230513-RIB-Common Motor Requirements for HVAC Equipment-12-24-2025.pdf

PDF 74 KB Posted

Attached to
CBI GJ HVAC/Lighting Upgrade Project
Solicitation number
IFB1 REAA 2027000005 1
Issued by
Denver County, Denver City, Colorado

About this file

This is a specifications document for the CBI HVAC and Lighting Upgrade project (Project 25-388) detailing common motor requirements for HVAC equipment. The document establishes technical standards and requirements for electric motors used in heating, ventilation, and air conditioning systems, including single-phase motors (1/2 horsepower and smaller at 115 volts, 60 Hz), three-phase motors (larger than 1/2 horsepower at voltages shown on contract drawings), and Electronically Commutated Motors (ECM). The specifications reference industry standards including NEMA MG 00001, NFPA 70, and ABMA STD 9, and identify three approved manufacturers: Baldor Electric Company/ABB Group, Leeson Electric Corporation, and Regal-Beloit Corporation (Century). Motors must meet specified nominal efficiency ratings ranging from 50.0 to 82.5 percent depending on motor type and pole configuration, be designed for continuous operation in 104-degree Fahrenheit environments, include visible nameplates with specific information, and comply with temperature rise limits and insulation class requirements.

The specifications establish distinct requirements for different motor applications, including split-phase motors for shaft-mounted fans and pumps, permanent split capacitor motors for fans and blowers, and capacitor start or capacitor start/capacitor run motors for various applications. Three-phase squirrel cage motors must incorporate NEMA Design B characteristics with grease-lubricated anti-friction ball bearings rated for a minimum ABMA STD 9 L-10 life of 20,000 hours. Weatherproof epoxy-sealed motors are required for outdoor installations and wet environments. ECM applications are specified for both residential furnaces operating at constant CFM and commercial rooftop units operating at constant speed, with RPM ranges of 300 to 1250 for residential and 300 to 1200 for commercial applications. Manufacturers must provide comprehensive submittals including product data with wiring diagrams, test reports verifying efficiency and power factor for three-phase motors larger than 1/2 horsepower, installation instructions, operation data, and maintenance documentation with bearing replacement sizes.

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25-388 CBI HVAC and Lighting Upgrade 230513 - 1 Common Motor Requirements for

HVAC Equipment

SECTION 230513

COMMON MOTOR REQUIREMENTS FOR HVAC EQUIPMENT

PART 1 GENERAL

1.01 SECTION INCLUDES

A. General construction and requirements.

B. Applications.

C. Single phase electric motors.

D. Three phase electric motors.

E. Electronically Commutated Motors (ECM).

1.02 RELATED REQUIREMENTS

A. Section 260583 - Wiring Connections: Electrical characteristics and wiring connections.

1.03 REFERENCE STANDARDS

A. ABMA STD 9 - Load Ratings and Fatigue Life for Ball Bearings; 2015 (Reaffirmed 2020).

B. NEMA MG 00001 - Motors and Generators; 2024.

C. NFPA 70 - National Electrical Code; Most Recent Edition Adopted by Authority Having

Jurisdiction, Including All Applicable Amendments and Supplements.

1.04 SUBMITTALS

A. See Section 013000 - Administrative Requirements for submittal procedures.

B. Product Data: Provide wiring diagrams with electrical characteristics and connection requirements.

C. Test Reports: Indicate test results verifying nominal efficiency and power factor for three phase motors larger than 1/2 horsepower.

D. Manufacturer's Installation Instructions: Indicate setting, mechanical connections, lubrication, and wiring instructions.

E. Operation Data: Include instructions for safe operating procedures.

F. Maintenance Data: Include assembly drawings, bearing data including replacement sizes, and lubrication instructions.

1.05 QUALITY ASSURANCE

A. Manufacturer Qualifications: Company specializing in manufacture of electric motors for use, and their accessories, with minimum three years documented product development, testing, and manufacturing experience.

B. Comply with NFPA 70.

1.06 DELIVERY, STORAGE, AND HANDLING

A. Protect motors stored on site from weather and moisture by maintaining factory covers and suitable weather-proof covering. For extended outdoor storage, remove motors from equipment and store separately.

1.07 WARRANTY

A. See Section 017800 - Closeout Submittals for additional warranty requirements.

PART 2 PRODUCTS

2.01 MANUFACTURERS

A. Baldor Electric Company/ABB Group: www.baldor.com/#sle.

B. Leeson Electric Corporation: www.leeson.com/#sle.

C. Regal-Beloit Corporation (Century): www.centuryelectricmotor.com/#sle.

Upgrade 230513 - 2 Common Motor Requirements for

HVAC Equipment

2.02 GENERAL CONSTRUCTION AND REQUIREMENTS

A. Electrical Service: Refer to Section 260583 for required electrical characteristics.

B. Electrical Service:

1. Motors 1/2 HP and Smaller: 115 volts, single phase, 60 Hz.

2. Motors Larger than 1/2 Horsepower: three phase, 60 Hz. Voltage as shown on contract drawings.

C. Nominal Efficiency:

1. Open Motor with Two Poles: 82.5.

2. Open Motor with Four Poles: 82.5.

3. Open Motor with Six Poles: 50.0.

4. Enclosed Motor with Two Poles: 75.5.

5. Enclosed Motor with Four Poles: 82.5.

6. Enclosed Motor with Six Poles: 50.0.

D. Construction:

1. Open drip-proof type except where specifically noted otherwise.

2. Design for continuous operation in 104 degrees F environment.

3. Design for temperature rise in accordance with NEMA MG 00001 limits for insulation class, service factor, and motor enclosure type.

