233100-RIB-HVAC Ducts and Casings-12-24-2025.pdf
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- Attached to
- CBI GJ HVAC/Lighting Upgrade Project
- Solicitation number
- IFB1 REAA 2027000005 2
- Issued by
- Denver County, Denver City, Colorado
About this file
This is a specification document for HVAC Ducts and Casings (Section 233100) as part of Project 25-388, a CBI HVAC and Lighting Upgrade. The specification establishes requirements for metal duct systems, including materials, fabrication standards, and installation procedures. The work encompasses the design and installation of UL Class 1 ductwork, fittings, hangers, supports, and related appurtenances in compliance with NFPA 90A and SMACNA guidelines. Metal ducts are the primary requirement, though fibrous glass ducts may be substituted at the contractor's option. The specification mandates compliance with referenced standards including ASHRAE Handbook Fundamentals, ASTM A653/A653M and A1011/A1011M for steel materials, and SMACNA standards for duct construction and air leakage testing. Manufacturers must have a minimum of three years of documented experience in duct production and be approved by the equipment manufacturer, while installers must demonstrate a minimum of three years of specialized experience in this type of work.
The specification requires detailed submittals including product data, shop drawings for half-inch pressure class systems and higher, pressure test reports, and manufacturer's installation instructions. Field conditions mandate that duct sealants only be applied within temperature ranges specified by manufacturers. Ductwork must utilize hot-dipped galvanized steel sheet meeting ASTM A653/A653M FS Type B with G60/Z180 coating. Fabrication requirements include specific guidelines for duct sizing, pressure class recommendations, reinforced sealing, and the incorporation of turning vanes and acoustical treatment where indicated. The specification does not provide information regarding pricing, contract term, award dates, or funding sources within this section.
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Text version
25-388 CBI HVAC and Lighting Upgrade 233100 - 1 HVAC Ducts and Casings
SECTION 233100
HVAC DUCTS AND CASINGS
PART 1 GENERAL
1.01 SECTION INCLUDES
A. Metal ducts.
1.02 RELATED REQUIREMENTS
A. Section 230713 - Duct Insulation: External insulation and duct liner.
B. Section 233300 - Air Duct Accessories.
C. Section 233319 - Duct Silencers.
D. Section 233600 - Air Terminal Units.
E. Section 233700 - Air Outlets and Inlets: Fabric air distribution devices.
1.03 REFERENCE STANDARDS
A. ASHRAE (FUND) - ASHRAE Handbook - Fundamentals; Most Recent Edition Cited by
Referring Code or Reference Standard.
B. ASTM A653/A653M - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-
Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process; 2025.
C. ASTM A1011/A1011M - Standard Specification for Steel, Sheet and Strip, Hot-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, and Ultra-High Strength; 2023.
D. SMACNA (DCS) - HVAC Duct Construction Standards Metal and Flexible; 2020.
E. SMACNA (LEAK) - HVAC Air Duct Leakage Test Manual; 2012.
1.04 SUBMITTALS
A. See Section 013000 - Administrative Requirements for submittal procedures.
B. Product Data: Provide data for duct materials, duct liner, and duct connections.
C. Shop Drawings: Indicate duct fittings, particulars such as gages, sizes, welds, and configuration prior to start of work for half inch pressure class and higher systems.
D. Test Reports: Indicate pressure tests performed. Include date, section tested, test pressure, and leakage rate per appropriate seal class, following SMACNA (LEAK).
E. Manufacturer's Installation Instructions: Indicate special procedures for glass fiber ducts.
F. Project Record Documents: Record actual locations of ducts and duct fittings. Record changes in fitting location and type. Show additional fittings used.
1.05 QUALITY ASSURANCE
A. Manufacturer Qualifications: Company specializing in manufacturing the type of products specified in this section, with minimum three years of documented experience, and approved by manufacturer.
B. Installer Qualifications: Company specializing in performing the type of work specified in this section, with minimum three years of experience.
1.06 FIELD CONDITIONS
A. Do not install duct sealants when temperatures are less than those recommended by sealant manufacturers.
B. Maintain temperatures within acceptable range during and after installation of duct sealants.
PART 2 PRODUCTS
2.01 GENERAL REQUIREMENTS
25-388 CBI HVAC and Lighting Upgrade 233100 - 2 HVAC Ducts and Casings
A. Provide UL Class 1 ductwork, fittings, hangers, supports, and appurtenances in accordance with NFPA 90A and SMACNA (DCS) guidelines unless stated otherwise.
B. Provide metal duct unless otherwise indicated. Fibrous glass duct can be substituted at the Contractor's option.
C. Acoustical Treatment: Provide sound-absorbing liners and sectional silencers for metal-based ducts in compliance with Section 233319.
D. Duct Shape and Material in accordance with Allowed Static Pressure Range:
E. Duct Sealing and Leakage in accordance with Static Pressure Class:
F. Duct Fabrication Requirements:
1. Duct and Fitting Fabrication and Support: SMACNA (DCS) including specifics for continuously welded round and oval duct fittings.
2. Use reinforced and sealed sheet-metal materials at recommended gauges for indicated operating pressures or pressure class.
3. Construct tees, bends, and elbows with radius of not less than 1-1/2 times width of duct on centerline. Where not possible and where rectangular elbows must be used, provide airfoil turning vanes of perforated metal with glass fiber insulation.
4. Provide turning vanes of perforated metal with glass fiber insulation when acoustical lining is indicated.
5. Increase duct sizes gradually, not exceeding 15 degrees divergence wherever possible;
maximum 30 degrees divergence upstream of equipment and 45 degrees convergence downstream.
6. Provide turning vanes of perforated metal with glass fiber insulation when an acoustical lining is required.
7. Where ducts are connected to exterior wall louvers and duct outlet is smaller than louver frame, provide blank-out panels sealing louver area around duct. Use same material as duct, painted black on exterior side; seal to louver frame and duct.
2.02 METAL DUCTS
A. Material Requirements:
1. Galvanized Steel: Hot-dipped galvanized steel sheet, ASTM A653/A653M FS Type B, with G60/Z180 coating.
END OF SECTION
233100 - HVAC Ducts and Casings
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