16.1012.08-19.10.11-Final Bid Spec Vol 2.pdf

REPLACE BOILERS (BLDG. 147)

Project No. 552-19-107

For the

Department of Veterans Affairs

Dayton VA Medical Center 4100 West Third Street

Dayton, OH 45428

PROJECT SPECIFICATIONS VOL. 2

DIVISIONS 21 – 23, 26, 27

BID DOCUMENTS

October 11, 2019

GUIDON DESIGN, INC.

HEAPY ENGINEERING

Department of Veterans Affairs October 11, 2019

Dayton VA Medical Center Bid Documents

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DEPARTMENT OF VETERANS AFFAIRS

VHA MASTER SPECIFICATIONS

TABLE OF CONTENTS

Section 00 01 10

DIVISION 00 - SPECIAL SECTIONS DATE

00 01 15 List of Drawing Sheets 07-15

DIVISION 01 - GENERAL REQUIREMENTS

01 00 00 General Requirements 10-17

01 32 16.15 Project Schedules (Small Projects – Design/Bid/Build 04-13

01 33 23 Shop Drawings, Product Data, and Samples 05-17

01 35 26 Safety Requirements 02-17

01 42 19 Reference Standards 05-16

01 45 00 Quality Control 01-18

01 45 29 Testing Laboratory Services 11-18

01 57 19 Temporary Environmental Controls 01-11

01 74 19 Construction Waste Management 09-13

01 91 00 General Commissioning Requirements 10-15

01 99 99 Project Closeout

DIVISION 02 – EXISTING CONDITIONS

02 41 00 Demolition 08-17

02 82 11 Traditional Asbestos Abatement 09-15

DIVISION 03 – CONCRETE

03 30 00 Cast-in-Place Concrete 12-15

DIVISION 04 – MASONRY

04 05 13 Masonry Mortaring 10-17

04 05 16 Masonry Grouting 02-16

04 20 00 Unit Masonry 08-17

DIVISION 05 – METAL

05 12 00 Structural Steel Framing 11-18

05 50 00 Metal Fabrications 08-18

DIVISION 07 - THERMAL AND MOISTURE PROTECTION

07 11 13 Bituminous Damp proofing 02-16

07 60 00 Flashing and Sheet Metal 07-14

07 72 00 Roof Accessories 07-14

07 84 00 Firestopping 02-16

07 92 00 Joint Sealants 10-17

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DIVISION 08 - OPENINGS

08 41 13 Aluminum-Framed Entrances and Storefronts 08-16

08 71 00 Door Hardware 01-16

08 80 00 Glazing 10-15

08 90 00 Louvers and Vents 05-15

DIVISION 09 – FINISHES

09 06 00 Schedule for Finishes 04-15

09 91 00 Painting 01-16

DIVISION 13 - SPECIAL CONSTRUCTION

13 05 41 Seismic Restraint Requirements for Non-Structural

Components

01-14

DIVISION 21- FIRE SUPPRESSION

21 08 00 Commissioning of Fire Suppression System 11-16

21 13 13 Wet-Pipe Sprinkler Systems 06-15

DIVISION 22 – PLUMBING

22 05 11 Common Work Results for Plumbing 07-16

22 05 23 General-Duty Valves for Plumbing Piping 09-15

22 07 11 Plumbing Insulation 09-15

22 11 00 Facility Water Distribution 09-15

22 13 00 Facility Sanitary and Vent Piping 09-15

DIVISION 23 – HEATING, VENTILATING, AND AIR

CONDITIONING (HVAC)

23 05 10 Common Work Results for Boiler Plant and Steam

Generation

08-17

23 05 12 General Motor Requirements for HVAC and Steam

Generation Equipment

08-17

23 05 51 Noise and Vibration Control for Boiler Plant 08-17

23 05 93 Testing, Adjusting, and Balancing for HVAC 02-15

23 07 11 HVAC and Boiler Plant Insulation 02-15

23 08 00 Commissioning of HVAC Systems 11-16

23 08 11 Demonstrations and Tests for Boiler Plant 08-17

23 09 11 Instrumentation and Control for Boiler Plant 08-17

23 09 23 Direct-Digital Control System for HVAC 09-11

23 21 11 Boiler Plant Piping Systems 09-17

23 25 00 HVAC Water Treatment 02-15

23 50 11 Boiler Plant Mechanical Equipment 11-17

23 51 00 Breechings, Chimneys, and Stacks 08-17

23 52 39 Fire-Tube Boilers 08-17

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DIVISION 26 – ELECTRICAL

26 05 11 Requirements for Electrical Installations 01-16

26 05 19 Low-Voltage Electrical Power Conductors and Cables 01-17

26 05 26 Grounding and Bonding for Electrical Systems 01-17

26 05 33 Raceway and Boxes for Electrical Systems 01-18

26 05 73 Overcurrent Protective Device Coordination Study 01-18

26 08 00 Commissioning of Electrical Systems 11-16

26 24 16 Panelboards 01-18

26 27 26 Wiring Devices 01-18

26 29 11 Motor Controllers 01-18

26 29 21 Enclosed Switches and Circuit Breakers 01-17

26 41 00 Facility Lightning Protection 01-17

26 43 13 Surge Protective Devices 01-17

26 51 00 Interior Lighting 01-18

DIVISION 27 – COMMUNICATIONS

27 05 11 Requirements for Communications Installations 06-15

27 05 33 Raceways and Boxes for Communications Systems 10-18

27 15 00 Communications Structured Cabling 01-16

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SECTION 21 08 00

COMMISSIONING OF FIRE SUPPRESSION SYSTEMS

PART 1 – GENERAL

1.1 DESCRIPTION

A. The requirements of this Section apply to all s of Division 21.

B. This project shall have selected building systems commissioned. The complete list of equipment and systems to be commissioned is specified in Section 01 91 00 GENERAL COMMISSIONING REQUIREMENTS. The commissioning process, which the Contractor is responsible to execute, is defined in Section 01 91 00 GENERAL COMMISSIONING REQUIRMENTS. A

Commissioning Agent (CxA) appointed by the VA shall manage the commissioning process.

