1-270528 PATHWAYS FOR COMMUNICATIONS.pdf
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- Solicitation number
- RFP260203
- Issued by
- Hart County, Kentucky
About this file
This is a specification document for Section 27 05 28 - Pathways for Communications Systems for Project No. 22125 at Covington City Hall, a professional technology implementation project for Kentucky's new city hall facility. The specification details the materials, products, and installation requirements for communications pathway infrastructure, including ladder cable trays, wire-basket cable trays, metal and nonmetallic conduits and fittings, wireways and auxiliary gutters, surface pathways, hooks, and boxes/enclosures/cabinets. The document establishes technical requirements aligned with NFPA 70, TIA-569, NEMA standards, and UL listings. Key products include conduit types (GRC, ARC, IMC, EMT, RNC, RTRC), with specific applications designated for outdoor, indoor, exposed, concealed, damp, wet, plenum, and riser locations. Cable tray manufacturers approved for the project include Allied Tube & Conduit, Chalfant Manufacturing Company, Cooper B-Line, Mono-Systems, MP Husky, Cablofil/Legrande, Enduro Systems, Niedax-Kleinhuis USA, Snaketray, and Wiremaid Products Division.
The execution requirements establish minimum conduit sizing standards, with 1-inch conduit for single outlet boxes and larger conduits for multiple outlets served from junction boxes. Communications ducts entering the building must transition to galvanized rigid steel or intermediate metal conduit at the building wall and continue until reaching the backbone equipment room or telecommunications room, with a maximum conduit length of 50 feet. Riser conduits and sleeves connecting backbone equipment rooms and telecommunications rooms must be 4 inches in diameter, stubbed up 4 inches above finished floor or 4 inches into walls. Installation must comply with NECA 1, NECA/BICSI 568, TIA-569, NECA 101, NECA 102, NECA 105, and NECA 111 standards. Conduit runs are limited to a maximum of two 90-degree bends between pull points, with support required within 12 inches of directional changes and 12 inches of enclosures. The specification requires bonding of the entire raceway system to the ground system, installation of nylon pull strings labeled with room numbers and wall designations, and protective measures for all coatings and finishes, including zinc-rich paint repair for galvanized finishes and matching touchup coating for PVC coatings.
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PROJECT NO. 22125 COVINGTON CITY HALL
PATHWAYS FOR COMMUNICATIONS SYSTEMS27 05 28 - 1
SECTION 27 05 28 - PATHWAYS FOR COMMUNICATIONS SYSTEMS
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
1. Ladder cable trays
2. Wire-basket cable trays
3. Metal conduits and fittings.
4. Nonmetallic conduits and fittings.
5. Metal wireways and auxiliary gutters.
6. Nonmetallic wireways and auxiliary gutters.
7. Metallic surface pathways.
8. Nonmetallic surface pathways.
9. Hooks.
10. Boxes, enclosures, and cabinets.
1.3 DEFINITIONS
A. ARC: Aluminum rigid conduit.
B. GRC: Galvanized rigid conduit.
C. IMC: Intermediate metal conduit.
D. RTRC: Reinforced thermosetting resin conduit.
1.4 ACTION SUBMITTALS
A. Product data for the following:
1. Surface pathways
2. Wireways and fittings.
3. Boxes, enclosures, and cabinets.
PATHWAYS FOR COMMUNICATIONS SYSTEMS27 05 28 - 2
B. Shop Drawings: For custom enclosures and cabinets and custom underground handholes and boxes. Include plans, elevations, sections, and attachment details.
1.5 INFORMATIONAL SUBMITTALS
A. Coordination Drawings: Pathway routing plans, drawn to scale, on which the following items are shown and coordinated with each other, using input from installers of items involved:
1. Structural members in paths of pathway groups with common supports.
2. HVAC and plumbing items and architectural features in paths of conduit groups with common supports.
B. Qualification Data: For professional engineer.
C. Source quality-control reports.
PART 2 - PRODUCTS
2.1 GENERAL REQUIREMENTS FOR CABLE TRAYS
A. Cable Trays and Accessories: Identified as defined in NFPA 70 and marked for intended location, application, and grounding.
1. Source Limitations: Obtain cable trays and components from single manufacturer.
B. Sizes and Configurations: See the Cable Tray Schedule on Drawings for specific requirements for types, materials, sizes, and configurations.
C. Structural Performance: See articles for individual cable tray types for specific values for the following parameters:
1. Uniform Load Distribution: Capable of supporting a uniformly distributed load on the indicated support span when supported as a simple span and tested according to NEMA VE 1.
2. Concentrated Load: A load applied at midpoint of span and centerline of tray.
3. Load and Safety Factors: Applicable to both side rails and rung capacities.
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2.2 LADDER CABLE TRAYS
A. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
1. Allied Tube & Conduit; a Tyco International Ltd. Co.
2. Chalfant Manufacturing Company.
3. Cooper B-Line, Inc.
4. Mono-Systems, Inc.
5. MP Husky.
B. Description:
1. Configuration: Two I-beam side rails with transverse rungs welded to side rails.
2. Rung Spacing: 9 inches o.c.
3. Radius-Fitting Rung Spacing: 9 inches (225 mm) at center of tray's width.
4. Minimum Cable-Bearing Surface for Rungs: 7/8-inch (22-mm) width with radius edges.
5. No portion of the rungs shall protrude below the bottom plane of side rails.
6. Structural Performance of Each Rung: Capable of supporting a maximum cable load, with a safety factor of 1.5, plus a 200-lb (90-kg) concentrated load, when tested according to NEMA VE 1.
