17G1H-00-BD-Addendum2.pdf
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- Attached to
- Replace Exterior Doors
- Solicitation number
- Z19000
- Issued by
- Dane County, Madison City, Wisconsin
About this file
This is Addendum No. 2 to the contract documents for the Replace Exterior Doors project at Madison Aviation Armory, issued by the Wisconsin Department of Military Affairs on March 20, 2019. The addendum modifies specifications for steel doors, frames, and glazing to incorporate blast resistance design requirements. The bid opening is scheduled for April 11, 2019 at 2:00 P.M. at the GPC Bidders location. Bidders must acknowledge receipt of this addendum by inserting the addendum number and issue date on their bid form, with failure to do so potentially resulting in disqualification. The addendum requires submission of design calculations within 15 calendar days after contract award, demonstrating compliance with blast resistance standards including UFC 4-010-01 DoD Minimum Antiterrorism Standards for Buildings (December 2018), ASTM F2247, ASTM F2927, and ASTM F2912 standards. Exterior doors and glazing must be designed for "Low" level protection with explosive weight II at an 82-foot standoff distance, with framing members restricting deflections to 1/160 of the supported edge length.
The specification revisions designate acceptable manufacturers for steel doors and frames including Curries Products (ASSA ABLOY), Ceco Door Products, Pioneer Industries, Superior Metal Products, Trussbilt, Mesker Door, Amweld Building Products, and Precision Metals. Doors must feature 14-gauge security-grade hollow metal construction with continuous vertical stiffeners and sealed flush top caps for exterior applications. Frames shall be 14-gauge welded security-grade with foam insulation and dual-seal glazing units featuring 1-inch insulated laminated glazing with low-emissivity coatings. Glazing manufacturers include PPG, Pilkington, Guardian Industries, Cardinal Glass, and Viracon. All installations must comply with manufacturer specifications and industry standards, with manufacturers providing two-year guarantees covering material defects, workmanship failures, excessive air infiltration, deflections, and hardware operation. Glass performance specifications include U-factors not exceeding 0.24 winter and 0.21 summer, solar heat gain coefficient of 0.20 maximum, and 40% visible light transmission.
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Other files
| File | Type | Posted |
|---|---|---|
| 17G1H-BD-00-Drawings.pdf | ||
| 17G1H-00-BD-Addendum4.pdf | ||
| Z-19000 Project 17G1H Doors.docx | DOCX document | |
| 17G1H-00-BD-Addendum1.pdf | ||
| 17G1H-00-BD-Addendum3.pdf | ||
| 17G1H-00-BD-Specifications.pdf |
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ADDENDUM NO. 2 1
ISSUE DATE: 03/20/2019 2
RE: REPLACE EXTERIOR DOORS 4
MADISON AVIATION ARMORY 5
DEPARTMENT OF MILITARY AFFAIRS 6
MADISON, WISCONSIN 7
Division Project No. 17G1H 9 BID OPENING: GPC BIDDERS: 2:00 P.M., April 11, 2019. 11 FROM: Department of Military Affairs 13
Construction and Facilities Office 14 Madison, WI 15
TO: Prospective Bidders 17 This addendum forms a part of the Contract Documents and modifies the original Contract Documents dated 19 February 15, 2019 as noted below. Acknowledge receipt of this Addendum by inserting the number and issue 20 date of this addendum in the blank space provided on the Bid Form. Failure to do so may subject the Bidder to 21 disqualification. 22 This Addendum consists of one page of text and two attached documents: 24
CHANGES TO SPECIFICATIONS (DIVISION 1): 26
1. Specification Section 08 11 00 – Steel Doors and Frames 28
a. Omit this section and replace with attached, revised specification section 08 11 00. 29 -Revised specification includes agency design requirements for blast resistance. 30
2. Specification Section 08 80 00 – Glazing 32
a. Omit this section and replace with attached, revised specification section 08 80 00. 33 -Revised specification includes agency design requirements for blast resistance. 34
END OF ADDENDUM 37
Angus Young Associates Division of Facilities Development 39 555 South River Street Department of Administration 40 Janesville Wisconsin 53548 Madison Wisconsin 53707-7866 41