1.2 RELATED WORK

A. Section 01 00 00 GENERAL REQUIREMENTS.

B. Section 01 91 00 GENERAL COMMISSIONING REQUIREMENTS.

C. Section 01 33 23 SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.

1.3 SUMMARY

A. This Section includes requirements for commissioning the Fire

Suppression systems, subsystems and equipment. This Section supplements the general requirements specified in Section 01 91 00

General Commissioning Requirements.

B. Refer to Section 01 91 00 GENERAL COMMISSIONING REQUIREMENTS for more details regarding processes and procedures as well as roles and responsibilities for all Commissioning Team members.

1.4 DEFINITIONS

A. Refer to Section 01 91 00 GENERAL COMMISSIONING REQUIREMENTS for definitions.

1.5 COMMISSIONED SYSTEMS

A. Commissioning of a system or systems specified in Division 21 is part of the construction process. Documentation and testing of these systems, as well as training of the VA’s Operation and Maintenance personnel in accordance with the requirements of Section 01 91 00 and of Division 21, is required in cooperation with the VA and the

Commissioning Agent.

B. The Fire Suppression systems commissioning shall include the systems listed in Section 01 91 00 General Commissioning Requirements:

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1.6 SUBMITTALS

A. The commissioning process requires review of selected Submittals. The

Commissioning Agent shall provide a list of submittals that shall be reviewed by the Commissioning Agent. This list shall be reviewed and approved by the VA prior to forwarding to the Contractor. Refer to

Section 01 33 23 SHOP DRAWINGS, PRODUCT DATA, and SAMPLES for further details.

B. The commissioning process requires Submittal review simultaneously with engineering review. Specific submittal requirements related to the commissioning process are specified in Section 01 91 00 GENERAL

COMMISSIONING REQUIREMENTS.

PART 2 - PRODUCTS (NOT USED)

PART 3 - EXECUTION

3.1 CONSTRUCTION INSPECTIONS

A. Commissioning of the building fire suppression systems shall require inspection of individual elements of the fire suppression construction throughout the construction period. The Contractor shall coordinate with the Commissioning Agent in accordance with Section 01 91 00 and the Commissioning plan to schedule inspections to support the

Commissioning Process.

3.2 PRE-FUNCTIONAL CHECKLISTS

A. The Contractor shall complete Pre-Functional Checklists to verify systems, subsystems, and equipment installation is complete and systems are ready for Systems Functional Performance Testing. The

Commissioning Agent shall prepare Pre-Functional Checklists to be used to document equipment installation. The Contractor shall complete the checklists. Completed checklists shall be submitted to the VA and to the Commissioning Agent for review. The Commissioning Agent shall spot check a sample of completed checklists. If the Commissioning Agent determines that the information provided on the checklist is not accurate, the Commissioning Agent shall return the marked-up checklist to the Contractor for correction and resubmission. If the

Commissioning Agent determines that a significant number of completed checklists for similar equipment are not accurate, the Commissioning

Agent shall select a broader sample of checklists for review. If the

Commissioning Agent determines that a significant number of the broader sample of checklists is also inaccurate, all the checklists for the

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REQUIREMENTS for submittal requirements for Pre-Functional Checklists, Equipment Startup Reports, and other commissioning documents.

3.3 CONTRACTORS TESTS

A. Contractor tests by other sections of Division 21 shall be scheduled and documented in accordance with Section 01 00 00 GENERAL

REQUIREMENTS. All testing shall be incorporated into the project schedule. Contractor shall provide no less than 7 calendar days’ notice of testing. The Commissioning Agent shall witness selected

Contractor tests at the sole discretion of the Commissioning Agent.

Contractor tests shall be completed prior to scheduling Systems

Functional Performance Testing.

3.4 SYSTEMS FUNCTIONAL PERFORMANCE TESTING

A. The Commissioning Process includes Systems Functional Performance

Testing that is intended to test systems functional performance under steady state conditions, to test system reaction to changes in operating conditions, and system performance under emergency conditions. The Commissioning Agent shall prepare detailed Systems

Functional Performance Test procedures for review and approval by the

COR. The Contractor shall review and comment on the tests prior to approval. The Contractor shall provide the required labor, materials, and test equipment identified in the test procedure to perform the tests. The Commissioning Agent shall witness and document the testing.

The Contractor shall sign the test reports to verify tests were performed. See Section 01 91 00 GENERAL COMMISSIONING REQUIREMENTS, for additional details.

3.5 TRAINING OF VA PERSONNEL

A. Training of the VA operation and maintenance personnel is required in cooperation with the COR and Commissioning Agent. Provide competent, factory authorized personnel to provide instruction to operation and maintenance personnel concerning the location, operation, and troubleshooting of the installed systems. Contractor shall submit training agendas and trainer resumes in accordance with the requirements of Section 01 91 00. The instruction shall be scheduled in coordination with the COR after submission and approval of formal training plans. Refer to Section 01 91 00 GENERAL COMMISSIONING

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REQUIREMENTS and Division 21 Sections for additional Contractor training requirements.

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SECTION 21 13 13

WET-PIPE SPRINKLER SYSTEMS

PART 1 - GENERAL

1.1 DESCRIPTION

A. Design, installation and testing shall be in accordance with NFPA 13 and NFPA 14.

B. The design and installation of a hydraulically calculated automatic wet-pipe system complete and ready for operation, for all renovated portions of Building 147.

C. Modification of the existing sprinkler and standpipe system on the drawings and as further required by these specifications.

1.2 RELATED WORK

A. Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.

