C06_01_Forms_Binder_Section_J_0005.pdf
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- 140R1026B0004
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This document is a set of standardized forms for recording damage assessments on turbine runner components, specifically designed for hydroelectric generating units.
The forms establish a comprehensive documentation system for tracking damage to four key runner components: runner blades, discharge rings, stay vanes, and hydraulic profile grinding work. Form B-1 serves as a unit summary cover sheet for runner blade damage records, tracking blade pair groupings (1-2 through 13-1), number of record sheets submitted, submission dates, and damage zones identified. Form B-2 provides the detailed damage record template for individual blade pairs, capturing damage zone dimensions in inches, defect type (cavitation, corrosion, crack, or other), priority level (high or low as determined by Government), defect group number, welding completion dates, and welding inspection completion dates. Forms B-3 and B-4 follow an identical structure for discharge ring damage documentation, with B-3 functioning as the unit summary by region and B-4 as the detailed region record. Forms B-5 and B-6 document stay vane damage using the same framework, with vane numbers 1-31 tracked. Forms B-51 through B-56 establish parallel documentation systems for hydraulic profile grinding records on runner blades, discharge rings, and stay vanes, tracking hydraulic profile zones, dimensions in square feet, and grinding completion and inspection dates. All forms require identification of the submitting unit number, date, assessment type (initial or secondary by Government), and reporting personnel. The forms include blade pair sketches and photographic examples showing damage location context for accurate field assessment and repair tracking.
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davidchristensen Architect Form B-1: Unit Summary of Runner Damage Records davidchristensen Architect Unit No._____________ davidchristensen Architect Date:_________________ davidchristensen Architect Submitted by:
Printed name davidchristensen Architect Record Version:________ davidchristensen Architect Instructions: Use this form as a cover sheet for submission of runner damage records following assessments. This form shall always be maintained as a unit summary of the total sum of all runner damage following the submission of damage records.
Image davidchristensen Callout Crown davidchristensen Callout Band davidchristensen Architect Blade No.______ davidchristensen Architect Blade No.______ davidchristensen Callout Blade leading edges davidchristensen Architect HP Crotch davidchristensen Architect LP Crotch davidchristensen Callout LP Side davidchristensen Callout HP Side davidchristensen Architect Unit No.________________ davidchristensen Architect Date:__________________ davidchristensen Architect Blade Pair:______to______ davidchristensen Rectangle davidchristensen Architect Initial Assessment By GOV davidchristensen Architect Secondary Assessment davidchristensen Rectangle davidchristensen Architect Reported by:
Printed name davidchristensen Architect Water entrance between blades davidchristensen Arrow davidchristensen Architect Blade trailing edge davidchristensen Architect Blade trailing edge davidchristensen Architect View showing a graphical flattening of the crown and band to widen the space between blades as seen from the center of the runner looking outward davidchristensen Architect Blade Pair Record Sheet No.:______of______ davidchristensen Arrow davidchristensen Architect Type:
davidchristensen Image davidchristensen Architect Form B-2: Runner Damage Record davidchristensen Callout Blade Pair Sketch davidchristensen Callout Vent davidchristensen Architect Other_______________ davidchristensen Rectangle
Form B-3: Unit Summary of Discharge Ring Damage Records davidchristensen Architect Unit No._____________ davidchristensen Architect Date:_________________ davidchristensen Architect Submitted by:
Printed name davidchristensen Architect Record Version:________ davidchristensen Architect Instructions: Use this form as a cover sheet for submission of discharge ring damage records following assessments. This form shall always be maintained as a unit summary of the total sum of all discharge ring damage following the submission of damage records.
