Attachment_4_-_Seed_Project_4_-_Door_Replacements.pdf

PART I - THE SCHEDULE

SECTION B – SUPPLIES OR SERVICES AND PRICES/COSTS

SCHEDULE OF ITEMS

Solicitation – 1282A718R0004

Seed Project 4 – Dining Hall and Education Door Replacements

Curlew Job Corps Center Curlew, WA 99118

Ferry County, Washington

Item Method of No. Description Measurement Total

BASE ITEM

001 Dining Hall Door Replacements Lump Sum $

BASE ITEM TOTAL $

OPTIONAL/ADDITVE ITEM – Subject to Availability of Funding

002 Education Building Door Replacements Lump Sum $

OPTIONAL ITEM TOTAL $

BASE AND OPTIONAL/ADDITIVE ITEMS TOTAL $

Lump Sum Quantities: These quantities denote one complete unit of work as required by or described in the contract including necessary materials, equipment, and labor to complete the job. They will not be measured.

FAR 36.204 Disclosure of the magnitude of construction projects (Tailored)

The Government’s estimate is:

Less than $25,000 for Base Item Between $25,000 and $50,000 for Base and Optional Item

DINING HALL AND EDUCATION DOOR REPLACEMENTS 001500-1

CURLEW JOB CORPS CCC LIST OF DRAWINGS AND SPECIFICATIONS

SECTION 001500

CURLEW JOB CORPS CCC

DINING HALL AND EDUCATION DOOR REPLACEMENTS

LIST OF DRAWINGS AND SPECIFICATIONS

PART 1 – GENERAL

1.1 DESCRIPTION

A. List of Contract Drawings:

1. Index of Sheets:

SHEET NUMBER SHEET NAME

T1.0 Title Sheet & Drawing Index

A0.1 Door Schedule and Door Types

A1.1 Floor Plan and Photographs - Dining Hall

A1.2 Floor Plan and Photographs – Education Building

4 TOTAL SHEETS IN CONTRACT

DINING HALL AND EDUCATION DOOR REPLACEMENTS 001500-2

CURLEW JOB CORPS CCC LIST OF DRAWINGS AND SPECIFICATIONS

B. List of Contract Specifications

1. Index of Specifications

DIVISION 1 - GENERAL REQUIREMENTS

Section 001500 List of Drawings and Specifications

Section 010150

General Requirements

DIVISION 8 – OPENINGS

Section 081114

Section 087110

Section 088000

Hollow Metal Doors and Frames

Door Hardware

Glazing

DIVISION 8 – OPENINGS

Section 099000 Painting

END OF SECTION 001500

DINING HALL AND EDUCATION DOOR REPLACEMENTS 010150 – 1

CURLEW JOB CORPS CCC GENERAL REQUIREMENTS

SECTION 010150

GENERAL REQUIREMENTS

PART 1 – GENERAL

1.1 DESCRIPTION

A. Work for this project requires the contractor to be responsible for supplying all labor, materials, equipment, miscellaneous items, demolition, freight and delivery to replace doors, door frames, glazing, and door hardware in two buildings.

1.2 LOCATION

A. This project is located at the Curlew Job Corps Civilian Conservation Center located approximately 10 miles outside of Curlew, Washington. Directions from Spokane, Washington are as follows:

1. Drive on Highway 395 north to Kettle Falls, Washington.

2. Take Highway 20 out of Kettle Falls and drive about 20 miles to Highway 21.

3. Turn right onto Highway 21 and drive 20 miles.

4. Just before entering the town of Curlew, turn left onto West Kettle River Road.

5. Drive nine miles on West Kettle River Road. Turn left on Bamber Creek Road.

6. Follow Bamber Creek Road uphill for about one mile. The center entrance is located to the right.

1.3 USE OF PREMISES

A. Use of Site: Confine constructions operations to immediate area of work. Do not disturb portions of Project site beyond areas in which the Work is indicated.

B. Full Government Occupancy: Government will occupy site and buildings during entire construction period. Cooperate with Government during construction operations to minimize conflicts and facilitate Government usage. Perform the Work so as not to interfere with Government's day-to-day operations.

C. Driveways and Entrances: Keep driveways, parking areas, loading areas and entrances serving premises clear and available to Government, Government's employees, and emergency vehicles at all times. Do not use these areas for parking or storage of materials. Do not close or obstruct walkways, corridors, or other occupied or used facilities without written permission from Government and authorities having jurisdiction.

1. Schedule deliveries to minimize use of driveways and entrances.

2. Schedule deliveries to minimize space and time requirements for storage of materials and equipment on-site.

1.4 PROJECT SCHEDULING

DINING HALL AND EDUCATION DOOR REPLACEMENTS 010150 – 2

A. Work shall be performed on regular work days (Monday through Friday) and during regular business houses (7:30 am – 5:00 pm), excluding official Federal Government

Holidays. Provide a project work schedule and notify the Government a minimum 5 days prior to starting work.

1.5 WORK RESTRICTIONS

A. Nonsmoking Buildings: Smoking is not permitted within the buildings or within 25 feet

(8 m) of entrances, operable windows, or outdoor air intakes.

1.6 CONTRACTOR’S RESPONSIBILITIES

A. Confine storage of materials to areas as approved by the CO.

B. Provide adequate signing and barricades and take necessary safety measures to protect the public during all construction operations. Minimize disturbance of all undisturbed areas.

1.7 FIELD VERIFICATION

A. Field verify all new and existing conditions affecting the work of this contract before ordering products.

PART 2 – DEFINITION OF ITEMS AND PAYMENT

2.1 DESCRIPTION

A. This section explains what is and what is not included in each pay item; the limits or cut-off points where one item ends and another begins; and basis of payment for work items listed in the Schedule of Items.