4. Motors with frame sizes 254T and larger: Energy efficient type.

E. Explosion-Proof Motors: UL approved and labelled for hazard classification, with over temperature protection.

F. Visible Nameplate: Indicating motor horsepower, voltage, phase, cycles, RPM, full load amps, locked rotor amps, frame size, manufacturer's name and model number, service factor, power factor, efficiency.

G. Wiring Terminations:

1. Provide terminal lugs to match branch circuit conductor quantities, sizes, and materials indicated. Enclose terminal lugs in terminal box sized to NFPA 70, threaded for conduit.

2. For fractional horsepower motors where connection is made directly, provide threaded conduit connection in end frame.

2.03 APPLICATIONS

A. Exception: Motors less than 250 watts, for intermittent service may be the equipment manufacturer's standard and need not comply with these specifications.

B. Single phase motors for shaft mounted fans, oil burners, and centrifugal pumps: Split phase type.

C. Single phase motors for shaft mounted fans or blowers: Permanent split capacitor type.

D. Single phase motors for fans, pumps, blowers, and air compressors: Capacitor start type.

E. Single phase motors for fans, blowers, and pumps: Capacitor start, capacitor run type.

F. Motors located in exterior locations, wet air streams downstream of sprayed coil dehumidifiers, draw through cooling towers, air cooled condensers, humidifiers, direct drive axial fans, roll filters, explosion proof environments, and dust collection systems: Totally enclosed type.

G. Motors located in outdoors, in wet air streams downstream of sprayed coil dehumidifiers, in draw through cooling towers, and in humidifiers: Totally enclosed weatherproof epoxy-treated type.

H. Motors located outdoors and in draw through cooling towers: Totally enclosed weatherproof epoxy-sealed type.

2.04 SINGLE PHASE POWER - SPLIT PHASE MOTORS

A. Starting Torque: Less than 150 percent of full load torque.

B. Starting Current: Up to seven times full load current.

Upgrade 230513 - 3 Common Motor Requirements for

HVAC Equipment

C. Drip-proof Enclosure: Class A (50 degrees C temperature rise) insulation, NEMA Service Factor, prelubricated sleeve or ball bearings.

D. Enclosed Motors: Class A (50 degrees C temperature rise) insulation, 1.0 Service Factor, prelubricated ball bearings.

2.05 SINGLE PHASE POWER - PERMANENT-SPLIT CAPACITOR MOTORS

A. Starting Torque: Exceeding one fourth of full load torque.

B. Starting Current: Up to six times full load current.

C. Multiple Speed: Through tapped windings.

D. Open Drip-proof or Enclosed Air Over Enclosure: Class A (50 degrees C temperature rise) insulation, minimum 1.0 Service Factor, prelubricated sleeve or ball bearings, automatic reset overload protector.

2.06 SINGLE PHASE POWER - CAPACITOR START MOTORS

A. Starting Torque: Three times full load torque.

B. Starting Current: Less than five times full load current.

C. Motors: Capacitor in series with starting winding; provide capacitor-start/capacitor-run motors with two capacitors in parallel with run capacitor remaining in circuit at operating speeds.

D. Drip-proof Enclosure: Class A (50 degrees C temperature rise) insulation, NEMA Service

Factor, prelubricated sleeve bearings.

E. Enclosed Motors: Class A (50 degrees C temperature rise) insulation, 1.0 Service Factor, prelubricated ball bearings.

2.07 THREE PHASE POWER - SQUIRREL CAGE MOTORS

A. Starting Torque: Between 1 and 1-1/2 times full load torque.

B. Starting Current: Six times full load current.

C. Power Output, Locked Rotor Torque, Breakdown or Pull Out Torque: NEMA Design B characteristics.

D. Design, Construction, Testing, and Performance: Comply with NEMA MG 00001 for Design B motors.

E. Insulation System: NEMA Class B or better.

F. Motor Frames: NEMA Standard T-Frames of steel, aluminum, or cast iron with end brackets of cast iron or aluminum with steel inserts.

G. Bearings: Grease lubricated anti-friction ball bearings with housings equipped with plugged provision for relubrication, rated for minimum ABMA STD 9, L-10 life of 20,000 hours.

Calculate bearing load with NEMA minimum V-belt pulley with belt center line at end of NEMA standard shaft extension. Stamp bearing sizes on nameplate.

H. Part Winding Start Where Indicated: Use part of winding to reduce locked rotor starting current to approximately 60 percent of full winding locked rotor current while providing approximately 50 percent of full winding locked rotor torque.

I. Weatherproof Epoxy Sealed Motors: Epoxy seal windings using vacuum and pressure with rotor and starter surfaces protected with epoxy enamel; bearings double shielded with waterproof non-washing grease.

2.08 ELECTRONICALLY COMMUTATED MOTORS (ECM)

A. Manufacturers:

1. US Motors, a brand of NIDEC Motor Corporation: www.usmotors.com/#sle.

2. Substitutions: See Section 016000 - Product Requirements.

B. Applications:

1. Residential:

Upgrade 230513 - 4 Common Motor Requirements for

HVAC Equipment

a. Furnace:

1) Operating Mode: Constant cfm.

2) Input: Motor manufacturer to coordinate control requirements with the control board of the furnace.

3) RPM: 300 through 1250.

2. Commercial:

a. Roof Top Unit:

1) Operating Mode: Constant speed.

2) Input: Motor manufacturer to coordinate control requirements with the control board of the roof top unit and/or specified sequence of operation.

3) Shaft Extension: Single.

4) RPM: 300 through 1200.

PART 3 EXECUTION

3.01 INSTALLATION

A. Install in accordance with manufacturer's instructions.

B. Install securely on firm foundation. Mount ball bearing motors with shaft in any position.

C. Check line voltage and phase and ensure agreement with nameplate.

D.

END OF SECTION

230513 - Common Motor Requirements for HVAC Equipment

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