7. Straight Section Lengths: 10 feet (3 m) except where shorter lengths are required to facilitate tray assembly.
8. Width: 12 inches (300 mm) unless otherwise indicated on Drawings.
9. Class Designation: Comply with NEMA VE 1
10. Splicing Assemblies: Bolted type using serrated flange locknuts.
11. Hardware and Fasteners: Steel, zinc plated according to ASTM B 633.
12. Splice Plate Capacity: Splices located within support span shall not diminish rated loading capacity of cable tray.
2.3 WIRE-BASKET CABLE TRAYS
A. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
1. Allied Tube & Conduit; a Tyco International Ltd. Co.
2. Cablofil/Legrande.
3. Chalfant Manufacturing Company.
4. Cooper B-Line, Inc.
5. Enduro Systems, Inc.
6. Mono-Systems, Inc.
7. MP Husky.
8. Niedax-Kleinhuis USA, Inc.
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9. Snaketray.
10. Wiremaid Products Division; Vutec Corporation.
B. Description:
1. Configuration: Wires are formed into a standard 2-by-4-inch wire mesh pattern with intersecting wires welded together. Mesh sections must have at least one bottom longitudinal wire along entire length of section.
2. Materials: High-strength-steel longitudinal wires with no bends.
3. Safety Provisions: Wire ends along wire-basket sides (flanges) rounded during manufacturing to maintain integrity of cables and installer safety.
4. Sizes:
a. Straight sections shall be furnished in standard 118-inch lengths.
b. Wire-Basket Depth: 4-inch usable loading depth by 12 and 24 inches wide.
5. Connector Assemblies: Bolt welded to plate shaped to fit around adjoining tray wires and mating plate. Mechanically joins adjacent tray wires to splice sections together or to create horizontal fittings.
6. Connector Assembly Capacity: Splices located within support span shall not diminish rated loading capacity of cable tray.
7. Hardware and Fasteners: Steel, zinc plated according to ASTM B 633.
2.4 METAL CONDUITS AND FITTINGS
A. Description: Metal raceway of circular cross section with manufacturer-fabricated fittings.
B. General Requirements for Metal Conduits and Fittings:
1. Listed and labeled as defined in NFPA 70, by a nationally recognized testing laboratory, and marked for intended location and application.
2. Comply with TIA-569.
C. GRC: Comply with ANSI C80.1 and UL 6.
D. ARC: Comply with ANSI C80.5 and UL 6A.
E. IMC: Comply with ANSI C80.6 and UL 1242.
F. PVC-Coated Steel Conduit: PVC-coated GRC or IMC.
1. Comply with NEMA RN 1.
2. Coating Thickness: 0.040 inch (1 mm), minimum.
G. EMT: Comply with ANSI C80.3 and UL 797.
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PATHWAYS FOR COMMUNICATIONS SYSTEMS27 05 28 - 5
H. Fittings for Metal Conduit: Comply with NEMA FB 1 and UL 514B.
1. Conduit Fittings for Hazardous (Classified) Locations: Comply with UL 1203 and
NFPA 70.
2. Fittings for EMT:
a. Material: Steel or die cast.
b. Type: Set screw or compression.
3. Expansion Fittings: PVC or steel to match conduit type, complying with UL-467, rated for environmental conditions where installed, and including flexible external bonding jumper.
4. Coating for Fittings for PVC-Coated Conduit: Minimum thickness of 0.040 inch (1 mm), with overlapping sleeves protecting threaded joints.
I. Joint Compound for IMC, GRC, or ARC: Approved, as defined in NFPA 70, by authorities having jurisdiction for use in conduit assemblies, and compounded for use to lubricate and protect threaded conduit joints from corrosion and to enhance their conductivity.
2.5 NONMETALLIC CONDUITS AND FITTINGS
A. Description: Nonmetallic raceway of circular section with manufacturer-fabricated fittings.
B. General Requirements for Nonmetallic Conduits and Fittings:
1. Listed and labeled as defined in NFPA 70, by an NRTL, and marked for intended location and application.
2. Comply with TIA-569.
C. RNC: Type EPC-40-PVC, complying with NEMA TC 2 and UL 651 unless otherwise indicated.
D. Rigid HDPE: Comply with UL 651A.
E. Continuous HDPE: Comply with UL 651A.
F. RTRC: Comply with UL 2515A and NEMA TC 14.
G. Fittings: Comply with NEMA TC 3; match to conduit or tubing type and material.
H. Solvents and Adhesives: As recommended by conduit manufacturer.
PATHWAYS FOR COMMUNICATIONS SYSTEMS27 05 28 - 6
2.6 METAL WIREWAYS AND AUXILIARY GUTTERS
A. Description: Sheet metal trough of rectangular cross section fabricated to required size and shape, without holes or knockouts, and with hinged or removable covers.
B. General Requirements for Metal Wireways and Auxiliary Gutters:
1. Comply with UL 870 and NEMA 250, Type 1 unless otherwise indicated, and sized per NFPA 70.
2. Metal wireways installed outdoors shall be listed and labeled as defined in NFPA 70, by an NRTL, and marked for intended location and application.
3. Comply with TIA-569.
C. Fittings and Accessories: Include covers, couplings, offsets, elbows, expansion joints, adapters, hold-down straps, end caps, and other fittings to match and mate with wireways as required for complete system.
D. Wireway Covers: Screw-cover type unless otherwise indicated.
E. Finish: Manufacturer's standard enamel finish.
2.7 NONMETALLIC WIREWAYS AND AUXILIARY GUTTERS
A. Description: Fiberglass polyester, extruded and fabricated to required size and shape, without holes or knockouts. Cover shall be gasketed with oil-resistant gasket material and fastened with captive screws treated for corrosion resistance. Connections shall be flanged and have stainless-steel screws and oil-resistant gaskets.
