Attch 7 - Prior Functional Test Rprt Post Batt Install.pdf

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Universal Power Systems Battery Replacement
Solicitation number
12217985
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Written by GovTribe AI ·

This is a battery test report showing detailed measurements and readings taken after battery installation for two UPS systems - an APC Galaxy PW-225 (225 KVA) and a Liebert 400 KVA UPS. The report documents voltage, current, and load test data for four battery strings, with 40 batteries per string (80 total batteries per UPS). Battery measurements were taken in September 2021 when the room temperature was 70°F after resolving an HVAC issue that had caused battery overtemperature alarms.

The report includes individual cell voltage readings, load test results at 50 ADC for 10 seconds, and voltage/current measurements for both UPS systems. For the APC Galaxy unit, input voltages were approximately 493-495 VAC with 42-43A current, while output voltages were 478-480 VAC with 30-35A current. The Liebert unit showed input voltages of 491-493 VAC with 117-120A current and output voltages of 480-481 VAC with 70-78A current. All battery strings used EnerSys 12HX540-FR VRLA batteries and showed nominal individual cell voltages around 13.5V during testing, with total string voltages ranging from 538-546V DC.

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EnerSys 12HX540-FRMan'f.

# Strings # Cells / Stg.

Model

X

Remedial Repair Equipment Information

Tag Number

Manufacturer

Part Number

N/A

APC

225 KVARatingEquip. Type

Model Number

RJ-50XL22007

UPS

Serial Number

GWTUPS200 # 773381 GPW200/22,66

Galaxy PW-225

Parts Information

N/A

43 42

21 35

545 1.1 0.0

Battery

Voltage & Current Information

UPS

Voltage Current

A-B B-C C-A A B C

493 495Input 42

VDC VAC ADC AAC

0.0 September 2021

Output 480 478 480

InformationVoltage

CompQtyDescription

BATTERY

Tag No.(s) Current

Date Code(s)

N/A

Upon arrival, UPS exhibited a 'BATTERY OVERTEMPERATURE / CHECK VENTILATION' alarm. Room temperature was 84 degrees. HVAC low pressure line was frozen. With customer's permission, shut off thermostat to allow the low pressure line to thaw. Once the low pressure line was thawed, restarted the HVAC. Room temperature was down to 70 degrees when we left.

Check open circuit voltages on all replacement batteries. Open Left Battery Cabinet Breaker. Remove all batteries. Install replacement batteries.

Torque all connections to manufacturer recommended specifications. Verify polarity. Close Left Battery Cabinet Breaker.

Check open circuit voltages on all replacement batteries. Open Right Battery Cabinet Breaker. Remove all batteries. Install replacement batteries. Torque all connections to manufacturer recommended specifications. Verify polarity. Close Right Battery Cabinet Breaker.

*'BATTERY AT END OF SERVICE LIFE' alarm active

Symptoms / Problems Found - Action Taken

Part Number

12HX540-FR batteries

Cust

Attachment 7

Part Number Description Qty Comp Cust

12HX540-FR batteries 80 X

0.0 0.0 September 2021

Symptoms / Problems Found - Action Taken

Check open circuit voltages on all replacement batteries. Open Left Battery Cabinet Breaker. Remove all batteries. Install replacement batteries.

Torque all connections to manufacturer recommended specifications. Verify polarity. Close Left Battery Cabinet Breaker.

Check open circuit voltages on all replacement batteries. Open Right Battery Cabinet Breaker. Remove all batteries. Install replacement batteries. Torque all connections to manufacturer recommended specifications. Verify polarity. Close Right Battery Cabinet Breaker.

*'Redundant Fan Fail' alarm active

Parts Information

VAC ADC AAC Date Code(s)

# Strings 2 # Cells / Stg. 240 540 0.9

Battery

Voltage Current Information

Man'f. EnerSys Model 12HX540-FR VDCBATTERY

Tag No.(s) N/A N/A

70 74 78

Part Number NXL-400

Serial Number D10E240009

Model Number 40SA400AAAAA70B Output 481 481 480

491 493 492 118 117 120

B-C C-A A B C

Equip. Type UPS Rating 400 KVA Input

Remedial Repair Equipment Information Voltage & Current Information

Tag Number N/A

UPS

Voltage Current

Manufacturer Liebert A-B

12.35 BATTERY STRING 1

Cell Battery R1 R2 R3 R4 Temp Specific Load

Volts G or Z µ� µ� µ� µ� °F Gravity Test

Tag Number VRLA (Float / Equalize ~ 2.25 VPC)

