2029-2030_SMFD_TDA_Specifications-RFQ-Final.pdf
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- Attached to
- Fire Engine and Tractor Drawn Aerial Proposal
- Solicitation number
- 472
- Issued by
- Los Angeles County, San Francisco City, California
About this file
Summary
This is a request for proposals (RFP) specification document from the Santa Monica Fire Department for the procurement of two (2) new, custom Tractor Drawn Aerial (TDA) trucks. The specification details a complete build of fire apparatus complying with NFPA 1901 and 1900 standards, including a tractor unit with an enclosed, tilt-cab design, a tractor-drawn trailer equipped with a 100-foot telescoping aerial ladder, outrigger systems, and a permanently mounted enclosed tiller cab. The apparatus must include comprehensive features such as a dual-steering system, advanced hydraulic systems for ladder operation, integrated electrical and communication systems, emergency lighting and audible warning packages, onboard generator capability (10,000-watt), compartmentalization for equipment storage, and ground ladder storage. The specification mandates that all major components—chassis, cab, body, aerial device, and electrical systems—be manufactured by a single responsible manufacturer to ensure unified warranty coverage and streamlined service support. Delivery is specified at 1,460 calendar days from contract execution, with three factory inspection trips required (pre-construction, midpoint, and final inspection) at the customer's expense, plus a "Final Final" inspection trip at the manufacturer's cost if deficiencies cannot be addressed during the standard final inspection.
Pricing shall be F.O.B. destination on a delivered and accepted basis, with all applicable federal and state taxes added unless the purchaser provides tax-exempt documentation. The manufacturer must provide comprehensive warranties including a five-year bumper-to-bumper warranty on the overall unit and custom chassis, with extended coverage on structural components (ten years for cab and body structure, twenty years for aerial device structure), paint and corrosion protection (ten years), and specific component warranties from original equipment manufacturers such as the engine, transmission, and suspension systems. The apparatus must achieve UL Type I certification through independent third-party testing by Underwriters Laboratories, with documented proof of compliance with all NFPA standards prior to delivery. The specification requires the manufacturer to be an ISO 9001-certified firm, FAMA member, U.S.-based assembler, and maintain comprehensive single-source responsibility with in-house manufacturing of all major components including custom cabs, chassis, bodies, and aerial devices. Additional requirements include factory-authorized service through regional branches, provision of operation and training programs for three eight-hour sessions, detailed technical manuals, and cooperative purchasing provisions allowing other public agencies to utilize the resulting contract at no responsibility to the original purchaser.
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| Fire_Engine_and_Tractor_Drawn_Aerial_Proposal_(Addendum_#1_Revision).pdf | ||
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| 2028-2030_New_Engine_and_TDA_Warranty.pdf | ||
| SMFD_New_Engine_and_TDA_Customer_Criteria_Form.pdf | ||
| _SMFD_TDA_Specifications.pdf | ||
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Text version
Santa Monica Fire Department
Tractor Drawn Aerial Proposal
Bid#
October 11, 2025
Santa Monica Fire Dept. TDA Specification
Santa Monica FD Tractor Drawn Aerial PAGE2
Santa Monica FD Tractor Drawn Aerial PAGE13
PROPOSAL
Apparatus Fire Apparatus is pleased to offer the proposed vehicle to meet the intent of the fire department specifications.
Questions or concerns pertaining to this proposal can be answered by contacting the following Apparatus Manufacture personnel:
Apparatus Manufacture
Contact:
Phone:
Fax:
E-mail:
GENERAL INFORMATION
The proposed apparatus will be constructed to withstand the severe and continuous use encountered during emergency firefighting services. The apparatus will be of the latest type,designed and constructed with due consideration to the nature and distribution of the load to be sustained.
This proposal details the general design criteria of cab and chassis components, aerial device (if applicable), fire pump and related components (if applicable), water tank (if applicable), fire body, electrical components, painting, and equipment.
All items of these proposal specifications will conform to the fullest extent possible with the National Fire Protection Association 1901 and NFPA 1900, latest edition, except as noted in the Statement of- Exceptions.
Apparatus Manufacture will furnish satisfactory evidence of our ability to construct, supply service parts and technical assistance for the apparatus specified.
FIRE APPARATUS DOCUMENTATION
Apparatus Manufacture will supply, at the time of delivery, at least one (1) copy of the following documents:
The manufacturer's record of apparatus construction details, including the following information:
• Owners name and address
• Apparatus manufacturer, model and serial number
• Chassis make, model and serial number
• Front tire size and total rated capacity in pounds
• Rear tire size and total rated capacity in pounds
,., Chassis weight distribution in pounds with water and manufacturer mounted equipment, front and rear
• Engine make, model, serial number, rated horsepower, rated speed and governed speed
• Type of fuels and fuel tank capacity
• Electrical system voltage and alternator output in amps.
• Battery make, model and total capacity in cold crank amps (CCA)
Santa Monica FD Tractor Drawn Aerial PAGE14
• Transmission make, model and serial number. If so equipped chassis transmission
PTO(s) make, model and gear ratio
• Pump make, model, rated capacity in gallons per minute (liters per minute where applicable) and serial number
• Pump transmission make, model, serial number and gear ratio
• Auxiliary pump make, model, rated capacity in gallons per minute (liters per minute where applicable) and serial number
• Water tank certified capacity in gallons or liters
• Paint manufacturer and paint number(s)
Certification of slip resistance of all stepping, standing and walking surfaces.
If the apparatus has a fire pump or an industrial supply pump, the pump manufacturer's certification of suction capability.
If the apparatus has a fire pump or an industrial supply pump, a copy of the apparatus manufacturer's approval for stationary pumping applications.
If the apparatus has a fire pump or an industrial supply pump, the engine manufacturers certified brake horsepower curve for the engine furnished, showing the maximum governed speed.
If the apparatus has a fire pump or an industrial supply pump, the pump manufacturer's certification of hydrostatic test (if applicable).