B. Payment: For each individual item listed here and in the Schedule of Items, payment shall be full compensation for all work related to the particular item in accordance with these specifications, and as shown on the drawings.

2.2 SCHEDULE OF ITEMS

A. Schedule of Items: The project Schedule of Items includes several sections to organize the work into Base Items and Optional Items.

1. Provide pricing for all items listed in the Schedule of Items.

2. All Base Items will be awarded.

3. One or more Optional Items may be awarded, based on funding availability (in no particular order).

B. Base Items (BI):

DINING HALL AND EDUCATION DOOR REPLACEMENTS 010150 – 3

1. Base Item No.1 – Dining Hall Door Replacements

a. Measurement: This item is measured as a Lump Sum quantity.

b. Payment: The contract lump sum price as shown in the Schedule of Items includes all materials, equipment, demolition, labor and incidentals to remove the existing doors, frames, and hardware and install new doors, frames, and hardware on the Dining Hall.

C. Optional Items (OI):

1. Optional Item No.1 – Education Building Door Replacements

a. Measurement: This item is measured as a Lump Sum quantity.

b. Payment: The contract lump sum price as shown in the Schedule of Items includes all materials, equipment, demolition, labor and incidentals to remove the existing doors, frames, and hardware and install new doors, frames, and hardware on the Education Building.

PART 3 – ACCIDENT PREVENTION

3.1 DESCRIPTION

A. This section consists of establishing an effective accident prevention plan and providing a safe environment for personnel and visitors.

3.2 SUBMITTALS

A. Accident Prevention Plan: Before on-site work begins, submit a company approved accident prevention plan. This plan will be posted in the contract file. Design the plan to address Federal, State, and Local Occupational Safety and Health requirements that apply to this project. A Notice to Proceed will not be issued until the plan is received. As a minimum the plan shall include:

1. Name, position title and contact information of company executive responsible for approving the Accident Prevention Plan.

2. Name and contact information of supervisor responsible to carry out the plan.

3. Outline of each phase of the work, the hazards associated with each major phase, and the methods proposed to ensure property protection and safety of the public, government personnel, and the Contractor's employees. Identify the work included under each phase by reference to specification section or division numbers.

4. Contingency plans for emergency situations such as medical, fire, hazard material spills and other contract assessed hazard prevention and abatement requirement needs that apply to this project.

DINING HALL AND EDUCATION DOOR REPLACEMENTS 010150 – 4

B. Certificates: Provide certificates from a mechanic that all mechanical equipment has been inspected and meets OSHA requirements.

C. Submit a copy of test reports, as required by OSHA, for personnel working with hazardous materials.

D. Submit a brief report of safety meetings and inspections.

E. Upon request, submit proof of employees' qualifications to perform assigned duties in a safe manner.

3.3 QUALITY ASSURANCE

A. Clauses entitled "Accident Prevention" and "Permits and Responsibilities" of the General

Provisions: In case of conflicts between Federal, state, and local safety and health requirements, the most stringent shall apply. Equipment or tools not meeting OSHA requirements will not be allowed on the project sites. Failure to comply with the requirements of this section and related sections may result in suspension of work.

B. Qualifications of Employees: Ensure employees are physically qualified to perform assigned duties in a safe manner.

3.4 ACCIDENT REPORTING

A. Accidents: Report all accidents to the CO as soon as possible and assist the CO and other officials as required in the investigation of the accident.

3.5 FIRST AID FACILITIES

A. Provide adequate facilities for the number of employees and the type of construction at the site.

3.6 PERSONNEL PROTECTIVE EQUIPMENT

A. Meet requirements of NIOSH and MSHA, where applicable, as well as ANSI.

3.7 EMERGENCY INSTRUCTIONS

A. Post telephone numbers and reporting instructions for ambulance, physician, hospital, fire department, and police in conspicuous locations at the work site.

3.8 PROTECTIVE EQUIPMENT

A. Inspect personal protective equipment daily and maintain in a serviceable condition.

Clean, sanitize, and repair, as appropriate, personal items before issuing them to another individual.

DINING HALL AND EDUCATION DOOR REPLACEMENTS 010150 – 5

B. Inspect and maintain other protective equipment and devices before use and on a periodic basis to ensure safe operation.

3.9 SAFETY MEETINGS

A. As a minimum, conduct weekly 15-minute "toolbox" safety meetings. These meetings shall be conducted by a foreman and attended by all construction personnel at the worksite.

3.10 HARD HATS AND PROTECTIVE EQUIPMENT AREAS

A. The CO will designate a hard hat area. Post the hard hat area in a manner satisfactory to the CO.

B. It is the Contractor's responsibility to require all those working on or visiting the site to wear hard hats and other necessary protective equipment at all times. As a minimum, provide two hard hats for use by visitors. Change liners before reissuing hats.

3.11 TRAINING

A. First Aid: Provide adequate training to ensure prompt and efficient first aid.

B. Hazardous Material: Train and instruct each employee exposed to hazardous material in safe and approved methods of handling and storage. Hazardous materials are defined as explosive, flammable, poisonous, corrosive, oxidizing, irritating, or otherwise harmful substances that could cause death or injury.

PART 4 – SUBMITTAL PROCEDURES

4.1 DESCRIPTION

A. This section includes administrative and procedural requirements for submittals.

4.2 DEFINITIONS

A. Action Submittals: Written and graphic information that requires Contracting Officer’s

(CO's) responsive action.

B. Informational Submittals: Written information that does not require CO's approval.

Submittals may be rejected for not complying with requirements.

4.3 PROCEDURES

A. Processing Time: Allow enough time for submittal review, including time for re-submittals, as follows. Time for review shall commence on CO's receipt of submittal.

DINING HALL AND EDUCATION DOOR REPLACEMENTS 010150 – 6

1. Initial Review: Allow 10 working days for initial review of each submittal. Allow additional time if processing must be delayed to permit coordination with subsequent submittals. CO will advise Contractor when a submittal being processed must be delayed for coordination.