DFD Project No. 17G1H 08 11 00 - 1
SECTION 08 11 00 1
STEEL DOORS AND FRAMES 2
P A R T 1 – G E N E R A L 4
SCOPE 5
This Section describes all standard and non-standard steel doors and steel door frames delivered to the 6 Project. 7 Part 1 – General 8 Scope 9 Related Work 10 Quality Assurance 11 Submittals 12 Product Handling 13 Part 2 – Products 14 Acceptable Manufacturers 15 Steel Fabrication 16 Coating Materials 17 Core Filler Material 18 Anchors, Fasteners, Hardware and Accessories 19 Other Materials 20 Part 3 – Execution 21 Existing Conditions 22 Fabrication 23 Frames 24 Edge Clearances 25 Preparation for Hardware 26 Finish 27 Inspection 28 Installation 29 Adjustment and Cleaning 30 Guarantees 31
RELATED WORK 33
Applicable provisions of Division 1 shall govern all work in this section. 34 Division 8 Section 08 70 00 – Finish Hardware 35 Division 8 Section 08 80 00 – Glazing 36
QUALITY ASSURANCE 38
Standards: 39 Comply with applicable standards specified: 40 (BHMA) Builders Hardware Manufacturers Association 41 (SDI) Steel Door Institute 42 (NFPA) National Fire Protection Association 43 (UFC) Unified Facilities Criteria 44 (UL)Underwriters Laboratories, Inc. 45 (FM)Factory Mutual Research Approvals 46 (ANSI)American National Standards Institute 47 (ASTM)American Society for Testing and Materials 48 (FS)Federal Specifications (FS) 49 Qualifications of Manufacturer: 51 Products used in this work of this Section shall be produced by manufacturer regularly engaged in 52 manufacture of similar items and with a history of successful production acceptable to the Architect. 53 Qualifications of Installers: 54
08 11 00 - 2
Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary 1 crafts and who are completely familiar with the specified requirements and the methods needed for proper 2 performance of the work of this Section. 3 Single Source: 4 All work of this Section shall be produced by a single manufacturer unless otherwise approved by the 5 Architect. 6
REFERENCES 8
ATFP Blast Test Standards Criteria: 9
UFC 4-010-01: DoD Minimum Antiterrorism Standards for Buildings, 12 December, 2018 10 ASTM F2247 – 11: Standard Test Method for Metal Doors Used in Blast Resistant 11 Applications (Equivalent Static Load Method) 12 ASTM F2927 - 12: Standard Test Method for Door Systems Subject to Airblast Loading 13 ASTM F2912 – 11: Standard Specifications for Glazing and Glazing Systems Subject 14 to Airblast Loadings. 15
UFC 4-023-03: Design of Buildings to Resist Progressive Collapse, including Change 3, 1 16 November, 2016. 17
REQUIREMENTS OF REGULATORY AGENCIES 19
Blast Resistance: Provide units identical to those tested for compliance with requirements 20 indicated, and as follows: 21
Provide window units as defined in UFC 4-010-01, DoD Minimum Antiterrorism Standards 22 for Buildings DEC2018. The applicable level of protection is “Low” with explosive weight of 23 II at standoff distance of 82-feet (25-meters). 24 Provide exterior windows at doors, transoms, and sidelights, including mullions and sashes in 25 accordance with ASTM F2248 ensure that the framing members restrict deflections of edges 26 of the blast resistant glazing they support to 1/160 of the length of the supported edge at the 27 allowable stress levels under the equivalent 3-second design loading. 28
Compliance with UFC 4-010-01, DoD Minimum Antiterrorism Standards for Buildings must be 30 shown by submitting calculations due to sizes and configuration different from blast tested unit as 31 follows: 32
Calculations must be signed by a licensed Professional Engineer. 33 The calculations must comply with all of the following requirements: 34
Hollow metal doors and frames: ASTM F2247 and ASTM F2927 35 Glazing: ASTM F2912 36 Other minimum requirements of the UFC. 37
SUBMITTALS 40
Manufacturer’s Data: 41 Within 15 calendar days after Award of Contract, submit: 42 Design Calculations for framing design showing compliance with requirements of regulatory agency. 43 Complete materials list of all items proposed to be furnished and installed under this Section. 44 Manufacturer’s specifications and other data required to demonstrate compliance with the specified 45 requirements. 46 Shop drawings showing details of each frame type, elevations of each door design type, details of all 47 openings, and all details of construction, installation, and anchorage. 48 The manufacturer's recommended installation procedures, when approved by the Architect, will become the 49 basis for inspecting or rejecting actual installation procedures used on the Work. 50