If the apparatus has a fire pump or an industrial supply pump, the Underwriters Laboratory certification of inspection and test for the fire pump (if applicable).
If the apparatus has an aerial device the Underwriters Laboratory certification of inspection and test for the aerial device.
If the apparatus has an aerial device, all the technical information required for inspections to comply with NFPA 1911, Standards for Testing Fire Department Aerial Devices.
If the apparatus has a fixed line voltage power source, the certification of the test for the fixed power source (if applicable).
If the apparatus is equipped with an air system, test results of the air quality, the SCBA fill station, and the air system installation.
Weight documents from certified scale - showing actual loading on the front axle, rear axle(s) and overall vehicle (with the water tank full but without personnel, equipment and hose) will be supplied with the complete vehicle to determine compliance with NFPA-1901 and NFPA 1900
Written load analysis and results of electrical performance tests.
If the apparatus Is equipped with a water tank, the certification of water tank capacity by the tank manufacturer.
The proposed chassis will be certified by Apparatus Manufacture as conforming to all applicable Federal Motor Vehicle Safety Standards (FMVSS) in effect at the date of contract. This will be attested to by the attachment of a FMVSS certify caution label on the vehicle by Apparatus Manufacture, who will be recognized as the responsible final manufacturer.
Santa Monica FD Tractor Drawn Aerial PAGE15
Apparatus Manufacture will be responsible for preparing and maintaining a record file of parts-and assemblies used to manufacture the proposed apparatus. These records will be maintained In Apparatus Manufacture 's factory for a minimum of twenty (20) years. The file will contain copies of any and all reported deficiencies, all replacement parts required to maintain the apparatus, and original purchase documents including specifications, contract, invoices, incomplete chassis certificates, quality control reports and final delivery acceptance documents. Santa Monica Fire Deptartment will have access to any and all documents contained in this file upon official written request.
"TOP OF THE LINE" CHASSIS
Apparatus Manufacture is proposing a custom built chassis, which Is ''Top Of The Line" including the cab structure and design, Multiplex electrical system, drive train and frame assembly.
GENERAL CONSTRUCTION - AERIAL
The proposed apparatus, assemblies, subassemblies, component parts, etc., will be designed and constructed with the due consideration to the nature and distribution of the load to be sustained and to the general character of the service to which the apparatus is subjected to when placed in service. All parts of the apparatus will be designed with a factor of safety, which is equal to or greater than that which is considered standard and acceptable for this class of equipment in firefighting service. All parts of the proposed apparatus will be strong enough to withstand general service under full load. The apparatus will be so designed that the various parts are readily accessible for lubrication, inspection, adjustment and repair.
The apparatus will be designed and constructed, and the equipment so mounted, with due consideration to distribution of the load between front and rear axles that all specified equipment, including a full complement of specified ground ladders, full water tank, loose equipment, and firefighters will be carried without overloading or injuring the apparatus.
The aerial ladder will be designed as a modular component of the apparatus. The aerial ladder; its support structure, and outrigger system will be designed to comprise an integrated assembly, removable from the carrier vehicle as a single self-supporting unit. The design will facilitate repair, modifications or replacement of the aerial device, apparatus body, or chassis individually, as required by wear from use, obsolescence, or for purposes of refurbishment.
SINGLE-LINE RESPONSIBILITY
Apparatus Manufacture is a true "sole source" manufacturer. A p p a r a t u s M a n u f a c t u r e engineers, designs, manufactures, builds and paints their own fire apparatus cab, chassis, body, aerial devices and electrical systems. All work is done in Apparatus Manufacture owned and operated manufacturing facilities by Apparatus Manufacture direct employees. This capability provides consistent design and manufacturing procedures that will reduce warranty issues and provide ease in parts replacement.
PRODUCT LIABILITY INSURANCE
Apparatus Manufacture provides liability and facility insurance equaling $30,000,000.00, which is one of the highest available in the fire industry. Reference attached documentation.
Santa Monica FD Tractor Drawn Aerial PAGE16
CRITERIA AND CODE CONFORMANCE
The proposed Apparatus Manufacture aerial ladder will be designed to conform to the intent of NFPA-1901 and NFPA 1900 Standard for Automotive Fire Apparatus.
The following additional design criteria will be applicable to this specification to the extent specified here in:
• American Society for Testing and Materials (ASTM) A-36 Specification for Structural Steel
• Society of Automotive Engineers, Inc. (SAE) SAE Hand-book American Welding Society (AWS)
• AWS014.4-TT Classification and Application of Welded Joints for Machinery and Equipment
• American Society of Non-Destructive Testing (ASNT). ASNT Guidelines; Procedure SNT-TC-1 A.
The aerial device will be designed, fabricated, and tested in accordance with these codes and specifications.
PAINT PERFORMANCE CERTiFICATION
The proposed apparatus manufacture must meet and exceed the required Commercial Vehicle Paint Performance Standards.
SERVICE CENTER AND PARTS DEPOT
Fire Apparatus Manufacturer
FACTORY BRANCH – SOTHERN CALIFORNIA
APPARATUS MANUFACTURE SERVICE STATEMENT
The proposed Fire Apparatus manufacture vehicle is offered with complete single-source service performed by the regional apparatus manufacture factory service center.
Service is provided by:
Apparatus Manufacture Dealership Address:
Phone:
Fax:
Email:
Manager Contact:
Service Center Capablfitles
Fire Apparatus Manufacture Dealership in _______, CA. employs () people. The factory owned operation employs nine () full-time service mechanics two () certified paint and body technicians and two () fabrication technicians to handle any service-related issues or operational improvements that you may desire.
Fire Appratus Manufacture Dealership employees EVTCC and ASE certified technicians, along with PPG and DuPont certified body shop technicians.
Fire Apparatus Manufacture Dealership operates five () mobile service trucks that offer In-Station Service repairs to your apparatus when needed. We also have towing available should your unit need to travel to our service facility.