B. Description: PVC, extruded and fabricated to required size and shape, and having snap-on cover, mechanically coupled connections, and plastic fasteners.
C. General Requirements for Nonmetallic Wireways and Auxiliary Gutters:
1. Listed and labeled as defined in NFPA 70, by an NRTL, and marked for intended location and application.
2. Comply with TIA-569.
D. Fittings and Accessories: Couplings, offsets, elbows, expansion joints, adapters, hold-down straps, end caps, and other fittings shall match and mate with wireways as required for complete system.
E. Solvents and Adhesives: As recommended by conduit manufacturer.
PATHWAYS FOR COMMUNICATIONS SYSTEMS27 05 28 - 7
2.8 SURFACE METAL PATHWAYS
A. Description: Galvanized steel with snap-on covers, complying with UL 5.
B. Finish: Manufacturer's standard enamel finish in color selected by Architect.
C. Listed and labeled as defined in NFPA 70, by an NRTL, and marked for intended location and application.
D. Comply with TIA-569.
2.9 SURFACE NONMETALLIC PATHWAYS:
A. Description: Two- or three-piece construction, complying with UL 5A, and manufactured of rigid PVC.
B. Finish: Texture and color selected by Architect from manufacturer's standard colors.
C. Product shall comply with UL 94 V-0 requirements for self-extinguishing characteristics.
D. Listed and labeled as defined in NFPA 70, by an NRTL, and marked for intended location and application.
E. Comply with TIA-569.
2.10 HOOKS
A. Description: Prefabricated sheet metal cable supports for telecommunications cable.
1. Approved for use in limited applications to support Horizontal cabling. Bundle sizes may not exceed 20 Category 6A.
B. Listed and labeled as defined in NFPA 70, by an NRTL, and marked for intended location and application.
C. Comply with TIA-569.
D. Galvanized or stainless steel.
E. J shape.
F. Accept 3/8” (or 10mm) threaded rod for attachment to building structure or sub-structure.
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G. Holes for easy attachment to wall surfaces, beams, trusses and direct attachment to cable trays and rack systems. Can be tiered in a single column, as well as back-to-back.
H. White, red, green, yellow or blue color identifiers for content designation of segregated cables.
I. Center Hanger Connector Plate
1. Bracket that allows for back-to-back non-continuous open top cable support mounting.
2. Continuous cable division shall be fully maintained within each open top cable support.
3. Fittings shall be manufactured of galvanized steel or stainless steel.
J. Multi-tier Assembly
1. Bracket that allows for top-to-bottom non-continuous open top cable support mounting.
2. Continuous cable division shall be fully maintained within each open top cable support.
3. Fittings shall be manufactured of galvanized steel.
2.11 BOXES, ENCLOSURES, AND CABINETS
A. Description: Enclosures for communications.
B. General Requirements for Boxes, Enclosures, and Cabinets:
1. Comply with TIA-569.
2. Boxes, enclosures, and cabinets installed in wet locations shall be listed and labeled as defined in NFPA 70, by an NRTL, and marked for use in wet locations.
3. Box extensions used to accommodate new building finishes shall be of same material as recessed box.
4. Device Box Dimensions: 4 inches square by 2-1/4 inches deep (100 mm square by 65 mm deep).
5. Gangable boxes are prohibited.
C. Sheet Metal Outlet and Device Boxes: Comply with NEMA OS 1 and UL 514A.
D. Cast-Metal Outlet and Device Boxes: Comply with NEMA FB 1, ferrous alloy, Type FD, with gasketed cover.
E. Metal Floor Boxes:
1. Material: Cast metal or sheet metal.
2. Type: Fully adjustable.
PATHWAYS FOR COMMUNICATIONS SYSTEMS27 05 28 - 9
3. Shape: Rectangular.
4. Metal floor boxes shall be listed and labeled as defined in NFPA 70, by a qualified testing agency, and marked for intended location and application.
F. Nonmetallic Floor Boxes: Nonadjustable, round or rectangular.
1. Nonmetallic floor boxes shall be listed and labeled as defined in NFPA 70, by a qualified testing agency, and marked for intended location and application.
G. Small Sheet Metal Pull and Junction Boxes: NEMA OS 1.
H. Cast-Metal Access, Pull, and Junction Boxes: Comply with NEMA FB 1 and UL 1773, galvanized, cast iron with gasketed cover.
I. Nonmetallic Outlet and Device Boxes: Comply with NEMA OS 2 and UL 514C.
J. Hinged-Cover Enclosures: Comply with UL 50 and NEMA 250, Type 1, with continuous-hinge cover with flush latch unless otherwise indicated.
1. Metal Enclosures: Steel, finished inside and out with manufacturer's standard enamel.
2. Nonmetallic Enclosures:
a. Material: Plastic.
b. Finished inside with radio-frequency-resistant paint.
3. Interior Panels: Steel; all sides finished with manufacturer's standard enamel.
K. Cabinets:
1. NEMA 250, Type 12 galvanized-steel box with removable interior panel and removable front, finished inside and out with manufacturer's standard enamel.
2. Hinged door in front cover with flush latch and concealed hinge.
3. Key latch to match panelboards.
4. Metal barriers to separate wiring of different systems and voltage.
5. Accessory feet where required for freestanding equipment.
6. Nonmetallic cabinets shall be listed and labeled as defined in NFPA 70, by a qualified testing agency, and marked for intended location and application.