davidchristensen Callout Band davidchristensen Architect Blade No.______ davidchristensen Architect Blade No.______ davidchristensen Callout LP Side davidchristensen Callout HP Side davidchristensen Architect Unit No.________________ davidchristensen Architect Date:__________________ davidchristensen Architect Blade Pair:______to______ davidchristensen Rectangle davidchristensen Architect Initial Assessment By GOV davidchristensen Architect Secondary Assessment davidchristensen Rectangle davidchristensen Architect Reported by:
Printed name davidchristensen Architect Blade trailing edge davidchristensen Architect Blade trailing edge davidchristensen Architect Graphical view of the discharge ring zone below a blade pair as seen from the center of the runner looking outward davidchristensen Architect Region Record Sheet No.:______of______ davidchristensen Arrow davidchristensen Architect Type:
davidchristensen Architect Form B-4: Discharge Ring Damage Record davidchristensen Callout Blade Pair Sketch davidchristensen Architect Other_______________ davidchristensen Rectangle davidchristensen Callout Draft Tube Platform davidchristensen Callout Discharge Ring davidchristensen Image
Form B-5: Unit Summary of Stay Vane Damage Records davidchristensen Architect Unit No._____________ davidchristensen Architect Date:_________________ davidchristensen Architect Submitted by:
Printed name davidchristensen Architect Record Version:________ davidchristensen Architect Instructions: Use this form as a cover sheet for submission of stay vane damage records following assessments. This form shall always be maintained as a unit summary of the total sum of all stay vane damage following the submission of damage records.
davidchristensen Image davidchristensen Image davidchristensen Image davidchristensen Architect Vane Elevation Side A (Outside) davidchristensen Architect Unit No.________________ davidchristensen Architect Date:__________________ davidchristensen Architect Stay Vane No.:______ davidchristensen Rectangle davidchristensen Architect Initial Assessment By GOV davidchristensen Architect Secondary Assessment davidchristensen Rectangle davidchristensen Architect Reported by:
Printed name davidchristensen Architect Trailing edge davidchristensen Architect Leading edge davidchristensen Architect Graphical view of the stay vane with sections to illustrate profile.
davidchristensen Architect Stay Vane Record Sheet No.:______of______ davidchristensen Arrow davidchristensen Architect Type:
davidchristensen Architect Form B-6: Stay Vane Damage Record davidchristensen Architect Other_______________ davidchristensen Rectangle davidchristensen Architect Vane Elevation Side B (Inside) davidchristensen Architect Leading edge davidchristensen Architect Trailing edge davidchristensen Architect Section D-D davidchristensen Architect Section C-C davidchristensen Line davidchristensen Arrow davidchristensen Arrow davidchristensen Architect C davidchristensen Architect C davidchristensen Architect Side A davidchristensen Architect Side B davidchristensen Architect Leading edge davidchristensen Architect Trailing edge davidchristensen Architect Side A davidchristensen Architect Side B davidchristensen Architect Trailing edge davidchristensen Architect Leading edge davidchristensen Line davidchristensen Arrow davidchristensen Arrow davidchristensen Architect D davidchristensen Architect D davidchristensen Image
Form B-51: Unit Summary of Runner Hydraulic Profile Grinding Records davidchristensen Architect Unit No._____________ davidchristensen Architect Date:_________________ davidchristensen Architect Submitted by:
Printed name davidchristensen Architect Record Version:________ davidchristensen Architect Instructions: Use this form as a cover sheet for submission of runner hydraulic profile grinding records following assessments. This form shall always be maintained as a unit summary of the total sum of all runner hydraulic profile grinding following the submission of hydraulic profile grinding records.
davidchristensen Callout Crown davidchristensen Callout Band davidchristensen Architect Blade No.______ davidchristensen Architect Blade No.______ davidchristensen Callout Blade leading edges davidchristensen Architect HP Crotch davidchristensen Architect LP Crotch davidchristensen Callout LP Side davidchristensen Callout HP Side davidchristensen Architect Unit No.________________ davidchristensen Architect Date:__________________ davidchristensen Architect Blade Pair:______to______ davidchristensen Rectangle davidchristensen Architect Initial Assessment By GOV davidchristensen Architect Secondary Assessment davidchristensen Rectangle davidchristensen Architect Reported by:
Printed name davidchristensen Architect Water entrance between blades davidchristensen Arrow davidchristensen Architect Blade trailing edge davidchristensen Architect Blade trailing edge davidchristensen Architect View showing a graphical flattening of the crown and band to widen the space between blades as seen from the center of the runner looking outward davidchristensen Architect Blade Pair Record Sheet No.:______of______ davidchristensen Arrow davidchristensen Architect Type:
davidchristensen Image davidchristensen Architect Form B-52: Runner Hydraulic Profile Grinding Record davidchristensen Callout Blade Pair Sketch davidchristensen Callout Vent davidchristensen Architect Other_______________ davidchristensen Rectangle
Form B-53: Unit Summary of Discharge Ring Hydraulic Profile Grinding Records davidchristensen Architect Unit No._____________ davidchristensen Architect Date:_________________ davidchristensen Architect Submitted by:
Printed name davidchristensen Architect Record Version:________ davidchristensen Architect Instructions: Use this form as a cover sheet for submission of discharge ring hydraulic profile grinding records following assessments. This form shall always be maintained as a unit summary of the total sum of all discharge ring hydraulic profile grinding following the submission of hydraulic profile grinding records.