Santa Monica FD Tractor Drawn Aerial PAGE17
Fire Apparatus Manufacture Dealership offers a twenty-four (24) hour service plan in which assigned service personnel carry cell phones; one (1) Technician is always on call to handle any truck that is down and out of service.
Fire Apparatus Manufacture Dealership offers
• Sheet metal repair and fabrication
• Pump and electrical repair
• Aerial ladder service and repair
• Booster tank repair and replacement
• Minor or major refurbishment capabilities
• Mobile pump testing at your facility
• All Manufacture Warranty Repairs
Fire Apparatus Manufacture Dealership offers factory authorized service and repairs to all makes of fire apparatus equipped with Hale, Waterous and Darley Pumps.
Fire Apparatus Manufacture Dealership contact information, of proud service professionals.
Service Contacts -
• Name TBD - Service Manager
Parts and Loose Goods Sales -
• Name TBD - Parts Specialist
• Name TBD - Parts and Loose Goods
• Name TBE - Inventory Control Specialist
Fire Apparatus Manufacture employees are protected by Workman's Compensation Insurance.
A () Million Dollar Garage Keepers Liability Insurance Coverage and a () Million Dollar Product Liability Insurance Policy protect your fire department and your fire department equipment.
PRICES AND PAYMENTS
The bid price will be F.O.B. Destination, on a delivered and accepted basis at the Fire Department.
Total price on Apparatus Manufacture proposal sheet will include all items listed in these specifications.
The Apparatus Manufacture has computed pricing less federal and state taxes. It is understood that any applicable taxes will be added to the proposed prices, unless the purchaser furnishes appropriate tax-exempt forms.
DELIVERY TIME
The Apparatus Manufacture is proposing to complete the apparatus delivery time based on the number of calendar days, starting from the date the sales contract and pre-construction letter is signed and accepted by the Fire Apparatus Manufacture.
Delivery Time: 1,460 Calendar Days
Santa Monica FD Tractor Drawn Aerial
Santa Monica FD Tractor Drawn Aerial PAGE18
ORIENTATION AND OPERATION POWER-POINT
An apparatus orientation and operation presentation in Microsoft Power Point format will be provided.
This presentation shall address key safety considerations for personnel to follow when they are driving, operating, and maintaining the apparatus. Two printed and bound copies of the presentation will also be provided.
The presentation will utilize the completed Santa Monica Fire Department apparatus for all information, photos and video segments.
OPERATIONAL FAMILIARIZATION AND TRAINING PROGRAM
Three (3) eight-hour unit orientation and operational familiarization training sessions will be provided for operations personnel at the Santa Monica Fire Department training center.
An on-site program for familiarization of Fire Department personnel will be provided. This program will be designed to ensure complete understanding of all aspects of the aerial device in the operating environment. The familiarization will cover all applicable required items in NFPA 1901 and NFPA1900 code and be performed by a qualified person per the code.
The familiarization program will be designed to instruct the individual who has never utilized an aerial device of this type before. The individual will receive thorough instructions on operation of the device including hands on operations for personnel.
The training will include at a minimum:
• Location and operation of all gauges and indicators, as well as fluid level checks.
• How to tilt the cab (if a tilt cab is provided), or how to locate all required maintenance areas.
• Explanation of all cab controls, instruments, mirrors, safety devices or alarms, brake operations, transmission control, pump controls (if equipped), exhaust regeneration (if provided), seat adjustments, warning light engagement, and other operational equipment.
• Familiarization of the aerial device engagement, operations, emergency overrides, safety devices, and maintenance systems.
• Familiarization of the generator system engagement and operations.
FAIR, ETHICAL AND LEGAL COMPETITION
In order to ensure fair, ethical, and legal competition, neither original equipment manufacturer (O.E.M.) nor parent company of the O.E.M. will have ever been fined or convicted of price fixing, bid rigging, or collusion in any domestic or international fire apparatus market.
MATERIAL AND WORKMANSHIP
All equipment furnished will be guaranteed to be new, unused and of current manufacture, to meet all requirements of purchaser's specifications.
All workmanship will be of high quality and accomplished in a professional manner so as to ensure a functional apparatus with a pleasing, aesthetic appearance.
CONTRACT SPECIALIST
Apparatus Manufacture will designate an in-house individual to perform manufacture contract specialist functions. The contract specialist will provide a single point interface between the purchaser and the apparatus manufacture on all matters concerning the contract.
Santa Monica FD Tractor Drawn Aerial PAGE19
APPROVAL DRAWING
A detailed drawing of the apparatus will be provided to the City of Santa Monica for approval before construction begins. A copy of this drawing will also be provided to the manufacturer's representative.
Upon City of Santa Monica approval, the finalized drawing will become a part of the total contract.
The drawing will show, but Is not limited to, such items as the chassis make and model, major components, .location of lights, sirens, all compartment locations and dimensions, special suctions, discharges, etc. The drawing will be a visual Interpretation of the apparatus as it is to be supplied.
INSPECTION VISITS
Apparatus Manufacture will provide three (3) factory inspection trips to the apparatus manufacuture facility. Transportation, meals, lodging, and other requisite expenses will be the bidder's responsibility.
Accommodations will be for five (5) Fire Department representatives at the pre-construction and mid-point trips, and six (6) at the final inspection.
The factory visits will occur at the following stages of production of the apparatus:
• Pre-construction I blueprint review.
• Midpoint completion of entire apparatus.
• Final inspection upon completion.
• Final Final Inspection upon completion-Apparatus Manufacturer cost
Travel arrangements more than 1000 miles from the manufacturing facility will be via commercial airline transportation.
The customer maintains the right to inspect the apparatus, within Apparatus Manufacture normal business hours. At any other point during construction expenses incurred during non-specified inspection visits will be the responsibility of the customer.
During inspection visits, the customer reserves the right to conduct actual performance tests to evaluate completed portions of the unit. Testing will be accomplished with the assistance and resources of the contractor.