PATHWAYS FOR COMMUNICATIONS SYSTEMS27 05 28 - 10
PART 3 - EXECUTION
3.1 RACEWAY INSTALLATION REQUIREMENTS
A. Minimum conduit size shall be 1” for serving one outlet box. Daisy chaining of outlet boxes is unacceptable. Instead, multiple outlets may be served from an appropriately sized junction box. The conduit feeding the junction box shall be sized as follows:
a. 1-1/4" for serving two outlet boxes.
b. 1-1/2" for serving three outlet boxes.
c. Two (2) 1-1/4" for serving floor boxes.
d. 1-1/4" for serving up to three outlets in a surface raceway.
B. Communications ducts and conduits entering the building from the outside shall transition to galvanized rigid steel conduit or intermediate metal conduit at the building wall, and shall continue as galvanized rigid steel conduit or intermediate metal conduit until entering the BE room or TR. Maximum conduit length to meet Code shall be 50'. Notify the Project Manager if this length is exceeded.
C. Riser conduits and sleeves connecting BE rooms and TRs shall be 4". Install conduits and sleeves as close as possible to the walls, at the locations shown. Stub up floor conduits and sleeves 4" AFF. Stub wall conduits and sleeves 4" into the room, and cable trays 6" into the room.
D. When conduits are needed to bypass a large interference in a cable tray run, the cross-sectional area of the conduits shall equal or exceed the cross-sectional area of the cable tray. These bypass conduits shall have sweeps and bends as noted below and shall be braced well to allow pulling of communication cables.
E. Conduit bends and offsets shall be made with sweeps or manufactured elbows.
Conduits shall not have more than the equivalent of 2 ninety-degree bends between pull points. Pull boxes shall not be used to make directional changes. Provide pull boxes in straight sections of conduit only.
F. Provide insulated bushings on both ends of conduits.
G. Provide double gang sheet metal outlet boxes 2-1/8" deep and provide double gang plaster rings.
H. Bond the entire raceway system together and connect it to the ground system.
I. Provide nylon pull strings in conduits and sleeves. Label pull strings with room number and wall (N, S, E, or W) of the outlet.
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3.2 PATHWAY APPLICATION
A. Outdoors: Apply pathway products as specified below unless otherwise indicated:
1. Exposed Conduit: GRC.
2. Concealed Conduit, Aboveground: GRC.
3. Underground Conduit: RNC, Type EPC-40-PVC Type EPC-80-PVC, direct buried concrete encased.
4. Boxes and Enclosures, Aboveground: NEMA 250, Type 3R or Type 4.
B. Indoors: Apply pathway products as specified below unless otherwise indicated:
1. Exposed, Not Subject to Physical Damage: EMT or RNC.
2. Exposed, Not Subject to Severe Physical Damage: EMT or RNC identified for such use.
3. Exposed and Subject to Severe Physical Damage: GRC. Pathway locations include the following:
a. Loading dock.
b. Corridors used for traffic of mechanized carts, forklifts, and pallet-handling units.
c. Mechanical rooms.
d. Gymnasiums
4. Concealed in Ceilings and Interior Walls and Partitions: EMT or innerduct.
5. Damp or Wet Locations: GRC.
6. Pathways for Optical-Fiber or Communications Cable in Spaces Used for
Environmental Air: Plenum-type, optical-fiber-cable pathway Plenum-type, communications-cable pathway, EMT.
7. Pathways for Optical-Fiber or Communications-Cable Risers in Vertical Shafts:
Riser-type, optical-fiber-cable pathway Riser-type, communications-cable pathway, EMT.
8. Pathways for Concealed General-Purpose Distribution of Optical-Fiber or Communications Cable: General-use, optical-fiber-cable pathway Riser-type, optical-fiber-cable pathway Plenum-type, optical-fiber-cable pathway General-use, communications-cable pathway Riser-type, communications-cable pathway Plenum-type, communications-cable pathway, EMT.
9. Boxes and Enclosures: NEMA 250, Type 1, except use NEMA 250, Type 4 stainless steel units in institutional and commercial kitchens and damp or wet locations.
C. Minimum Pathway Size: 1-inch (25-mm) trade size for copper, aluminum cables, and optical-fiber cables.
D. Pathway Fittings: Compatible with pathways and suitable for use and location.
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1. Rigid and Intermediate Steel Conduit: Use threaded rigid steel conduit fittings unless otherwise indicated. Comply with NEMA FB 2.10.
2. PVC Externally Coated, Rigid Steel Conduits: Use only fittings listed for use with this type of conduit. Patch and seal all joints, nicks, and scrapes in PVC coating after installing conduits and fittings. Use sealant recommended by fitting manufacturer and apply in thickness and number of coats recommended by manufacturer.
3. EMT: Use set-screw or compression, steel fittings. Comply with NEMA FB 2.10.
E. Do not install aluminum conduits, boxes, or fittings in contact with concrete or earth.
F. Install surface pathways only where indicated on Drawings.
G. Do not install nonmetallic conduit where ambient temperature exceeds 120 deg F (49 deg C).
3.3 INSTALLATION
A. Comply with the following standards for installation requirements except where requirements on Drawings or in this Section are stricter:
1. NECA 1.
2. NECA/BICSI 568.
3. TIA-569.
4. NECA 101
5. NECA 102.
6. NECA 105.
7. NECA 111.
B. Comply with NFPA 70 limitations for types of pathways allowed in specific occupancies and number of floors.
C. Comply with requirements in Section 07 "Penetration Firestopping" for firestopping materials and installation for penetrations through fire-rated walls, ceilings, and assemblies.
D. Keep pathways at least 6 inches (150 mm) away from parallel runs of flues and steam or hot-water pipes. Install horizontal pathway runs above water and steam piping.
E. Complete pathway installation before starting conductor installation.
F. Arrange stub-ups so curved portions of bends are not visible above finished slab.
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G. Install no more than the equivalent of two 90-degree bends in any pathway run.
