3. 100CD Basis of Design - Install Fall Protection.pdf

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Z2DA-- Install Fall Protection | Project #570-21-109 |Fresno VA Medical Center
Solicitation number
36C26125R0030
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This document is a Basis of Design for installing fall protection at the VA Central California Healthcare System in Fresno, California. The project involves installing fall protection systems across multiple buildings (OPC, Buildings 01, 02, 22, 03, 24, 28, 31, and 32), including guardrails, tie-back anchors, and access ladders. The design addresses roof safety for maintenance workers by providing permanent fall protection solutions tailored to each building's unique roof configuration, parapet height, and structural characteristics.

The project is part of Solicitation Number 36C26125R0030, with a firm-fixed price and a 330-calendar day performance period. The work includes installing galvanized pipe railings, stainless steel bar railings, and tie-back anchors at various roof locations, with specific mounting methods depending on parapet type and structural conditions. The engineering approach considered various challenges such as parapet composition, attachment methods, and load requirements, referencing existing building drawings and adhering to codes including OSHA standards, IBC 2021, and VA design guidelines. Proposals are due by 4/14/2025 at 12:00 PM (PT) to the VA contracting team.

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Part II RFI Responses - Install Fall Protection Fresno.pdf PDF
570-20-109 Install Fall Protection_Plans_ASI 001.pdf PDF
36C26125R0030 0005.docx DOCX document
36C26125R0030 0004.docx DOCX document
Updated Clauses and Provisions Amendment P0003.pdf PDF
36C26125R0030 0003.docx DOCX document
DBA WD CA20250018 3 21 25.pdf PDF
VHA ICRA - sample template.docx DOCX document
RFI Responses Install Fall Protection Fresno.pdf PDF
36C26125R0030 0003 RFI Responses.docx DOCX document
VA Fresno ACM Survey Asbestos Study 2012.pdf PDF
36C26125R0030 0002.docx DOCX document
36C26125R0030 0001.docx DOCX document
Site Visit Sign-in Sheet 3 20 2025.pdf PDF
6. Request for Information Form Blank.docx DOCX document
1. Drawings - 570 21 109.pdf PDF
4. DBA WD CA20250018 3 7 2025.pdf PDF
36C26125R0030_Solictation.docx DOCX document
7. Pre-Proposal Site Visit Information.pptx PPTX presentation
5. Price Breakdown Worksheet Blank.docx DOCX document
2. Specifications -570 21 109.pdf PDF
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BASIS OF DESIGN

INSTALL FALL PROTECTION

BUILDINGS 01, 02, 03, 22, 24, 28, 31, 32, OPC

VA Central California Health Care System Fresno VA Medical Center

2615 E. Clinton Avenue Fresno, CA 93703

Project No. 5 7 0 - 2 1 - 1 0 9

Architect - Engineer MA Architects, Inc.

385 Van Ness Ave., Suite 110 Torrance, CA 90501

Phone: 424.302.5271

VA Central California Health Care System Fresno VA Medical Center

2615 E. Clinton Avenue Fresno, CA 93703

100% CONSTRUCTION DOCUMENTS (MOD) – 11.22.2024

DEPARTMENT OF VETERANS AFFAIRS

VA CENTRAL CALIFORNIA HEALTHCARE SYSTEM

PROJECT No.: 570-21-109

BASIS OF DESIGN

1.0 Project Description

Roof Fall Protection per the Statement of Work, 3. Scope of Design originally included Buildings 01, 03, 22, 24, 27, 28, 31, 36 and

Outpatient Clinic (OPC). After site investigations, it was determined that some of these buildings had existing Fall Protection in place, or other types of roofing that would lend itself to a different type of

Fall Protection.

With the submission of ‘Field Visit RFIs’ and subsequent VA response, the design to include Fall Protection System has deleted Buildings 25, 27 and 36, as well as some portions of the other buildings from the

Scope, and added/included Building 02. With the submission of the 100%

Construction Documents, the VA has added/included Building 32 and the

Pharmacy roof on Building 01.

Design will provide ease of access and maintenance not limited to solar panels, service lights, cameras, HVAC equipment, roof drains, PV inverters, skylights, windows, and unprotected access at roof access ladders.

2.0 APPLICABLE CODES & STANDARDS

The following are the applicable codes and standards that are referenced to evaluate this project:

▪ VA directives, design manuals, master specifications, VA National

CAD Standard Application Guide, and other guidance on the

Technical Information Library (TIL) (http://www.cfm.va.gov/til/).

▪ 2021 International Building Code (IBC) (only when specifically referenced in VA design documents, see notes below)

▪ 2021 NFPA 101 Life Safety Code

▪ 2019 NFPA 241 Standard for Safeguarding Construction, Alteration, And Demolition Operations

▪ Occupational, Safety and Health Administration (OSHA) Standards

▪ 2015 Architectural Barriers Act Accessibility Standards (ABAAS) including VA supplement, Barrier Free Design Guide (pg-18-13)

▪ The provisions for Construction and Safety Signs, stated in the

General Requirements Section 01 00 00 of the VA Master

Construction Specification.

▪ Unless otherwise specified, specific references to codes, regulations, standards, manufacturers' instructions, or requirements of regulatory agencies, shall mean the latest edition of each in effect at the date of project submission

(U.N.O.)

3.0 PROJECT DATA

Climate Zone 9b.

Building OPC:

Construction Type: Unavailable on existing drawings http://www.cfm.va.gov/til/

No. Stories: 3

Building Occupancy: Business

Area of Work: 221 LF Penthouse

221 LF TOTAL

Walkway Roof

A new access ladder from existing roof to

Building 01 roof will be provided as none exists. Tie-back anchors will be provided in lieu of railing as there is only (1) roof drain and (2) vents at Walkway Roof, and to minimize disturbed area as the Emergency Room and an OR are adjacent.

4 TIE-BACK ANCHORS TOTAL

Roof Construction: Lower Roof – has +45” parapet and meets OSHA requirements; NO WORK REQUIRED.

Walkway Roof – has 6” parapet, with Built-up

Asphalt roofing with metal coping.

Penthouse – has 9” parapet with Concrete slab roof, and Ballasted Asphalt Roofing and metal coping.

Building 01:

Construction Type: Unavailable on existing drawings

No. Stories: 7

Building Occupancy: Healthcare

Area of Work: 228 LF Lobby Roof

613 Upper Roof

841 LF TOTAL

Roof Construction: Lobby Roof – has approximately 6”-22” varying height concrete parapet, with concrete slab roof and Modified Bitumen Roofing and terra cotta coping.

Sixth Floor - has existing railing at +46” that meets OSHA requirements; NO WORK REQUIRED.

Upper Roof – has 18” concrete parapet with TPO roof membrane, metal flashing termination bar with terra cotta coping.

Penthouse - has +46” parapet and meets OSHA requirements; NO WORK REQUIRED.

Pharmacy Lower Roof – has 36” cast concrete or

CMU parapet with built-up roofing, wood nailer and metal coping.

Pharmacy Upper Roof – has 24” cast concrete or

CMU parapet with TPO roof membrane, metal flashing termination bar with terra cotta coping.

Building 02/ 22:

Construction Type: Building 02 – Unavailable on existing drawings

Building 22 – II-A (sprinklered)

No. Stories: 2/ 1

Building Occupancy: Factory Group F1

Area of Work: 282 LF Building 02

A new access ladder from the area of work to the 2015 addition of existing Building 02 roof will be provided as none exists.