2. If intermediate submittal is necessary, process it in same manner as initial submittal.

3. Allow 10 working days for processing each re-submittal.

4. No extension of the Contract Time will be authorized because of failure to transmit submittals enough in advance of the Work to permit processing.

B. Identification: Place a permanent label or title block on each submittal for identification.

1. Indicate name of firm or entity that prepared each submittal on label or title block.

2. Provide a space approximately 2 by 3 inches on label or beside title block to record

Contractor's review and approval markings and action taken by CO.

3. Include the following information on label for processing and recording action taken:

a. Project name.

b. Date.

c. Name and address of Contractor.

d. Name of manufacturer.

e. Unique identifier, including revision number.

f. Number and title of appropriate Specification Section.

g. Drawing number and detail references, as appropriate.

h. Other necessary identification.

C. Deviations: Highlight, encircle, or otherwise identify deviations from the Contract

Documents on submittals.

D. Additional Copies: Unless additional copies are required for final submittal, and unless

CO observes noncompliance with provisions of the Contract Documents, initial submittal may serve as final submittal.

E. Use for Construction: Use only final submittals with mark indicating action taken by CO in connection with construction.

F. Review each submittal and check for compliance with the Contract Documents. Note corrections and field dimensions. Mark with approval stamp before submitting to CO.

G. Approval Stamp: Stamp each submittal with a uniform, approval stamp. Include Project name and location, submittal number, Specification Section title and number, name of reviewer, date of Contractor's approval, and statement certifying that submittal has been reviewed, checked, and approved for compliance with the Contract Documents.

H. CO will not review submittals that do not bear Contractor's approval stamp and will return them without action.

DINING HALL AND EDUCATION DOOR REPLACEMENTS 010150 – 7

I. Submittals not required by the Contract Documents will not be reviewed and may be discarded.

4.4 ACTION SUBMITTALS

A. General: Prepare and submit Action Submittals required by individual Specification

Sections.

1. Number of Copies: Submit four copies of each submittal, unless otherwise indicated. CO will return two copies. Mark up and retain one returned copy as a

Project Record Document.

B. Product Data: Collect information into a single submittal for each element of construction and type of product or equipment.

1. If information must be specially prepared for submittal because standard printed data are not suitable for use, submit as Shop Drawings, not as Product Data.

2. Mark each copy of each submittal to show which products and options are applicable.

3. Include the following information, as applicable:

a. Manufacturer's written recommendations.

b. Manufacturer's product specifications.

c. Manufacturer's installation instructions.

d. Manufacturer's catalog cuts.

e. Wiring diagrams showing factory-installed wiring.

f. Compliance with recognized trade association standards.

g. Compliance with recognized testing agency standards.

4.5 INFORMATIONAL SUBMITTALS

A. General: Prepare and submit Informational Submittals required by other Specification

Sections.

1. Number of Copies: Submit two copies of each submittal, unless otherwise indicated. CO will not return copies.

2. Certificates and Certifications: Provide a notarized statement that includes signature of entity responsible for preparing certification. Certificates and certifications shall be signed by an officer or other individual authorized to sign documents on behalf of that entity.

B. Contractor's Construction Schedule: Provide a construction schedule.

C. Cost Breakdown: Following award provide a cost breakdown schedule listing main types of work with associated costs for each bid item.

PART 5 – TEMPORARY FACILITIES AND CONTROLS

DINING HALL AND EDUCATION DOOR REPLACEMENTS 010150 – 8

5.1 DESCRIPTION

A. This section consists of requirements for temporary facilities and controls, including utilities, support facilities, and security and protection facilities.

5.2 UTILITIES

A. Water Service: Use of Government existing water service facilities will be permitted without metering and without payment of use charges, as long as facilities are cleaned and maintained in a condition acceptable to CO. At Substantial Completion, restore these facilities to condition existing before initial use.

B. Sanitary Facilities: Use of Government sanitary facilities will be permitted, as long as facilities are cleaned and maintained in a condition acceptable to CO. At Substantial

Completion, restore these facilities to condition existing before initial use.

C. Electric Power and Lighting Service: Use of Government's existing electric power and lighting service will be permitted without metering and without payment of use charges, as long as equipment is maintained in a condition acceptable to CO.

D. Telephone Service: The Contractor is responsible for providing telephone service deemed necessary for the duration of the construction. Reliability of cell phone coverage in this area is questionable, depending on the carrier.

5.3 STORAGE AREAS

A. Coordinate on-site storage requirements with the Contracting Officer.

5.4 CONSTRUCTION WASTE DISPOSAL FACILITIES

A. Provide waste-collection containers in sizes adequate to handle waste from construction operations. Containerize and clearly label hazardous, dangerous, or unsanitary waste materials separately from other waste. Use of Government waste containers will not be permitted.

5.5 SUPPORT FACILITIES INSTALLATION

A. Locate temporary construction and support facilities for easy access.

5.6 SECURITY AND PROTECTION FACILITIES INSTALLATION

A. Environmental Protection: Provide protection, operate temporary facilities, and conduct construction in ways and by methods that comply with environmental regulations and that minimize possible air, waterway, and subsoil contamination or pollution or other undesirable effects. Restrict use of noisemaking tools and equipment to hours that will minimize complaints from persons or firms near Project site.

DINING HALL AND EDUCATION DOOR REPLACEMENTS 010150 – 9

B. Barricades, Warning Signs, and Lights: Comply with standards and code requirements for erecting structurally adequate barricades. Paint with appropriate colors, graphics, and warning signs to inform personnel and public of possible hazard. Where appropriate and needed, provide lighting, including flashing red or amber lights.

