface liner conforming to
SECTION 33 30 00 Page 22
ASTM D2996.
2.2.2.6.2 Centrifugally Cast RTRP-II
RTRP-II is to conform to ASTM D2997. Pipe is to have an outside diameter equal to standard weight steel pipe.
2.2.2.7 Dual Wall and Triple Wall Polypropylene
Provide 300 to 750 mm 12 to 30 inch polypropylene pipe having a smooth interior and annular exterior corrugations, in compliance with ASTM F2736.
Provide 750 to 1500 mm 30 to 60 inch polypropylene pipe having a smooth interior and exterior surfaces with annular inner corrugations, in compliance with ASTM F2764/F2764M . Pipe is suitable for gravity flow only and is to have a minimum pipe stiffness of 46 psi when tested in accordance with ASTM D2412. Pipe sizes 300 to 1500 mm 12- through 60-inch diameters are to have a reinforced bell, manufacturer's pre-installed polymer composite band or a manufacturer's compatible pipe polymer composite band.
2.2.3 Piping Beneath Railroad Right-of-Way
Where pipeline passes under the right-of-way of a commercial railroad, piping is to conform to the specifications for pipelines conveying nonflammable substances in AREMA Eng Man, except as otherwise specified in this paragraph. For casing pipe provide ductile-iron pipe in lieu of cast-iron soil pipe. Ductile-iron pipe is to conform to and have strength computed in accordance with ASTM A746.
2.2.4 Cement Mortar
Provide cement mortar conforming to ASTM C270, Type M with Type II cement.
2.2.5 Portland Cement
NOTE: Type II cement normally will be specified, but Type V cement will be specified when the soils contain in excess of 0.2 percent water-soluble sulfate as SO(4), or the waste water contains in excess of 1000 parts per million sulfates. Type I cement may be permitted when it can be assured that the water soluble sulfates in the soil will be less than 0.1 percent and the waste water will contain less than 150 parts per million sulfates over the design life of the project.
Submit certificates of compliance stating the type of cement used in manufacture of concrete pipe, fittings, septic tanks, and precast manholes. Provide portland cement conforming to ASTM C150/C150M, Type [II] [V] for concrete used in concrete pipe, concrete pipe fittings, septic tanks, and manholes and type optional for cement used in concrete cradle, concrete encasement, and thrust blocking. [Use air-entraining admixture conforming to ASTM C260/C260M with Type V cement.] [,Use a cement containing less than 0.60 percent alkalies where aggregates are alkali reactive, as determined by Appendix XI of ASTM C33/C33M.]
SECTION 33 30 00 Page 23
2.2.6 Portland Cement Concrete
NOTE: When ready-mix concrete conforming to ASTM C94/C94M is not economically available, rewrite this paragraph to permit use of concrete mixed onsite.
Specify concrete aggregates conforming to ASTM C33/C33M and concrete consisting of 1 part portland cement, 2-1/2 parts sand, and 5 parts gravel, with just enough water for workable consistency
Provide portland cement concrete conforming to ASTM C94/C94M, compressive strength of 28 MPa 4000 psi at 28 days, except for concrete cradle and encasement or concrete blocks for manholes. Concrete used for cradle and encasement is to have a compressive strength of 17 MPa 2500 psi minimum at 28 days. Protect concrete in place from freezing and moisture loss for 7 days.
2.2.7 Precast Concrete Manholes
Provide precast concrete manholes , risers, base sections, and tops conforming to ASTM C478M ASTM C478[ and be manufactured in accordance with Section 03 42 13.00 10 PLANT-PRECAST CONCRETE PRODUCTS FOR BELOW GRADE CONSTRUCTION; base and first riser are to be monolithic].
2.2.8 Glass-Fiber-Reinforced Polyester Manholes
Glass-Fiber-Reinforced Polyester Manholes are to conform to ASTM D3753.
2.2.9 Gaskets and Connectors
Provide gaskets for joints between [manhole] [wastewater tanks]sections conforming to ASTM C443M ASTM C443. Resilient connectors for making joints between [manhole] [wastewater tanks] and pipes entering manhole are to conform to ASTM C923M[ ASTM C1644] [ ASTM C923 or ASTM C990M ASTM C990] .