1 13.60 N/A N/A N/A N/A N/A 70 N/A 12.30 Customer String ID VLA (Float ~ 2.21 / Equalize ~ 2.35 VPC)

2 13.76 N/A N/A N/A N/A N/A 70 N/A 12.00 Manufacturer Adequate Ventilation

3 13.91 N/A N/A N/A N/A N/A 70 N/A 12.30 Model / Type Battery Action Req. Yes No

4 13.77 N/A N/A N/A N/A N/A 70 N/A 12.20 Manufactured Date

5 13.69 N/A N/A N/A N/A N/A 70 N/A 12.30

6 13.67 N/A N/A N/A N/A N/A 70 N/A 12.20

7 13.41 N/A N/A N/A N/A N/A 70 N/A 12.10

8 13.51 N/A N/A N/A N/A N/A 70 N/A 12.30

9 13.62 N/A N/A N/A N/A N/A 70 N/A 12.40

10 13.55 N/A N/A N/A N/A N/A 70 N/A 12.10

11 13.84 N/A N/A N/A N/A N/A 70 N/A 12.60

12 13.84 N/A N/A N/A N/A N/A 70 N/A 12.20

13 13.83 N/A N/A N/A N/A N/A 70 N/A 12.60

14 13.78 N/A N/A N/A N/A N/A 70 N/A 12.00

15 13.33 N/A N/A N/A N/A N/A 70 N/A 12.50

16 13.52 N/A N/A N/A N/A N/A 70 N/A 12.50

17 13.52 N/A N/A N/A N/A N/A 70 N/A 12.60

18 13.66 N/A N/A N/A N/A N/A 70 N/A 12.40

19 13.64 N/A N/A N/A N/A N/A 70 N/A 12.40

20 13.77 N/A N/A N/A N/A N/A 70 N/A 12.60

21 13.50 N/A N/A N/A N/A N/A 70 N/A 12.60

22 13.90 N/A N/A N/A N/A N/A 70 N/A 12.40

23 13.77 N/A N/A N/A N/A N/A 70 N/A 12.10

24 13.76 N/A N/A N/A N/A N/A 70 N/A 12.20

25 13.49 N/A N/A N/A N/A N/A 70 N/A 12.50

26 13.37 N/A N/A N/A N/A N/A 70 N/A 12.50

27 13.90 N/A N/A N/A N/A N/A 70 N/A 12.00

28 13.34 N/A N/A N/A N/A N/A 70 N/A 12.30

29 13.69 N/A N/A N/A N/A N/A 70 N/A 12.40

30 13.47 N/A N/A N/A N/A N/A 70 N/A 12.40

31 13.64 N/A N/A N/A N/A N/A 70 N/A 12.20

32 13.44 N/A N/A N/A N/A N/A 70 N/A 12.00

33 13.66 N/A N/A N/A N/A N/A 70 N/A 12.60

34 13.73 N/A N/A N/A N/A N/A 70 N/A 12.60

35 13.46 N/A N/A N/A N/A N/A 70 N/A 12.50

36 13.85 N/A N/A N/A N/A N/A 70 N/A 12.60

37 13.91 N/A N/A N/A N/A N/A 70 N/A 12.60

38 13.68 N/A N/A N/A N/A N/A 70 N/A 12.20

39 13.81 N/A N/A N/A N/A N/A 70 N/A 12.40

40 13.56 N/A N/A N/A N/A N/A 70 N/A 12.20

Tag Number N/A Avg. Battery (V) 13.65

Cell Comments String Volt: 546.13 Avg. Battery (Z) #DIV/0!

N/A

APC Left Battery Cabinet

EnerSys

12HX540-FR

September 2021

Battery PM Comments / Repairs Performed / Action Items

Major Battery PM: Battery readings taken offline with battery breaker open. Load test performed at 50 ADC for ten seconds.