C. Fire Protection:

1. Store combustible materials in containers in fire-safe locations.

2. Maintain unobstructed access to fire extinguishers, fire hydrants, fire-protection facilities, stairways, and other access routes for firefighting. Prohibit smoking in hazardous fire-exposure areas.

3. Supervise welding operations, combustion-type temporary heating units, and similar sources of fire ignition.

PART 6 – EXECUTION REQUIREMENTS

6.1 DESCRIPTION

A. This section consists of general procedural requirements governing execution of the

Work including, but not limited to, the following:

1. General installation of products.

2. Progress cleaning.

3. Protection of installed construction.

4. Correction of the Work.

6.2 EXAMINATION

A. Existing Conditions: Before beginning work, investigate and verify the existence and location of mechanical and electrical systems and other construction affecting the Work.

B. Acceptance of Conditions: Examine areas, and conditions, with Installer. Record observations.

1. Examine roughing-in for electrical systems to verify actual locations of connections before equipment and fixture installation.

2. Proceed with installation only after unsatisfactory conditions have been corrected.

Proceeding with the Work indicates acceptance of surfaces and conditions.

6.3 PREPARATION

A. Field Measurements: Take field measurements as required to fit the Work properly.

B. Review of Contract Documents and Field Conditions: Immediately on discovery of the need for clarification of the Contract Documents, submit a request for information to CO.

Include a detailed description of problem encountered, together with recommendations for changing the Contract Documents.

DINING HALL AND EDUCATION DOOR REPLACEMENTS 010150 – 10

6.4 INSTALLATION

A. General: Locate the Work and components of the Work accurately, in correct alignment and elevation, as indicated.

1. Make vertical work plumb and make horizontal work level.

B. Comply with manufacturer's written instructions and recommendations for installing products.

C. Hazardous Materials: Use products, cleaners, and installation materials that are not considered hazardous.

6.5 PROGRESS CLEANING

A. General: Clean Project site and work areas daily, including common areas. Dispose of materials lawfully.

1. Comply with requirements in NFPA 241 for removal of combustible waste materials and debris.

2. Do not hold materials more than 7 days during normal weather or 3 days if the temperature is expected to rise above 80 deg F (27 deg C).

3. Containerize hazardous and unsanitary waste materials separately from other waste. Mark containers appropriately and dispose of legally, according to regulations.

B. Site: Maintain Project site free of waste materials and debris.

C. Work Areas: Clean areas where work is in progress to the level of cleanliness necessary for proper execution of the Work.

D. Waste Disposal: Burying or burning waste materials on-site will not be permitted.

Washing waste materials down sewers or into waterways will not be permitted.

6.6 PROTECTION OF INSTALLED CONSTRUCTION

A. Provide final protection and maintain conditions that ensure installed Work is without damage or deterioration at time of Substantial Completion.

6.7 CORRECTION OF THE WORK

A. Repair or remove and replace defective construction. Restore damaged substrates and finishes.

1. Repairing includes replacing defective parts, refinishing damaged surfaces, touching up with matching materials, and properly adjusting operating equipment.

DINING HALL AND EDUCATION DOOR REPLACEMENTS 010150 – 11

PART 7 – OPERATIONS AND MAINTENANCE MANUALS

7.1 DESCRIPTION

A. This Section consists of administrative and procedural requirements for operation and maintenance manuals.

7.2 SUBMITTALS

A. Submit two manuals in final form at least 15 working days before final inspection.

7.3 OPERATION AND MAINTENANCE MANUALS

A. Assemble a complete set of operation and maintenance data indicating the operation and maintenance of each door system, Include operation and maintenance data required in individual Specification Sections and as follows:

1. Operation Data: Include door and hardware descriptions and operating procedures.

2. Maintenance Data: Include manufacturer's information, parts lists, maintenance procedures, maintenance and service schedules for preventive and routine maintenance, and copies of warranties and bonds.

B. Organization: Unless otherwise indicated, organize each manual into a separate section for each system and subsystem, and a separate section for each piece of equipment not part of a system. Each manual shall contain a title page, table of contents, and manual contents.

C. Title Page: Enclose title page in transparent plastic sleeve. Include the following information:

1. Subject matter included in manual.

2. Name and address of Project.

3. Name and address of Job Corps.

4. Date of submittal.

5. Name, address, and telephone number of Contractor.

6. Cross-reference to related systems in other operation and maintenance manuals.

D. Table of Contents: List each product included in manual, identified by product name, indexed to content of volume, and cross-referenced to Specification Section.

E. Manual Contents: Organize into sets of manageable size. Arrange contents alphabetically by system, subsystem, and equipment. If possible, assemble instructions for subsystems, equipment, and components of one system into a single binder.

1. Binders: Heavy-duty, 3-ring, vinyl-covered, loose-leaf binders, in thickness necessary to accommodate contents, sized to hold 8-1/2-by-11-inch paper; with clear plastic sleeve on spine to hold label describing contents and with pockets inside covers to hold folded oversize sheets.

DINING HALL AND EDUCATION DOOR REPLACEMENTS 010150 – 12

a. Identify each binder on front and spine, with printed title "OPERATION

AND MAINTENANCE MANUAL," Project title or name, and subject matter of contents. Indicate volume number for multiple-volume sets.

2. Dividers: Heavy-paper dividers with plastic-covered tabs for each section. Mark each tab to indicate contents. Include typed list of products and major components of equipment included in the section on each divider, cross-referenced to

Specification Section number and title of Project Manual.

3. Protective Plastic Sleeves: Transparent plastic sleeves designed to enclose diagnostic software diskettes for computerized electronic equipment.

F. Content: Include operation and maintenance data required in individual Specification

Sections and equipment descriptions.

G. Descriptions: Include the following:

1. Product name and model number.

2. Manufacturer's name.

3. Operating characteristics.

4. Complete nomenclature and number of replacement parts.

H. Source Information: For each product, list name, address, and telephone number of

Installer or supplier.