94 LF Building 22

376 LF TOTAL

Roof Construction: Building 02 - has a 24” Parapet, Concrete slab roof, with Modified Bitumen Roofing and terra cotta coping.

Building 22 - has a 2’-9” varying height parapet, concrete slab roof, with Modified

Bitumen Roofing and metal coping.

Building 03:

No. Stories: 1

Building Occupancy: Business

Area of Work: A new access ladder from existing grade to the roof will be provided as none exists. Tie-back anchors will be provided in lieu of railing per

RFI item 014.

10 TIE-BACK ANCHORS TOTAL

Roof Construction: Concrete slab roof, with Modified Bitumen

Roofing and no parapet.

Building 24:

No. Stories: 3 + Basement

Building Occupancy: Business/Assembly

Area of Work: 501 LF Penthouse, 1031 LF Main Roof, 181 LF Auditorium, 96 LF Breezeway

1809 LF TOTAL

Roof Construction: Penthouse - has 3”-14” varying height parapet, with concrete slab roof with Modified Bitumen

Roof and metal coping.

Main Roof – has 0”-6” varying height parapet, as well as a 38” parapet at the east face, with

Concrete slab with TPO Roof and metal coping.

Some areas the roof membrane wraps around parapet/curb without coping.

Auditorium – has 2”-14” varying height parapet, with Modified Bitumen Roofing and metal coping.

Breezeway – no parapet, with Modified Bitumen

Roofing and metal coping.

Building 28:

Area of Work: Tie-back anchors will be provided in lieu of railing per RFI item 004.

7 TIE-BACK ANCHORS TOTAL

Roof Construction: Hipped, asphalt shingled Roof with metal gutter.

Building 31:

Area of Work: 1158 LF Main Roof

201 LF Penthouse

1359 LF TOTAL

Roof Construction: Main Roof – has 24” parapet with concrete slab roof with Modified Bitumen Roofing and metal coping.

Penthouse - has 3”-14” varying height parapet, with concrete slab roof with Modified Bitumen

Roof and metal coping.

Building 32:

No. Stories: 3

Building Occupancy: Storage

Area of Work: 232 LF Main Roof

44 LF Penthouse

48 LF Bridge

324 LF TOTAL

Roof Construction: Main Roof – hipped, with up to 60” CMU parapet with flashing and metal coping, with built-up roofing on metal deck.

Penthouse - has 22” CMU parapet with wood nailer and metal coping, with built-up roofing on metal deck and flashing.

Bridge – 18” plaster parapet on metal stud with wood cap and metal coping, with built-up roofing on metal deck.

4.0 FALL PROTECTION PROPOSAL

Building OPC:

Railing Type: Lower Roof – Existing configuration meets OSHA requirements; NO WORK REQUIRED.

Walkway Roof – Tie-back anchors to be provided as roof only has roof drains to maintain and will not have to be accessed often.

Penthouse – Galvanized pipe railing to be provided, mounted at roof deck/slab as metal stud parapet is not adequate for mounting.

Building 01:

Railing Type: Lobby Roof – Stainless Steel bar railing to be provided at south wall as these are lower, more visible faces; and galvanized bar railing to be provided at north wall; mounted directly to the concrete roof deck so as not to disturb existing terra-cotta coping.

Sixth Floor - Existing configuration meets OSHA requirements; NO WORK REQUIRED.

Upper Roof – Galvanized pipe railing to be provided, mounted to top of parapet.

Penthouse - Existing configuration meets OSHA requirements; NO WORK REQUIRED.

Pharmacy Lower Roof – Galvanized pipe railing to be provided, mounted to the outside face of the CMU parapet.

Pharmacy Upper Roof – Galvanized pipe railing to be provided, mounted on top of parapet.

Building 02/ 22:

Railing Type: Building 02 - Galvanized pipe railing to be provided, mounted to the inside face of parapet so as not to disturb existing terra-cotta coping at north and west concrete walls, and at inside face of parapet at south and east CMU walls.

Building 22 - Galvanized pipe railing to be provided, mounted to roof deck as CMU parapet wall is too shallow.

Building 03:

Railing Type: Tie-back anchors to be provided.

Building 24:

Railing Type: Penthouse - Galvanized pipe railing to be provided, mounted to the concrete deck as the parapet wall is too shallow.

Main Roof – Galvanized pipe railing to be provided, mounted to the top of parapet at the southern and western walls, and to the inside face of parapet at the east walls near the skylight, and alternating between the inside face of parapet and to deck at the north wall so that the two parapet types’ railings will be in-line.

Auditorium – Stainless steel bar railing to be provided, mounted to roof deck on top of existing roofing.

Breezeway – Stainless steel bar railing to be provided at southern and western walls as these are lower, more visible areas; mounted to roof deck as little or no parapet exists.

Building 28:

Railing Type: Tie-back anchors to be provided.

Building 31:

Railing Type: Penthouse - Galvanized pipe railing to be provided, mounted to the outside face of CMU parapet.

Main Roof – Galvanized pipe railing to be provided, mounted to the inside face of CMU parapet, and to the roof deck/slab at metal stud parapet, as it is not adequate for mounting.

Building 32:

Railing Type: Main Roof - Galvanized pipe railing to be provided, mounted to the inside face of CMU parapet.

Penthouse – Galvanized pipe railing to be provided, mounted to the outside face of CMU parapet.

Bridge – Galvanized pipe railing to be provided, mounted to a metal tube attached to the concrete deck and connected to Building 01 wall, as metal stud parapet is not adequate for mounting.

GPLA, Inc. 10/29/2024 Structural Engineers & Builders 95% Construction Documents

VA Fresno Fall Protection: Structural Basis of Design

Project Description

The VA Fresno Healthcare Campus has several buildings with roofs that do not have permanent ladders, tieback anchors, or parapets tall enough to serve as fall protection for maintenance workers.

This project seeks to remedy such inadequacies by installing ladders for better access to penthouse roofs, erecting guardrails along roof perimeters, or adding tieback anchors where guardrails are not feasible or practical.

Governing Codes & Design Criteria

The codes used for design of new connections and analysis of existing structure are as follows:

• IBC 2021

• VA H-18-8

• VA PSRDM 2020

• ASCE 7-16

• ACI 318-19

• TMS 402/602-16

• AISC 360-16 and AISC 341-16

Additionally, the project Statement of Work provided by the VA dictated adherence to the following codes sections:

• American National Standards Institute, Z359.1-2007, A10.32

• Occupational Safety and Health Administrations (OSHA): Title 29, Chapter XVII, Parts 1910 and 1926.

• CAL-OSHA Title 8, Section 1670, Article 24, Fall Protection.

The corresponding loads, provided on S-000 of the drawings, are as follows:.

• One 200-lb point load outward or downward applied at the top of guardrail per OSHA

§1910.29(b)(3) and OSHA § 1926.502(b)(3)

• One 150-lb point load outward or downward applied at midrails or posts per OSHA

§1910.29(b)(5) & OSHA § 1926.502(b)(5)

• Tieback anchor capacity of 5000 lbs applied in any direction per OSHA §1926.502(d)(15)

• 3000 lbs live load applied in any direction to tieback anchors per OSHA §1926.502(e)(2)

• Two 250-lb point loads acting on a ladder concurrently per OSHA §1926.1053(a)(1)(iii)

• One 250-lb point load on any rung or portion of a ladder per OSHA §1926.1053(a)(1)(iii)

Engineering Approach

Guardrails posed a unique challenge due to the variety of conditions and unknown connections or parapet composition. Small baseplates attached to the tops of parapets are feasible for concrete parapets, while face-of-parapet connections were required at CMU parapet conditions and where the parapets were formed of the light-gage construction.