Support within 12 inches (300 mm) of changes in direction. Utilize long radius ells for all optical-fiber cables.
H. Conceal rigid conduit within finished walls, ceilings, and floors unless otherwise indicated. Install conduits parallel or perpendicular to building lines.
I. Support conduit within 12 inches (300 mm) of enclosures to which attached.
J. Pathways Embedded in Slabs:
1. Run conduit larger than 1-inch (27-mm) trade size, parallel or at right angles to main reinforcement. Where at right angles to reinforcement, place conduit close to slab support. Secure pathways to reinforcement at maximum 10-foot (3-m) intervals.
2. Arrange pathways to cross building expansion joints at right angles with expansion fittings. Comply with requirements for expansion joints specified in this article.
3. Arrange pathways to keep a minimum of 2 inches (50 mm) of concrete cover in all directions.
4. Do not embed threadless fittings in concrete unless specifically approved by Architect for each specific location.
5. Change from nonmetallic conduit and fittings to GRC and fittings before rising above floor.
K. Stub-ups to Above Recessed Ceilings:
1. Use EMT, IMC, or RMC for pathways.
2. Use a conduit bushing or insulated fitting to terminate stub-ups not terminated in hubs or in an enclosure.
L. Threaded Conduit Joints, Exposed to Wet, Damp, Corrosive, or Outdoor Conditions:
Apply listed compound to threads of pathway and fittings before making up joints.
Follow compound manufacturer's written instructions.
M. Coat field-cut threads on PVC-coated pathway with a corrosion-preventing conductive compound prior to assembly.
N. Terminate threaded conduits into threaded hubs or with locknuts on inside and outside of boxes or cabinets. Install insulated bushings on conduits terminated with locknuts.
O. Install pathways square to the enclosure and terminate at enclosures with locknuts.
Install locknuts hand tight plus one additional quarter-turn.
P. Do not rely on locknuts to penetrate nonconductive coatings on enclosures. Remove coatings in the locknut area prior to assembling conduit to enclosure, to assure a continuous ground path.
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Q. Cut conduit perpendicular to the length. For conduits of 2-inch (50-mm) trade size and larger, use roll cutter or a guide to ensure cut is straight and perpendicular to the length.
R. Install pull wires in empty pathways. Use polypropylene or monofilament plastic line with not less than 200-lb (90-kg) tensile strength. Leave at least 12 inches (300 mm) of slack at each end of pull wire. Secure pull wire, so it cannot fall into conduit. Cap pathways designated as spare alongside pathways in use.
S. Surface Pathways:
1. Install surface pathway for surface telecommunications outlet boxes only where indicated on Drawings.
2. Install surface pathway with a minimum 2-inch (50-mm) radius control at bend points.
3. Secure surface pathway with screws or other anchor-type devices at intervals not exceeding 48 inches (1200 mm) and with no less than two supports per straight pathway section. Support surface pathway per manufacturer's written instructions. Tape and glue are not acceptable support methods.
T. Pathways for Optical-Fiber and Communications Cable: Install pathways, metal and nonmetallic, rigid and flexible, as follows:
1. 4-Inch (100-mm) Trade Size and Larger: Install pathways in maximum lengths of 75 feet (23 m).
2. Install with a maximum of two 90-degree bends or equivalent for each length of pathway unless Drawings show stricter requirements. Separate lengths with pull or junction boxes or terminations at distribution frames or cabinets where necessary to comply with these requirements.
U. Install pathway-sealing fittings at accessible locations per NFPA 70 and fill them with listed sealing compound. For concealed pathways, install each fitting in a flush steel box with a blank cover plate having a finish like that of adjacent plates or surfaces.
Install pathway-sealing fittings per NFPA 70.
V. Install devices to seal pathway interiors at accessible locations. Locate seals, so no fittings or boxes are between the seal and the following changes of environments.
Seal the interior of all pathways at the following points:
1. Where conduits pass from warm to cold locations, such as boundaries of refrigerated spaces.
2. Where an underground service pathway enters a building or structure.
3. Where otherwise required by NFPA 70.
W. Comply with manufacturer's written instructions for solvent welding PVC conduit and fittings.
X. Expansion-Joint Fittings:
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1. Install in each run of aboveground RNC that is located where environmental temperature change may exceed 30 deg F (17 deg C), and that has straight-run length that exceeds 25 feet (7.6 m). Install in each run of aboveground RMC and EMT that is located where environmental temperature change may exceed 100 deg F (55 deg C), and that has straight-run length that exceeds 100 feet (30 m).
2. Install type and quantity of fittings that accommodate temperature change listed for each of the following locations:
a. Outdoor Locations Not Exposed to Direct Sunlight: 125 deg F (70 deg C) temperature change.
b. Outdoor Locations Exposed to Direct Sunlight: 155 deg F (86 deg C) temperature change.
c. Indoor Spaces Connected with Outdoors without Physical Separation:
125 deg F (70 deg C) temperature change.
d. Attics: 135 deg F (75 deg C) temperature change.
3. Install fitting(s) that provide expansion and contraction for at least 0.00041 inch per foot of length of straight run per deg F (0.06 mm per meter of length of straight run per deg C) of temperature change for PVC conduits. Install fitting(s) that provide expansion and contraction for at least 0.000078 inch per foot of length of straight run per deg F (0.0115 mm per meter of length of straight run per deg C) of temperature change for metal conduits.
4. Install expansion fittings at all locations where conduits cross building or structure expansion joints.
5. Install each expansion-joint fitting with position, mounting, and piston setting selected per manufacturer's written instructions for conditions at specific location at time of installation. Install conduit supports to allow for expansion movement.