B. Section 13 05 41, SEISMIC RESTRAINT REQUIREMENTS FOR NON-STRUCTURAL

COMPONENTS.

C. Section 07 84 00, FIRESTOPPING.

D. Section 09 91 00, PAINTING.

E. Section 22 05 23, GENERAL-DUTY VALVES FOR PLUMBING PIPING.

1.3 DESIGN CRITERIA

A. Design Basis Information: Provide design, materials, equipment, installation, inspection, and testing of the automatic sprinkler system in accordance with the requirements of NFPA 13.

1. Perform hydraulic calculations in accordance with NFPA 13 utilizing the Area/Density method. Do not restrict design area reductions permitted for using quick response sprinklers throughout by the required use of standard response sprinklers in the areas identified in this section.

2. Sprinkler Protection: Sprinkler hazard classifications shall be in accordance with NFPA 13. The hazard classification examples of uses and conditions identified in the Annex of NFPA 13 shall be mandatory for areas not listed below. Request clarification from the

Government for any hazard classification not identified. To determining spacing and sizing, apply the following coverage classifications:

a. Light Hazard Occupancies: Patient care, treatment, and customary access areas.

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b. Ordinary Hazard Group 1 Occupancies: Laboratories, Mechanical

Equipment Rooms, Transformer Rooms, Electrical Switchgear Rooms, Electric Closets, and Repair Shops.

c. Ordinary Hazard Group 2 Occupancies: Storage rooms, trash rooms, clean and soiled linen rooms, pharmacy and associated storage, laundry, kitchens, kitchen storage areas, retail stores, retail store storage rooms, storage areas, building management storage, boiler plants, energy centers, warehouse spaces, file storage areas for the entire area of the space up to 140 square meters

(1500 square feet) and Supply Processing and Distribution (SPD).

3. Hydraulic Calculations: Calculated demand including hose stream requirements shall fall no less than 10 percent below the available water supply curve.

4. Water Supply: Base water supply on a flow test of:

a. Location: Hydrant #4

b. Static pressure: 483 kPa (70 psi)

c. Residual pressure: 455 kPa (66 psi)

d. Flow: 67 L/s (1065 gpm)

e. Date: 6/11/2014

Note: The Fire Suppression Contractor shall perform a flow test on the hydrant indicated and closest adjacent hydrant to verify available pressure and flow.

5. Zoning:

a. For each sprinkler zone provide a control valve, flow switch, and a test and drain assembly with pressure gauge. For buildings greater than two stories, provide a check valve at each control valve.

b. Sprinkler zones shall conform to the smoke barrier zones shown on the drawings.

6. Provide seismic protection in accordance with NFPA 13. Contractor shall submit load calculations for sizing of sway bracing for systems that are required to be protected against damage from earthquakes.

B. Design Basis Information: Provide design, materials, equipment, installation and testing of standpipe system in accordance with NFPA

14.

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1. For hydraulic calculations, calculated demand shall not fall less than 10 percent below the water supply curve.

2. Water Supply: Base water supply on a fire pumper truck being able to provide 1000 gpm at 150 psi and 700 gpm at 200 psi at the fire department connection.

3. Size standpipes to provide 100 psi at the most remote connections.

4 Provide seismic protection in accordance with NFPA 14. Contractor shall submit load calculations for sizing of sway bracing for systems that are required to be protected against damage from earthquakes.

1.4 SUBMITTALS

A. Submit as one package in accordance with Section 01 33 23, SHOP

DRAWINGS, PRODUCT DATA, AND SAMPLES. Prepare detailed working drawings that are signed by a NICET Level III or Level IV Sprinkler Technician or stamped by a Registered Professional Engineer licensed in the field of Fire Protection Engineering. As the Government review is for technical adequacy only, the installer remains responsible for correcting any conflicts with other trades and building construction that arise during installation. Partial submittals shall not be accepted. Material submittals shall be approved prior to the purchase or delivery to the job site. Suitably bind submittals in notebooks or binders and provide an index referencing the appropriate specification section. In addition to the hard copies, provide submittal items in

Paragraphs 1.4(A)1 through 1.4(A)5 electronically in pdf format on a compact disc or as directed by the COR. Submittals shall include, but not be limited to, the following:

1. Qualifications:

a. Provide a copy of the installing contractors fire sprinkler and state contractor’s license.

b. Provide a copy of the NICET certification for the NICET Level III or Level IV Sprinkler Technician who prepared and signed the detailed working drawings unless the drawings are stamped by a

Registered Professional Engineer licensed in the field of Fire

Protection Engineering.

c. Provide documentation showing that the installer has been actively and successfully engaged in the installation of commercial automatic sprinkler systems for the past ten years.

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2. Drawings: Submit detailed 1:100 (1/8 inch) scale (minimum) working drawings conforming to the Plans and Calculations chapter of NFPA 13 and NFPA 14. Drawings shall include graphical scales that allow the user to determine lengths when the drawings are reduced in size.

Include a plan showing the piping to the water supply test location.

3. Manufacturer’s Data Sheets: Provide data sheets for all materials and equipment proposed for use on the system. Include listing information and installation instructions in data sheets. Where data sheets describe items in addition to those proposed to be used for the system, clearly identify the proposed items on the sheet.

4. Calculation Sheets:

a. Submit hydraulic calculation sheets in tabular form conforming to the requirements and recommendations of the Plans and

Calculations chapter of NFPA 13 and NFPA 14.

b. Submit calculations of loads for sizing of sway bracing in accordance with NFPA 13 and NFPA 14.

5. Valve Charts: Provide a valve chart that identifies the location of each control valve. Coordinate nomenclature and identification of control valves with COR. Where existing nomenclature does not exist, the chart shall include no less than the following: Tag ID

No., Valve Size, Service (control valve, main drain, aux. drain, inspectors test valve), and Location.