I. Warranties and Bonds: Include copies of warranties and bonds and lists of circumstances and conditions that would affect validity of warranties or bonds. Organize warranty documents into an orderly sequence based on the table of contents of the Project Manual.

1. Provide heavy paper dividers with plastic-covered tabs for each separate warranty.

Mark tab to identify the product or installation. Provide a typed description of the product or installation, including the name of the product and the name, address, and telephone number of Installer.

PART 8 – CLOSEOUT PROCEDURES

8.1 DESCRIPTION

A. This section consists of administrative and procedural requirements for contract closeout, including, but not limited to, the following:

1. Inspection procedures.

2. Project Record Documents.

3. Final cleaning.

8.2 SUBSTANTIAL COMPLETION

DINING HALL AND EDUCATION DOOR REPLACEMENTS 010150 – 13

A. Definition of Substantial Completion: The Date certified by the Contracting Officer when construction is sufficiently complete, in accordance with the Contract Documents, so the Government can occupy or utilize the Work or designated portion thereof for the use for which it is intended, as expressed in the Contract Documents.

B. Preliminary Procedures: Before requesting inspection for determining date of Substantial

Completion, complete the following. List items below that are incomplete in request.

1. Prepare a list of items to be completed and corrected (punch list), the value of items on the list, and reasons why the Work is not complete.

2. Advise Contracting Officer (CO) of pending insurance changeover requirements.

3. Submit specific warranties, workmanship bonds, final certifications, and similar documents.

4. Obtain and submit releases permitting Government unrestricted use of the Work and access to services and utilities. Include occupancy permits, operating certificates, and similar releases.

5. Prepare and submit Project Record Documents, operation and maintenance manuals, Final Completion construction photographs and photographic negatives, and similar final record information.

6. Complete final cleaning requirements, including touchup painting.

7. Touch up and otherwise repair and restore marred exposed finishes to eliminate visual defects.

C. Inspection: Submit a written request for inspection for Substantial Completion. On receipt of request, CO will either proceed with inspection or notify Contractor of unfulfilled requirements. CO will prepare the Certificate of Substantial Completion after inspection or will notify Contractor of items, either on Contractor's list or additional items identified by CO, that must be completed or corrected before certificate will be issued.

1. Reinspection: Request reinspection when the Work identified in previous inspections as incomplete is completed or corrected.

2. Results of completed inspection will form the basis of requirements for Final

Completion.

8.3 FINAL COMPLETION

A. Preliminary Procedures: Before requesting final inspection for determining date of Final

Completion, complete the following:

1. Submit certified copy of CO’s Substantial Completion inspection list of items to be completed or corrected (punch list), endorsed and dated by CO. The certified copy of the list shall state that each item has been completed or otherwise resolved for acceptance.

2. Submit evidence of final, continuing insurance coverage complying with insurance requirements.

DINING HALL AND EDUCATION DOOR REPLACEMENTS 010150 – 14

3. Instruct Government personnel in operation, adjustment, and maintenance of products, equipment, and systems.

B. Inspection: Submit a written request for final inspection for acceptance. On receipt of request, CO will either proceed with inspection or notify Contractor of unfulfilled requirements. CO will prepare a final Certificate for Payment after inspection or will notify Contractor of construction that must be completed or corrected before certificate will be issued.

1. Reinspection: Request reinspection when the Work identified in previous inspections as incomplete is completed or corrected.

8.4 LIST OF INCOMPLETE ITEMS (PUNCH LIST)

A. Preparation: Submit three copies of list. Include name and identification of each space and area affected by construction operations for incomplete items and items needing correction including, if necessary, areas disturbed by Contractor that are outside the limits of construction.

8.5 PROJECT RECORD DOCUMENTS

A. General: Do not use Project Record Documents for construction purposes. Protect

Project Record Documents from deterioration and loss. Provide access to Project Record

Documents for CO's reference during normal working hours.

B. Record Drawings: Maintain and submit one set of blue- or black-line white prints of

Contract Drawings and Shop Drawings.

1. Mark Record Prints to show the actual installation where installation varies from that shown originally. Require individual or entity who obtained record data, whether individual or entity is Installer, subcontractor, or similar entity, to prepare the marked-up Record Prints.

a. Give particular attention to information on concealed elements that cannot be readily identified and recorded later.

b. Record data as soon as possible after obtaining it. Record and check the markup before enclosing concealed installations.

2. Mark record sets with erasable, red-colored pencil. Use other colors to distinguish between changes for different categories of the Work at the same location.

3. Note Construction Change Directive numbers, Change Order numbers, alternate numbers, and similar identification where applicable.

4. Identify and date each Record Drawing; include the designation "PROJECT

RECORD DRAWING" in a prominent location. Organize into manageable sets;

bind each set with durable paper cover sheets. Include identification on cover sheets.

DINING HALL AND EDUCATION DOOR REPLACEMENTS 010150 – 15

8.6 FINAL CLEANING

A. General: Provide final cleaning. Conduct cleaning and waste-removal operations to comply with local laws and ordinances and Federal and local environmental and antipollution regulations.

B. Cleaning Agents: Use cleaning materials and agents recommended by manufacturer or fabricator of the surface to be cleaned. Do not use cleaning agents that are potentially hazardous to health or property or that might damage finished surfaces.

C. Complete the following cleaning operations before requesting inspection for certification of Substantial Completion for entire Project or for a portion of Project:

1. Clean Project site, yard, and grounds, in areas disturbed by construction activities, including landscape development areas, of rubbish, waste material, litter, and other foreign substances.

2. Remove tools, construction equipment, machinery, and surplus material from

Project site.