Y. Hooks:
1. Size to allow a minimum of 25 percent future capacity without exceeding design capacity limits.
2. Shall be supported by dedicated support wires. Do not use ceiling grid support wire or support rods.
3. Hook spacing shall allow no more than 6 inches (150 mm) of slack. The lowest point of the cables shall be no less than 6 inches (150 mm) adjacent to ceilings, mechanical ductwork and fittings, luminaires, power conduits, power and telecommunications outlets, and other electrical and communications equipment.
4. Space hooks no more than 5 feet (1.5 m) o.c.
5. Provide a hook at each change in direction.
Z. Mount boxes at heights indicated on Drawings. If mounting heights of boxes are not individually indicated, give priority to ADA requirements. Install boxes with height measured to center of box unless otherwise indicated.
PATHWAYS FOR COMMUNICATIONS SYSTEMS27 05 28 - 16
AA. Recessed Boxes in Masonry Walls: Saw-cut opening for box in center of cell of masonry block and install box flush with surface of wall. Prepare block surface to provide a flat surface for a raintight connection between box and cover plate or supported equipment and box.
BB. Horizontally separate boxes mounted on opposite sides of walls, so they are not in the same vertical channel.
CC. Support boxes of three gangs or more from more than one side by spanning two framing members or mounting on brackets specifically designed for the purpose.
DD. Fasten junction and pull boxes to or support from building structure. Do not support boxes by conduits.
EE. Set metal floor boxes level and flush with finished floor surface.
FF. Set nonmetallic floor boxes level. Trim after installation to fit flush with finished floor surface.
3.4 SLEEVE AND SLEEVE-SEAL INSTALLATION FOR COMMUNICATIONS PENETRATIONS
A. Install sleeves and sleeve seals at penetrations of exterior floor and wall assemblies.
3.5 FIRESTOPPING
A. Install firestopping at penetrations of fire-rated floor and wall assemblies. Comply with requirements in Section 078413 "Penetration Firestopping."
3.6 PROTECTION
A. Protect coatings, finishes, and cabinets from damage or deterioration.
1. Repair damage to galvanized finishes with zinc-rich paint recommended by manufacturer.
2. Repair damage to PVC coatings or paint finishes with matching touchup coating recommended by manufacturer.
END OF SECTION 27 05 28
| PART 1 - GENERAL |
| 1.1 RELATED DOCUMENTS |
| A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. |
| 1.2 SUMMARY |
| A. Section Includes: |
| 1.3 DEFINITIONS |
| A. ARC: Aluminum rigid conduit. |
| B. GRC: Galvanized rigid conduit. |
| C. IMC: Intermediate metal conduit. |
| D. RTRC: Reinforced thermosetting resin conduit. |
| 1.4 ACTION SUBMITTALS |
| A. Product data for the following: |
| B. Shop Drawings: For custom enclosures and cabinets and custom underground handholes and boxes. Include plans, elevations, sections, and attachment details. |
| 1.5 INFORMATIONAL SUBMITTALS |
| A. Coordination Drawings: Pathway routing plans, drawn to scale, on which the following items are shown and coordinated with each other, using input from installers of items involved: |
| B. Qualification Data: For professional engineer. |
| C. Source quality-control reports. |
| PART 2 - PRODUCTS |
| 2.1 GENERAL REQUIREMENTS FOR CABLE TRAYS |
| A. Cable Trays and Accessories: Identified as defined in NFPA 70 and marked for intended location, application, and grounding. |
| B. Sizes and Configurations: See the Cable Tray Schedule on Drawings for specific requirements for types, materials, sizes, and configurations. |
| C. Structural Performance: See articles for individual cable tray types for specific values for the following parameters: |
| 2.2 LADDER CABLE TRAYS |
| A. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: |
| B. Description: |
| 2.3 WIRE-BASKET CABLE TRAYS |
| A. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: |
| B. Description: |
| 2.4 METAL CONDUITS AND FITTINGS |
| A. Description: Metal raceway of circular cross section with manufacturer-fabricated fittings. |
| B. General Requirements for Metal Conduits and Fittings: |
| C. GRC: Comply with ANSI C80.1 and UL 6. |
| D. ARC: Comply with ANSI C80.5 and UL 6A. |
| E. IMC: Comply with ANSI C80.6 and UL 1242. |
| F. PVC-Coated Steel Conduit: PVC-coated GRC or IMC. |
| G. EMT: Comply with ANSI C80.3 and UL 797. |
| H. Fittings for Metal Conduit: Comply with NEMA FB 1 and UL 514B. |
| I. Joint Compound for IMC, GRC, or ARC: Approved, as defined in NFPA 70, by authorities having jurisdiction for use in conduit assemblies, and compounded for use to lubricate and protect threaded conduit joints from corrosion and to enhance their conductivity. |
| 2.5 NONMETALLIC CONDUITS AND FITTINGS |
| A. Description: Nonmetallic raceway of circular section with manufacturer-fabricated fittings. |
| B. General Requirements for Nonmetallic Conduits and Fittings: |
| C. RNC: Type EPC-40-PVC, complying with NEMA TC 2 and UL 651 unless otherwise indicated. |
| D. Rigid HDPE: Comply with UL 651A. |
| E. Continuous HDPE: Comply with UL 651A. |
| F. RTRC: Comply with UL 2515A and NEMA TC 14. |
| G. Fittings: Comply with NEMA TC 3; match to conduit or tubing type and material. |
| H. Solvents and Adhesives: As recommended by conduit manufacturer. |
| 2.6 METAL WIREWAYS AND AUXILIARY GUTTERS |
| A. Description: Sheet metal trough of rectangular cross section fabricated to required size and shape, without holes or knockouts, and with hinged or removable covers. |
| B. General Requirements for Metal Wireways and Auxiliary Gutters: |
| C. Fittings and Accessories: Include covers, couplings, offsets, elbows, expansion joints, adapters, hold-down straps, end caps, and other fittings to match and mate with wireways as required for complete system. |