6. Final Document Submittals: Provide as-built drawings, testing and maintenance instructions in accordance with the requirements in

Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES. In addition, submittals shall include, but not be limited to, the following:

a. A complete set of as-built drawings showing the installed system with the specific interconnections between the system switches and the fire alarm equipment. Provide a complete set in the formats as follows. Submit items 2 and 3 below on a compact disc or as directed by the COR.

1) One full size (or size as directed by the COR) printed copy.

2) One complete set in electronic pdf format.

3) One complete set in AutoCAD format or a format as directed by the COR.

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b. Material and Testing Certificate: Upon completion of the sprinkler system installation or any partial section of the system, including testing and flushing, provide a copy of a completed Material and Testing Certificate in NFPA 13.

Certificates shall be provided to document all parts of the installation.

c. Operations and Maintenance Manuals that include step-by-step procedures required for system startup, operation, shutdown, and routine maintenance and testing. The manuals shall include the manufacturer's name, model number, parts list, and tools that shall be kept in stock by the Government for routine maintenance, including the name of a local supplier, simplified wiring and controls diagrams, troubleshooting guide, and recommended service organization, including address and telephone number, for each item of equipment.

d. One paper copy of the Material and Testing Certificates and the

Operations and Maintenance Manuals above shall be provided in a binder. In addition, these materials shall be provided in pdf format on a compact disc or as directed by the COR.

e. Provide one additional copy of the Operations and Maintenance

Manual covering the system in a flexible protective cover and mount in an accessible location adjacent to the riser or as directed by the COR.

1.5 QUALITY ASSURANCE

A. Installer Reliability: The installer shall possess a valid State of

Ohio fire sprinkler contractor's license. The installer shall have been actively and successfully engaged in the installation of commercial automatic sprinkler systems for the past ten years.

B. Materials and Equipment: All equipment and devices shall be of a make and type listed by UL or approved by FM, or other nationally recognized testing laboratory for the specific purpose for which it is used. All materials, devices, and equipment shall be approved by the VA. All materials and equipment shall be free from defect. All materials and equipment shall be new unless specifically indicated otherwise on the contract drawings.

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1.6 APPLICABLE PUBLICATIONS

A. The publications listed below form a part of this specification to the extent referenced. The publications are referenced in the text by the basic designation only.

B. National Fire Protection Association (NFPA):

13-19 ..................Installation of Sprinkler Systems

14-19………………………………Installation of Standpipe and Hose Systems

25-17 ..................Inspection, Testing, and Maintenance of Water-

Based Fire Protection Systems

101-18 .................Life Safety Code

170-18 .................Fire Safety Symbols

C. Underwriters Laboratories, Inc. (UL):

Fire Protection Equipment Directory (2011)

D. Factory Mutual Engineering Corporation (FM):

Approval Guide

PART 2 - PRODUCTS

2.1 PIPING & FITTINGS

A. Piping and fittings for sprinkler systems shall be in accordance with

NFPA 13 and NFPA 14.

1. Plain-end pipe fittings with locking lugs or shear bolts are not permitted.

2. Piping sizes 50 mm (2 inches) and smaller shall be black steel

Schedule 40 with threaded end connections.

3. Piping sizes 65 mm (2 ½ inches) and larger shall be black steel

Schedule 10 with grooved connections. Grooves in Schedule 10 piping shall be rolled grooved only.

4. Plastic piping shall not be permitted except for drain piping.

2.2 VALVES

A. General:

1. Valves shall be in accordance with NFPA 13 and NFPA 14.

2. Do not use quarter turn ball valves for 50 mm (2 inch) or larger drain valves.

B. Control Valve: The control valves shall be a listed indicating type.

Control valves shall be UL Listed or FM Approved for fire protection installations. System control valve shall be rated for normal system pressure but in no case less than 175 PSI.

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C. Check Valve: Shall be of the swing type with a flanged cast iron body and flanged inspection plate.

D. Automatic Ball Drips: Cast brass 20 mm (3/4 inch) in-line automatic ball drip with both ends threaded with iron pipe threads.

E. Standpipe Hose Valves: 65 mm (2-1/2 inches) screwed, brass hose angle valve, male hose threads same as local fire protection service, 65 mm

(2-1/2 inches) by 40 mm (1-1/2 inches) reducer, with permanently attached polished brass cap and chain.

F. Alarm Check Valve: Alarm check valve shall be UL Listed and Factory

Mutual Approved. The alarm check valve shall be listed for installation in the vertical or horizontal position. The alarm check valve shall be equipped with a removable cover assembly, gauge connections on the system side and supply side of the valve clapper, variable pressure trim, and an external bypass to eliminate false water flow alarms. The alarm check valve trim piping shall be galvanized.

Maximum water working pressure to 250 PSI.

G. Backflow Preventer: Provide backflow preventer in accordance with

Section 22 05 23, GENERAL-DUTY VALVES FOR PLUMBING PIPING. Provide means to forward flow test the backflow preventer in accordance with

NFPA 13.

2.3 FIRE DEPARTMENT SIAMESE CONNECTION

A. Brass, flush wall type, exterior fire department connection with brass escutcheon plate, without sill cock, and a minimum of two 65 mm (2-1/2 inch) connections threaded to match those on the local fire protection service, with polished brass caps and chains. Provide escutcheon with integral raised letters "Automatic Sprinkler" "Standpipe and Automatic

Sprinkler". Install an automatic ball drip between fire department connection and check valve with drain piping routed to the exterior of the building or a floor drain.

2.4 SPRINKLERS

A. All sprinklers shall be FM approved quick response. Provide FM approved quick response sprinklers in all areas.

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B. Temperature Ratings: In accordance with NFPA 13.

C. Provide sprinkler guards in accordance with NFPA 13 and when the elevation of the sprinkler head is less than 7 feet 6 inches above finished floor. The sprinkler guard shall be UL listed or FM approved for use with the corresponding sprinkler.

