233100-RIB-HVAC Ducts and Casings-12-24-2025.pdf

PDF 65 KB Posted

Attached to
CBI GJ HVAC/Lighting Upgrade Project
Solicitation number
IFB1 REAA 2027000005 1
Issued by
Denver County, Denver City, Colorado

About this file

This is a technical specification document for HVAC Ducts and Casings (Section 233100) related to project 25-388 CBI HVAC and Lighting Upgrade. The specification establishes requirements for metal duct installation, including materials, fabrication standards, and quality assurance procedures. The work encompasses the provision of UL Class 1 ductwork, fittings, hangers, supports, and appurtenances in accordance with NFPA 90A and SMACNA guidelines. Metal ducts are the primary requirement, with fibrous glass duct substitution permitted at the contractor's option. Installer qualifications require a minimum of three years of documented experience in duct installation work, while manufacturers must demonstrate a minimum of three years of experience and approval from the manufacturer. The specification references related sections for duct insulation, air duct accessories, duct silencers, air terminal units, and air outlets and inlets. Submittals must include product data, shop drawings indicating duct fittings and specifications for half-inch pressure class systems and higher, pressure test reports following SMACNA standards, manufacturer installation instructions, and project record documents.

Duct fabrication must comply with SMACNA (DCS) standards for continuously welded round and oval duct fittings, utilizing reinforced and sealed sheet-metal materials at gauges appropriate for operating pressures. Materials must include hot-dipped galvanized steel sheet per ASTM A653/A653M FS Type B with G60/Z180 coating. Duct configuration requirements include tee, bend, and elbow construction with centerline radii of not less than 1.5 times duct width, with airfoil turning vanes of perforated metal and glass fiber insulation for rectangular elbows and acoustical applications. Duct size transitions must not exceed 15-degree divergence where possible, with maximum 30-degree divergence upstream and 45-degree convergence downstream of equipment. All work must be performed within acceptable temperature ranges specified by sealant manufacturers during and after installation.

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Text version

25-388 CBI HVAC and Lighting Upgrade 233100 - 1 HVAC Ducts and Casings

SECTION 233100

HVAC DUCTS AND CASINGS

PART 1 GENERAL

1.01 SECTION INCLUDES

A. Metal ducts.

1.02 RELATED REQUIREMENTS

A. Section 230713 - Duct Insulation: External insulation and duct liner.

B. Section 233300 - Air Duct Accessories.

C. Section 233319 - Duct Silencers.

D. Section 233600 - Air Terminal Units.

E. Section 233700 - Air Outlets and Inlets: Fabric air distribution devices.

1.03 REFERENCE STANDARDS

A. ASHRAE (FUND) - ASHRAE Handbook - Fundamentals; Most Recent Edition Cited by

Referring Code or Reference Standard.

B. ASTM A653/A653M - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-

Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process; 2025.

C. ASTM A1011/A1011M - Standard Specification for Steel, Sheet and Strip, Hot-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, and Ultra-High Strength; 2023.

D. SMACNA (DCS) - HVAC Duct Construction Standards Metal and Flexible; 2020.

E. SMACNA (LEAK) - HVAC Air Duct Leakage Test Manual; 2012.

1.04 SUBMITTALS

A. See Section 013000 - Administrative Requirements for submittal procedures.

B. Product Data: Provide data for duct materials, duct liner, and duct connections.

C. Shop Drawings: Indicate duct fittings, particulars such as gages, sizes, welds, and configuration prior to start of work for half inch pressure class and higher systems.

D. Test Reports: Indicate pressure tests performed. Include date, section tested, test pressure, and leakage rate per appropriate seal class, following SMACNA (LEAK).

E. Manufacturer's Installation Instructions: Indicate special procedures for glass fiber ducts.

F. Project Record Documents: Record actual locations of ducts and duct fittings. Record changes in fitting location and type. Show additional fittings used.

1.05 QUALITY ASSURANCE

A. Manufacturer Qualifications: Company specializing in manufacturing the type of products specified in this section, with minimum three years of documented experience, and approved by manufacturer.

B. Installer Qualifications: Company specializing in performing the type of work specified in this section, with minimum three years of experience.

1.06 FIELD CONDITIONS

A. Do not install duct sealants when temperatures are less than those recommended by sealant manufacturers.

B. Maintain temperatures within acceptable range during and after installation of duct sealants.

PART 2 PRODUCTS

2.01 GENERAL REQUIREMENTS

25-388 CBI HVAC and Lighting Upgrade 233100 - 2 HVAC Ducts and Casings

A. Provide UL Class 1 ductwork, fittings, hangers, supports, and appurtenances in accordance with NFPA 90A and SMACNA (DCS) guidelines unless stated otherwise.

B. Provide metal duct unless otherwise indicated. Fibrous glass duct can be substituted at the Contractor's option.

C. Acoustical Treatment: Provide sound-absorbing liners and sectional silencers for metal-based ducts in compliance with Section 233319.

D. Duct Shape and Material in accordance with Allowed Static Pressure Range:

E. Duct Sealing and Leakage in accordance with Static Pressure Class:

F. Duct Fabrication Requirements:

1. Duct and Fitting Fabrication and Support: SMACNA (DCS) including specifics for continuously welded round and oval duct fittings.

2. Use reinforced and sealed sheet-metal materials at recommended gauges for indicated operating pressures or pressure class.

3. Construct tees, bends, and elbows with radius of not less than 1-1/2 times width of duct on centerline. Where not possible and where rectangular elbows must be used, provide airfoil turning vanes of perforated metal with glass fiber insulation.

4. Provide turning vanes of perforated metal with glass fiber insulation when acoustical lining is indicated.

5. Increase duct sizes gradually, not exceeding 15 degrees divergence wherever possible;

maximum 30 degrees divergence upstream of equipment and 45 degrees convergence downstream.

6. Provide turning vanes of perforated metal with glass fiber insulation when an acoustical lining is required.

7. Where ducts are connected to exterior wall louvers and duct outlet is smaller than louver frame, provide blank-out panels sealing louver area around duct. Use same material as duct, painted black on exterior side; seal to louver frame and duct.

2.02 METAL DUCTS

A. Material Requirements:

1. Galvanized Steel: Hot-dipped galvanized steel sheet, ASTM A653/A653M FS Type B, with G60/Z180 coating.

END OF SECTION

233100 - HVAC Ducts and Casings

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