2.2.10 External Preformed Rubber Joint Seals
An external preformed rubber joint seal is an accepted method of sealing cast iron covers to precast concrete sections to prevent ground water infiltration into sewer systems. All finished and sealed manholes constructed in accordance with paragraph entitled "Manhole Construction" are to be tested for leakage in the same manner as pipelines as described in paragraph entitled "Leakage Tests." The seal is to be multi-section with a neoprene rubber top section and all lower sections made of Ethylene Propylene Diene Monomer (EPDM) rubber with a minimum thickness of 1.5 mm 60 mils . Each unit is to consist of a top and bottom section and have mastic on the bottom of the bottom section and mastic on the top and bottom of the top section. The mastic is to be a non-hardening butyl rubber sealant and seal to the cone/top slab of the manhole/catch basin and over the lip of the casting. Extension sections are to cover up to two more adjusting rings. Properties and values are listed in the following table:
SECTION 33 30 00 Page 24
Properties, Test Methods and Minimum Values for Rubber used in Preformed Joint Seals
Physical Properties Test Methods EPDM Neoprene Butyl Mastic
Tensile, kPa psi ASTM D412 12,684 1840 15,132 2195 --
Elongation, percent ASTM D412 553 295 350
Tear Resistance, N/mm ppi ASTM D624 (Die B)
49280 29160 --
Rebound, percent, 5 minutes ASTM C972 (mod.) -- -- 11
Rebound, percent, 2 hours ASTM C972 -- -- 12
[ 2.2.11 Precast Concrete Septic Tanks
Provide precast concrete septic tanks risers, base sections, and tops conforming to ASTM C478MASTM C1227 and be manufactured in accordance with Section 03 42 13.00 10 PLANT-PRECAST CONCRETE PRODUCTS FOR BELOW GRADE CONSTRUCTION; base and first riser are to be monolithic.
][ 2.2.12 Glass-Fiber-Reinforced Polyester Septic Tanks
Glass-Fiber-Reinforced Polyester Septic Tanks are to conform to IAPMO Z1000 .
] 2.2.13 Septic Tank Piping
PVC pipe and fittings. [Provide NSF/ANSI 46 certified effluent filter on the outlet pipe.]
2.2.14 Siphon for Septic Tank
PVC or Polyethylene,of an approved standard design, and prompt and positive in action.
2.2.15 Sewage Absorption Field Materials
[Pipe is to be perforated corrugated polyethylene tubing conforming to ASTM F667/F667M . ] [Pipe is to be perforated PVC pipe conforming to ASTM F758. ] [Chambers are to be high density polyethylene conforming to
IAPMO PS 63]
2.2.16 Frames, Covers, and Gratings for Manholes
[Submit certification on the ability of frame and cover to carry the imposed live load.] Frame and cover are to be cast gray iron, ASTM A48/A48M, Class 35B, cast ductile iron, ASTM A536, Grade 65-45-12, or reinforced concrete, ASTM C478 ASTM C478M. Frames and covers are to be circular [with] [without] vent holes. Size are to be [as indicated on the plans] [for 24 inch opening]. Stamp or cast the words "Sanitary Sewer" into covers so that it is plainly visible.
SECTION 33 30 00 Page 25
2.2.17 Manhole Steps
[Zinc-coated steel] [as indicated] conforming to 29 CFR 1910.27 [with a plastic or rubber coating pressure-molded to the steel is to be used.
Provide plastic coating conforming to ASTM D4101, copolymer polypropylene. Rubber is to conform to ASTM C443M ASTM C443, except shore A durometer hardness is to be 70 plus or minus 5.] Aluminum steps or rungs will not be permitted. Steps are not required in manholes less than 1.2 m 4 feet deep.
2.2.18 Manhole Ladders
Provide a steel ladder where the depth of a manhole exceeds 3.6 m 12 feet .
The ladder is not to be less than 406 mm 16 inches in width, with 19 mm 3/4 inch diameter rungs spaced 305 mm 12 inches apart. The two stringers are to be a minimum 10 mm 3/8 inch thick and 51 mm 2 inches wide.
Galvanize ladders and inserts after fabrication in conformance with
ASTM A123/A123M .
PART 3…
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