S_OBrien Snapshot

GPLA, Inc. 10/29/2024 Structural Engineers & Builders 95% Construction Documents

Where the parapet was not tall or strong enough, slab or deck attachments have been provided. These consist of baseplates with either mechanical anchorage into a concrete roof slab or through-bolts to spreader angles or sandwich plates on the underside of the existing roof deck. In the latter case, the spreader angles or sandwich plates are enlarged to activate multiple deck flutes to resist the load.

Tieback anchors exist in three different locations: the OPC connector, Building 3, and Building 28.

Post-style tieback anchors were used for the OPC connector and Building 3 and were connected to steel or concrete framing respectively. However, a proprietary system was required for the sloped, light-framed roof construction at Building 28, and appropriate backing was specified to accommodate the tieback loads.

Calculations guardrail, ladder, and tieback anchor connections are included in Appendix A.

Reference Drawings

The following existing drawing sets were referenced during the design of guardrail, ladder, and tieback connections to existing buildings.

• OPC

o A partial set of “Record Drawings” for Project No. 570-019, dated 8/26/1987

• Building 1 & Pharmacy o A partial set of drawings for VA Project No. 2453, originally dated March of 1947 o A full set of drawings for Project No. 570-057, dated 10/26/1989

• Buildings 2 & 22 o A partial set of drawings for VA Project No. 2453, originally dated March of 1947 o A partial set of “As-Built” drawings for Project Number 101-77, dated 6/20/1980 o A partial set of drawings for Project Number 570-012, dated 7/17/1979 o Sheets S1.1 and S2.1 for “Department of Veterans Affairs Chiller Replacement,” dated 12/8/2003 o A partial “100% Construction Document Submittal” for Project Number 570-13-300, dated 5/8/2015

• Building 3 o A partial set of drawings for VA Project No. 2453, originally dated March of 1947

• Building 24 o A partial set of architectural drawings for Project Number 570-013, dated 7/17/1979 o A full set of structural “As-Built” drawings for Project Number 570-013, dated

7/17/1979 o A full set of “As-Built” drawings for Project Number 570-215, dated March 12, 2013

• Building 28 o A full set of “Record Drawings” for Project Number 570-209, dated February 2009

• Building 31 o A partial set of “As-Built” drawings for Project No. 570-020, dated February 10, 1983

• Building 32 o A full set of “As-Built” drawings for Project No. 570-031, dated July 31, 1986

Install Fall Protection VA Central California Healthcare System

Fresno, CA

Structural Calculations for 95% Construction Documents

Prepared by

Gregory P. Luth Associates

10/29/2024

GPLA, Inc.

Structural Engineers and Builders

Telephone: 408 654 0475 www.GPLAINC.com

Gregory P. Luth & Associates Structural Engineers and Builders

Table of Contents

100 Guardrail Design

110 Galvanized pipe railing span lengths

120 Kee Klamp product data

200 Guardrail Connections

210 Baseplates to concrete slabs

220 Through-bolted baseplates

230 Guardrail post connections to concrete parapets

240 Guardrail post connections to CMU parapets

250 Guardrail post connections to CFS parapets

260 Guardrail design and post connections to existing steel framing

300 Ladder Connections

400 Tieback Anchor Connections

410 OPC connection to steel framing

420 Bldg 3 connection to concrete roof beam

430 Bldg 28 connection to CFS roof framing

Steel Beam LIC# : KW-06018819, Build:20.23.3.22 GPLA (c) ENERCALC INC 1983-2023

DESCRIPTION: Max. simple-span guardrail

Project File: VA Fresno Railing.ec6

Project Title:

Engineer:

Project ID:

Project Descr:

CODE REFERENCES

Calculations per AISC 360-16, IBC 2018, CBC 2019, ASCE 7-16 Load Combination Set : IBC 2021

Material Properties Analysis Method :

ksi Bending Axis : Major Axis Bending

Completely Unbraced Allowable Strength Design Fy : Steel Yield : 36.0 ksi

Beam Bracing : E: Modulus : 29,000.0

.Service loads entered. Load Factors will be applied for calculations.Applied Loads Beam self weight calculated and added to loading Load(s) for Span Number 1

Point Load : D = 0.20 k @ 6.50 ft

.Design N.G.DESIGN SUMMARY Maximum Bending Stress Ratio = 0.971 : 1

Load Combination D Only

Span # where maximum occurs Span # 1

0.1221 k Mn / Omega : Allowable 0.756 k-ft Vn/Omega : Allowable

Pipe1-1/2STDSection used for this span

Span # where maximum occurs Location of maximum on span

Span # 1

Load Combination D Only

4.844 k

Section used for this span Pipe1-1/2STD Ma : Applied

Maximum Shear Stress Ratio = 0.025 : 1

0.000 ft

0.734 k-ft Va : Applied

0 <360

Ratio = 0 <180

Maximum Deflection Max Downward Transient Deflection 0.000 in 0Ratio = <360 Max Upward Transient Deflection 0.000 in Ratio = Max Downward Total Deflection 2.330 in Ratio = <180 Max Upward Total Deflection 0.000 in

Span: 1 : D Only

.Maximum Forces & Stresses for Load Combinations

Span # Summary of Moment ValuesLoad Combination Summary of Shear ValuesMax Stress Ratios

M V Mmax -Mmax + Rm VnxMa Max Mnx/Omega Cb Va MaxMnx Vnx/OmegaSegment Length D Only

Dsgn. L = 13.50 ft 1 0.971 0.025 0.73 0.73 1.26 0.76 1.31 1.00 0.12 8.09 4.84 +0.60D

Dsgn. L = 13.50 ft 1 0.582 0.015 0.44 0.44 1.26 0.76 1.31 1.00 0.07 8.09 4.84

Location in SpanLoad CombinationMax. "-" Defl Location in SpanLoad Combination Span Max. "+" Defl Overall Maximum Deflections

D Only 1 2.3303 6.711 0.0000 0.000

Load Combination Support 1 Support 2 Vertical Reactions Support notation : Far left is #1 Values in KIPS

Max Upward from all Load Conditions 0.122 0.115 Max Upward from Load Combinations 0.073 0.069 Max Upward from Load Cases 0.122 0.115 D Only 0.122 0.115 +0.60D 0.073 0.069

Steel Beam LIC# : KW-06018819, Build:20.23.3.22 GPLA (c) ENERCALC INC 1983-2023

DESCRIPTION: Max. Cantilever Guardrail

Project File: VA Fresno Railing.ec6

Project Title:

Engineer:

Project ID:

Project Descr:

CODE REFERENCES

Calculations per AISC 360-16, IBC 2018, CBC 2019, ASCE 7-16 Load Combination Set : IBC 2021

Material Properties Analysis Method :

ksi Bending Axis : Major Axis Bending

Completely Unbraced Allowable Strength Design Fy : Steel Yield : 36.0 ksi

Beam Bracing : E: Modulus : 29,000.0

.Service loads entered. Load Factors will be applied for calculations.Applied Loads Beam self weight NOT internally calculated and added Load(s) for Span Number 1