PRODUCT HANDLING 52
Protection: 53 Use all means necessary to protect materials of this Section before, during, and after installation and to 54 protect installed work and materials of all other trades. 55
08 11 00 - 3
Replacements: 1 In the event of damage, immediately make all repairs and replacements necessary to the approval of the 2 Architect/Engineer and at no additional cost to the Owner. 3
PART 2 – PRODUCTS 5
ACCEPTABLE MANUFACTURERS 7
Curries Products, ASSA ABLOY 8 Ceco Door Products, Milan, TN. 9 Pioneer Industries, Hackensack, NJ. 10 Superior Metal Products Co., Inc, Birmingham, AL. 11 Trussbilt, New Brighton, MN. 12 Mesker Door, Iowa. 13 Amweld Building Products, LLC, Garrettsville, OH 14 Precision Metals, Inc. Milwaukee,WI 15
STEEL FABRICATION 17
Carbon Steel: Cold rolled, ASTM A 1008/A 1008M. 18
COATING MATERIALS: 20
Primer: Manufacturer's standard rust inhibitive primer. Similar to Zeibart Car Coating. 21
CORE FILLER MATERIAL: 23
Polyurethane foam insulation for exterior doors. 24
ANCHORS, FASTENERS HARDWARE AND ACCESSORIES 26
Manufacturer's standard. 27
OTHER MATERIALS 29
All other materials not specifically described but required for the complete and proper installation of the 30 work of this Section shall be new, first quality for their respective kinds and subject to approval of the 31 Architect/Engineer. 32
PART 3 – EXECUTION 37
EXISTING CONDITIONS 39
Inspection: 40 Prior to all work of this Section, carefully inspect the installed work of all other trades and verify that all 41 such work is complete to the point when this installation will properly commence. 42 Verify that all hollow metal work may be installed in accordance with all product codes and regulations, 43 the original design and their referenced standards. 44
FABRICATION 46
General: 47 Fabricate hollow metal work to be rigid, neat in appearance, and free from defects, warp or buckle. 48 Completed fabrications to meet ANSI A151.1. 49 Accurately form metal to required sizes and profiles, including astragals if utilized. 50 Clearly identify work that cannot be permanently factory assembled before shipment to assure proper 51 assembly at Project site. 52 Grind and dress exposed welds to form smooth, flush surfaces. 53 Do not use metallic filler to conceal manufacturing defects. 54
08 11 00 - 4
Doors: security grade hollow metal doors 1 Form interior face sheets and exterior face sheets of 14 gauge metal 2 Stiffener: 3 Stiffen face sheet with continuous vertical formed steel sections over full thickness of interior space 4 between door faces. 5 Stiffeners of 18 gauge minimum, spot welded to both face sheets not more than 4" on-center 6 Fill spaces between stiffeners with core material. 7 Join door faces at vertical edges by mechanical interlock. 8 Exterior doors shall have sealed flush top caps. 9
FRAMES 11
Anchors: Wire, T-strap, or pin type (masonry, steel stud & existing wall anchors). 12 Dust Cover Boxes: Minimum 26 gauge at hardware mortises. 13 Welded Frames: (security grade frames) 14 14 gauge 15 Die-cut mitered corners with interlocking tabs and slots for alignment. 16 Frames shall be foam insulated before installation. 17
EDGE CLEARANCES 19
Between doors and frame at head and jamb: 1/8" 20 At sills without thresholds: 3/4" maximum 21 At sills with thresholds: 1/4" maximum between threshold and door. 22 Between meeting edges of pairs of doors: 1/8". 23
PREPARATION FOR HARDWARE 25
ANSI A 115. 26
FINISH 28
Dress tool marks and surface imperfections to smooth surfaces, and remove irregularities. 29 Chemically treat and clean doors and frames. 30 Apply manufacturer's standard primer. 31
INSPECTION 33
Assure that frame openings correspond to dimensions of frame furnished. 34 Check that surfaces to contact frame are free of debris. 35 Do not proceed with installation until unsatisfactory conditions are corrected. 36
INSTALLATION 38