Final Final Inspection Trip "Final Final"
If during the traditional third final inspection trip the apparatus is not completed.
Bidder to pay for a fourth trip called "Final Final Inspection" for all (6) members. Transportation, meals, lodging, and other requisite expenses shall be the bidder's responsibility.
Completed means-apparatus has limited minor deficiencies that can be addressed during the final inspection trip.
If apparatus(s) deficiencies can not be addressed at the final inspection trip by factory personnel. A final final inspection trip will be scheduled at the apparatus manufactures cost. At no time will the Santa Monica Fire approve or sign final factory documentation, until all deficiencies are addressed at the factory. Potential deficiencies identified during the final inspection must be documented by the factory and cleared once Santa Monica Fire inspects and approves the apparatus.
Santa Monica FD Tractor Drawn Aerial PAGE20
DELIVERY
Delivery of the apparatus to the Fire Department will remain the Apparatus Manufacture's responsibility.
A qualified and responsible representative from the apparatus manufacture will deliver the apparatus to the Fire Department.
Any apparatus damage that requires significant repair exceeding $5,000.00 that is incurred during transit to any location outside the factory I.e. delivery, sales presentation, apparatus display, etc., the apparatus manufacture will provide transportation and lodging not outlined in �Inspection Trips" for (3) SMFD personnel to inspect the apparatus prior to repairs. SMFD maintains the right to accept or refuse apparatus that has been damaged.
Santa Monica FD Tractor Drawn Aerial PAGE21
INSTRUCTION MANUALS/DRAWINGS, SCHEMATIC
The Apparatus Manufacture will supply at time of delivery, two (2) thumb drives of a complete operation and service manual covering the complete apparatus as delivered and accepted.
The manual will contain the following:
• Descriptions, specifications, and ratings of chassis, pump {if applicable), and aerial device.
• Wiring diagrams.
• Lubrication charts.
• Operating instructions for the chassis, any major components such as a pump and any auxiliary systems.
• Instructions regarding the frequency and procedures recommended for maintenance.
• Parts replacement information; including manufacturer's component part numbers.
INSTRUCTION MANUALS/DRAWINGS, SCHEMATIC
Apparatus Manufacture will supply at time of delivery, two (2) sets, paper copies of a complete operation and service manual covering the complete apparatus as delivered and accepted.
The manual will contain the following:
• Descriptions, specifications, and ratings of chassis, pump (if applicable), and aerial device.
• Wiring diagrams.
• Lubrication charts.
• Operating instructions for the chassis, any major components such as a pump and any auxiliary systems.
• Instructions regarding the frequency and procedures recommended for maintenance.
• Parts replacement information; Including manufacturer's component part numbers.
"AS BUILT" WIRING SCHEMATICS
In accordance with standard commercial practices, the apparatus manufacture will supply two (2) copies of "AS BUILT" wiring schematics/diagrams for the entire vehicle at the time of delivery.
VEHICLE FLUJDS PLATE
As required by NFPA-1901 and NFPA 1900, the apparatus manufacture will affix a permanent plate in the driver's compartment specifying the quantity and type of the following fluids used in the vehicle:
A permanent plate in the driving compartment will specify the quantity and type of the following fluids used In the vehicle:
• Engine oil
• Engine coolant
• Chassis transmission fluid
• Pump transmission lubrication fluid
• Pump primer fluid
• Drive axle(s) lubrication fluid
• Air-conditioning refrigerant
• Air-conditioning lubrication oil
• Power steering fluid
• Cab tilt mechanism 1• Transfer case fluid
Santa Monica FD Tractor Drawn Aerial PAGE22
• Equipment rack fluid
• Air compressor system lubricant
• Generator system lubricant
• Aerial systems
PRE-DELIVERY SERVICE
Included in the apparatus manufacture proposal and after transportation from the factory or immediately prior to delivery to the fire department, the apparatus will receive a pre-delivery service consisting of:
engine oil & filter change, chassis lubrication, fuel filter(s) changed, adjustment of engine to manufacturers specifications, complete inspection including all electrical and mechanical devices, for proper operation and correction of leaks or of obvious problems.
VEHICLE REGISTRATION
Registration documentation will be provided and indicate the legal and registered owner as:
City of Santa Monica Fire Department 333 Olympic Dr PSF 2nd Floor Santa Monica, California 90401
A valid California Weight Certificate showing front axle, rear axle, and total vehicle weights for the completed apparatus at the time of delivery will be supplied.
Apparatus Manufacture will complete all California title and licensing requirements on behalf to the Santa Monica Fire Department for new fire apparatus. This will include the delivery to the Santa Monica Fire Dept. completed vehicle title, vehicle registration and Exempt License plates (E-plates).
PROPOSAL BLUEPRINT
The Apparatus Manufacture Is providing a scaled drawing of the specific apparatus(s) being proposed WITH THE QUOTE and BID. The drawing will be generated by the apparatus's engineering department in order to maintain the accuracy of the drawing.
FAMA MEMBERSHIP
Apparatus Manufacturer must be a member of the Fire Apparatus Manufacturer's Association (FAMA).
Apparatus Manufacturer must follow all Fire Apparatus Manufacturer's Association (FAMA) requirements in the manufacturing of fire apparatus.
U.S.A. MANUFACTURER
The entire apparatus will be assembled within the borders of the Continental United States to insure more readily available parts (without added costs and delays caused by tariffs and customs) and service.
QUALITY MANAGEMENT
Apparatus Manufacture must be a certified ISO 9001 at all company locations. Apparatus Manufacture must be accredited as a registrar by ANSI-ASQ National Accreditation Board (ANAB), the organization responsible for qualifying registrars as competent to audit and certify organizations conforming to ISO 9001 or other management system standards.
The International Organization for Standardization (ISO) is a worldwide federation of national standards bodies from 130 countries. Its ISO 9001 standard Is a quality assurance model made up of 20 sets of quality system requirements. This model applies to organizations that design, develop, produce, install, and service products.
