24-2540 Pump Station J Overflow Wet Well Rehabilitation.pdf
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- Attached to
- Pump Station J Overflow Wet Well Rehabilitation
- Solicitation number
- 24-2540
- Issued by
- Muskegon County, Michigan
About this file
This is a procurement level quote document issued by the Muskegon County Board of Public Works for the Pump Station J Overflow Wet Well Rehabilitation project at the Muskegon County Resource Recovery Center. The project seeks to find a contractor to install an epoxy coating in a pump station wet well, specifically addressing groundwater infiltration issues in an overflow structure reconstructed in 2022. The bid is scheduled for submission on Wednesday, April 10, 2024, at 2:00 PM, with a deadline for questions on Thursday, April 4, 2024, and responses to questions on Friday, April 5, 2024. The project has an absolute completion deadline of August 2, 2024, with specific work to include surface preparation, grouting active water leaks, and applying a 120-mil thick epoxy coating to all interior surfaces of the overflow wet well structure.
The document specifies detailed requirements for the coating applicator, including a minimum of five years' experience in epoxy coating applications and at least five similar completed projects. The base bid coating system is Warren Environmental/A&W Maintenance S-301, with Raven 405 as an alternative. The project includes a $10,000 allowance for unforeseen circumstances and requires extensive technical specifications for surface preparation, application techniques, and post-application testing. Insurance requirements include workers' compensation, commercial general liability, and automobile liability, with minimum coverage limits of $1,000,000 per occurrence. The contractor will be responsible for all permits, must comply with confined space entry regulations, and will be subject to liquidated damages of $100 per calendar day for delays beyond the specified completion date.
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Other files
| File | Type | Posted |
|---|---|---|
| 24-2540 Pump Station J Overflow Wet Well Rehab Bid Sheet.xlsx | XLSX spreadsheet | |
| 24-2540 Pump Station J Overflow Wet Well Rehap Addendum #1.pdf | ||
| Q&A Document 1.pdf | ||
| W9 BLANK.pdf |
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Text version
Pump Station J Overflow Wet Well Rehabilitation
PROCUREMENT LEVEL QUOTE
24-2540
Responder Name:
Street Address:
City, State, Zip:
The Muskegon County Board of Public Works invites your Request for Qualifications for Pump Station J Overflow Wet Well Rehabilitation, Procurement Level Quote for the Muskegon County Resource Recovery Center. A set of conditions and specifications/requirements are enclosed.
The time of receipt shall be determined by the time clock stamp in the electronic Bidnet system.
Respondents are responsible for ensuring that their qualification response is stamped submitted by the deadline indicated.
No late qualification responses will be accepted.
Sincerely, Angela Gasiewski
Angela Gasiewski, CPA Finance Director
Requesting Agency Resource Recovery Center
Description To Find a contractor to install an epoxy coating in a pump station wet well.
Date of Issuance Thursday, March 21, 2024
Deadline for Questions Thursday, April 4, 2024
Response to Questions Friday, April 5, 2024
Bid Deadline Wednesday, April 10, at 2:00 PM
Zoom Link and Passcode: Click here for Link Passcode: 2540
BOARD OF
PUBLIC WORKS
Darrell Paige
Chair, District 7
Kim Cyr Vice Chair, District 1
Brenda M. Moore Water Resources
Commissioner Secretary
Michelle Hazekamp
District 3
Marcia Hovey-Wright District 4
Charles Nash
District 5
Jessica Cook District 6
Jennifer Hernandez Ex-Officio Member
Leo Evans Ex-Officio Members
DEPARTMENT OF FINANCE & MANAGEMENT- PROCUREMENT • 141 E. APPLE AVENUE • MUSKEGON, MI 49442
(231) 724-6281 • FAX (231) 724-3337 • bids@muskegoncounty.net • www.co.muskegon.mi.us mailto:bids@muskegoncounty.net https://us06web.zoom.us/j/84787214999?pwd=7N5KRFvnNGlOaOf7sMW9UwQXDljsFc.1
Table of Contents
COVER PAGE - ZOOM LINK
TABLE OF CONTENTS
BID SPECIFICATIONS
INSURANCE REQUIREMENTS
APPENDIX A - SECTION 09 96 56 EPOXY COATINGS
raiderpa Typewriter 2.