Anchorage: 39 Attach anchor to opening. 40 Minimum number of anchors: 41 Masonry Walls, Concrete Walls & Structural Steel: 42 Frames up to 7'- 6": 3 anchors per jamb. 43 Frames 7'- 6" to 8'- 0": 4 anchors per jamb. 44 Frames more than 8' -0": 1 anchor for each 2'- 0" of jamb or fraction thereof. 45 Stud Partitions: 46 Frames up to 7'- 6": 3 anchors per jamb 47 Frames 7'- 6" to 8'- 0" 4 anchors per jamb 48 Frame more than 8'- 0": 4 anchors plus one additional anchor for each 2'- 0" or fraction thereof over 8'- 0". 49 Frames: SDI 105 50 Hardware: SDI 107 51 Doors: SDI 100. 52 Exterior Door Frames: 53 These frames shall be back-coated with rust-inhibitive asphalt coating, shop filled with rigid insulation, and 54
08 11 00 - 5 frame filled solid with grout by installer before installation. 1
ADJUSTMENT AND CLEANING 3
Remove dirt and excess sealants or glazing compound from exposed surfaces. 4 Touch-up marred or abraded surfaces to match original finish. 5 Adjust moving parts for smooth operation. 6 Remove debris from Project site. 7
GUARANTEES 9
Guarantee doors and frames against failure of materials or workmanship to include excessive leakage of air 10 infiltration, excessive deflections, faulty operation of sash, deterioration of finish or metal in excess of 11 normal weathering, and defects in hardware and weather-stripping. 12 Guarantee to extend for two years. 13
END OF SECTION 14
DFDM Project No. 17G1H 08 80 00 - 1
SECTION 08 80 00 1
GLAZING 2
PART 1 – GENERAL 4
SUMMARY 5
This Section includes glazing for the following products and applications, including those specified in other 6 Sections where glazing requirements are specified by reference to this Section: 7
RELATED WORK 9
Applicable provisions of Division 1 shall govern all work under this section. 10 Section 08 - Steel Doors/Frames 11
DEFINITIONS 13
Manufacturers of Glass Products: Firms that produce primary glass, fabricated glass, or both, as defined in 14 referenced glazing publications. 15 ASTM C 1036 also includes traditional thickness designations in IP units, but all thicknesses in this Section 16 are expressed in millimeters. 17 Glass Thicknesses: Indicated by thickness designations in millimeters according to ASTM C 1036. 18 Interspace: Space between lites of an insulating-glass unit that contains dehydrated air or a specified gas. 19 Deterioration of Coated Glass: Defects developed from normal use that are attributed to the manufacturing 20 process and not to causes other than glass breakage and practices for maintaining and cleaning coated glass 21 contrary to manufacturer's written instructions. Defects include peeling, cracking, and other indications of 22 deterioration in metallic coating. 23 Deterioration of Insulating Glass: Failure of hermetic seal under normal use that is attributed to the 24 manufacturing process and not to causes other than glass breakage and practices for maintaining and cleaning 25 insulating glass contrary to manufacturer's written instructions. Evidence of failure is the obstruction of 26 vision by dust, moisture, or film on interior surfaces of glass. 27
PERFORMANCE REQUIREMENTS 29
General: Installed glazing systems shall withstand normal thermal movement and wind and impact 30 loads (where applicable) without failure, including loss or glass breakage attributable to the following: 31 defective manufacture, fabrication, or installation; failure of sealants or gaskets to remain watertight 32 and airtight; deterioration of glazing materials; or other defects in construction. 33 Delegated Design: Design glass, including comprehensive engineering analysis according to ASTM E 35 1300 by a qualified professional engineer, using the following design criteria: 36
Design Wind Pressures: Determine design wind pressures applicable to Project according to 37 ASCE/SEI 7, based on heights above grade indicated on drawings. 38
Basic Wind Speed: 90mph 39 Importance Factor: 1.0 40 Exposure Category: B 41
Vertical Glazing: For glass surfaces sloped 15 degrees or less from vertical, design glass 42 ATFP Design: Design or test exterior glazing for blast mitigation using performance requirements 43 and design criteria indicated. Glass thickness designations indicated are minimums and are for 44 detailing only. Confirm glass thicknesses by analyzing project loads and in-service conditions. 45