?.? AAC

1 16 31 46 61 76 91 106 121 136 151 166 181 196 211 226 241

String 1 Voltage

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1 16 31 46 61 76 91 106 121 136 151 166 181 196 211 226 241

String 1 Impedance

1 16 31 46 61 76 91 106 121 136 151 166 181 196 211 226 241

String 1 Load Test

12.34 BATTERY STRING 2

Volts G or Z µ� µ� µ� µ� °F Gravity Test

Tag Number VRLA (Float / Equalize ~ 2.25 VPC)

1 13.34 N/A N/A N/A N/A N/A 70 N/A 12.60 Customer String ID VLA (Float ~ 2.21 / Equalize ~ 2.35 VPC)

2 13.87 N/A N/A N/A N/A N/A 70 N/A 12.20 Manufacturer Adequate Ventilation

3 13.48 N/A N/A N/A N/A N/A 70 N/A 12.30 Model / Type

4 13.72 N/A N/A N/A N/A N/A 70 N/A 12.60 Manufactured Date

5 13.80 N/A N/A N/A N/A N/A 70 N/A 12.60

6 13.77 N/A N/A N/A N/A N/A 70 N/A 12.30

7 13.39 N/A N/A N/A N/A N/A 70 N/A 12.00

8 13.37 N/A N/A N/A N/A N/A 70 N/A 12.30

9 13.78 N/A N/A N/A N/A N/A 70 N/A 12.50

10 13.80 N/A N/A N/A N/A N/A 70 N/A 12.40

11 13.40 N/A N/A N/A N/A N/A 70 N/A 12.10

12 13.48 N/A N/A N/A N/A N/A 70 N/A 12.10

13 13.51 N/A N/A N/A N/A N/A 70 N/A 12.50

14 13.66 N/A N/A N/A N/A N/A 70 N/A 12.20

15 13.55 N/A N/A N/A N/A N/A 70 N/A 12.60

16 13.59 N/A N/A N/A N/A N/A 70 N/A 12.20

17 13.78 N/A N/A N/A N/A N/A 70 N/A 12.10

18 13.85 N/A N/A N/A N/A N/A 70 N/A 12.20

19 13.81 N/A N/A N/A N/A N/A 70 N/A 12.20

20 13.53 N/A N/A N/A N/A N/A 70 N/A 12.60

21 13.47 N/A N/A N/A N/A N/A 70 N/A 12.40

22 13.52 N/A N/A N/A N/A N/A 70 N/A 12.50

23 13.73 N/A N/A N/A N/A N/A 70 N/A 12.20

24 13.74 N/A N/A N/A N/A N/A 70 N/A 12.20

25 13.36 N/A N/A N/A N/A N/A 70 N/A 12.60

26 13.45 N/A N/A N/A N/A N/A 70 N/A 12.60

27 13.37 N/A N/A N/A N/A N/A 70 N/A 12.30

28 13.53 N/A N/A N/A N/A N/A 70 N/A 12.60

29 13.76 N/A N/A N/A N/A N/A 70 N/A 12.30

30 13.34 N/A N/A N/A N/A N/A 70 N/A 12.30

31 13.87 N/A N/A N/A N/A N/A 70 N/A 12.50

32 13.91 N/A N/A N/A N/A N/A 70 N/A 12.30

33 13.47 N/A N/A N/A N/A N/A 70 N/A 12.20

34 13.88 N/A N/A N/A N/A N/A 70 N/A 12.30

35 13.68 N/A N/A N/A N/A N/A 70 N/A 12.20

36 13.56 N/A N/A N/A N/A N/A 70 N/A 12.20

37 13.79 N/A N/A N/A N/A N/A 70 N/A 12.20

38 13.33 N/A N/A N/A N/A N/A 70 N/A 12.60

39 13.57 N/A N/A N/A N/A N/A 70 N/A 12.40

40 13.57 N/A N/A N/A N/A N/A 70 N/A 12.10

Tag Number N/A Avg. Battery (V) 13.61

Cell Comments String Volt: 544.35 Avg. Battery (Z) #DIV/0!

N/A

APC Right Battery Cabinet

EnerSys

12HX540-FR

September 2021

Battery PM Comments / Repairs Performed / Action Items

Major Battery PM: Battery readings taken offline with battery breaker open. Load test performed at 50 ADC for ten seconds.