BID SPECIFICATIONS
If there are any questions regarding the following specifications, please contact the Procurement Office at
Bids@co.muskegon.mi.us
Note: The County of Muskegon reserves the right to weigh each specification as to its importance to the needs of the department.
Muskegon County RRC Pump Station J Overflow Wet Well Rehabilitation
I. PURPOSE
Muskegon County Resource Recovery Center (RRC), located at 698 North Maple Island Road invites contractors to bid on the rehabilitation of the Pump Station J Overflow Wet Well. Pump Station J was reconstructed in 2022, replacing the existing 50-year-old station. The former wet well has been repurposed as an overflow structure, serving as the connection point for the bypass pump of the station. However, since its reconstruction, the RRC has struggled with ground water infiltration into the wet well causing the bypass pump to run intermittently. The selected contractor shall clean and prep the structure for coating, grout seal all active groundwater infiltration, and install a coating to the interior of the wet well.
Overflow Wet Well dimensions are 8’x15’x15’ with a 10’x4’ diameter manhole structure and a 16’x4 diameter manhole up stream of the overflow wet well. Additional dimensions can be found in the attached as-built drawings
II. SPECIFICATIONS
Work under this Contract shall be completed in accordance with the following:
General and Supplementary Conditions Insurance Specifications Bid Specifications 09 96 56 Epoxy Coatings
Coating/Lining material manufacturer specifications
III. RESPONSIBILITIES OF SUCCESSFUL BIDDER
Bidder shall provide all material, labor, equipment, and utilities to conduct items as specified below. All materials provided shall meet the specifications provided below. Bidder shall also restore any lawn, concrete, or asphalt surfaced areas damaged as a result of work as well as any above or below-grade infrastructure items damaged due to Bidder’s work.
IV. MINIMUM QUALIFICATIONS
Bids will be considered from firms who:
1. Are licensed to do business in the State of Michigan
2. Possess the necessary qualifications and competencies to provide the goods or perform the work proposed.
3. The coating Applicator shall have a minimum of five (5) years’ experience in the application of epoxy coatings and at least five projects of similar size, scope, and difficulty.
4. Bidder shall provide a list of projects in the State of Michigan where they have provided similar services. A minimum five (5) references shall be provided on the form included in this specification.
mailto:Bids@co.muskegon raiderpa
3.
Firms that do not meet these minimum qualifications shall be deemed non- responsive and will not receive further consideration
V. SUB-CONTRACTORS
Bidders shall include the names of any subcontractors or material suppliers planned for this project utilizing the form included.
VI. CODES, REGULATIONS AND PERMITS
The successful bidder shall comply with applicable codes and regulations associated with the work.
VII. SITE ACCESS AND UTILITIES
The Bidder shall be responsible for coordinating utility locating.
Prior to beginning work, contractor shall coordinate with the County so that the bypass pump can be disabled and the floats removed.
VIII. PAYMENT
Payment will be based on an agreed schedule of values between Muskegon County and the Bidder. Successful Bidder shall submit an invoice for payment no more frequently than bi-monthly for actual work completed minus 5% retention. Retention will be released when all contractual requirements are fulfilled. Final payment will not be issued until a final lien waiver signed by the equipment supplier or any subcontractors are received.
IX. PERMITS
The Contractor shall obtain all permits necessary for construction of this project. The Contractor shall pay for any charges or bonds required by agencies for permits, inspections, or similar charges to construct this project as shown on the drawings. The cost of obtaining permits shall be included in the major items of construction, unless otherwise specified. The Contractor shall comply with all permit conditions.
Work within the structure will require a confined space entry permit. Contractor shall perform all work inside the structure by a confined space certified entry team and follow all OSHA regulations.
X. TIME OF COMPLETION
The intent is to issue the Notice of Award the same day as approval by the Muskegon County Public Works Board. Bidder shall provide required certificates of insurance and performance bond within 10 business days of Notice of Award. After all required bonds and insurance are received and contract documents completed, Muskegon County RRC will issue a Notice to Proceed.
Bidder agrees that the work will be fully complete and ready for final payment by August 2, 2024.