Blast Loading: Utilize the procedures for static design, dynamic design or dynamic 46 testing given in Standard 10 of UFC 4-010-01 “DoD Minimum Antiterrorism Standards 47 for Buildings” dated 12 December, 2018. The equivalent 3-second duration design 48 loading 49 shall be calculated based upon the procedure in ASTM F 2248. Base calculations on 50 actual standoff distances and an explosive weight II. 51
Maximum Lateral Deflection: For glass supported on all four edges, limit center-of-glass 52 deflection at design wind pressure to not more than 1/50 times the short-side length or 1 inch, 53 whichever is less. 54
08 80 00 - 2
Thermal Movements: Allow for thermal movements from ambient and surface temperature changes 1 acting on glass framing members and glazing components. 2 Temperature Change: 120 deg F, ambient; 180 deg F, material surfaces. 3
SUBMITTALS 5
Product Data: For each glass product and glazing material indicated. 6
Delegated-Design Submittal: For glass indicated to comply with performance requirements and design 8 criteria, including analysis data signed and sealed by the qualified professional engineer responsible for 9 their preparation. 10
Warranties: Samples of special warranties specified in this Section. 12
QUALITY ASSURANCE 15
Installer Qualifications: An experienced installer who has completed glazing similar in material, design, and 16 extent to that indicated for this Project; whose work has resulted in glass installations with a record of 17 successful in-service performance; and who employs glass installers for this Project who are certified under 18 the National Glass Association's Certified Glass Installer Program. 19 Source Limitations for Glass Sputter-Coated with Solar-Control Low-E Coatings: Where solar-control low- 20 e coatings of a primary glass manufacturer that has established a certified fabricator program is specified, 21 obtain sputter-coated solar-control low-e-coated glass in fabricated units from a manufacturer that is certified 22 by coated-glass manufacturer. 23 Source Limitations for Glazing Accessories: Obtain glazing accessories through one source from a single 24 manufacturer for each product and installation method indicated. 25 Glass Product Testing: Obtain glass test results for product test reports in "Submittals" Article from a 26 qualified testing agency based on testing glass products. 27 Glass Testing Agency Qualifications: An independent testing agency with the experience and capability to 28 conduct the testing indicated, as documented according to ASTM E 548. 29 Glass Testing Agency Qualifications: An independent testing agency accredited according to the 30 NFRC CAP 1 Certification Agency Program. 31 Safety Glazing Products: Comply with testing requirements in 16 CFR 1201. 32 Subject to compliance with requirements, obtain safety glazing products permanently marked with 33 certification label of the Safety Glazing Certification Council or another certification agency acceptable to 34 authorities having jurisdiction. 35 Lites more than 9 sq. ft. (0.84 sq. m) in area and lites of any area in certain hazardous locations such as sliding 36 glass doors, doors and enclosures for bathtubs, showers, hot tubs, whirlpools, saunas, and steam rooms are 37 required to be Category II materials. 38 Where glazing units, including Kind FT glass and laminated glass, are specified in Part 2 articles for glazing 39 lites more than 9 sq. ft. (0.84 sq. m) in exposed surface area of one side, provide glazing products that comply 40 with Category II materials, for lites 9 sq. ft. (0.84 sq. m) or less in exposed surface area of one side, provide 41 glazing products that comply with Category I or II materials, except for hazardous locations where 42 Category II materials are required by 16 CFR 1201 and regulations of authorities having jurisdiction. 43 Glazing Publications: Comply with published recommendations of glass product manufacturers and 44 organizations below, unless more stringent requirements are indicated. Refer to these publications for glazing 45 terms not otherwise defined in this Section or in referenced standards. 46 GANA Publications: GANA's "Glazing Manual." 47 IGMA Publication for Insulating Glass: SIGMA TM-3000, "Glazing Guidelines for Sealed Insulating 48 Glass Units." 49 Insulating-Glass Certification Program: Permanently marked either on spacers or on at least one component 50 lite of units with appropriate certification label of the following testing and inspecting agency: 51 Insulating Glass Certification Council. 52 Associated Laboratories, Inc. 53