3. Touch up and otherwise repair and restore marred, exposed finishes and surfaces.

Replace finishes and surfaces that cannot be satisfactorily repaired or restored or that already show evidence of repair or restoration.

D. Comply with safety standards for cleaning. Do not burn waste materials. Do not bury debris or excess materials on Government property. Do not discharge volatile, harmful, or dangerous materials into drainage systems. Remove waste materials from Project site and dispose of lawfully.

END OF SECTION 010150

DINING HALL AND EDUCATION DOOR REPLACEMENTS 010150 – 16

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DINING HALL AND EDUCATION DOOR REPLACEMENTS 081114 - 1

CURLEW JOB CORPS CCC HOLLOW METAL

DOORS AND FRAMES

SECTION 081114

HOLLOW METAL DOORS AND FRAMES

PART 1 - GENERAL

1.1 SUMMARY

A. Section Includes

1. Work under this section comprises of furnishing hollow metal doors and frames, including window frames with provision for glazed openings, fire labeled and non-labeled, as scheduled.

B. Related Documents

1. Related documents, drawings and general provisions of contract, including

General and Supplementary Conditions and Division 1 specification sections apply to this section.

C. Related Sections

1. 087100 – Door Hardware

2. 088000 – Glazing

3. 099000 - Painting

1.2 REFERENCES

A. Standards

1. NFPA 80 – Fire Doors and Windows

2. ANSI/SDI-100 – Recommended Specifications for Standard Steel Doors an

Frames

3. SDI-105 – Recommended Erection Instructions for Steel Frames

4. SDI-107 – Hardware on Steel Doors (reinforcement application)

5. ANSI-A250.4 – Steel Doors and Frames Physical Endurance

6. UL10C - Standard for Positive Pressure Fire Tests of Door Assemblies

B. Codes

1. NFPA-101 – Life Safety Code, latest version

2. International Energy Conservation Code, latest version

3. International Building Code, latest version

4. United States Access Board’s Architectural Barriers Act Accessibility

Guidelines.

1.3 SUBMITTALS

A. General Requirements

1. Submit copies of the hollow metal door and frame shop drawings in accordance with Division 1, General Requirements.

DINING HALL AND EDUCATION DOOR REPLACEMENTS 081114 - 2

B. Prior to ordering products, furnish a list of information on existing doors to be replaced, including size, thickness, fire rating, and hardware.

C. Product Data

1. Submit shop drawings showing fabrication and installation of standard steel doors and frames. Include details of each frame type, elevations of door and frame types, conditions at openings, details of construction, location and installation requirements of door and frame hardware reinforcements, and details of joints and connections. Show anchorage and accessory items.

D. Shop Drawings

1. Provide a schedule of doors and frames using same reference numbers for details and door openings as those on the contract documents. Shop drawings should include the following information:

a. Material thickness and/or gauge.

b. Door core material.

c. Mortises and reinforcements.

d. Anchorage types.

e. Locations of exposed fasteners.

f. Glazed, louvered and paneled openings.

g. Mounting locations of standard hardware.

h.

1.4 CLOSEOUT SUBMITTALS

A. Operations and maintenance data in compliance with General Requirements section.

1.5 QUALITY ASSURANCE

A. Manufacturer Qualifications

1. Manufacturer shall be a member in good standing of the Steel Door Institute

(SDI).

B. Energy Conservation Requirements: Doors shall meet R value requirements as outlined in IECC for Climate Zone 6B.

C. Fire Rated Door Assemblies

1. All labeled fire door assemblies to be of a type that have been classified and listed in accordance with the latest edition of NFPA80 and test in compliance with

NFPA-252, and UL10C. A physical label is to be affixed to the fire door at an authorized facility; embossed labels are acceptable on standard 3 sided door frames.

2. For openings required to be fire rated exceeding limitations of labeled assemblies, submit manufacturer’s certification that each door and frame assembly has been constructed to conform to design, materials and construction equivalent to requirements for labeled construction.

DINING HALL AND EDUCATION DOOR REPLACEMENTS 081114 - 3

3. Project requires door assemblies and components that are compliant with positive pressure and S-label requirements. Specifications must be cross-referenced and coordinated with hardware and other door manufacturers to ensure that total opening engineering is compatible with UL10C Standard for Positive Pressure

Fire Tests of Door Assemblies.

D. Supplier Qualifications

1. A recognized supplier who has been furnishing material for a period of at least two (2) years. The supplier shall have warehouse and shop facilities to accommodate this project and must be an authorized factory distributor of all products specified herein.

1.6 DELIVERY, STORAGE, AND HANDLING

A. The supplier shall deliver all materials to the project site; direct factory shipments are not allowed unless agreed upon beforehand. Supplier shall coordinate delivery times and schedules with the contractor.

B. Deliver doors cardboard wrapped or crated to provide protection during transit and jobsite storage. Provide additional protection to prevent damage to any factory-finished doors. Mark all doors and frames with opening numbers as shown on the contract documents and shop drawings.

C. Inspect doors and frames upon delivery for damage. Minor damages may be repaired provided refinished items are equal in all respects to new work and acceptable to the architect. Otherwise, remove and replace damaged goods as directed.

D. Store doors and frames at the building site in a dry and secure place.

1. Place units on minimum 4” high wood blocking.

2. Avoid use of non-vented plastic or canvas shelters that could create a humidity chamber.

3. If cardboard wrapper on door becomes wet, remove carton immediately.

4. Provide 1/4” spaces between stacked doors to promote air circulation.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Subject to compliance with requirements, provide standard hollow metal doors and frames by one of the following:

1. Ceco Corporation.

2. Curries Company.

3. Equal.

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2.2 MATERIALS

A. All doors and frames shall be manufactured of commercial quality cold rolled steel per

ASTM-A366 and A568 general requirements; galvanized to A60 or G60 or galvanealed to A40 minimum coating weight standard per ASTM-A924. Internal reinforcing may be manufactured of hot rolled pickled and oiled steel per ASTM-

A569.