XI. LIQUIDATED DAMAGES
Bidder and Muskegon County recognize that time is of the essence and the Muskegon County will suffer damages if the work is not fully completed by the times provided above in the specification, plus any extensions allowed. The parties also recognize the delays, expense, and difficulties involved in proving in a legal or arbitration preceding the actual damages suffered by Muskegon County if work is not completed on time. Accordingly, instead of requiring such proof, Bidder and Muskegon County agree that as liquidated damages for delay (but not as a penalty), Bidder shall pay Muskegon County $100/calendar day the work extends beyond the date to achieve completion.
4.
XII. PURCHASE ORDER
A purchase order will be issued to the successful Responder after the bid has been awarded and a contract has been fully executed with a copy presented to the Finance Department. The County of Muskegon shall not be responsible for any goods delivered or services performed without a purchase order issued and signed by the Director of Finance or an authorized representative.
XIII. SCOPE OF WORK & PROJECT SPECIFICATIONS
1. Project Information As this is an overflow structure, there will be no bypass pumping required.
Pump Station J will remain in operation during the project. Contractor shall coordinate with the County so that the bypass pump can be disabled and the floats removed prior to beginning work.
Contractor shall be responsible for all pumping and debris removal from the overflow wet well during construction. Contractor will be allowed to dispose of the water within the overflow wet well into the Pump Station J wet well. All debris removed must be disposed of per state and federal regulations. Pumping and debris removal shall be incidental to the project.
2. Surface Preparation
See included 09 96 56 Epoxy Coatings for surface cleaning and preparation specifications.
Surface Preparation shall be paid for at the contract Lump Sum price. Payment will be full compensation for all material, labor, and equipment.
3. Grout Seal
Contractor shall use a polyurethane grouting or injection for sealing active water leaks in large cracks or joints in the wet well structure. Contractor shall follow manufacturer recommended curing time prior to installing the interior coating.
Once all active leaks have been grouted or injected, contractor shall wait a minimum of 24 hours prior to interior coating to verify that all major leaks have been properly sealed.
Grout Sealing shall be paid for at the contract Lump Sum price. Payment will be full
4. Interior Coating See included 09 96 56 Epoxy Coatings specifications.
Interior Coating shall be paid for at the contract Lump Sum price. Payment will be full
5. Allowance for Unforeseen Circumstances
The Bidder shall include in his bid an allowance of $10,000 to address unforeseen conditions that cannot be reasonably inferred from the record drawings and that would impede the project work. It is intended that the work covered by the allowance be done within this Contract under the supervision of the Contractor and/or Subcontractors. All outside expenses, overhead and profit connected with the work contemplated in the allowance shall be included in the Mobilization price. If actual work covered by an allowance differs in cost from the allowance, a Change Order shall be processed to adjust for the difference. No mark-up for the Contractor shall be included in such Change Order.
5.
XIV. PROJECT WORK RESTRICTIONS
1. Work hours shall be per Muskegon Township Ordinances.
2. Wastewater employees will need access to Pump Station J facility.
3. Work with Engineer to coordinate temporary traffic restrictions for employees and public as needed.
4. Provide barricades and signage as needed.
XV.
XVI.
XVII.
SCHEDULING
The absolute deadline for completion of the asphalt paving and parking lot expansion is May 17, 2024. Therefore, the successful firm will be required to demonstrate through its bid documents and finalizing discussions that it has a timeline for a plan of action that will assuredly allocate the necessary resources of the firm to respond with completed asphalt paving to the County by that date.
SUBMITTING CRITERIA
The following information shall be included with your quote;
1. Completed 24-2540 Pump Station J Overflow Wet Well Rehabilitation Bid Sheet.
2. Acknowledgement that the Contractor is capable of meeting all specifications listed in the specifications. Any specifications or alternatives proposed will have additional material describing how they compare to the specified scope of work for an adequate comparison and review.
3. Supporting documentation where applicable verifying that the Bidder meets the Minimum Qualifications listed.
EVALUATION CRITERIA
The instructions for Submitting Bids (Terms and Conditions) set forth certain criteria which will be used in the receipt of bids and selection of the successful firm. In addition, the criteria set forth below will be considered.