2.5 SPRINKLER CABINET

A. Provide the required number of sprinkler heads of all ratings and types installed, and a sprinkler wrench for each type of sprinkler in accordance with NFPA 13. Locate adjacent to the riser.

B. Provide a list of sprinklers installed in the property in the cabinet.

The list shall include the following:

1. Manufacturer, model, orifice, deflector type, thermal sensitivity, and pressure for each type of sprinkler in the cabinet.

2. General description of where each sprinkler is used.

3. Quantity of each type present in the cabinet.

4. Issue or revision date of list.

2.6 SPRINKLER SYSTEM SIGNAGE

A. Rigid plastic, steel or aluminum signs with white lettering on a red background with holes for easy attachment. Sprinkler system signage shall be attached to the valve or piping with chain.

2.7 SWITCHES:

A. OS&Y Valve Supervisory Switches shall be in a weatherproof die cast/red baked enamel, oil resistant, aluminum housing with tamper resistant screws, 13 mm (1/2 inch) conduit entrance and necessary facilities for attachment to the valves. Provide two SPDT switches rated at 2.5 amps at 24 VDC.

B. Water flow Alarm Switches: Mechanical, non-coded, non-accumulative retard and adjustable from 0 to 60 seconds minimum. Set flow switches at an initial setting between 20 and 30 seconds.

C. Alarm Pressure Switches: Activation by any flow of water equal to or in excess of the discharge from one sprinkler. The alarm pressure switch shall be UL Listed or Factory Mutual Approved for the application in which it is used. Activation of the alarm pressure switch shall cause an alarm on the fire alarm system control unit.

D. Valve Supervisory Switches for Ball and Butterfly Valves: Shall be integral with the valve.

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2.8 GAUGES

A. Provide gauges by NFPA 13 and NFPA 14. Provide gauges where the normal pressure of the system is at the midrange of the gauge.

2.9 PIPE HANGERS, SUPPORTS AND RESTRAINT OF SYSTEM PIPING

A. Pipe hangers, supports, and restraint of system piping shall be in accordance with NFPA 13 and NFPA 14.

2.10 WALL, FLOOR AND CEILING PLATES

A. Provide chrome plated steel escutcheon plates.

2.11 VALVE TAGS

A. Engraved black filled numbers and letters not less than 15 mm (1/2 inch) high for number designation, and not less than 8 mm (1/4 inch) for service designation on 19 gage, 40 mm (1-1/2 inches) round brass disc, attached with brass "S" hook, brass chain, or nylon twist tie.

PART 3 - EXECUTION

3.1 INSTALLATION

A. Installation shall be accomplished by the licensed contractor. Provide a qualified technician, experienced in the installation and operation of the type of system being installed, to supervise the installation and testing of the system.

B. Installation of Piping: Accurately cut pipe to measurements established by the installer and work into place without springing or forcing. In any situation where bending of the pipe is required, use a standard pipe-bending template. Concealed piping in spaces that have finished ceilings. Where ceiling mounted equipment exists, such as in operating and radiology rooms, install sprinklers so as not to obstruct the movement or operation of the equipment. Sidewall heads shall need to be utilized. In stairways, locate piping as near to the ceiling as possible to prevent tampering by unauthorized personnel and to provide a minimum headroom clearance of 2250 mm (seven feet six inches). Piping shall not obstruct the minimum means of egress clearances required by

NFPA 101. Pipe hangers, supports, and restraint of system piping, and seismic bracing shall be installed accordance with NFPA 13 and NFPA

14.

C. Welding: Conform to the requirements and recommendations of NFPA 13 and

NFPA 14.

D. Drains: Provide drips and drains, including low point drains, in accordance with NFPA 13 and NFPA 14. Pipe drains to discharge at safe

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21 13 13 - 10 points outside of the building or to sight cones attached to drains of adequate size to readily carry the full flow from each drain under maximum pressure. Do not provide a direct drain connection to sewer system or discharge into sinks. Install drips and drains where necessary and required by NFPA 13. The drain piping shall not be restricted or reduced and shall be of the same diameter as the drain collector.

E. Supervisory Switches: Provide supervisory switches for sprinkler control valves. Do not provide valve supervisory switches on standpipe hose valves, test or drain valves.

F. Waterflow Alarm Switches: Install waterflow alarm switches and valves in stairwells or other easily accessible locations.

G. Inspector's Test Connection: Install and supply in accordance with NFPA

13, locate in a secured area, and discharge to the exterior of the building.

H. Affix cutout disks, which are created by cutting holes in the walls of pipe for flow switches and non-threaded pipe connections to the respective waterflow switch or pipe connection near to the pipe from where they were cut.

I. Provide escutcheon plates for exposed piping passing through walls, floors or ceilings.

J. Clearances: For systems requiring seismic protection, piping that passes through floors or walls shall have penetrations sized 50 mm (2 inches) nominally larger than the penetrating pipe for pipe sizes 25 mm

(1 inch) to 90 mm (3 ½ inches) and 100 mm (4 inches) nominally larger for penetrating pipe sizes 100 mm (4 inches) and larger.

K. Sleeves: Provide for pipes passing through masonry or concrete. Provide space between the pipe and the sleeve in accordance with NFPA 13 and

NFPA 14. Seal this space with a UL Listed through penetration fire stop material in accordance with Section 07 84 00, FIRESTOPPING. Where core drilling is used in lieu of sleeves, also seal space. Seal penetrations of walls, floors and ceilings of other types of construction, in accordance with Section 07 84 00, FIRESTOPPING.

L. Provide pressure gauges at each water flow alarm switch location, at the top of each standpipe, and at each main drain connection.

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M. Firestopping shall be provided for all penetrations of fire resistance rated construction. Firestopping shall comply with Section 07 84 00, FIRESTOPPING.