?.? AAC

1 16 31 46 61 76 91 106 121 136 151 166 181 196 211 226 241

String 2 Voltage

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1 16 31 46 61 76 91 106 121 136 151 166 181 196 211 226 241

String 2 Impedance

1 16 31 46 61 76 91 106 121 136 151 166 181 196 211 226 241

String 2 Load Test

12.33 BATTERY STRING 3

Volts G or Z µ� µ� µ� µ� °F Gravity Test

Tag Number VRLA (Float / Equalize ~ 2.25 VPC)

1 13.40 N/A N/A N/A N/A N/A 70 N/A 12.10 Customer String ID VLA (Float ~ 2.21 / Equalize ~ 2.35 VPC)

2 13.32 N/A N/A N/A N/A N/A 70 N/A 12.10 Manufacturer Adequate Ventilation

3 13.37 N/A N/A N/A N/A N/A 70 N/A 12.50 Model / Type

4 13.44 N/A N/A N/A N/A N/A 70 N/A 12.50 Manufactured Date

5 13.33 N/A N/A N/A N/A N/A 70 N/A 12.30

6 13.66 N/A N/A N/A N/A N/A 70 N/A 12.20

7 13.34 N/A N/A N/A N/A N/A 70 N/A 12.20

8 13.54 N/A N/A N/A N/A N/A 70 N/A 12.10

9 13.50 N/A N/A N/A N/A N/A 70 N/A 12.40

10 13.23 N/A N/A N/A N/A N/A 70 N/A 12.50

11 13.61 N/A N/A N/A N/A N/A 70 N/A 12.20

12 13.70 N/A N/A N/A N/A N/A 70 N/A 12.20

13 13.48 N/A N/A N/A N/A N/A 70 N/A 12.50

14 13.26 N/A N/A N/A N/A N/A 70 N/A 12.50

15 13.52 N/A N/A N/A N/A N/A 70 N/A 12.00

16 13.75 N/A N/A N/A N/A N/A 70 N/A 12.10

17 13.20 N/A N/A N/A N/A N/A 70 N/A 12.20

18 13.57 N/A N/A N/A N/A N/A 70 N/A 12.50

19 13.54 N/A N/A N/A N/A N/A 70 N/A 12.40

20 13.25 N/A N/A N/A N/A N/A 70 N/A 12.50

21 13.35 N/A N/A N/A N/A N/A 70 N/A 12.60

22 13.63 N/A N/A N/A N/A N/A 70 N/A 12.20

23 13.24 N/A N/A N/A N/A N/A 70 N/A 12.40

24 13.71 N/A N/A N/A N/A N/A 70 N/A 12.40

25 13.43 N/A N/A N/A N/A N/A 70 N/A 12.30

26 13.29 N/A N/A N/A N/A N/A 70 N/A 12.40

27 13.50 N/A N/A N/A N/A N/A 70 N/A 12.10

28 13.70 N/A N/A N/A N/A N/A 70 N/A 12.20

29 13.46 N/A N/A N/A N/A N/A 70 N/A 12.50

30 13.32 N/A N/A N/A N/A N/A 70 N/A 12.00

31 13.30 N/A N/A N/A N/A N/A 70 N/A 12.60

32 13.64 N/A N/A N/A N/A N/A 70 N/A 12.10

33 13.36 N/A N/A N/A N/A N/A 70 N/A 12.60

34 13.34 N/A N/A N/A N/A N/A 70 N/A 12.50

35 13.59 N/A N/A N/A N/A N/A 70 N/A 12.50

36 13.34 N/A N/A N/A N/A N/A 70 N/A 12.10

37 13.33 N/A N/A N/A N/A N/A 70 N/A 12.10

38 13.75 N/A N/A N/A N/A N/A 70 N/A 12.50

39 13.20 N/A N/A N/A N/A N/A 70 N/A 12.50

40 13.59 N/A N/A N/A N/A N/A 70 N/A 12.50

Tag Number N/A

String Volt: 538.08

Avg. Battery (V) 13.45

Cell Comments Avg. Battery (Z) #DIV/0!

N/A

Liebert Left Battery Cabinet

EnerSys

12HX540-FR

September 2021

Battery PM Comments / Repairs Performed / Action Items

Major Battery PM: Battery readings taken offline with battery breaker open. Load test performed at 50 ADC for ten seconds.