Point Load : D = 0.20 k @ 0.0 ft

.Design OKDESIGN SUMMARY Maximum Bending Stress Ratio = 0.793 : 1

Load Combination D Only

Span # where maximum occurs Span # 1

0.20 k Mn / Omega : Allowable 0.756 k-ft Vn/Omega : Allowable

Pipe1-1/2STDSection used for this span

Span # where maximum occurs Location of maximum on span

Span # 1

Load Combination D Only

4.844 k

Section used for this span Pipe1-1/2STD Ma : Applied

Maximum Shear Stress Ratio = 0.041 : 1

0.000 ft

0.600 k-ft Va : Applied

0 <360

Ratio = 0 <180

Maximum Deflection Max Downward Transient Deflection 0.000 in 0Ratio = <360 Max Upward Transient Deflection 0.000 in Ratio = Max Downward Total Deflection 0.367 in Ratio = >=180 Max Upward Total Deflection 0.000 in

Span: 1 : D Only

.Maximum Forces & Stresses for Load Combinations

Span # Summary of Moment ValuesLoad Combination Summary of Shear ValuesMax Stress Ratios

M V Mmax -Mmax + Rm VnxMa Max Mnx/Omega Cb Va MaxMnx Vnx/OmegaSegment Length D Only

Dsgn. L = 3.00 ft 1 0.793 0.041 -0.60 0.60 1.26 0.76 1.00 1.00 0.20 8.09 4.84 +0.60D

Dsgn. L = 3.00 ft 1 0.476 0.025 -0.36 0.36 1.26 0.76 1.00 1.00 0.12 8.09 4.84

Location in SpanLoad CombinationMax. "-" Defl Location in SpanLoad Combination Span Max. "+" Defl Overall Maximum Deflections

D Only 1 0.3668 0.000 0.0000 0.000

Load Combination Support 1 Support 2 Vertical Reactions Support notation : Far left is #1 Values in KIPS

Max Upward from all Load Conditions 0.200 Max Upward from Load Combinations 0.120 Max Upward from Load Cases 0.200 D Only 0.200 +0.60D 0.120

Safety Components Catalog

• SAFETY COMPLIANT

• NO WELDING OR THREADING

• LIGHTWEIGHT AND VERSATILE COMPONENTS

• HIGH CORROSION-RESISTANCE

CSI 05520

April 201

S E P A R A T I N G P E O P L E F R O M H A Z A R D S

SEE HIGHLIGHTED COMPONENTS

FOR PIECES THAT ARE OR WILL BE

REFERENCED ON GPLA DRAWINGS.

solutions

Safety KEE SAFETY regularly monitors all new safety standards and directives to ensure the highest levels of safety. KEE SAFETY understands the require-ments laid out in today’s numerous safety bulletins: OSHA, IBC U.S. Coast Guard, Ontario Building Code, ANSI, Health and Safety, EU Directives & CDM Regulations to name just a few. Either in the factory, on the construction site, or along the ADA ramp, KEE SAFETY solutions not only meet but exceed the current safety requirements for maximum protection.

Quality Quality is the overriding priority when manufacturing KEE SAFETY com-ponents. It begins in the foundry where all fittings are manufactured and galvanized to ISO Standard BS EN ISO 1461 and subject to stringent in-spection upon completion. The components are TÜV certified for strength, manufacturing quality and consistency.

Solutions From simple protection for loading docks or walkways, to safety railings in aggressive coastal environments or the protection of road bridges and cul-verts, KEE SAFETY can provide a strategic integrated safety solution to meet your safety requirements with absolute confidence.

KEE SAFETY has been building and designing railings and the components used to create rugged pipe structures for over 75 years. The simplicity in the design of these systems is due to the modularity of its parts. Whether you need to protect people, equipment, or your on-site inventory, KEE SAFETY provides the most cost effective safe solutions to your barrier requirements. When you need a safe, reliable, durable and versatile barrier system, there is only one company to think of: KEE SAFETY.

railingsafety pre-galvanized cast iron fittings for the construction of steel tubular structures components manufactured from a high grade Aluminum Silicon

Magnesium Alloy for creating lightweight tubular structures barrier railing system designed to meet ADA (Americans with

Disabilities Act) requirements

2 Safety Components Catalog contents Technical & Specifying

Information

KEE KLAMP Components

KEE LITE Components

KEE ACCESS Components

Accessories

Pipe Choices

Building Compliant Railings

Assembly and Installation

Load Tables

Vibration Test

Gallery

Fax Inquiry Sheet

KEE PROJECTS

USA 800.851.5181 CN 877.505.5003 3

tech + spec pipe reference component inner dia (in.) nominal bore (in.) pipe outer dia (in.) tube outer dia (in.)

2 0.59 1/4 0.540 0.531

3 0.76 3/8 0.675 0.688

4 0.87 1/2 0.840 0.844 5 1.09 3/4 1.050 1.000 6 1.38 1 1.315 1.313 7 1.72 1-1/4 1.660 1.625 8 1.94 1-1/2 1.900 1.875 9 2.41 2 2.375 2.375

Pipe for your Structure KEE KLAMP safety components are produced in a range of standard sizes to suit Schedule 40 steel pipe, sizes 1/4” nominal bore to 2” nominal bore; also equivalent sizes of tubing in other materials.

Tubing of other specifications can be used, providing the outside diameter is compatible with Schedule 40 pipe. Pipe with a wall thickness of less than 1/8” can only be used in lightly loaded structure.

4 Safety Components Catalog

Galvanized Steel Schedule 40 and Schedule 80; size 1/4” to 2”

IPS; nominal mill lengths of 21’ cut to your proj-ects’ exact length requirements

Powder Coating Durable, corrosion preventing polyester coating applied to already galvanized/anodized products;

available in any RAL color

Aluminum Alloy 6105-T5 with an anodized finish; size range

3/4” to 2” IPS; nominal mill lengths of 12’ and

24’ cut to your projects’ exact length requirements

Antimicrobial Coating Defense against the growth of potentially harmful invisible bacteria and fungi; this powder coating can be applied in a wide range of RAL colors

Note:

KEE SAFETY can provide general guidance on the use of the fittings detailed in this catalog. However, the nature of the product means that the ultimate responsi-bility for selecting the correct fitting for an application rests with the customer.

The customer should also ensure that any existing structure to which a KEE

SAFETY component is being secured is of sufficient strength to support both the weight of the KEE SAFETY construction and the imposed loads applied, including wind loads, snow loads, and any other superimposed loads.

TÜV Approval KEE SAFETY components are approved by TÜV, Eu-rope’s leading indepen-dent testing house. The maximum load of each fitting type is as stated on the TÜV Certificate, a copy of which is available upon request. For an up-to-date TÜV listing see our website at www.keesafety.com.

1.72 in.

1.660 in.

1-1/4 in.

1.38 in.

1.315 in.

1 in.

1.09 in.

1.050 in.

3/4 in.

0.76 in.

0.675 in.

3/8 in.

0.59 in.

0.540 in.

1/4 in.

0.87 in.

0.840 in.

1/2 in.