N. Painting of Pipe: In finished areas where walls and ceilings have been painted, paint primed surfaces with two coats of paint to match adjacent surfaces, except paint valves and operating accessories with two coats of gloss red enamel. Exercise care to avoid painting sprinklers. Painting of sprinkler systems above suspended ceilings and in crawl spaces is not required. Painting shall comply with Section 09

91 00, PAINTING. Any painted sprinkler shall be replaced with a new sprinkler.

O. Sprinkler System Signage: Provide rigid sprinkler system signage in accordance with NFPA 13, NFPA 14 and NFPA 25. Sprinkler system signage shall include, but not limited to, the following:

1. Identification Signs:

a. Provide signage for each control valve, drain valve, sprinkler cabinet, and inspector’s test.

b. Provide valve tags for each operable valve. Coordinate nomenclature and identification of operable valves with COR.

Where existing nomenclature does not exist, the Tag

Identification shall include no less than the following: (FP-B-

F/SZ-#) Fire Protection, Building Number, Floor Number/Smoke Zone

(if applicable), and Valve Number. (E.g., FP-500-1E-001) Fire

Protection, Building 500, First Floor East, Number 001.)

2. Instruction/Information Signs:

a. Provide signage for each control valve to indicate valve function and to indicate what system is being controlled.

b. Provide signage indicating the number and location of low point drains.

3. Hydraulic Placards:

a. Provide signage indicating hydraulic design information. The placard shall include location of the design area, discharge densities, required flow and residual pressure at the base of riser, occupancy classification, hose stream allowance, flow test information, and installing contractor. Locate hydraulic placard information signs at each alarm check valve.

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P. Repairs: Repair damage to the building or equipment resulting from the installation of the sprinkler system by the installer at no additional expense to the Government.

Q. Interruption of Service: There shall be no interruption of the existing sprinkler protection, water, electric, or fire alarm services without prior permission of the COR. Contractor shall develop an interim fire protection program where interruptions involve occupied spaces. Request in writing at least one week prior to the planned interruption.

3.2 INSPECTION AND TEST

A. Preliminary Testing: Flush newly installed systems prior to performing hydrostatic tests in order to remove any debris which shall have been left as well as ensuring piping is unobstructed.

B. Hydrostatically test system, including the fire department connections, as specified in NFPA 13 and NFPA 14, in the presence of the Contracting

Officers Representative (COR) or his designated representative. Test and flush underground water line prior to performing these hydrostatic tests.

C. Final Inspection and Testing: Subject system to tests in accordance with NFPA 13 and NFPA 14, and when all necessary corrections have been accomplished, advise COR to schedule a final inspection and test.

Connection to the fire alarm system shall have been in service for at least ten days prior to the final inspection, with adjustments made to prevent false alarms. Furnish all instruments, labor and materials required for the tests and provide the services of the installation foreman or other competent representative of the installer to perform the tests. Correct deficiencies and retest system as necessary, prior to the final acceptance. Include the operation of all features of the systems under normal operations in test

3.3 INSTRUCTIONS

A. Furnish the services of a competent instructor for not less than two hours for instructing personnel in the operation and maintenance of the system, on the dates requested by the COR.

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SECTION 22 05 11

COMMON WORK RESULTS FOR PLUMBING

PART 1 - GENERAL

1.1 DESCRIPTION

A. The requirements of this Section shall apply to all sections of

Division 22.

B. Definitions:

1. Exposed: Piping and equipment exposed to view in finished rooms.

C. Abbreviations/Acronyms:

1. ABS: Acrylonitrile Butadiene Styrene

2. AC: Alternating Current

3. ACR: Air Conditioning and Refrigeration

4. AI: Analog Input

5. AISI: American Iron and Steel Institute

6. AO: Analog Output

7. AWG: American Wire Gauge

8. BACnet: Building Automation and Control Network

9. BAg: Silver-Copper-Zinc Brazing Alloy

10. BAS: Building Automation System

11. BCuP: Silver-Copper-Phosphorus Brazing Alloy

12. BSG: Borosilicate Glass Pipe

13. CDA: Copper Development Association

14. C: Celsius

15. CLR: Color

16. CO: Carbon Monoxide

17. COR: Contracting Officer’s Representative

18. CPVC: Chlorinated Polyvinyl Chloride

19. CR: Chloroprene

20. CRS: Corrosion Resistant Steel

21. CWP: Cold Working Pressure

22. CxA: Commissioning Agent

23. db(A): Decibels (A weighted)

24. DDC: Direct Digital Control

25. DI: Digital Input

26. DISS: Diameter Index Safety System

27. DO: Digital Output

28. DVD: Digital Video Disc

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29. DN: Diameter Nominal

30. DWV: Drainage, Waste and Vent

31. ECC: Engineering Control Center

32. EPDM: Ethylene Propylene Diene Monomer

33. EPT: Ethylene Propylene Terpolymer

34. ETO: Ethylene Oxide

35. F: Fahrenheit

36. FAR: Federal Acquisition Regulations

37. FD: Floor Drain

38. FED: Federal

39. FG: Fiberglass

40. FNPT: Female National Pipe Thread

41. FPM: Fluoroelastomer Polymer

42. GPM: Gallons Per Minute

43. HDPE: High Density Polyethylene

44. Hg: Mercury

45. HOA: Hands-Off-Automatic

46. HP: Horsepower

47. HVE: High Volume Evacuation

48. ID: Inside Diameter

49. IPS: Iron Pipe Size

50. Kg: Kilogram

51. kPa: Kilopascal

52. lb: Pound

53. L/s: Liters Per Second

54. L/min: Liters Per Minute

55. MAWP: Maximum Allowable Working Pressure

56. MAX: Maximum

57. MED: Medical

58. m: Meter

59. MFG: Manufacturer

60. mg: Milligram

61. mg/L: Milligrams per Liter

62. ml: Milliliter

63. mm: Millimeter

64. MIN: Minimum

65. NF: Oil Free Dry (Nitrogen)

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66. NPTF: National Pipe Thread Female