DELIVERY, STORAGE, AND HANDLING 55
Protect glazing materials according to manufacturer's written instructions and as needed to prevent damage 56
08 80 00 - 3 to glass and glazing materials from condensation, temperature changes, direct exposure to sun, or other 1 causes. 2 For insulating-glass units that will be exposed to substantial altitude changes, comply with insulating-glass 3 manufacturer's written recommendations for venting and sealing to avoid hermetic seal ruptures. 4
PROJECT CONDITIONS 5
Environmental Limitations: Do not proceed with glazing when ambient and substrate temperature conditions 6 are outside limits permitted by glazing material manufacturers and when glazing channel substrates are wet 7 from rain, frost, condensation, or other causes. 8 Do not install liquid glazing sealants when ambient and substrate temperature conditions are outside limits 9 permitted by glazing sealant manufacturer or below 40 deg F (4.4 deg C). 10
WARRANTY 11
Manufacturer's Special Warranty for Coated-Glass Products: Manufacturer's standard form, made out to 12 Owner and signed by coated-glass manufacturer agreeing to replace coated-glass units that deteriorate as 13 defined in "Definitions" the nearest shipping point to Project site, within specified warranty period indicated 14 be low.low. 15 Manufacturer's Special Warranty on Insulating Glass: Manufacturer's standard form, made out to Owner and 16 signed by insulating-glass manufacturer agreeing to replace insulating-glass units that deteriorate as defined 17 in "Definitions" Article, f.o.b. the nearest shipping point to Project site, within specified warranty period 18 indicated below. 19 See DFD warranty form attached. 20
PART 2 - PRODUCTS 21
MANUFACTURERS 23
ACH GlassNersalux: www.versaluxglass.com. 25 AFG Industries, Inc: www.afgglass.com. 26 Pilkington Building Products North Ametica: www.pilkington.com. 27 PPG Industries, Inc: www.oog.com. 28 Oldcastle Glass: www.oldcastleglass.com 29 Guardian Industries Corp.: www.guardian.com 30 OKeeffe's Inc. SAFTI Division; SAFTIFIRST: www.safti.com 31 AGC Flat Glass of America: www.afgglass.com 32 Cardinal Glass: www.cardina1corn.com 33 Viracon, Apogee Enterprises, Inc: www.viracon.com. 34
Vetrotech Saint-Gobain North America: www.vetrotech.com 35
GLASS PRODUCTS 37
Annealed Float Glass: ASTM C 1036, Type I (transparent flat glass), Quality-Q3; of class indicated. 38
Heat-Treated Float Glass: ASTM C 1048; Type I (transparent flat glass); Quality-Q3; of class, kind, and 39 condition indicated. 40
Fabrication Process: By horizontal (roller-hearth) process with roll-wave distortion parallel to bottom edge 41 of glass as installed, unless otherwise indicated. 42 For uncoated glass, comply with requirements for Condition A. 43
For coated vision glass, comply with requirements for Condition C (other uncoated glass). 44 Provide Kind FT (fully tempered) float glass in place of annealed or Kind HS (heat-strengthened) float glass 45 where safety glass is indicated. 46 Sputter-Coated Float Glass: ASTM C 1376, float glass with metallic-oxide or -nitride coating deposited by 47 vacuum deposition process after manufacture and heat treatment (if any), and complying with other 48 requirements specified. 49 Insulating-Glass Units, General: Factory-assembled units consisting of sealed lites of glass separated by a 50 dehydrated interspace, and complying with ASTM E 774 for Class CBA units and with requirements 51 specified in this Article and in Part 2 "Insulating-Glass Units" article. 52 Provide Kind HS (heat-strengthened) float glass in place of annealed glass where needed to resist thermal 53 stresses induced by differential shading of individual glass lites and to comply with glass design requirements 54 specified in Part 1 "Performance Requirements" Article. 55 Overall Unit Thickness and Thickness of Each Lite: Dimensions indicated for insulating-glass units are 56