Specifying Components

05 52 00 METAL RAILINGS

PART 1-1 GENERAL

1.1 SCOPE

1.2 RELATED WORK

1.3 RAILING STRUCTURAL REQUIREMENTS

1.4 SUBMITTALS

1.5 QUALITY ASSURANCE

PART 2-2 PRODUCTS

2.1 MANUFACTURER

A. Manufacturer of handrail, guardrail or railing systems shall be the following except where otherwise noted on the Drawings:

1. Kee Safety, Inc., Buffalo, NY, USA 1-800-851-5181

2. Kee Safety, Ltd., Concord, ON, Canada 1-877-505-5003

2.2 SYSTEMS

A. Handrails and Guardrails: Provide pipe, KEE KLAMP or KEE LITE fittings, and ac-cessories as indicated or required to match design indicated in the Drawings.

B.Guardrails for Hatches and Openings: Co-ordinate with Section 07 72 00, and provide KEE HATCH Safety Railing system consisting of a top rail, mid rail, and chain or swinging gate, with the hatch curb acting as the toe plate. Extended railing system to a height of at least 42 inches (1067 mm) from the finished roof deck.

C. Roof Edge Guardrails: Coordinate with Section 07 72 00, and provide freestanding KEE GUARD Roof Edge Protection System, including pipe railings, uprights, bases, coun-terweights and fittings.

2.3 METALS

A. Pipe

1. Steel Pipe: ASTM A 53

2. Aluminum Pipe: Alloy 6105-T5 conform-ing to ASTM B 221

B. Fittings and Castings:

1. Cast Iron Fittings or Castings to comply with ASTM A 47

2. Hot Dip Galvanized finish to comply with

BS EN ISO 1461

3. Aluminum Alloy Fittings or Castings conforming to ASTM A 356 T-6

4. Brackets, Flanges, and Anchors: Cast or formed metal of same material and finish as supported rails.

2.4 OTHER MATERIALS

2.5 FABRICATION--GENERAL

PART 3-3 EXECUTION

3.1 EXAMINATION AND PREPARATION

3.2 INSTALLATION

3.3 JOB CLOSE OUT

A brief three part specification for KEE SAFETY components is shown above for quick reference. The full specification is available for download on the KEE SAFETY website at www.keesafety.com.

www.keesafety.com 5

Selecting Kee Safety Components Every fitting is illustrated and accompanied by a table of sizes and weights. Each fit-ting has a simple numerical code reference, which is unique and differentiates it from every other fitting. The code defines the type of fitting and the pipe size or sizes it is designed to receive.

type pipe reference measurements (in.)

weight (lb.)

A B C D E F

25-4 4 1.34 2.68 0.40

25-5 5 1.61 3.23 0.82

25-6 6 1.81 3.62 1.08

25-7 7 2.36 4.72 1.87

25-8 8 2.68 5.35 2.40

25-9 9 3.35 6.61 3.84

Three Socket Tee Most commonly used as the 90° joint between the top rail and an intermediate upright on safety railing. As there are two socket screws in the sleeve, this fitting can be used where a join is required in the horizontal pipe. The Type 10 fitting can be used as an alternative when a join in the pipe is not required.

A

E

D

A first number preceding the dash identifies the component type single digit following the dash defines pipe size. (Two digits after the dash indicate that the fitting is designed to receive two sizes of pipe, and likewise with three digits.) See below for pipe reference digits related to actual pipe dimensions.

each letter in drawing has a corresponding measurement on table letter corresponds with pipe reference on table component type, name, and description

2.41 in.

2 in.

2.375 in.

1.94 in.

1.900 in.

1-1/2 in.

Kee Klamp®

Engineering The engineering principle behind the KEE KLAMP component is the foundation of the most versatile pipe connection system available. We provide the versatility needed to achieve virtually any structure configuration.

KEE KLAMP fittings are iron castings manufactured to the requirements of ASTM A47-77- 32510. We have engineered a range of components to suit eight different sizes of pipe.

Hexagon set screws firmly lock the component to the pipe. Set screws are manufactured in case hardened steel and are protected against corrosion with our unique protectant called

KEE KOAT.

A KEE KLAMP component (size 5 to 9) can support an axial load of 2000 lbs. per set screw with the set screw tightened to a torque of 29 lbs./ft. (rating includes a safety factor of 2:1). This is normally obtained when the set screw is fully tightened using a ratchet wrench.

Galvanized Steel Components Steel pipe is an inherently efficient structural component. It is strong, has no sharp cor-ners, and is readily available worldwide. The difficulty in using steel pipe to form struc-tures arises when joining. Threaded pipe must be supplied in set lengths making for zero flexibility in installation. Welding is labor intensive, requires a highly skilled workforce, and specialized equipment.

The answer is KEE KLAMP components. The underlying principle is simple but highly ef-fective: use slip-on components to create versatile and rigid tubular structures. The KEE KLAMP principle has been developed and refined for more than 75 years resulting in an extensive range of components suited for any need.

Bases 62..........Standard Railing 64..........Vertical Railing 65..........Horizontal Railing 66..........Ground 69..........Rail w/ Toe Adaptor 262........Round Flange

Clips 79..........Sheeting 81..........Single Sided 82..........Double Sided 105........Sheeting w/o hardware 126........Galvanized

Couplings 14..........Straight 18..........Internal 145........Crossover

Crosses 26..........Two Socket A26........Split Two Socket 28..........Two Socket Custom 30..........30°-45° Adjustable 35..........Three Socket A35........Split Three Socket 40..........Four Socket A40........Split Four Socket 89..........Two Socket Angle 91..........PGR Two Socket Cross

Crossovers 17..........Clamp-on 45..........Crossover 46..........Combination Socket Tee A45........Split 121........Corner

Elbows 15..........90° 20..........Side Outlet 55..........Obtuse Angle BC53......Swivel 56..........Acute Angle 87..........Angle

92..........PGR

Flanges 31..........Pallet C58........Swivel 59..........Spigot 60..........Extra Heavy 61..........Flange 63..........Angle Base 67..........Angle 68..........Wall 70..........Rail Support 115........Wall 265........Offset Rail Wall 316........Parapet

Swivel Sockets C50.........Single Combination F50.........Female Single M50........Male Single MH50......Male Single Horizontal C51........Double M51........Male Double Member MH51......Male Double Horizontal Member C52........Corner M52........Male Corner 78/83....Gate Hinge Set F151......Gate Fitting

Tab Panels P51.........Offset Double w/ Slot P50.........Offset Sing. w/ Slot P57.........Single w/ Slot P58.........Double w/ CSH

Tees/Sockets 10..........Single Socket A10........Split Single Socket 12..........45° Single Socket A12........Split 45° Single Socket 16..........Clamp-on 19..........Adjustable Side Outlet 21..........90° Side Outlet A21........Split 90° Side Outlet 25.........Three Socket 27..........Three Socket Custom

29..........30°-60° Single Socket 46..........Combination Crossover 86..........Angle 88..........Three Socket Angle 90..........PGR Three Socket 93..........Pedestrian Guard Rail 114........Swivel

Plugs 77..........Plastic 84..........Malleable

Miscellaneous 71..........Weather Cap 72..........Stair Tread Support 75..........Collar 76..........Hook 95..........PGR Internal Spigot 97..........Set Screw 98..........Ratchet Handle w/ Bits 99..........Hex Key 100........Plastic Set Screw Caps S115......Spacer Plate 118........Rose Cover 350........Eaves Fitting 351........Ridge Fitting 12585....Fold Up Hex Key

Fittings by Function

6 Safety Components Catalog www.keesafety.com 7 type pipe ref. measurements (in.)

weight (lb.)