67. NPS: Nominal Pipe Size

68. NPT: Nominal Pipe Thread

69. OD: Outside Diameter

70. OSD: Open Sight Drain

71. OS&Y: Outside Stem and Yoke

72. OXY: Oxygen

73. PBPU: Prefabricated Bedside Patient Units

74. PH: Power of Hydrogen

75. PLC: Programmable Logic Controllers

76. PP: Polypropylene

77. PPM: Parts per Million

78. PSIG: Pounds per Square Inch

79. PTFE: Polytetrafluoroethylene

80. PVC: Polyvinyl Chloride

81. PVDF: Polyvinylidene Fluoride

82. RAD: Radians

83. RO: Reverse Osmosis

84. RPM: Revolutions Per Minute

85. RTRP: Reinforced Thermosetting Resin Pipe

86. SCFM: Standard Cubic Feet Per Minute

87. SDI: Silt Density Index

88. SPEC: Specification

89. SPS: Sterile Processing Services

90. STD: Standard

91. SUS: Saybolt Universal Second

92. SWP: Steam Working Pressure

93. TEFC: Totally Enclosed Fan-Cooled

94. TFE: Tetrafluoroethylene

95. THHN: Thermoplastic High-Heat Resistant Nylon Coated Wire

96. THWN: Thermoplastic Heat & Water Resistant Nylon Coated Wire

97. T/P: Temperature and Pressure

98. USDA: U.S. Department of Agriculture

99. V: Volt

100. VAC: Vacuum

101. VA: Veterans Administration

102. VAMC: Veterans Administration Medical Center

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103. VAC: Voltage in Alternating Current

104. WAGD: Waste Anesthesia Gas Disposal

105. WOG: Water, Oil, Gas

1.2 RELATED WORK

A. Section 01 00 00, GENERAL REQUIREMENTS.

B. Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.

C. Section 07 84 00, FIRESTOPPING.

D. Section 09 91 00, PAINTING.

E. Section 13 05 41, SEISMIC RESTRAINT REQUIREMENTS FOR NON-STRUCTURAL

COMPONENTS.

1.3 APPLICABLE PUBLICATIONS

A. The publications listed below shall form a part of this specification to the extent referenced. The publications are referenced in the text by the basic designation only.

B. American Society of Mechanical Engineers (ASME):

ASME Boiler and Pressure Vessel Code -

BPVC Section IX-2013 ...Welding, Brazing, and Fusing Qualifications

B31.1-2012 .............Power Piping

C. American Society for Testing and Materials (ASTM):

A36/A36M-2012 ..........Standard Specification for Carbon Structural

Steel

A575-96(R2013)e1 .......Standard Specification for Steel Bars, Carbon, Merchant Quality, M-Grades

E84-2013a ..............Standard Test Method for Surface Burning

Characteristics of Building Materials

E119-2012a .............Standard Test Methods for Fire Tests of

Building Construction and Materials

F1760-01(R2011) ........Standard Specification for Coextruded

Poly(Vinyl Chloride) (PVC) Non-Pressure Plastic

Pipe Having Reprocessed-Recycled Content

D. International Code Council, (ICC):

IBC-2012 ...............International Building Code

IPC-2012 ...............International Plumbing Code

E. Manufacturers Standardization Society (MSS) of the Valve and Fittings

Industry, Inc:

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SP-58-2009 .............Pipe Hangers and Supports - Materials, Design, Manufacture, Selection, Application and

Installation

SP-69-2003 .............Pipe Hangers and Supports - Selection and

Application

F. Military Specifications (MIL):

P-21035B ...............Paint High Zinc Dust Content, Galvanizing

Repair (Metric)

G. National Electrical Manufacturers Association (NEMA):

MG 1-2011 ..............Motors and Generators

H. National Fire Protection Association (NFPA):

51B-2014 ...............Standard for Fire Prevention During Welding, Cutting and Other Hot Work

54-2012 ................National Fuel Gas Code

70-2014 ................National Electrical Code (NEC)

I. NSF International (NSF):

5-2012 .................Water Heaters, Hot Water Supply Boilers, and

Heat Recovery Equipment

14-2012 ................Plastic Piping System Components and Related

Materials

61-2012 ................Drinking Water System Components – Health

Effects

372-2011 ...............Drinking Water System Components – Lead Content

J. Department of Veterans Affairs (VA):

PG-18-10 ...............Plumbing Design Manual

PG-18-13-2011 ..........Barrier Free Design Guide

1.4 SUBMITTALS

A. Submittals, including number of required copies, shall be submitted in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, and

SAMPLES.

B. Information and material submitted under this section shall be marked

"SUBMITTED UNDER SECTION 22 05 11, COMMON WORK RESULTS FOR PLUMBING",

with applicable paragraph identification.

C. Contractor shall make all necessary field measurements and investigations to assure that the equipment and assemblies shall meet contract requirements and shall fit the space available.

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D. If equipment is submitted which differs in arrangement from that shown, provide drawings that show the rearrangement of all associated systems.

Approval shall be given only if all features of the equipment and associated systems, including accessibility, are equivalent to that required by the contract.

E. Prior to submitting shop drawings for approval, contractor shall certify in writing that manufacturers of all major items of equipment have each reviewed drawings and specifications, and have jointly coordinated and properly integrated their equipment and controls to provide a complete and efficient installation.

F. Installing Contractor shall provide lists of previous installations for selected items of equipment. Contact persons who shall serve as references, with telephone numbers and e-mail addresses shall be submitted with the references.

G. Manufacturer's Literature and Data: Manufacturer’s literature shall be submitted under the pertinent section rather than under this section.