Santa Monica FD Tractor Drawn Aerial PAGE23
The Fire Apparatus Manufacture must monitor processes to ensure they are effective; keep adequate records; check output for defects, with appropriate and corrective action where necessary; regularly review individual processes and the quality system itself for effectiveness; and facilitate continual Improvement.
A copy of the Apparatus Manufacture certificate Is included In this proposal.
TABLE OF CONTENTS
To provide for ease of bid comparison and to clearly locate all proposed items, the apparatus manufacture has generated a Table of Contents that is provided at the beginning of the proposed bid specifications.
STEPPING, STANDING, & WALKING SURFACES
All stepping, standing, and walking surfaces on the body will meet NFPA #1901 and NFPA 1900 current anti-slip standards. Aluminum tread plate utilized for stepping, standing, and walking surfaces will be Alcoa No Slip type. This material will be a minimum 3/16 (0.1875") in thickness. The Apparatus Manufacture must supply proof of compliance with this requirement.
All vertical surfaces on the body, which incorporate aluminum tread plate material, will utilize non NFPA treadplate.
AMP DRAW REPORT
The bidder shall provide with their bid proposal and at the time of delivery, an itemized print out of the expected amp draw of the entire vehicle's electrical system.
A written load analysis, which shall include the following:
• The rating of the alternator.
• The minimum continuous load of each component that is specified per: Applicable NFPA-1901 and
NFPA 1900.
• Additional loads that, when added to the minimum continuous load, determine the total connected load.
• Each individual intermittent load.
All of the above listed items shall be provided by the bidder per the applicable NFPA-1901 and NFPA 1900.
TURNING RADIUS
The Bid Proposal shall jnclude a drawing of 11" x 17" showing the apparatus turning radius, wheel/tires and front bumper sweep radius with the specified front extension. No Exception.
SAFETY VIDEO
An apparatus safety video shall be supplied with the final documentation for the apparatus. The video shall address key safety considerations for personnel to understand driving, operating, and maintenance of the apparatus. Safety procedures like vehicle pre-trip inspection, chassis operation, pump operation, and maintenance shall be covered.
Santa Monica FD Tractor Drawn Aerial PAGE24
COOPERATIVE PURCHASING
Apparatus Manufacture to allow other public agencies to use the purchase agreement resulting from this invitation to bid. The condition of such use by other agencies will be that any such agency must make and pursue contact, purchase order/contract, and all contractual remedies with the apparatus manufacture.
Such tag-on's will be done so that the original purchasing agency has no responsibility for performance by either the apparatus manufacture or the agency using the contract.
UNDERWRITERS LABORATORIES INC. (UL) EXAMINATION AND TEST PROPOSAL
The proposed unit will be tested and certified for the Fire Apparatus Manufacture Fire Apparatus by Underwriters Laboratories Inc. (UL) Underwriters Laboratories Inc. (UL) is recognized worldwide as a leading third party product safety certification organization for over 100 years. UL has served on National Fire Protection Association (NFPA) technical committees for over thirty years.
INDEPENDENT TESTING ORGANIZATION QUALIFICATIONS
• UL is a nationally recognized testing laboratory recognized by OSHA.
• UL complies with the American Society for Testing and Materials (ASTM) Standard ASTM E543
"Determining the Qualifications for Nondestructive Testing Agencies."
• UL has more than 40 years of automotive fire apparatus safety testing experience and 16 years of factory aerial device testing and Certification experience. UL has more than 100 years of experience developing and implementing product safety standards.
• UL does not represent, is not associated with, nor is in the manufacture or repair of automotive fire apparatus.
• All test work for fire pumps outlined in NFPA 1901, Edition will be conducted.
, • UL has included a list of all factory aerial device manufacturers for whom testing is currently being conducted on a regular basis.
• UL carries ten million dollars in excess liability insurance for bodily injury and properly damage combined.
All work outlined in NFPA 1911, current Edition, including nondestructive testing, will be conducted at the manufacturer's facility. In addition, the following test work outlined in Section 19, Certification Tests, of NFPA 1901 and NFPA 1900 will be conducted:
• 1-1/2 Times Rated Capacity on Level Ground Stability Test: A load of 1-1/2 times rated capacity (as specified by the manufacturer) will be suspended from the tip of the aerial ladder, or the platform of the elevating platform, when it is in the position of least stability. If the manufacturer specifies a rated capacity while flowing water, then one times the water load and the worst case nozzle reaction will be added to the stability test weights. The apparatus will show no signs of instability. For a water tower, the stability test includes 1-1/2 times the weight of the water in the system and 1-1/2 times the maximum nozzle reaction force when it is in the position of least stability.
• 1-1/3 Times Rated Capacity on a 5 degree Slope Stability Test: A load of 1-1/3 times rated capacity wiU be suspended from the tip of the aerial ladder, the platform of the elevating platform, or the tip of the water tower when it is In the position of least stability. The apparatus will show no signs of instability.
• Aerial Device Water System Tests: A friction loss test will be conducted for an aerial device equipped with a permanent water system and has a rated vertical height of 110 ft. Or less. The standard model flow test results will be provided to the manufacturer. If the water system has been modified from the standard model configuration, a new flow test wlll be conducted to determine that the friction loss in the water system between the base of the swivel and the monitor outlet does not exceed 100 psi with 1000 gpm flowing and the water system at full extension.
Santa Monica FD Tractor Drawn Aerial PAGE25
• A maximum vertical height flow test will be conducted to determine that the water system is capable of flowing 1000 gpm at 100 psi nozzle pressure with the aerial device at full elevation and extension. If the apparatus is equipped with a fire pump designed to supply the water system, the test will be conducted using the onboard fire pump. The intake pressure to the fire pump will not exceed 20 psi.