08 80 00 - 4 nominal and the overall thicknesses of units are measured perpendicularly from outer surfaces of glass lites 1 at unit's edge. 2 Sealing System: Dual seal, with primary and secondary sealants as follows: Manufacturer's standard sealants. 3 Spacer Specifications: Manufacturer's standard spacer material and construction complying with the 4 following requirements: 5 Spacer Material: Aluminum with clear anodic finish. 6 Desiccant: Molecular sieve or silica gel, or blend of both. 7 Corner Construction: Manufacturer's standard corner construction. 8
GLAZING GASKETS 10
Dense Compression Gaskets: Molded or extruded gaskets of material indicated below, complying with 11 standards referenced with name of elastomer indicated below, and of profile and hardness required to 12 maintain watertight seal: 13
EPDM, ASTM C 864. 14
Silicone, ASTM C 1115. 15 Thermoplastic polyolefin rubber, ASTM C 1115. 16 Any material indicated above. 17
MISCELLANEOUS GLAZING MATERIALS 19
General: Provide products of material, size, and shape complying with referenced glazing standard, 20 requirements of manufacturers of glass and other glazing materials for application indicated, and with a 21 proven record of compatibility with surfaces contacted in installation. 22 Cleaners, Primers, and Sealers: Types recommended by sealant or gasket manufacturer. 23 Setting Blocks: Elastomeric material with a Shore, Type A durometer hardness of 85, plus or minus 5. 24 Spacers: Elastomeric blocks or continuous extrusions with a Shore, Type A durometer hardness required by 25 glass manufacturer to maintain glass lites in place for installation indicated. 26 Edge Blocks: Elastomeric material of hardness needed to limit glass lateral movement (side walking). 27
Cylindrical Glazing Sealant Backing: ASTM C 1330, Type O (open-cell material), of size and density to 28 control glazing sealant depth and otherwise produce optimum glazing sealant performance. 29 Perimeter Insulation for Fire-Resistive Glazing: Identical to product used in test assembly to obtain fire- 30 resistance rating. 31
FABRICATION OF GLAZING UNITS 33
Fabricate glazing units in sizes required to glaze openings indicated for Project, with edge and face 34 clearances, edge and surface conditions, and bite complying with written instructions of product 35 manufacturer and referenced glazing publications, to comply with system performance requirements. 36 Clean-cut or flat-grind vertical edges of butt-glazed monolithic lites in a manner that produces square edges 37 with slight kerfs at junctions with outdoor and indoor faces. 38 Grind smooth and polish exposed glass edges and corners. 39
INSULATING-GLASS UNITS 41
Design Basis: Units must be equal to Pilkington Solar Control Low-E Insulating Glass in performance and 42 color. 43 Typical Insulated Glass Units - 1" insulated laminated glazing. 44 Exterior Lite - l/4" PPG Solarban 70XL on Solarbronze Low-E #2 46
• ½” Cavity – ½ inch (90% Argon Fill) 47 Interior Lite – l/4" Laminate – 1/8” Clear – 0.030” Clear PVB – 1/8” Clear 48 Glass Performance: 50 Winter Nighttime U-factor: not to exceed 0.24 51 Summer Daytime U-factor: not to exceed 0.21 52 Solar Heat Gain Coefficient: not to exceed 0.20 53 Shading Coefficient: 0.24 maximum 54 Visible Light transmission: 40% 55 Visible Light Reflect (Outside): 7% 56
08 80 00 - 5
Visible Light Reflect (Inside): 11% 1
PART 3 - EXECUTION 3
EXAMINATION 5
Examine framing glazing, with Installer present, for compliance with the following: 6 Manufacturing and installation tolerances, including those for size, squareness, and offsets at corners. 7 Presence and functioning of weep system. 8 Minimum required face or edge clearances. 9 Effective sealing between joints of glass-framing members. 10 Proceed with installation only after unsatisfactory conditions have been corrected. 11
PREPARATION 13
Clean glazing channels and other framing members receiving glass immediately before glazing. Remove 14 coatings not firmly bonded to substrates. 15
GLAZING, GENERAL 17