The bid response will first be deemed responsive to be considered for review and award. To be responsive a quote should:
1. Have completed all required forms contained in this solicitation packet.
2. Provide evidence showing that the respondent is capable to meet each of the requirements listed in the Scope of Work.
The apparent best value bid will be reviewed for full compliance with the IFB instructions, the instructions, the bidders understanding of the project and the mandatory terms and conditions set forth within the document. The review will be to ensure the contractor recommended for award has a complete understanding of the project and is capable of completing the project based on the bid submitted. The bid may be reviewed on the criteria below to verify that they are the best value for the County before recommendation for award.
• Cost / Value vs. available budget
• Ability to perform with in the timeframe specified
• Quality of work performed on past projects
• Qualifications of the Contractor
• Vendor References
• Vendor Response to Specifications raiderpa
6.
COUNTY OF MUSKEGON
INSURANCE REQUIREMENTS
The successful Responder, and any and all of their subcontractors, shall not commence work under this contract until they have obtained the insurance required under this paragraph, and shall keep such insurance in force during the entire life of this contract. All coverage shall be with insurance companies licensed and admitted to do business in the State of Michigan and acceptable to County of Muskegon. The requirements below should not be interpreted to limit the liability of the successful Responder. All deductibles and SIRs are the responsibility of the successful Responder.
The successful Responder shall procure and maintain the following insurance coverage:
1. Worker’s Compensation Insurance, including Employers’ Liability Coverage, in accordance with all applicable statutes of the State of Michigan.
2. Commercial General Liability Insurance on an “Occurrence Basis” with limits of liability not less than $1,000,000 per occurrence and aggregate. Coverage shall include, but not limited to, the following extensions: (A) Contractual Liability; (B) Products and Completed Operations; (C) Independent Contractors Coverage; (D) Broad Form General Liability Extensions or equivalent, if not already included ; (E) Deletion of all Explosion, Collapse, and Underground (XCU) Exclusions, if applicable.
3. Automobile Liability, including Michigan No-Fault Coverages, with limits of liability not less than
$1,000,000 per occurrence combined single limit for Bodily Injury, and Property Damage.
Coverage shall include all owned vehicles, all non-owned vehicles, and all hired vehicles.
4. Commercial General Liability and Automobile Liability Required liability limits may be obtained by using an Excess/Umbrella Liability policy in addition to the primary liability policy(ies). If coverage limits are satisfied by an Excess and/or Umbrella policy, coverage must follow form of the primary liability policy(ies), including but not limited to additional insured and primary/non-contributory coverage.
5. Additional Insured: Commercial General Liability Insurance shall include an endorsement stating the following shall be Additional Insureds: The County of Muskegon, all elected and appointed officials, all employees and volunteers, agents, all boards, commissions, and/or authorities and board members, including employees and volunteers thereof. It is understood and agreed by naming the County of Muskegon as additional insured, coverage afforded is considered to be primary and any other insurance the County of Muskegon may have in effect shall be considered secondary and/or excess.
6. Cancellation Notice: Policies, as described above, shall be endorsed to state the following: It is understood and agreed Thirty (30) days, Ten (10) days for non-payment of premium, Advance Written Notice of Cancellation or Non-Renewal shall be sent to the Certificate Holder: (County of Muskegon, Attention: Procurement, 1903 Marquette Avenue, Suite A106, Muskegon, Michigan 49442).
7. Proof of Insurance Coverage: The successful Responder shall provide the County of Muskegon at the time the contracts are returned by him/her for execution a Certificate of Insurance as well as the required endorsements. In lieu of required endorsements, if applicable, a copy of the policy sections where coverage is provided for additional insured and cancellation notice would be acceptable. Copies or certified copies of all policies mentioned above shall be furnished, if so requested.
7.
8. If any of the above coverages expire during the term of this contract, the successful Responder shall deliver renewal certificates, endorsements, and/or policies to County of Muskegon at least ten
(10) days prior to the expiration date.