| D. Wireway Covers: Screw-cover type unless otherwise indicated. |
| E. Finish: Manufacturer's standard enamel finish. |
| 2.7 NONMETALLIC WIREWAYS AND AUXILIARY GUTTERS |
| A. Description: Fiberglass polyester, extruded and fabricated to required size and shape, without holes or knockouts. Cover shall be gasketed with oil-resistant gasket material and fastened with captive screws treated for corrosion resistance. Connections shall be flanged and have stainless-steel screws and oil-resistant gaskets. |
| B. Description: PVC, extruded and fabricated to required size and shape, and having snap-on cover, mechanically coupled connections, and plastic fasteners. |
| C. General Requirements for Nonmetallic Wireways and Auxiliary Gutters: |
| D. Fittings and Accessories: Couplings, offsets, elbows, expansion joints, adapters, hold-down straps, end caps, and other fittings shall match and mate with wireways as required for complete system. |
| E. Solvents and Adhesives: As recommended by conduit manufacturer. |
| 2.8 SURFACE METAL PATHWAYS |
| A. Description: Galvanized steel with snap-on covers, complying with UL 5. |
| B. Finish: Manufacturer's standard enamel finish in color selected by Architect. |
| C. Listed and labeled as defined in NFPA 70, by an NRTL, and marked for intended location and application. |
| D. Comply with TIA-569. |
| 2.9 SURFACE NONMETALLIC PATHWAYS: |
| A. Description: Two- or three-piece construction, complying with UL 5A, and manufactured of rigid PVC. |
| B. Finish: Texture and color selected by Architect from manufacturer's standard colors. |
| C. Product shall comply with UL 94 V-0 requirements for self-extinguishing characteristics. |
| D. Listed and labeled as defined in NFPA 70, by an NRTL, and marked for intended location and application. |
| E. Comply with TIA-569. |
| 2.10 HOOKS |
| A. Description: Prefabricated sheet metal cable supports for telecommunications cable. |
| B. Listed and labeled as defined in NFPA 70, by an NRTL, and marked for intended location and application. |
| C. Comply with TIA-569. |
| D. Galvanized or stainless steel. |
| E. J shape. |
| F. Accept 3/8” (or 10mm) threaded rod for attachment to building structure or sub-structure. |
| G. Holes for easy attachment to wall surfaces, beams, trusses and direct attachment to cable trays and rack systems. Can be tiered in a single column, as well as back-to-back. |
| H. White, red, green, yellow or blue color identifiers for content designation of segregated cables. |
| I. Center Hanger Connector Plate |
| J. Multi-tier Assembly |
| 2.11 BOXES, ENCLOSURES, AND CABINETS |
| A. Description: Enclosures for communications. |
| B. General Requirements for Boxes, Enclosures, and Cabinets: |
| C. Sheet Metal Outlet and Device Boxes: Comply with NEMA OS 1 and UL 514A. |
| D. Cast-Metal Outlet and Device Boxes: Comply with NEMA FB 1, ferrous alloy, Type FD, with gasketed cover. |
| E. Metal Floor Boxes: |
| F. Nonmetallic Floor Boxes: Nonadjustable, round or rectangular. |
| G. Small Sheet Metal Pull and Junction Boxes: NEMA OS 1. |
| H. Cast-Metal Access, Pull, and Junction Boxes: Comply with NEMA FB 1 and UL 1773, galvanized, cast iron with gasketed cover. |
| I. Nonmetallic Outlet and Device Boxes: Comply with NEMA OS 2 and UL 514C. |
| J. Hinged-Cover Enclosures: Comply with UL 50 and NEMA 250, Type 1, with continuous-hinge cover with flush latch unless otherwise indicated. |
| K. Cabinets: |
| PART 3 - EXECUTION |
| 3.1 RACEWAY INSTALLATION REQUIREMENTS |
| A. Minimum conduit size shall be 1” for serving one outlet box. Daisy chaining of outlet boxes is unacceptable. Instead, multiple outlets may be served from an appropriately sized junction box. The conduit feeding the junction box shall be sized as follows: |
| a. 1-1/4" for serving two outlet boxes. |
| b. 1-1/2" for serving three outlet boxes. |
| d. 1-1/4" for serving up to three outlets in a surface raceway. |
| B. Communications ducts and conduits entering the building from the outside shall transition to galvanized rigid steel conduit or intermediate metal conduit at the building wall, and shall continue as galvanized rigid steel conduit or intermediate metal conduit until entering the BE room or TR. Maximum conduit length to meet Code shall be 50'. Notify the Project Manager if this length is exceeded. |
| C. Riser conduits and sleeves connecting BE rooms and TRs shall be 4". Install conduits and sleeves as close as possible to the walls, at the locations shown. Stub up floor conduits and sleeves 4" AFF. Stub wall conduits and sleeves 4" into the room, and cable trays 6" into the room. |
| D. When conduits are needed to bypass a large interference in a cable tray run, the cross-sectional area of the conduits shall equal or exceed the cross-sectional area of the cable tray. These bypass conduits shall have sweeps and bends as noted below and shall be braced well to allow pulling of communication cables. |
| E. Conduit bends and offsets shall be made with sweeps or manufactured elbows. Conduits shall not have more than the equivalent of 2 ninety-degree bends between pull points. Pull boxes shall not be used to make directional changes. Provide pull boxes in straight sections of conduit only. |
| F. Provide insulated bushings on both ends of conduits. |
| G. Provide double gang sheet metal outlet boxes 2-1/8" deep and provide double gang plaster rings. |
| H. Bond the entire raceway system together and connect it to the ground system. |
| I. Provide nylon pull strings in conduits and sleeves. Label pull strings with room number and wall (N, S, E, or W) of the outlet. |
| 3.2 PATHWAY APPLICATION |