A D E F

12-5 5 1.46 2.83 1.38 0.66

12-6 6 1.73 3.35 1.38 0.95

12-7 7 2.17 3.70 1.58 1.56

12-8 8 2.36 4.25 1.58 2.02

E F D

45°

AA

12 45° Single Socket Tee Engineered to create 45° angles. This component is most frequently used for bracing and struts.

type pipe ref. measurements (in.)

weight (lb.)

A D E F

A12-8 8 2.36 4.80 2.05 2.36

A

A

D

E

F

45°

A12 Split 45° Single Socket Tee The unique hinge and pin system of this fitting enables existing structures to be easily extended without the need for dismantling. This fitting is most frequently used for bracing and struts.

type pipe reference measurements (in.)

weight (lb.)

A B D E

10-2 2 2 1.00 0.77 0.04

10-3 3 3 1.13 0.94 0.15

10-4 4 4 1.36 1.20 0.29

10-5 5 5 1.63 1.47 0.51

10-6 6 6 1.81 1.84 0.64

10-65 6 5 1.75 1.42 0.55

10-67 6 7 2.20 2.06 0.95

10-7 7 7 2.38 2.16 0.99

10-75 7 5 2.25 1.44 0.71

10-76 7 6 2.25 1.80 0.95

10-78 7 8 2.88 2.38 1.39

10-8 8 8 2.69 2.38 1.28

10-87 8 7 2.47 2.03 1.10

10-9 9 9 3.31 2.88 2.14

10-98 9 8 2.94 2.50 1.43

Single Socket Tee Designed to give a 90° butt joint between two pipes. Frequently used for the joint between end uprights and the middle rail where the railing site is straight and level. Also used for base ties on racking. This fitting cannot be used where through pipe is required to be joined within the fitting. Type 25 should be used when a join in the pipe is necessary.

A

E

D

B type pipe ref. measurements (in.)

weight (lb.)

A D E

A10-7 7 2.36 1.10 1.26 D

E

A

A

A10-7 Split Single Socket Tee 1-1/4" Designed to allow additions or exten-sions to existing structures without the need for dismantling. Pipe must not be joined within the fitting. Fitting has strength and function comparable to Type 10 components.

type pipe ref. measurements (in.)

weight (lb.)

A D E

A10-8 8 3.46 2.36 1.59 D

E

A

A

A10-8 Split Single Socket Tee 1-1/2" Designed to allow additions or exten-sions to existing structures without the need for dismantling. Pipe must not be joined within the fitting. Fitting has strength and function comparable to Type 10 components.

A

8 Safety Components Catalog type pipe ref. measurements (in.)

weight (lb.)

A D

15-4 4 1.33 0.29

15-5 5 1.61 0.60

15-6 6 1.81 0.86

15-7 7 2.36 1.48

15-8 8 2.67 1.70

15-9 9 3.34 2.82

90° Elbow A 90° elbow joint, most frequently used as an end joint for the top rail of safety railing on a level site.

A

D

D

A type pipe ref. measurements (in.)

weight (lb.)

A D

16-5 5 1.97 0.64

16-6 6 2.09 0.73

16-7 7 2.64 1.30

16-8 8 3.03 1.32

16-9 9 3.54 2.03

Clamp-on Tee Widely used for adding to and modify-ing existing structures. This performs the same function as a Type 10, but because of its open socket, it can be added to a complete structure. For alternative fitting, see Type A10. Type 25, or Type A26-8 with Type 84-848 top cap, should be used when a join in the pipe is necessary.

A

A

D type pipe ref. measurements (in.)

weight (lb.)

A D E

17-5 5 1.06 1.61 0.33

17-6 6 1.34 1.89 0.51

17-7 7 1.69 2.48 0.95

17-8 8 1.93 2.68 1.23

17-9 9 2.40 3.07 1.98

Clamp-on Crossover Designed to provide a 90° crossover joint. Can be added to an existing struc-ture. Pipe should not be joined within this fitting. For alternative fitting, see Type 45 or Type A45.

A

A

D

E type pipe ref. measurements (in.)

weight (lb.)

A B D E

19-5 5 5 2.36 1.22 0.44

19-6 6 6 2.28 1.30 0.64

19-7 7 7 2.87 1.57 0.90

19-8 8 8 3.54 2.17 1.17

19-85 8 5 2.87 1.77 1.43

19-9 9 9 4.33 1.93 2.18

19 Adjustable Side Outlet Tee Used in pairs to form variable angle joints between 90° and 180°. When calculating cutting lengths for pipe, di-mension ‘E’ should be subtracted to give true pipe length. Types 19-8 and 19-85 can produce an angle range between 60° and 180°.

Note: pairs sold and priced separately in UK, France, and Germany.

A

BB

D E

90°-180°

A type pipe ref. measurements (in.)

weight (lb.)

A D

14-4 4 2.28 0.31

14-5 5 3.03 0.60

14-6 6 3.50 0.86

14-7 7 4.01 1.15

14-8 8 4.09 1.41

14-9 9 4.88 2.38

14 Straight Coupling Designed to form an in-line joint be-tween two pieces of pipe of the same size. Where a constant diameter is required along the outside of the pipe (such as ADA handrail or garment stor-age) an internal spigot (Type 18 or Type 514-8) should be considered.

D

A

E

18 Internal Coupling An internal spigot providing a flush joint between two pipes of the same diameter. Not as strong as Type 14 and must not be used where a direct tensile load is applied. This fitting can only be used with Schedule 40 steel pipe.

DANGER: Type 18 coupling must not be used as a load bearing joint.

A

D type pipe ref. measurements (in.)

weight (lb.)

A D E

18-6 6 2.99 0.79 0.57

18-7 7 2.99 0.79 0.84

18-8 8 3.74 0.79 1.19 www.keesafety.com 9 type pipe ref. measurements (in.)

weight (lb.)

A D

21-4 4 1.34 0.31

21-5 5 1.61 0.62

21-6 6 1.81 0.90

21-7 7 2.36 1.52

21-8 8 2.68 1.87

21-9 9 3.35 3.00

90° Side Outlet Tee Most frequently paired with Type 20 to give a 90° corner joint for the middle rail of safety railing and other rectan-gular structures. The upright passes through the fitting.

D

A

D

AA

type pipe ref. measurements (in.)

weight (lb.)

A D

20-4 4 1.34 0.37

20-5 5 1.61 0.84

20-6 6 1.81 1.06

20-7 7 2.36 1.79

20-8 8 2.68 2.49

20-9 9 3.35 4.01

Side Outlet Elbow A 90° corner joint most frequently used for the top rail of safety railing. It can also be considered for the corner joint of benches, work tables, and other rectangular structures.A

A

D D

D

A type pipe ref. meas. (in.)

weight (lb.)

A D E

25-4 4 1.34 2.68 0.40

25-5 5 1.61 3.23 0.82

25-6 6 1.81 3.62 1.08

25-7 7 2.36 4.72 1.87

25-8 8 2.68 5.35 2.40

25-9 9 3.35 6.61 3.84

Three Socket Tee Most commonly used as the 90° joint between the top rail and an intermediate upright on safety railing. As there are two socket set screws in the sleeve, this fit-ting can be used where a join is required in the horizontal pipe. The Type 10 fitting can be used as an alternative when a join in the pipe is not required.