9. HOLD HARMLESS AGREEMENT: All contracts must contain the following Hold Harmless
Agreement:
To the fullest extent permitted by law, the successful Responder shall defend, indemnify, and hold harmless the County, its subsidiaries, departments, divisions, and agencies and their respective officials, officers, directors, employees, and agents from and against any and all liability, litigation, causes of action, and claims, by whomsoever brought or alleged, and regardless of the legal theories upon which based, and from and against all losses, costs, expenses, and fees and expenses of attorneys and expert witnesses resulting therefrom on account of, relating to, or arising out of bodily injury to or death of any person or on account of damage to property, including loss of use thereof, arising or allegedly arising out of or resulting from the work; provided, however, that in compliance with MCL 691.991, the successful Responder has no obligation to defend or indemnify the County or any other party for any amount greater than the degree of fault of the successful Responder. The successful Responder will include a similar provision in favor of the County in all subcontracts. The foregoing indemnity of the County shall include, but is not limited to, claims alleging or involving the negligence of the successful Responder, its subcontractors, or the joint negligence of the successful Responder, its subcontractors, and/or the County, but shall not extend to liability found by way of final judgment to have resulted from the sole negligence of the County or as limited by MCL 691.991.
8.
Project Name: Pump Station J Overflow Wet Well Rehabilitation Project Number: NEED FROM PURCHASING
SECTION 09 96 56
EPOXY COATINGS
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PART 1 - GENERAL
1.01 SUMMARY
A. This section includes surface preparation, painting, and finishing of all exposed concrete surfaces in the entire overflow wet well and manhole cone structure (8’x15’x15’ and 10’x4’ and 16’x4’manhole)
1.02 QUALIFICATIONS
A. The coating Applicator shall have a minimum of five (5) years’ experience in the application of epoxy coatings and at least five projects of similar size, scope and difficulty.
1.03 SUBMITTALS
A. Provide a minimum of five references of similar size and scope for Contractor actually involved in application of coating system. References shall include the name of project, the type of structure coated, date of work, name and telephone number of Owner’s contact.
B. Submit written verification from the coating manufacture documenting authorization for applicator to install coating system.
C. Provide manufactures’ written instructions for applying and repairing the specified coating system in the manner specified herein, including material handling, mixing ratios, mixing procedures, proper application temperature and environmental controls during application.
D. Provide material safety data sheets.
E. Test Reports
Performance Testing
Submit certified test reports, to the Engineer, from an approved independent third party laboratory that the specified coating material was manufactured and tested in accordance with the ASTM standards specified herein, and are of the same formulation as tested and specified. All tests shall be completed at the specified final coating thickness.
ASTM D790 Flexural Strength ASTM D790 Flexural Modulus ASTM D638 Tensile Strength ASTM D638 Ultimate Elongation ASTM D2240 Shore Hardness ASTM D1653 Water Vapor Transmission, Method B, condition C ASTM D1653 Water Vapor Permeance, Method B, condition C
Chemical Testing
Submit to the Engineer from an approved independent third party laboratory, Gel Permeation Chromatography and Fourier Transform Infrared Spectroscopy results for each component of the specified coating system, in its cured and uncured state.
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1.04 WARRANTY
A. Applicator shall warrant all work against defects in materials and workmanship for a period of five
(5) years from the date of final acceptance of the project. A one-time inspection shall be completed by the applicator, one year from the date of project acceptance. The applicator shall, upon written notice, repair defects in materials or workmanship which may develop during said five year period, and any damage to other work caused by such defects or the repairing of same, at his own expense and without cost to the Owner.
PART 2 - PRODUCTS
2.01 MANUFACTURERS
A. Base bid wet well coating shall be Warren Environmental/A&W Maintenance S-301 system installed by A&W Maintenance, a certified applicator. Other acceptable coatings are Raven 405 manufactured by Raven Lining Systems, or Engineer Approved Equal.
PART 3 - EXECUTION
3.01 GENERAL
3.02 SURFACE PREPARATION
A. Applicator shall inspect all surfaces specified to receive a protective coating prior to surface preparation. Applicator shall notify Engineer of any noticeable disparity in the surfaces, which may interfere with the proper preparation of the protective coating.
B. Any existing conditions/products that may be incompatible with the specified coating or the compressive or tensile strength of the product is in question, the bond strength of the coating shall be tested via a test patch and elcometer test prior to coating and evaluated by the Engineer.
C. Metal Surfaces
A.C oatings shall be applied to all interior surfaces of the overflow wet well structure, protruding pipes, and inverts to provide a 100 percent physically bonded monolithic pinhole free coating that meets the requirements specified herein. The cured surface shall be smooth, continuous, no runs or sags and with proper sealing connections to all unsurfaced areas. Contractor shall prevent coating material from entering sewer pipe, accumulating within the flow channel, or covering equipment.