| A. Outdoors: Apply pathway products as specified below unless otherwise indicated: |
| B. Indoors: Apply pathway products as specified below unless otherwise indicated: |
| C. Minimum Pathway Size: 1-inch (25-mm) trade size for copper, aluminum cables, and optical-fiber cables. |
| D. Pathway Fittings: Compatible with pathways and suitable for use and location. |
| E. Do not install aluminum conduits, boxes, or fittings in contact with concrete or earth. |
| F. Install surface pathways only where indicated on Drawings. |
| G. Do not install nonmetallic conduit where ambient temperature exceeds 120 deg F (49 deg C). |
| 3.3 INSTALLATION |
| A. Comply with the following standards for installation requirements except where requirements on Drawings or in this Section are stricter: |
| B. Comply with NFPA 70 limitations for types of pathways allowed in specific occupancies and number of floors. |
| C. Comply with requirements in Section 07 "Penetration Firestopping" for firestopping materials and installation for penetrations through fire-rated walls, ceilings, and assemblies. |
| D. Keep pathways at least 6 inches (150 mm) away from parallel runs of flues and steam or hot-water pipes. Install horizontal pathway runs above water and steam piping. |
| E. Complete pathway installation before starting conductor installation. |
| F. Arrange stub-ups so curved portions of bends are not visible above finished slab. |
| G. Install no more than the equivalent of two 90-degree bends in any pathway run. Support within 12 inches (300 mm) of changes in direction. Utilize long radius ells for all optical-fiber cables. |
| H. Conceal rigid conduit within finished walls, ceilings, and floors unless otherwise indicated. Install conduits parallel or perpendicular to building lines. |
| I. Support conduit within 12 inches (300 mm) of enclosures to which attached. |
| J. Pathways Embedded in Slabs: |
| K. Stub-ups to Above Recessed Ceilings: |
| L. Threaded Conduit Joints, Exposed to Wet, Damp, Corrosive, or Outdoor Conditions: Apply listed compound to threads of pathway and fittings before making up joints. Follow compound manufacturer's written instructions. |
| M. Coat field-cut threads on PVC-coated pathway with a corrosion-preventing conductive compound prior to assembly. |
| N. Terminate threaded conduits into threaded hubs or with locknuts on inside and outside of boxes or cabinets. Install insulated bushings on conduits terminated with locknuts. |
| O. Install pathways square to the enclosure and terminate at enclosures with locknuts. Install locknuts hand tight plus one additional quarter-turn. |
| P. Do not rely on locknuts to penetrate nonconductive coatings on enclosures. Remove coatings in the locknut area prior to assembling conduit to enclosure, to assure a continuous ground path. |
| Q. Cut conduit perpendicular to the length. For conduits of 2-inch (50-mm) trade size and larger, use roll cutter or a guide to ensure cut is straight and perpendicular to the length. |
| R. Install pull wires in empty pathways. Use polypropylene or monofilament plastic line with not less than 200-lb (90-kg) tensile strength. Leave at least 12 inches (300 mm) of slack at each end of pull wire. Secure pull wire, so it cannot fall into conduit. Cap pathways designated as spare alongside pathways in use. |
| S. Surface Pathways: |
| T. Pathways for Optical-Fiber and Communications Cable: Install pathways, metal and nonmetallic, rigid and flexible, as follows: |
| U. Install pathway-sealing fittings at accessible locations per NFPA 70 and fill them with listed sealing compound. For concealed pathways, install each fitting in a flush steel box with a blank cover plate having a finish like that of adjacent plates or surfaces. Install pathway-sealing fittings per NFPA 70. |
| V. Install devices to seal pathway interiors at accessible locations. Locate seals, so no fittings or boxes are between the seal and the following changes of environments. Seal the interior of all pathways at the following points: |
| W. Comply with manufacturer's written instructions for solvent welding PVC conduit and fittings. |
| X. Expansion-Joint Fittings: |
| Y. Hooks: |
| Z. Mount boxes at heights indicated on Drawings. If mounting heights of boxes are not individually indicated, give priority to ADA requirements. Install boxes with height measured to center of box unless otherwise indicated. |
| AA. Recessed Boxes in Masonry Walls: Saw-cut opening for box in center of cell of masonry block and install box flush with surface of wall. Prepare block surface to provide a flat surface for a raintight connection between box and cover plate or supported equipment and box. |
| BB. Horizontally separate boxes mounted on opposite sides of walls, so they are not in the same vertical channel. |
| CC. Support boxes of three gangs or more from more than one side by spanning two framing members or mounting on brackets specifically designed for the purpose. |
| DD. Fasten junction and pull boxes to or support from building structure. Do not support boxes by conduits. |
| EE. Set metal floor boxes level and flush with finished floor surface. |
| FF. Set nonmetallic floor boxes level. Trim after installation to fit flush with finished floor surface. |
| 3.4 SLEEVE AND SLEEVE-SEAL INSTALLATION FOR COMMUNICATIONS PENETRATIONS |
| A. Install sleeves and sleeve seals at penetrations of exterior floor and wall assemblies. |
| 3.5 FIRESTOPPING |
| A. Install firestopping at penetrations of fire-rated floor and wall assemblies. Comply with requirements in Section 078413 "Penetration Firestopping." |
| 3.6 PROTECTION |
| A. Protect coatings, finishes, and cabinets from damage or deterioration. |
File details come from the government source that posted it. Updated .