A

E

D

A

A

A

26 Two Socket Cross Usually paired with Type 25 to give a 90° joint between the middle rail and an intermediate upright on safety railing.

The upright passes through the fitting.

type pipe reference meas. (in.)

weight (lb.)

A B D

26-4 4 4 2.68 0.29

26-5 5 5 3.23 0.60

26-6 6 6 3.62 0.88

26-7 7 7 4.72 1.43

26-8 8 8 5.35 1.87

26-87 8 7 4.96 1.39

26-9 9 9 6.61 3.22

B B

D type pipe ref. meas. (in.) weight before machined (lb.)A D

27-6 6 6.30 1.81

27-7 7 7.48 2.73

27-8 8 8.50 3.29

Three Socket Custom Tee Used for safety railing on slopes be-tween 0° and 45°, between the top rail and an intermediate upright which is required to remain vertical. Compo-nents are held in stock as blanks and then machined to individual require-ments.

Note: When used in pairs, tee will not be handed. The set screws on one side will face inward on the stair or ramp. For an alternative to this fitting, see Type 29.

A

D

0°-45°

A A

A21/A26 type pipe ref. meas. (in.)

weight (lb.)

A D E

A21/A26-8 8 3.46 2.36 2.36

Split Two Socket Cross/ 90° Side Outlet Tee This fitting performs the same func-tion as either Type 21 or Type 26, but because of its unique hinge pin system, it can be added to an existing tubular assembly. Type A21/A26 fittings are supplied and priced as a kit including two casting and two taper pins, which can be assembled in either configura-tion.

D

D

E

A

10 Safety Components Catalog

35 Three Socket Cross Most frequently used to tie uprights with horizontal pipes in three direc-tions, all 90° to the upright. The upright passes through the fitting.

A type pipe ref. measurements (in.)

weight (lb.)

A D E

35-4 4 1.34 2.68 0.44

35-5 5 1.61 3.23 0.77

35-6 6 1.81 3.62 0.99

36-7 7 2.36 4.72 1.70

35-8 8 2.68 5.35 2.62

35-9 9 3.35 6.61 4.04

E

D

A

A type pipe reference measurements (in.)

weight (lb.)

A D

30-6 6 5.75 1.41

30-7 7 7.01 2.14

30-8 8 8.50 2.87

30°-45° Adjustable Cross Designed as an alternative to the Type 28 fitting, this adjustable fitting can be used for railing on staircases between the mid-rail and an intermedi-ate upright which is required to remain vertical. It may be used at any selected angle between 30° and 45°.

A

D

30°-45°

A

A

A35 type pipe ref. measurements (in.)

weight (lb.)

A D E F G

A35-8 8 3.46 6.93 2.17 2.36 3.46

Split Three Socket Cross The unique hinge and pin system of this fitting enables existing structures to be easily extended without the need for dismantling. This fitting has been designed to tie an upright with hori-zontal pipes in three directions, all at 90° to the upright. The upright passes through the fitting.

A

F

A A

A

E

G

D type pipe ref. measurements (in.)

weight (lb.)

A D E

29-6 6 3.23 2.52 0.97

29-7 7 3.66 2.91 1.39

29-8 8 4.02 2.68 2.14

30°-60° Single Socket Tee Designed as an alternative to Type 12, this adjustable fitting is most frequently used for bracing and struts. It may be used at any selected angle between 30° and 60°. As an alternative, it is pos-sible to use Type 29 in its vertical position in place of Type 27, using Type 27 only where a join in the pipe occurs.

D

E

30°-60°

A A type pipe reference measurements (in.)

weight (lb.)

A D E F

31-8 8 2.99 5 4.53 4.41

Pallet Flange This fitting has been designed for the construction of post pallets. Incorpo-rates sockets for the upright and side pipes, and a locating bell for stacking pallets. (Special order only.)

A

D

AA

E

F

28 Two Socket Custom Cross Used for safety railing on slopes be-tween 11° and 30°, between the mid-rail and an intermediate upright which is required to remain vertical. These fittings are held in stock as blanks which are machined to individual re-quirements. Special order only; please specify required angle.

A type pipe ref. meas. (in.) weight before machined (lb.)A D

28-6 6 6.30 1.81

28-7 7 7.48 2.73

28-8 8 8.50 3.29

Note: When used in pairs, Tee will not be handed.

The set screws on one side will face inward on the stair or ramp. For an alternative to this fitting, see Type 30.

A A

D

0°-45° www.keesafety.com 11 type pipe ref. measurements (in.)

weight (lb.)

A D E

40-5 5 1.26 3.23 1.12

40-6 6 1.46 3.62 1.32

40-7 7 1.81 4.72 2.32

40-8 8 2.09 5.35 3.22

40-9 9 2.44 6.61 5.07

Four Socket Cross Most frequently used in multiple up-right structures to tie a center upright with horizontal pipes in four directions.

The upright passes through the fitting.

D

A

E

E

A

A A

A

A40 type pipe reference measurements (in.)

weight (lb.)

A D E F

A40-8 8 2.36 3.46 2.17 4.32

Split Four Socket Cross The unique hinge and pin system of this fitting enables existing structures to be easily extended without the need for dismantling. This fitting is most frequently used in multiple upright structures to tie a center upright with horizontal pipes in four directions. The upright passes through the fitting.

D

A A

A A

A

E

F type pipe reference measurements (in.)

weight (lb.)

A B D E

45-2 2 2 0.63 0.75 - 0.04

45-3 3 3 0.83 0.94 - 0.16

45-4 4 4 0.98 1.10 - 0.34

45-5 5 5 1.34 1.22 - 0.45

45-6 6 6 1.57 1.50 - 0.76

45-65 6 5 1.42 1.69 1.46 0.64

45-7 7 7 2.13 1.81 - 1.18

45-76 7 6 1.77 1.81 1.50 0.99

45-8 8 8 2.17 2.01 - 1.30

45-86 8 6 1.89 2.00 1.50 1.00

45-87 8 7 2.01 2.00 1.81 1.20

45-9 9 9 2.64 2.40 - 2.00

45-98 9 8 2.36 2.99 2.99 2.40

Crossover Designed to give a 90° crossover joint.

Frequently used on safety railing where, to reduce cost by minimizing the pipe cuts, a continuous horizontal rail is used.

Pipe cannot be joined within this fitting.

It may also be used to give intermediate levels on racks etc. when horizontal ties between uprights are not required.

A

D

Note: Where dimension ‘E’ indicates two figures, the first figure refers to socket ’A’ and the second refers to socket ‘B’ in the table.

E

B

A45 type pipe reference measurements (in.)

weight (lb.)

A D E

A45-7 7 1.93 1.81 1.43

A45-8 8 2.17 1.96 1.74

Split Crossover The unique hinge and pin system of this fitting enables existing structures to be easily extended without the need for dismantling. This fitting is designed to give a 90° offset crossover joint.

Pipe should not be joined within the fit-ting. Type A45 function is comparable to Type 45 fitting.

D

A

E

Swivel Fittings Types F50, M50, MH50, M51, MH51, M52, and M58 are known as swivel fittings and can be assembled as Types C50, CH50, C51, C52, and C58 or supplied as separate items. They are frequently used for bracing but can also overcome problems where joints are required at angles other than those achieved by fixed angle fittings. For economical use of pipe, when making 'C' fittings, or combination fittings, Types

F50 (sizes 5-9 only) can be combined with different sizes of Types M50, MH50, M51, MH51, M52, and M58. F50-4 and M50-4 will only combine with each other.