B. All material shall be new and be delivered to the project site in un-opened containers that plainly show, at the time of use, the designated name, date of manufacture, and name of manufacturer, batch or lot number. Resins shall be stored in a suitable protected area that is heated or cooled as required to maintain temperatures within the range recommended by the resin manufacturer.
C.N o coating shall be immersed without proper curing specified by the manufacturer.
D. No lining application shall be permitted when above grade atmosphere temperatures fall below 60 deg F. Temperature of the surface to be coated shall be between 55 deg F and 90 deg F during application of the coating. Prior to and during application, care shall be taken to avoid exposure of direct sunlight or other intense heat source to the structure being coated. Portable heaters shall not be used at any time during the coating process.
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All workmanship for metal surface preparation shall be in strict conformance with the current Steel Structures Painting Council (SSPC) specifications for SP 5, White Metal Blast Cleaning for severe-duty immersion service of the coated areas. Anchor profile shall be 3.0-5.0 mil.
All metal surfaces to be coated shall be dry abrasive blast cleaned only. All loose scale, large deposits, oil, grease, cutting oils, direct and other contaminants shall be removed prior to abrasive blasting.
Compressed air used for abrasive blasting should be free of oil and water. Filter separators which remove both contaminants must be inserted in the compressed air lines as close as possible to the blasting equipment.
The abrasive blast material shall be a crushed slag material to produce a surface profile that meets the criteria above. The abrasive shall not be reused. All blast media and other debris shall be contained within the structure and removed on a daily bases by dry extraction methods and disposed of by the applicator, in an approved landfill.
Abrasive blasting shall not be performed when; the air or metal surface temperature is below 40 deg F, when the relative humidity exceeds 80%, or when the metal surface temperature is less than 5 deg F warmer than the dew point.
Surfaces shall be coated the same day they are abrasive blasted. Surfaces that show signs of flash rust, before they are coated, shall be re-blasted.
D. Concrete Surfaces
All concrete surfaces to be coated shall be prepared as specified herein to ensure adequate profile and porosity in order to provide a strong bond between the concrete and the coating.
All concrete that is not sound or has been damaged by corrosion shall be removed to a sound concrete surface. The remaining surface shall be inspected by the Engineer prior to coating.
Standard Portland Cement or new concrete shall be properly cured for a minimum of 28 days prior to application of the protective coating. Quick setting high strength cement, if used, shall be approved by the coating manufacturer for coating.
All concrete surfaces to be coated shall be dry abrasive blast cleaned. Compressed air used for abrasive blasting should be free of oil and water. Filter separators which remove both contaminants must be inserted in the compressed air lines as close as possible to the blasting equipment. The abrasive blast material shall be a crushed slag material to produce a surface profile that provides a clean open and exposed aggregate surface. The abrasive shall not be reused. All blast media and other debris shall be contained within the structure and removed on a daily bases by dry extraction methods and disposed of by the applicator, in an approved landfill. Upon completion of the dry abrasive blast the surface to be coated shall be inspected by the applicator to insure the desired profile has been attained.
All contaminants including, but not limited to; oils, grease, dirt, incompatible existing coatings, waxes, form release, curing compounds, efflorescence, sealers, salts, or other contaminants shall be removed by an environmentally safe degreaser, detergent, or other suitable cleaning methods.
The surface shall be water blasted to remove any tightly adhered grease or other contaminants by using a mild solution of trisodium phosphate and water mixed in accordance with manufacturer instructions. Under no circumstances shall the surface being water blasted receive less than 2000 psi.
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3.03
3.04
3.05
3.06
Following removal of all contaminants, the surface shall be acid etched with a 10%-20% muriatic acid solution to clean and open the pores of the substrate. The surface shall then be water blasted again.
Active water infiltration shall be stopped by the applicator using a cementitious water plug or hydroactive grout, which is compatible with the specified repair mortar and is suitable for topcoating with the specified coatings.
The prepared concrete surface shall have a pH between 6.0 and 8.0, adjust pH in accordance with manufacturers recommendations. Test results shall be taken prior to the coating application and retained for review by the Engineer.