1. Equipment and materials identification.

2. Firestopping materials.

3. Hangers, inserts, supports and bracing. Provide load calculations for variable spring and constant support hangers.

4. Wall, floor, and ceiling plates.

H. Submittals and shop drawings for interdependent items, containing applicable descriptive information, shall be furnished together and complete in a group. Coordinate and properly integrate materials and equipment in each group to provide a completely compatible and efficient installation. Final review and approvals shall be made only by groups.

I. Coordination Drawings: Complete consolidated and coordinated layout drawings shall be submitted for all new systems, and for existing systems that are in the same areas. The drawings shall include plan views, elevations and sections of all systems and shall be on a scale of not less than 1:32 (3/8 inch equal to one foot). Clearly identify and dimension the proposed locations of the principal items of equipment. The drawings shall clearly show the proposed location and adequate clearance for all equipment, controls, piping, pumps, valves and other items. All valves, trap primer valves, water hammer arrestors, strainers, and equipment requiring service shall be provided

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22 05 11 - 7 with an access door sized for the complete removal of plumbing device, component, or equipment. Equipment foundations shall not be installed until equipment or piping layout drawings have been approved. Detailed layout drawings shall be provided for all piping systems. In addition, details of the following shall be provided.

1. Mechanical equipment rooms.

2. Hangers, inserts, supports, and bracing.

3. Pipe sleeves.

4. Equipment penetrations of floors, walls, ceilings, or roofs.

J. Maintenance Data and Operating Instructions:

1. Maintenance and operating manuals in accordance with Section 01 00

00, GENERAL REQUIREMENTS, Article, INSTRUCTIONS, for systems and equipment. Include complete list indicating all components of the systems with diagrams of the internal wiring for each item of equipment.

2. Include listing of recommended replacement parts for keeping in stock supply, including sources of supply, for equipment shall be provided. The listing shall include belts for equipment: Belt manufacturer, model number, size and style, and distinguished whether of multiple belt sets.

1.5 QUALITY ASSURANCE

A. Products Criteria:

1. Standard Products: Material and equipment shall be the standard products of a manufacturer regularly engaged in the manufacture, supply and servicing of the specified products for at least 5 years.

However, digital electronics devices, software and systems such as controls, instruments, computer work station, shall be the current generation of technology and basic design that has a proven satisfactory service record of at least 5 years.

2. Equipment Service: There shall be permanent service organizations, authorized and trained by manufacturers of the equipment supplied, located within 160 km (100 miles) of the project. These organizations shall come to the site and provide acceptable service to restore operations within four hours of receipt of notification by phone, e-mail or fax in event of an emergency, such as the shut-down of equipment; or within 24 hours in a non-emergency. Names, Replace Boilers (Bldg. 147) Project No. 552-19-107

22 05 11 - 8 mail and e-mail addresses and phone numbers of service organizations providing service under these conditions for (as applicable to the project): pumps, compressors, water heaters, critical instrumentation, computer workstation and programming shall be submitted for project record and inserted into the operations and maintenance manual.

3. All items furnished shall be free from defects that would adversely affect the performance, maintainability and appearance of individual components and overall assembly.

4. The products and execution of work specified in Division 22 shall conform to the referenced codes and standards by the specifications.

Local codes and amendments enforced by the local code official shall be enforced, if required by local authorities such as the natural gas supplier. If the local codes are more stringent, then the local code shall apply. Any conflicts shall be brought to the attention of the Contracting Officers Representative (COR).

5. Multiple Units: When two or more units of materials or equipment of the same type or class are required, these units shall be products of one manufacturer.

6. Assembled Units: Manufacturers of equipment assemblies, which use components made by others, assume complete responsibility for the final assembled product.

7. Nameplates: Nameplate bearing manufacturer's name or identifiable trademark shall be securely affixed in a conspicuous place on equipment, or name or trademark cast integrally with equipment, stamped or otherwise permanently marked on each item of equipment.

8. Asbestos products or equipment or materials containing asbestos shall not be used.

9. Bio-Based Materials: For products designated by the USDA’s Bio-

Preferred Program, provide products that meet or exceed USDA recommendations for bio-based content, so long as products meet all performance requirements in this specifications section. For more information regarding the product categories covered by the Bio-

Preferred Program, visit http://www.biopreferred.gov.

B. Welding: Before any welding is performed, contractor shall submit a certificate certifying that welders comply with the following requirements:

http://www.biopreferred.gov/

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1. Qualify welding processes and operators for piping according to ASME

"Boiler and Pressure Vessel Code", Section IX, "Welding and Brazing

Qualifications".

2. Comply with provisions of ASME B31 series "Code for Pressure

Piping".

3. Certify that each welder and welding operator has passed American

Welding Society (AWS) qualification tests for the welding processes involved, and that certification is current.

4. All welds shall be stamped according to the provisions of the

American Welding Society.

C. Manufacturer's Recommendations: Where installation procedures or any part thereof are required to be in accordance with the recommendations of the manufacturer of the material being installed, printed copies of these recommendations shall be furnished to the COR prior to installation. Installation of the item shall not be allowed to proceed until the recommendations are received. Failure to furnish these recommendations can be cause for rejection of the material.

D. Execution (Installation, Construction) Quality:

1. All items shall be applied and installed in accordance with manufacturer's written instructions. Conflicts between the manufacturer's instructions and the contract documents shall be referred to the COR for resolution. Printed copies or electronic files of manufacturer’s installation instructions shall be provided to the COR at least 10 working days prior to commencing installation of any item.

2. All items that require access, such as for operating, cleaning, servicing, maintenance, and calibration, shall be easily and safely accessible by persons standing at floor level, or standing on permanent platforms, without the use of portable ladders. Examples of these items include, but are not limited to: all types of valves, filters and strainers, transmitters, and control devices.