B. Rust inhibitive enamel or paint primer shall be used, baked on, and suitable as a base for specified finish paints complying with ANSI A224.1, “Test Procedure and

Acceptance Criteria for Prime Painted Steel Surfaces on Steel Doors and Frames.”

2.3 FRAMES

1. 16 gauge, cold rolled or galvanized steel, 7 gauge hinge reinforcements with heavy duty adjustments, floor anchor.

2.4 DOORS

A. Provide 1 3/4” thick doors of materials and ANSI/SDI-100 grades and models specified below:

1. Doors: Level 3, Model 2 – Seamless

a. Doors shall be minimum 16-gauge steel with both lock and hinge rail edge of door continuously wire welded the entire height of the door. Doors shall be reinforced, stiffened, insulated, and sound deadened with continuous 20 gauge vertical steel stiffeners spaced not more than 6" (152) apart. The stiffener ends shall be welded together at the top and bottom ends. All spaces between stiffeners shall be insulated with .75 pound density fiberglass insulation. The top of all doors shall be closed flush by the addition of a 16-gauge screwed-in top cap and sealed to prevent water infiltration. The bottom channel shall include weep-holes. Exterior doors shall be galvanized or galvanealed steel.

1) Ceco: Medallion-16

2) Curries: 747T-16

B. All doors shall be reinforced for hardware as shown below where necessary to preclude the use of thru-bolts.

1. Exit Devices: 14-gauge

2. Door Closers: 12-gauge

C. All doors shall be beveled 1/8” in 2” and shall have top and bottom channels of not less than 16-gauge, flush or inverted, welded to the face sheets. Doors shall have a full height 14-gauge hinge rail reinforcement channel, or individual 10 gauge hinge reinforcements.

DINING HALL AND EDUCATION DOOR REPLACEMENTS 081114 - 5

D. All doors to conform to ANSI-A250.4 Level “A” criteria and shall be tested to

1,000,000 operating cycles and 23 twist tests. Certification of Level “A” doors is to be submitted with approval drawings by supplier upon request. Do not bid or supply any type or gauge of door not having been tested and passed these criteria.

2.5 STOPS AND MOLDINGS

A. Moldings for Glazed Lites in Doors: Minimum 0.032 inch (0.8 mm) thick, same material as door face sheet.

B. Fixed Frame Moldings: Formed integral with hollow metal frames, a minimum of 5/8 inch (16 mm) high unless otherwise indicated.

C. Loose Stops for Glazed Lites in Frames: Minimum 0.032 inch (0.8 mm) thick, same material frames.

D. Terminated Stops: Where indicated, terminate stops 3 inches (152 mm) above finish floor with a 90 degree angle cut, and close open end of stop with steel sheet closure.

Cover opening in extension of frame with welded-steel filler plate, with welds ground smooth and flush with frame.

2.6 FABRICATION

A. Fabricate steel door and frame units to be rigid, neat in appearance, and free from defects, warp, or buckle. Where practical, fit and assemble units in manufacturer's plant. Clearly identify work that cannot be permanently factory assembled before shipment, to assure proper assembly at Project site. Comply with ANSI/SDI 100 requirements.

1. Clearances shall be no more than 1/8” at jambs and heads except between non fire rated pairs of doors which may be no more than 1/4.” Not more than 3/4” at the bottom of the doors.

B. Fabricate exposed faces of doors and panels, including stiles and rails of non-flush units, from only cold-rolled steel sheet.

C. Tolerances shall comply with SDI-117 "Manufacturing Tolerances Standard Steel

Doors and Frames."

D. Fabricate concealed stiffeners, reinforcement, edge channels, louvers, and moldings from either cold- or hot-rolled steel sheet.

E. Unless otherwise indicated, provide exposed fasteners with countersunk flat or oval heads for exposed screws and bolts.

DINING HALL AND EDUCATION DOOR REPLACEMENTS 081114 - 6

F. Prepare doors and frames to receive mortised and concealed hardware according to final door hardware schedule and templates provided by hardware supplier. Comply with applicable requirements of SDI-107 and ANSI-A115 Series specifications for door and frame preparation for hardware.

G. Reinforce doors and frames to receive surface-applied hardware. Drilling and tapping for surface-applied hardware may be done at Project site. Provide internal reinforcements for all doors to receive door closers and exit devices.

H. Locate hardware as indicated on Shop Drawings or, if not indicated, according to the

Door and Hardware Institute's (DHI) "Recommended Locations for Architectural

Hardware for Standard Steel Doors and Frames."

I. Provide glazing stops with minimum 0.0359-inch- thick steel or 0.040-inch- thick aluminum.

J. Provide non-removable stops on outside of exterior doors and on secure side of interior doors for glass, louvers, and other panels in doors.

K. Provide screw-applied, removable, glazing beads on inside of glass and other panels in door.

PART 3 - EXECUTION

3.1 REMOVAL OF EXISTING WORK

A. Remove existing doors, frames, and hardware as shown on the drawings.

B. Repair immediately any adjacent surfaces damaged during removal activities.

C. Dispose of removed items off of Forest Service lands.

3.2 INSTALLATION

A. Install steel doors, frames, and accessories according to shop drawings, manufacturer's data, and as specified.

B. Comply with provisions of SDI-105, “Recommended Erection Instructions for Steel

Door Frames,” unless otherwise indicated. Set frames accurately in position, plumbed, aligned, and braced securely until permanent anchors are set. After wall construction is completed, remove temporary braces and spreaders, leaving surfaces smooth and undamaged.

1. Except for frames located in existing concrete, masonry, or gypsum board assembly construction, place frames before constructing enclosing walls and ceilings.