UL provides the manufacturer a complete written Examination and Test Report for each aerial device inspection performed at the manufacturer's facility. This Report specifies the points of inspection and results of such examinations and tests. The test report, as required by NFPA 1911, will include the following test results:
• Torque verification of all mounting bolts including bolt size, grade, and torque specification.
The following NOT methods and results will be recorded:
• AJJ ferrous welds will be magnetic particle inspected for defects. All nonferrous welds wlll be visually inspected, and if questionable defects are identified, a penetrating dye will be used to further evaluate the quality of the weld. All bolts and pins wlU be ultrasonically inspected for internal flaws.
The following measurements will be taken and recorded in the examination and test record:
• Bearing clearance and backlash, elevation cylinder drift, engine speed operating rpm, relief pressure, stabilizer extension cylinder drift, ladder section twist, hardness readings, base rail thickness, winch drift, extension brake drift, and extension cylinder drift.
The UL inspectors performing the test work on the units are certified to Level II in the required
NDT methods, under the requirements outlined in ASNT document CP-189.
The actual person(s) performing the inspection will present for review proof of Level II Certification in the required NOT methods.
The Apparatus Manufacture will designate, in writing, who is qualified to witness and certify these test results.
Prior to submittal to the automotive fire apparatus manufacturer, the final Report will be reviewed by the Supervisor of Fire Equipment Services and a Registered Professional Engineer, both of whom are directly involved with the aerial device certification program at UL.
When the unit successfully meets all the requirements outlined in NFPA 1901 and NFPA 1900 current Edition, UL will issue a Certificate of Automotive Fire Apparatus Examination and Test stating the units compliance with NFPA-1901 and NFPA 1900.
LINE VOLTAGE ELECTRICAL SYSTEM CERTIFICATION
When the unit successfully meets all the requirements outlined in NFPA 1901 and NFPA 1900, Current Edition, UL will Issue a Certificate of Automotive Fire Apparatus Examination and Test stating the unit's compliance with the required line voltage section of NFPA.
Santa Monica FD Tractor Drawn Aerial PAGE26
GENERAL APPARATUS DESCRIPTION "AERIAL"
The unit will be designed to conform fully to the "Aerial Fire Apparatus" requirements as stated in the NFPA 1901 and NFPA 1900 Standard (Current Revision), which will include the following required chapters as stated in this revision:
• Chapter 1 Administration
• Chapter 2 Referenced Publications
• Chapter 3 Definitions
• Chapter 4 General Requirements
• Chapter 8 Aerial Fire Apparatus
• Chapter 12 Chassis and Vehicle Components
• Chapter 13 low Voltage Electrlcal Systems and Warning Devices
• Chapter 14 Driving and Crew Areas
• Chapter 15 Body, Compartments and Equipment Mounting
• Chapter 19 Aerial Devices
• Chapter 22 Line Voltage Electrical Systems
CAB SAFETY SIGNS
The following safety signs will be provided in the cab:
• A label displaying the maximum number of personnel the vehicle is designed to carry will be visible to the driver.
• "Occupants will be seated and belted when apparatus is in motion· signs will be visible from each seat.
• "Do Not Move Apparatus When Light Is on• sign adjacent to the warning light indicating a hazard
If the apparatus is moved (as described in subsequent section).
• A label displaying the height, length, and GVWR of the vehicle will be visible to driver.
• This label will indicate that the fire department will revise the dimension if vehicle height changes while vehicle is in service.
CHASSIS DATA LABELS
The following information will be on labels affixed to the vehicle:
Fluid Data
• Engine Oil
• Engine Coolant
• Chassis Transmission Fluid
• Pump Transmission Lubrication Fluid
• Pump Primer Fluid (if applicable)
• Drive Axle(s) Lubrication Fluid
• Air Conditioning Refrigerant
• Air Conditioning Lubrication Oil
• Power Steering Fluid
• Cab Tilt Mechanism Fluid
• Transf�r Case Fluid (if applicable)
• Equipment Rack Fluld (if applicable)
• Air Compressor System Lubricant
• Generator System Lubricant (if applicable)
• Front Tire Cold Pressure
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·•1 Rear Tire Cold Pressure
• Aerial Hydraulic Fluid {if applicable)
• Maximum Tire Speed Rating
Chassis Data
• Chassls Manufacturer
• Production Number
• Year Built
• Month Manufactured
• Vehicle Identification Number
Manufacturers weight certification:
• Gross Vehicle (or Combination) Weight Rating (GVWR or GCWR)
• Gross Axle Weight Rating, Front
• Gross Axle Weight Rating, Rear
ROLLOVER STABILITY
The apparatus will meet the criteria defined in 4.13.1 for rollover stability as defined in the Current NFPA Standard for Automotive Fire Apparatus.
PRINCIPAL APPARATUS DIMENSIONS & G.V.W.R.
OVERALL LENGTH:
OVERALL WIDTH:
673" 100"
•1 OVERALL HEIGHT: 132"
• TRACTOR WHEELBASE: 150"
• TRAILER WHEELBASE: 306"
The axle and total weight ratings of the completed apparatus will not be less than the following minimum acceptable weight ratings:
• MINIMUM FRONT GA.W.R.:
• MINIMUM REAR G.A.W.R.:
• MINIMUM TILLER G.A.W.R.:
• MINIMUM TOTAL G.V.W.R.:
21,500 lbs.
31,000 lbs.
23,000 lbs.
75,500 lbs.
Apparatus Manufacture will include the principal dimensions, front G.A.W.R., rear G.A.W.R., and total G.V.W.R. of the proposed apparatus. Additionally, the Apparatus Manufacture will provide a weight distribution of the fully loaded, completed vehicle; this will include a filled water tank, specified hose load, miscellaneous equipment allowance in accordance with NFPA-1901 and NFPA 1900 requirements, and an equivalent personnel load of 250 lbs. per seating position.
SEATBELT ANCHOR TESTING
Each seat belt anchor will be tested to withstand 3,000lbs of pull on both the lap and shoulder belt in accordance with FMVSS 210 section 4.2.