davidchristensen Callout Band davidchristensen Architect Blade No.______ davidchristensen Architect Blade No.______ davidchristensen Callout LP Side davidchristensen Callout HP Side davidchristensen Architect Unit No.________________ davidchristensen Architect Date:__________________ davidchristensen Architect Blade Pair:______to______ davidchristensen Rectangle davidchristensen Architect Initial Assessment By GOV davidchristensen Architect Secondary Assessment davidchristensen Rectangle davidchristensen Architect Reported by:
Printed name davidchristensen Architect Blade trailing edge davidchristensen Architect Blade trailing edge davidchristensen Architect Graphical view of the discharge ring zone below a blade pair as seen from the center of the runner looking outward davidchristensen Architect Region Record Sheet No.:______of______ davidchristensen Arrow davidchristensen Architect Type:
davidchristensen Architect Form B-54: Discharge Ring Hydraulic Profile Grinding Record davidchristensen Callout Blade Pair Sketch davidchristensen Architect Other_______________ davidchristensen Rectangle davidchristensen Callout Draft Tube Platform davidchristensen Callout Discharge Ring davidchristensen Image
Form B-55: Unit Summary of Stay Vane Hydraulic Profile Grinding Records davidchristensen Architect Unit No._____________ davidchristensen Architect Date:_________________ davidchristensen Architect Submitted by:
Printed name davidchristensen Architect Record Version:________ davidchristensen Architect Instructions: Use this form as a cover sheet for submission of stay vane hydraulic profile grinding records following assessments. This form shall always be maintained as a unit summary of the total sum of all stay vane hydraulic profile grinding following the submission of hydraulic profile grinding records.
davidchristensen Image davidchristensen Image davidchristensen Image davidchristensen Architect Vane Elevation Side A (Outside) davidchristensen Architect Unit No.________________ davidchristensen Architect Date:__________________ davidchristensen Architect Stay Vane No.:______ davidchristensen Rectangle davidchristensen Architect Initial Assessment By GOV davidchristensen Architect Secondary Assessment davidchristensen Rectangle davidchristensen Architect Reported by:
Printed name davidchristensen Architect Trailing edge davidchristensen Architect Leading edge davidchristensen Architect Graphical view of the stay vane with sections to illustrate profile.
davidchristensen Architect Stay Vane Record Sheet No.:______of______ davidchristensen Arrow davidchristensen Architect Type:
davidchristensen Architect Form B-56: Stay Vane Hydraulic Profile Grinding Record davidchristensen Architect Other_______________ davidchristensen Rectangle davidchristensen Architect Vane Elevation Side B (Inside) davidchristensen Architect Leading edge davidchristensen Architect Trailing edge davidchristensen Architect Section D-D davidchristensen Architect Section C-C davidchristensen Line davidchristensen Arrow davidchristensen Arrow davidchristensen Architect C davidchristensen Architect C davidchristensen Architect Side A davidchristensen Architect Side B davidchristensen Architect Leading edge davidchristensen Architect Trailing edge davidchristensen Architect Side A davidchristensen Architect Side B davidchristensen Architect Trailing edge davidchristensen Architect Leading edge davidchristensen Line davidchristensen Arrow davidchristensen Arrow davidchristensen Architect D davidchristensen Architect D davidchristensen Image
| Form B-1_V3.0 |
| Form B-2_V3.0 |
| Form B-3_V2.0 |
| Form B-4_V2.0 |
| Form B-5_V2.0 |
| Form B-6_V2.0 |
| Form B-51 |
| Form B-52 |
| Form B-53 |
| Form B-54 |
| Form B-55 |
| Form B-56 |
File details come from the government source that posted it. Updated .