WARNING: An entire structure should not be constructed from swivel fittings, as they would not provide sufficient stability or rigidity in the structure. Types M50, MH50, M51, M52 and M58 can also be used separately to secure various types of in-fill panel. These fittings are not designed to take bending moments.

12 Safety Components Catalog

M50 Male Single Swivel Socket Member One part of combination fitting C50.

This can also be used for attaching flat panels to tubular structures.

Note: Type M50-4 will only mate with a Type F50-4.

A

E type pipe ref. measurements (in.)

weight (lb.)

A D E F Ø

M50-4 4 1.02 0.79 0.43 0.25 0.13

M50-5 5 1.57 1.57 0.75 0.39 0.53

M50-6 6 1.69 1.57 0.75 0.39 0.60

M50-7 7 1.89 1.85 0.75 0.39 0.79

M50-8 8 2.13 1.85 0.75 0.39 0.92

M50-9 9 2.44 2.05 0.75 0.39 1.19

D

F

Ø indicates diameter of bolt hole.

MH50

type pipe measurements (in.)

wt (lb.)

A D E F G H Ø

MH50-6 6 1.69 1.42 1.50 0.43 1.81 0.39 0.66

Male Single Horizontal Swivel Socket Member This fitting can be used for attach-ing flat panels to tubular structures.

Specially designed for retail shelving applications. Can also be used as part of a Type CH50 combination fitting.

A

F

D

H

EG

Ø indicates diameter of bolt hole.

F

F50 type pipe ref measurements (in.)

weight (lb.)

A D E F Ø

F50-4 4 1.42 0.55 0.43 0.26 0.15

F50-5 5 2.36 0.98 0.75 0.39 0.62

F50-6 6 2.36 0.98 0.75 0.39 0.75

F50-7 7 2.68 0.98 0.75 0.39 0.93

F50-8 8 2.99 0.98 0.75 0.39 1.15

F50-9 9 3.35 1.02 0.75 0.39 1.43

Female Single Swivel Socket Member One part of combination fitting C50.

The Type F50 in size 4 has only one ear, while Type F50 in sizes 5 through 9 has two ears.

Note: Type F50-4 will only mate with a Type M50-4.

E

A

D

Ø indicates diameter of bolt hole.

46 Combination Socket Tee and Crossover Used on racking to join horizontal car-rying rails to the upright, leaving the socket to take a horizontal tie across the section. For shelved racking it is usual to have the horizontal pipe out-side the upright. On pallet racking it is preferable to have the carrying rails inside the upright.

A

E type pipe ref. measurements (in.)

weight (lb.)

A D E F

46-4 4 1.34 1.10 0.98 0.33

46-5 5 1.61 1.22 1.34 0.66

46-6 6 1.81 1.50 1.57 1.08

46-7 7 2.36 1.81 1.93 1.52

46-8 8 2.68 2.01 2.17 2.01

46-9 9 3.35 2.40 2.64 3.40

A A

F D

C50 Single Swivel Socket Complete combination fitting. Reduc-ing combinations of Type C50 are avail-able sizes 5 through 9. See Types F50 and M50 for individual fitting specifica-tions. See ‘Swivel Fittings’ at bottom of page for more information.

A

85° type pipe reference weight (lb.)

A B

C50-44 4 4 0.33

C50-55 5 5 1.23

C50-66 6 6 1.41

C50-77 7 7 1.76

C50-88 8 8 2.01

C50-99 9 9 2.69

B

85° www.keesafety.com 13

P50 Modified M50-8 with Offset Slot Designed for the securing of various types of panels and flooring to pipe structures (ie. plywood, plastic sheet-ing, wood planking, etc.). This fitting has one offset flange to allow the flush attachment of panels to pipe. Often used with Type P51. See also Type P57.

A

G type pipe measurements (in.)

wt (lb.)

A D E F G H J K L

P50-8 8 2.40 3.15 1.85 1.26 0.31 0.39 0.43 0.51 1.06 F

D

E

J

K

L H

P51 Modified M51-8 with Offset Slots Designed for the secure fitting of vari-ous types of panels and flooring to pipe structures (ie. plywood, plastic sheet-ing, wood planking, etc.) This fitting has two offset flanges to allow the flush attachment of panels to pipe.

F

A type pipe measurements (in.)

wt (lb.)

A D E F G H J K L

P51-8 8 2.40 3.19 1.85 1.26 0.31 0.51 0.43 0.39 1.54

EE

D L

G H J

K

C51 Double Swivel Socket Complete combination fitting. Type C51 is made by combining two Type F50 fittings and one Type M51. For dimensions refer to Type F50 and Type M51. See ‘Swivel Fittings’ on page 12 for more information.

B type pipe reference weight (lb.)

A B C

C51-555 5 5 5 2.18

C51-666 6 6 6 2.45

C51-777 7 7 7 2.98

C51-888 8 8 8 3.46

C51-999 9 9 9 4.54

C

A

85°

85°

C52 type pipe reference weight (lb.)

A B C

C52-555 5 5 5 2.14

C52-666 6 6 6 2.47

C52-777 7 7 7 2.96

C52-888 8 8 8 3.42

Corner Swivel Socket Complete combination fitting. Reducing combinations of Type C52 are available sizes 5 to 8. For dimensions refer to Type F50 and Type M52. See ‘Swivel Fittings’ on bottom of page 12 for more information.

A

C B

M51 Male Double Swivel Socket Member One part of a Type C51 combination fitting. This fitting can also be used for attaching flat panels to tubular structures.A

D type pipe ref measurements (in.)

weight (lb.)

A D E F Ø

M51-5 5 1.57 1.57 0.75 0.39 0.73

M51-6 6 1.69 1.57 0.75 0.39 0.84

M51-7 7 1.89 1.85 0.75 0.39 1.01

M51-8 8 2.13 1.85 0.75 0.39 1.06

M51-9 9 2.44 2.05 0.75 0.39 1.57

D

E F

Ø indicates diameter of bolt hole.

MH51 Male Double Horizontal Swivel Socket Member This fitting can be used for attach-ing flat panels to tubular structures.

Specially designed for retail shelving applications, the MH51 can be used as part of a CH51 combination fitting.

A

D type pipe measurements (in.)

wt (lb.)

A D E F G H Ø

MH51-6 6 1.69 1.50 0.43 1.81 1.50 0.39 0.97

E

G

HF

Ø indicates diameter of bolt hole.

14 Safety Components Catalog

56 Acute Angle Elbow Type 56 is an ideal fitting to use as an alternative to bending or when a junction between a sloping pipe and an end post is required, ie. guardrail and staircases (Refer to page 41 for more information).

F type pipe reference measurements (in.)

weight (lb.)

A D E F

56-8 8 5.28 4.41 4.41 2.92

A

ED

40°-70°

C58 type pipe reference measurements (in.)

weight (lb.)

A B C D E F

C58-5 5 1.54

C58-6 6 1.68

C58-7 7 1.85

C58-8 8 2.07

C58-9 9 2.36

Swivel Flange A swivel fitting for attachment of angled pipe to a flat surface. For dimensions refer to Type F50 and Type M58.

WARNING: C58 is not recommended for use as a base flange…

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File details come from the government source that posted it. Updated .