?.? AAC

1 16 31 46 61 76 91 106 121 136 151 166 181 196 211 226 241

String 3 Voltage

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1 16 31 46 61 76 91 106 121 136 151 166 181 196 211 226 241

String 3 Impedance

1 16 31 46 61 76 91 106 121 136 151 166 181 196 211 226 241

String 3 Load Test

12.26 BATTERY STRING 4

Volts G or Z µ� µ� µ� µ� °F Gravity Test

Tag Number VRLA (Float / Equalize ~ 2.25 VPC)

1 13.28 N/A N/A N/A N/A N/A 70 N/A 12.60 Customer String ID VLA (Float ~ 2.21 / Equalize ~ 2.35 VPC)

2 13.61 N/A N/A N/A N/A N/A 70 N/A 12.50 Manufacturer Adequate Ventilation

3 13.59 N/A N/A N/A N/A N/A 70 N/A 12.30 Model / Type

4 13.58 N/A N/A N/A N/A N/A 70 N/A 12.20 Manufactured Date

5 13.72 N/A N/A N/A N/A N/A 70 N/A 12.40

6 13.74 N/A N/A N/A N/A N/A 70 N/A 12.20

7 13.32 N/A N/A N/A N/A N/A 70 N/A 12.00

8 13.21 N/A N/A N/A N/A N/A 70 N/A 12.20

9 13.35 N/A N/A N/A N/A N/A 70 N/A 12.50

10 13.41 N/A N/A N/A N/A N/A 70 N/A 12.50

11 13.55 N/A N/A N/A N/A N/A 70 N/A 12.10

12 13.24 N/A N/A N/A N/A N/A 70 N/A 12.20

13 13.72 N/A N/A N/A N/A N/A 70 N/A 12.20

14 13.61 N/A N/A N/A N/A N/A 70 N/A 12.60

15 13.72 N/A N/A N/A N/A N/A 70 N/A 12.30

16 13.60 N/A N/A N/A N/A N/A 70 N/A 12.30

17 13.34 N/A N/A N/A N/A N/A 70 N/A 12.20

18 13.21 N/A N/A N/A N/A N/A 70 N/A 12.50

19 13.44 N/A N/A N/A N/A N/A 70 N/A 12.20

20 13.72 N/A N/A N/A N/A N/A 70 N/A 12.00

21 13.48 N/A N/A N/A N/A N/A 70 N/A 12.20

22 13.54 N/A N/A N/A N/A N/A 70 N/A 12.10

23 13.69 N/A N/A N/A N/A N/A 70 N/A 12.20

24 13.34 N/A N/A N/A N/A N/A 70 N/A 12.10

25 13.69 N/A N/A N/A N/A N/A 70 N/A 12.40

26 13.79 N/A N/A N/A N/A N/A 70 N/A 12.20

27 13.58 N/A N/A N/A N/A N/A 70 N/A 12.00

28 13.71 N/A N/A N/A N/A N/A 70 N/A 12.20

29 13.24 N/A N/A N/A N/A N/A 70 N/A 12.20

30 13.56 N/A N/A N/A N/A N/A 70 N/A 12.50

31 13.43 N/A N/A N/A N/A N/A 70 N/A 12.50

32 13.70 N/A N/A N/A N/A N/A 70 N/A 12.20

33 13.70 N/A N/A N/A N/A N/A 70 N/A 12.30

34 13.30 N/A N/A N/A N/A N/A 70 N/A 12.20

35 13.69 N/A N/A N/A N/A N/A 70 N/A 12.20

36 13.67 N/A N/A N/A N/A N/A 70 N/A 12.30

37 13.74 N/A N/A N/A N/A N/A 70 N/A 12.10

38 13.23 N/A N/A N/A N/A N/A 70 N/A 12.00

39 13.23 N/A N/A N/A N/A N/A 70 N/A 12.50

40 13.65 N/A N/A N/A N/A N/A 70 N/A 12.00

Tag Number N/A Avg. Battery (V)

String Volt: 540.93

13.52

Cell Comments Avg. Battery (Z) #DIV/0!

N/A

Liebert Right Battery Cabinet

EnerSys

12HX540-FR

September 2021

Battery PM Comments / Repairs Performed / Action Items

Major Battery PM: Battery readings taken offline with battery breaker open. Load test performed at 50 ADC for ten seconds.

?.? AAC

1 16 31 46 61 76 91 106 121 136 151 166 181 196 211 226 241

String 4 Voltage

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1 16 31 46 61 76 91 106 121 136 151 166 181 196 211 226 241

String 4 Impedance

1 16 31 46 61 76 91 106 121 136 151 166 181 196 211 226 241

String 4 Load Test

File details come from the government source that posted it. Updated .