Comply with combined written instructions of manufacturers of glass, sealants, gaskets, and other glazing 18 materials, unless more stringent requirements are indicated, including those in referenced glazing 19 publications. 20 Glazing channel dimensions, as indicated on Drawings, provide necessary bite on glass, minimum edge and 21 face clearances, and adequate sealant thicknesses, with reasonable tolerances. Adjust as required by Project 22 conditions during installation. 23 Protect glass edges from damage during handling and installation. Remove damaged glass from Project site 24 and legally dispose of off Project site. Damaged glass is glass with edge damage or other imperfections that, 25 when installed, could weaken glass and impair performance and appearance. 26 Install setting blocks in sill rabbets, sized and located to comply with referenced glazing publications, unless 27 otherwise required by glass manufacturer. Set blocks in thin course of compatible sealant suitable for heel 28 bead. 29 Do not exceed edge pressures stipulated by glass manufacturers for installing glass lites. 30 Provide spacers for glass lites where length plus width is larger than 50 inches (1270 mm) as follows: 31 Locate spacers directly opposite each other on both inside and outside faces of glass. Install correct size and 32 spacing to preserve required face clearances, unless gaskets and glazing tapes are used that have demonstrated 33 ability to maintain required face clearances and to comply with system performance requirements. 34 Provide 1/8-inch (3-mm) minimum bite of spacers on glass and use thickness equal to sealant width. With 35 glazing tape, use thickness slightly less than final compressed thickness of tape. 36 Provide edge blocking where indicated or needed to prevent glass lites from moving sideways in glazing 37 channel, as recommended in writing by glass manufacturer and according to requirements in referenced 38 glazing publications. 39 Set glass lites in each series with uniform pattern, draw, bow, and similar characteristics. 40 Where wedge-shaped gaskets are driven into one side of channel to pressurize sealant or gasket on opposite 41 side, provide adequate anchorage so gasket cannot walk out when installation is subjected to movement. 42 Square cut wedge-shaped gaskets at corners and install gaskets in a manner recommended by gasket 43 manufacturer to prevent corners from pulling away; seal corner joints and butt joints with sealant 44 recommended by gasket manufacturer. 45
GASKET GLAZING (DRY) 47
Fabricate compression gaskets in lengths recommended by gasket manufacturer to fit openings exactly, with 48 allowance for stretch during installation. 49 Center glass lites in openings on setting blocks and press firmly against soft compression gasket by inserting 50 dense compression gaskets formed and installed to lock in place against faces of removable stops. 51 Start gasket applications at corners and work toward centers of openings. Compress gaskets to produce a 52 weathertight seal without developing bending stresses in glass. Seal gasket joints with sealant recommended 53 by gasket manufacturer. 54 Install gaskets so they protrude past face of glazing stops. 55
08 80 00 - 6
CLEANING AND PROTECTION 1
Protect exterior glass from damage immediately after installation by attaching crossed streamers to framing 2 held away from glass. Do not apply markers to glass surface. Remove nonpermanent labels, and clean 3 surfaces. 4 Protect glass from contact with contaminating substances resulting from construction operations, including 5 weld splatter. If, despite such protection, contaminating substances do come into contact with glass, remove 6 substances immediately as recommended by glass manufacturer. 7 Examine glass surfaces adjacent to or below exterior concrete and other masonry surfaces at frequent 8 intervals during construction, but not less than once a month, for buildup of dirt, scum, alkaline deposits, or 9 stains; remove as recommended in writing by glass manufacturer. 10 Remove and replace glass that is broken, chipped, cracked, or abraded or that is damaged from natural causes, 11 accidents, and vandalism, during construction period. 12 Wash glass on both exposed surfaces in each area of Project not more than four days before date scheduled 13 for inspections that establish date of Substantial Completion. Wash glass as recommended in writing by 14 glass manufacturer. 15
END OF SECTION 16
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