Prior to application of the coating the concrete surface shall be sprayed with a chlorine bleach solution sufficient to kill any living microorganisms on the concrete.
APPLICATION
A.A pplication procedures shall conform to the recommendations of the coating manufacturer, including material handling, mixing ratio, mixing, proper coating application temperatures, environmental controls during application, and safety.
B. During application coatings shall be protected against exposure to direct sunlight or other intense heat source.
C.T he coating shall be applied to all surfaces in a manner that will produce a smooth continuous even film of uniform thickness. The total coating thickness shall be not less than 120 mils. Each coat shall be sprayed only via a pleural component pumping system approved by the manufacture for the application of specified coating. Preferably, the color shall be white.
D. Only airless spray application equipment shall be used to apply the specified coating.
E. Following the application and curing of the intermediate coats the entire structures surface shall be inspected for any surface defect, pinholes, bugholes, or honeycomb in excess of 1/16 of an inch shall be repaired, prior to the application of the final coat according to the manufacture's recommended practices and Engineer approval.
F. If necessary, the application of additional coats of the coating should occur as soon as the prior or basecoat becomes tack free, but no more than 24 hours after the prior coat has been applied.
Should 24 hours pass prior to recoating, the coating Contractor shall pressure wash the surface to be coated with a minimum of 2,000 psi prior to additional lining application.
COATING REPAIR PROCEDURE
A.C oating repair procedure shall be submitted to the Engineer for approval.
PIPE/STRUCTURE INTERFACE
A.A ll pipe and structure interfaces shall be built up and hand troweled to a smooth uniform transition from pipe to structure interface with the specified material or Engineer approved equal. The connection shall provide a smooth continuous bond to all pipes and structure interface.
INSPECTION AND TESTING
A.A ll testing shall be performed by the Applicator in the presence of the Owner or Engineer.
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B. Verification of coating thickness shall be accomplished by standard wet gauge testing as the coating is applied. The final coating dry film thickness shall be verified by the applicator at a minimum of twenty random locations by an ultrasonic detector (PosiTector 100-C1 or equivalent).
C. Following the necessary curing of the lining material the entire structure surface shall be inspected and spark tested. The spark tester shall be set at a minimum of 200 volts per 1 mil of dry film thickness or maximum of 12,000 volts.
D. The adhesion of the coating shall be tested by a minimum of six (6) destructive pull tests within the overflow wet well. The tests shall be performed on the wall of the structure following ASTM - D4541, no test shall be less than 400 psi. The sample removed shall be retained and examined to determine proper coating bond. Test shall commence no earlier than 72 hours after application of the final coat or per manufacture recommendation. Test areas shall be repaired per Coating Repair procedures stated above. Any areas detected to have inadequate bond strength shall be evaluated by the Engineer. Additional bond tests may be performed at the Coating Contractors expense to determine the extent of potentially deficient bonded areas.
3.07 SAMPLING & LABORATORY TESTING
A. During the project random samples of the coating material will be taken and may be sent to an independent third-party laboratory where the samples of the material will be tested in its cured and uncured state for conformance to the Performance test results submitted by the Coating Contractor. Also during coating, cured and uncured samples of the specified coating may have Gel Permeation Chromatography and Fourier Transform Infrared Spectroscopy test completed; results will be compared to the test submitted by the Coating Contractor to ensure the coating material and mixing meet the intent of the specifications.
B. Retainage samples of all components of the coating material shall be provided from every lot or batch of material used in the project. Samples will be taken from the recirculation line or return line from the pumping system
C. Random plate samples, supplied by the Coating Contractor, will be cast in a manner in which the coating will be applied and approved by the Engineer. The plate sample will be cast with the coating material pumped through the static mixer attached to the pumping system.
D. If it is determined the samples tested do not meet the Performance or Chemical submittals provided by the Coating Contractor, additional testing will be done at the Coating Contractors expense. If it is determined that two (2) samples from the same batch do not match the submittals the structures coated with that batch or lot number will be rejected and no payment will be made.
END OF SECTION
| COVER PAGE - ZOOM LINK |
| TABLE OF CONTENTS |
| BID SPECIFICATIONS |
| INSURANCE REQUIREMENTS |
| APPENDIX A - SECTION 09 96 56 EPOXY COATINGS |
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