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2. In masonry construction, install at least 3 wall anchors per jamb adjacent to hinge location on hinge jamb and at corresponding heights on strike jamb. Acceptable anchors include masonry wire anchors and masonry T-shaped anchors.

3. At existing concrete or masonry construction, install at least 3 completed opening anchors per jamb adjacent to hinge location on hinge jamb and at corresponding heights on strike jamb. Set frames and secure to adjacent construction with bolts and masonry anchorage devices.

4. In metal-stud partitions, install at least 3 wall anchors per jamb at hinge and strike levels. In steel-stud partitions, attach wall anchors to studs with screws.

5. Install fire-rated frames according to NFPA 80.

C. Fit hollow-metal doors accurately in frames, within clearances specified in

ANSI/SDI 100. Install fire rated doors with clearances specified in NFPA 80.

3.3 ADJUSTING AND CLEANING

A. Immediately after erection, sand smooth any rusted or damaged areas of prime coat and apply touchup of compatible air-drying primer.

B. Immediately before final inspection, remove protective wrappings from doors and frames.

END OF SECTION 081114

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DINING HALL AND EDUCATION DOOR REPLACEMENTS 087100 - 1

CURLEW JOB CORPS CCC DOOR HARDWARE

SECTION 087100

DOOR HARDWARE

PART 1 - GENERAL

1.1 SUMMARY

A. This Section includes the following:

1. Hinges.

2. Lock Cylinders and Keys.

3. Lock and Latch Sets.

4. Pull handles.

5. Exit Devices.

6. Closers.

7. Stops.

8. Weatherstripping for Exterior Doors.

9. Thresholds.

1.2 QUALITY ASSURANCE

A. Obtain each type of hardware (latch and lock sets, hinges, closers, etc.) from a single manufacturer, although several may be indicated as offering products complying with requirements.

B. Provide hardware for fire-rated openings in compliance with NFPA Standard No. 80 and the International Building Code. Provide only hardware which has been tested and listed by UL or FM for types and sizes of doors required and complies with re-quirements of door and door frame labels.

1.3 SUBMITTALS

A. Submit proposed hardware list showing all items listed on hardware schedule.

B. Submittal shall include manufacturer’s catalogs, certification, or other material which proves compliance with these specifications.

C. Hardware Schedule:

1. Submit final hardware schedule in manner indicated below.

2. Coordinate hardware with doors, frames and related work to ensure proper size, thickness, hand function and finish of hardware.

D. Final Hardware Schedule Content:

1. Based on finish hardware indicated, organize hardware schedule into “hardware sets: indicating complete designations of every item required for each door or opening.

2. Include the following information:

a. Type, style, function, size and finish of each hardware item.

DINING HALL AND EDUCATION DOOR REPLACEMENTS 087100 - 2

b. Name and manufacturer of each item.

c. Fastenings and other pertinent information.

d. Location of hardware set cross-referenced to indications on Drawings both on floor plans and in door and frame schedule.

e. Explanation of all abbreviations, symbols, codes, etc. contained in sched-ule.

f. Mounting locations for hardware.

g. Door and frame sizes and materials.

1.1 CLOSEOUT SUBMITTALS

A. Operations and maintenance data in compliance with General Requirements section.

1.4 PRODUCT HANDLING

A. Hardware shall be delivered and stored in packages that permit handling without dam-age to the contents.

B. Each package shall be marked to permit easy identification and shall contain fastening and installation instructions.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to the following:

1. Hinges:

a. McKinney.

b. Hager Companies.

c. Sargent Manufacturing Company.

2. Lock, Latch, and Passage Sets

a. Corbin Russwin Architectural Hardware ml 2000 series.

b. Sargent Manufacturing 8200 series.

c. Yale Security Inc. 8800 series.

3. Pull Handles

a. C.R. Laurence Co., Inc.

4. Bolts

a. Rockwood.

b. McKinney.

c. Quality.

d. Trimco.

5. Exit Devices

a. Corbin Russwin Architectural Hardware ED 4000 Series.

6. Operating Trim

a. Rockwood.

b. McKinney.

DINING HALL AND EDUCATION DOOR REPLACEMENTS 087100 - 3

c. Quality.

d. Trimco.

7. Accessories for Pairs of Doors

a. Adams Rite Manufacturing.

b. Corbin Russwin Architectural Hardware.

c. Sargent Manufacturing Co..

d. Yale Security Inc.

8. Closers

a. Corbin Russwin Architectural Hardware DC 6000.

b. Norton Door Controls 7500 series.

c. Sargent Manufacturing Co. 351 series.

d. Yale Security Inc. 4400 series.

9. Protective Trim Units

a. Rockwood.

b. McKinney.

c. Quality.

10. Stops and Holders

a. Rockwood.

b. LCN Closers.

c. Norton Door Controls.

d. Sargent Manufacturing Co.

e. Yale Security Inc..

11. Door Gasketing (Weather Stripping) and Thresholds

a. McKinney.

b. Pemko Manufacturing Co.

c. Reese Enterprises.

d. Zero International, Inc.

12. Cylinders, Keying, and Strikes

a. Same manufacturer as for locks and latches.

2.2 SCHEDULED HARDWARE

A. Requirements for design, grade, function, size and other distinctive qualities of each type of finish hardware is indicated in the Hardware Schedule at the end of this sec-tion.

2.3 REFERENCE SPECIFICATIONS

A. ANSI/BHMA designations used elsewhere in this section or in schedules to describe hardware items or to define quality or functions are derived from the following stand-ards. Provide products complying with these standards and requirements specified elsewhere in this section.

1. Butts and Hinges: ANSI A156.1 (BHMA 101)

2. Locks and Lock Trim: ANSI A156.2 (BHMA 601)

3. Exit Devices: ANSI A156.2 (BHMA 701)

4. Door Controls – Closers: ANSI 156.4 (BHMA…