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SEAT MOUNTING TESTING
Each seat mounting position will be tested to withstand 20G's of force in accordance with FMVSS 207 section 4.2(c).
Both tests will be performed and verified at a third party testing and evaluation center.
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CAB AND CHASSIS
(SEVERE SERVICE) CAB TYPE
• FULL TILT
• CONTOUR WINDSHIELD
The cab will be a custom tilt style, built specifically for fire service. The cab will be a cab over engine design, with integral tilt mechanism and engine access from inside the cab.
Cab will be designed, fabricated, assembled in its entirety, and installed on the frame rails in the manufacturer's factory. This requirement will eliminate any split responsibility in warranty and service.
OPEN SPACE DESIGN
The cab interior will be the "Open-Space" design with no wall, window or vertical support posts between the front and rear crew areas to allow direct communication, better visibility and air circulation in the cab.
CAB MATERIAL· ALUMINUM
The cab will be fabricated from 5052-H 32 aluminum alloy, utilizing the minimum material thickness as follows:
• Cab side panels 0.125 thick (1/8"}
• Cab roof 0.125 thick (1/8")
• Forward cab front sheet 0.125 thick (1/8")
• Interior cab panels 0.125 thick (1/8")
• Other panels 0.125 thick (1/8")
• Cab doors 0.1875 thick (3/16") •· Engine enclosure side panels 0.250 thick (1/4")
CAB - BASE CONSTRUCTION
Cab sub-frame wlll be a welded assembly fabricated of 6063 structural aluminum alloy. This frame will extend the full length and width of the cab and be secured to the chassis frame through two (2) rear urethane self-centering load cushions, two (2) forward pivot brackets, and two (2) cab locks. The cab will be of entirely welded construction.
The front cab wall will be of double wall type construction, featuring an inner and outer panel.
CRASH TESTING CERTIFICATION
To ensure the safety of the cab occupants and cab integrity, proof of third party testing will be provided.
The cab will be c�rtified for SAEJ2422 side Impact, SAEJ2420 with ECER29 cab front impact, and ECER29 cab roof strength.
Furthermore, proof of testing and certification will be provided that the cab, in accordance to SAE J2420 was front impact tested at 2.1 times the standard energy required in SAE J2420, thus exceeding the NFPA requirement.
This test will be performed with no support immediately behind the cab, thus providing an authentic test result.
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DIMENSIONS - EXTENDED MEDIUM FOUR DOOR STYLE CAB
Minimum Cab Dimensions:
• Overall width
• Inside width across ceiling
• Front area floor to ceiling
• Top of front seat to ceiling
• Seat back to steering wheel
• Inside width (door to engine enclosure)
• Inside width (door to engine enclosure)
• Crew seat area width
• Outer crew seat risers to rear wall
• Centerline axle to rear wall
Glass Area Dimensions:
• Windshield (Contour)
• Side door window, retractable
• Side fixed crew windows
Cab Entry Door Width Dimensions
• Forward door opening
• Rear door opening
Cab Entry Step Dimensions
,. Forward door recessed step
• Rear door recessed step
Cab Entry Door Height Dimensions
• Forward door opening ., Rear door opening
100" 92" 61-3/4" 44" (depending upon seat type) 21-1/4" (depending upon seat type) 24" (driver's side, at floor) 20-1 /2" (officer's side, at floor) 92" 41-1/2" 59-1/2"
3,422 sq. in.
625 sq. in. each 550 sq. in. each
37" wide 37"wide
30" wide x 8-1/2" deep 20" wide x 8-1/2" deep
74-1 /4" high 80-1/4" high
CAB ROOF
The roof will be of a split level design with radius edges for an aesthetic, streamline appearance. The roof will be constructed the same material as the main structure and will be internally reinforced using framing which will span the entire width and length of the cab for maximum structural integrity. This will allow the roof to support personnel and roof mounted equipment without the need for additional reinforcement.
The cab roof over the rear crew area will be raised six (6) inches higher than the front driver and officer area. The front face of the raised roof section will be sloped at a 45 degree angle, creating a streamlined interface with the standard, lower, forward roof section. The forward section of the raised roof will be notch to accommodate the roof mount air conditioning system. This design will allow for additional interior height in the rear crew area.
The rear crew area doors will be "Vista-Style", extending full height to the radius edge of the raised roof.
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Approximate dimensions:
• Crew area floor to ceiling
• Top of crew seat to celling
CAB ROOF DRIP RAIL
60" 42" (depending upon seat type)
For enhanced protection from inclement weather, a drip rail will be furnished on the sides of the cab. The drip rail will be constructed of bright polished extruded aluminum and be fastened to the sides of the cab rood edge. The drip rail will extend the full length of the cab roof.
STEPWELL BATTERY ACCESS DOORS
The battery access door(s) will be 1/8" aluminum tread plate, drop down doors with lift and turn latches at each side rear cab step well.
CAB DOORS
Four (4) side-opening doors will be provided. The cab doors will be totally aluminum construction with an extruded aluminum frame and an aluminum outer door skin. Doors will be full height from the step to the cab roof extrusion and enclose the step area when the doors are closed.
The forward cab door opening will be a minimum of 37" wide, and the rear cab door opening will be a minimum of 37" wide. The rearward cab doors will have a radius cutout allowing the door opening to protrude forward over the cab wheel well. while providing full access to the rear crew area.
There will be a heavy duty piano type stainless steel hinge on each door with a minimum pin diameter of 5/16". Hinges will be slotted for ease of horizontal and vertical adjustment. There will be a cab door seal and the doors will close flush with the side of the cab. A heavy-duty 6" wide belting material will be utilized to prevent the cab doors from opening greater than 90 degrees.
The driver and officer door windows will be of a square design (no angled front edge) to provide a full-height window track for the glass on both the front and rear of the door. All window regulators and window track systems will be built and secured to the door to support the demand of high Firefighter use.
All doors will have interior removable panels below the window opening that are mechanically fastened with nut certs of ease of maintenance removal and reinstallation.
All door open warning switches will be mechanically fastened.
ENTRY STEP AREA
Each of the forward entrance steps will be a minimum of 8-1/2" deep with the floor board recessed a minimum of 5" to avoid "shin knocking". Each step will be a bolt-in cast aluminum step. The cab steps risers will be overlaid with bright finish aluminum tread plate.
Each of the rear entrance steps will be a minimum of 8-1/2" deep. An intermediate step will be provided between the lower entrance step and the crew area floor for ease of entry and egress. Each upper section of the steps and respective step risers will be constructed as an integral part of the cab construction and will be overlaid with bright finish aluminum tread plate. Each lower step will be a bolt-in cast aluminum step.
An additional lower step to be provided for each crew members door allowing ease of access from the street level. Additional lower step should not impede with apparatus clearance issues between the ground and step.
Lower step style TBD during Pre-construction meeting.
Each lower step shall be a bolt-in cast aluminum step.
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DOOR INSULATION
A 1/4" insulation panel will be installed in each cab door. This insulation panel will provide an additional acoustical barrier as well as help with heating/cooling properties of the apparatus.
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DOOR LATCHES
Heavy-duty, bright finish cast paddle latches will be provided on the interior and exterior of each cab door. Door latch mechanisms which utilize spring steel clamps will not be considered due to their tendency to both rust and break. The interior door latch cables are to be designed to reduce adjustment or possible wear at the adjustment turnbuckles.
POWER LOCKING CAB DOORS
Only the drivers cab door will be equipped with a keyed lock. The drivers cab door will be capable of being locked from the outside with a key and manually from the inside or with a momentary switch that will either lock or unlock the doors. A switch will be provided on both the driver and officer side of the cab dash.
KEYLESS ENTRY SYSTEM
A Trlmark brand, keyless entry system will be provided on all cab doors. This system will lock the doors by use of the key fob and shall unlock the doors by either the key fob or the touch pads. The system will include two (2) "e-PAD", five number lighted touch pads mounted one (1) each side to the rear of each front cab door. The system will also incorporate one (1) "e-FOB", 2 button RF transmitter, one (1) RF receiver module and a total of four (4) power door lock actuators.
The "e-PAD" system will be programmed as follows:
3-2-2-1 to unlock 1-hold to lock
A total of four (4) FOBs will be provided.
The Trimark keyless entry system will be warranted by Apparatus Manufacture for a period of three
(3) years.
ELECTRIC WINDOWS
Each side cab door will have a tinted retractable window, the window track will be designed into the door frame extrusion, which will be extruded with a track groove to house a window track and seal. The window will be capable of being removed from an access slot designed in the bottom of the door frame.
All side cab doors will be equipped with electrically operated windows.
The control for each door will be a rocker type automotive style switch located on the inside door panel within easy reach. The location of the rear door switches will be determined during the pre construction meeting.
The driver will also have a control to operate the passenger's side window and the rear cab door windows, a single control will be located on the driver's door panel.
There shall be no "lock-out over-ride" feature provided.
Window regulators must be supported better due to current 2018 Pumpers and TDA cracking where the motor is mounted on the door.
DOOR WINDOW TRIM
Each side cab door window will be designed with a custom extruded trim plate, which will conform to the perimeter of the window opening in each door. The trim plate will extend from the edge of the door skin to the window and will have a silver anodized finish.
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CAB DOOR WINDOW SILL PROTECTION
Brushed stainless steel protection caps will be provided on each door interior window sill. The caps will be fabricated from 18-gauge brushed stainless steel and cover from the window edge down over the sill and meet the inner door panel top edge.
INNER DOOR PANELS
The upper section of each interior cab door panel will be covered with an upholstered door panel.
Each door will be upholstered with smooth, dark gray vinyl material. This panel will terminate approximately 10" above the floor level.
The lower and full width portion of each door interior will have brushed stainless steel scuff plates to provide maximum wear protection. These plates will extend above the inside cab floor level when the doors are closed.
DOOR WARNING - CHEVRON
Four (4) Chevron reflective signs will be Installed on the lowest portion of the inner door panels, one (1) on each door. These chevrons will cover at least 96 in2
Chevron material will be Diamond Grade and match the rear body chevrons.
CAB DOOR FRAME AND JAMB SCUFF PLATES.
A polished stainless steel trim plate will be provided rearward of each cab door opening to protect the vertical cab corner rearward of the door opening and on the cab door striker posts to protect the cab paint when exiting and entering the cab.
EXTERIOR CAB WALL OVERLAY
A bright finish non-NFPA aluminum tread plate overlay will be provided over the entire exterior rear cab wall. The tread plate overlay will be sealed with caulking around the edges to prevent moisture from getting between the cab and the overlay.
WINDSHIELD/GLASS
A two piece, symmetrical, safety glass windshield will be provided on the cab for the driver and officer providing a clear viewing area. The windshields will be full width to the center of the front cab support for each side and provide the occupants with a panoramic view. To provide enhanced peripheral vision on each side of the cab, the windshield and cab structure will be designed with radius corners, which provide a minimum of 8" of glass area, measured from the glass face to the side edge near the door post. The windshield wlll consist of three (3) layers; the outer light, the middle safety laminate and the inner light. The thick outer light layer will provide superior chip resistance, the mlddle safety laminate layer will prevent the windshield glass pieces from detaching In the event of breakage and the inner light will provide yet another chip resistant layer.
The windshield will be a contour design with 3422 sq. in. of area for improved visibility and style. The windshield glass will be designed so it can be used on either the driver or officer side. Single piece windshields that utilize epoxy or that are bonded to the cab structure will not be acceptable.
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WINDSHIELD WIPERS ANO WASHER
Dual, electric operated, pantographic type windshield wipers will be provided.
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