Zaleski Slip-in Specs.pdf

Ohio Division of Forestry

Slip-In Specifications

Pump and Motor:

13hp, 4-stroke, air cooled, electric start /recoil backup, Honda (no exceptions) motor (ex: Wick XP4-13H or equivalent). For firefighter safety, pump head must be interchangeable with 4-stage/impeller pressure pumps: Wick 375, Waterax BB4 & Mark III pump and quickly removable without tools (no exceptions). Pump shall have 2 inch intake and 1.5 inch discharge. Pump must produce at a minimum;

360 psi and 95 gpm. Pump and motor to be top mounted on tank.

Additional features required of pump and motor:

• Manual and electric start (12 V)

• Low oil shut down

• Oil drain line with hose mounted in crankcase

• Minimum of 1-gallon integral fuel tank.

• USFS approved spark arrestor

• Main pump head must be isolated from tank with a section of non-rigid plumbing or other vibration isolating plumbing.

• Belt driven maintenance free drive assembly/speed increaser; mounted horizontally

• Greaseless pump bearing

• Drain petcock mounted in pump housing

• Pump mounted preset pressure relief valve

• Centrifugal clutch

Tank:

200 gallon polypropylene tank with tank fill covers for access to tank internals. Tank shall be furnished with 4 inch aluminum skid tubes mounted to bottom of tank to aid in removal. Tank walls constructed of minimum ½ inch ultraviolet light resistant black polypropylene. Tank floor constructed of ¾” polypropylene with recessed sump. Tank dimensions must be 48” W x 48” L.

Additional features required of the tank:

• Polymer or Stainless steel flanges. Minimum 1” FNPT for tank fill/recirculate; 2” FNPT Suction port with footvalve in minimum 6”x6” bolt down access plate; 2” FNPT tank drain (rear tank wall).

• Full height translucent sight gauge on rear tank wall.

• ¾” poly mounting block on tank top.

• Poly reel tracks

• Baffled to meet National Fire Protection Association specification 1906

• Water fill tower with latching top

• Vehicle mounting flanges

• No foam cell

• Integral poly lift handles

Plumbing:

Unit is to meet the following plumbing requirements:

• Tank to Pump: 2 inch

• Draft suction: 2 inch (MNPSH threads) with cap and chain

• Overboard Discharge: 1.5 inch outlet (MNH threads) with cap and chain

• Overboard Discharge: 1 inch outlet (MNPSH thread)

• Hose reel: 1 inch line to hose reel to supply 1” NPSH lightweight booster line as specified below

• Pump to tank fill: 1 inch minimum diameter to tank from pump (by-pass/circulate)

• Pump primer: Hand pump type primer shall be mounted on tank

Each plumbing item above shall have an inline shut off valve. The tank to pump and draft suction must have a valve to allow operation in either direction or be plumbed to allow for such. All valves are to be direct-actuated, 1/4 turn, full port design. All hard plumbing is to be 100% stainless steel, no exceptions.

All valves must be labeled. Overboard discharge to be through stainless steel (no exceptions) manifold equipped with drain petcock. Pressure gauge may be mounted to manifold.

Control Panel and power cable:

A control panel mounted on top of the tank to house the positive and neg. master terminal blocks shall have the following:

• Flush mounted liquid filled pressure gauge (0-600 psi) if not equipped on manifold

• Low water pressure cut off system with manual override switch

• Fuse panel

• Night operations console lighting

• Circuit breaker of sufficient capacity for hose reel

• Reel solenoid and reel rewind push button switch

• Water tank liquid level gauge mounted on panel (can be mounted next to panel or visible near control panel). Sensor shall be mounted inside tank

• Engine starting switch

• Hour meter if not equipped on pump motor

• All wire to be 14 ga minimum in loom with crimped and shrink wrapped terminals

• 30’ of positive and negative 8 ga battery cable in wire loom with 40 amp circuit breaker for chassis/battery connection. Must have connections to allow for removal from truck bed.

Hose Reel:

One Hannay Electric Rewind Hose Reel or equivalent with full flow swivel joint and dual chrome roller assembly (one each side) installed on reel. Hose reel must be capable of minimum 150’ of 1” booster hose. The reel shall be provided with a 12 V electric motor of sufficient capacity and manual rewind provision. The reel is to be equipped with a pinion shaft brake with adjustable tension. Hose rewind switch must be provided with remote momentary push button switch and 5’ of cable. Reel is to be equipped with 100 ft of 1” lightweight booster hose such as Mercedes Textile “Boostlite” or equivalent

(NPSH threads) and field repairable couplings. Reel is to be mounted on tank top in poly reel tracks.

Suction hose:

One 2” NPSH x 10’ PVC lightweight suction hose to be supplied. No foot valve required

Warranty:

A one year parts and labor warranty for manufacturers defects on assembly and all components.

Pump: One year factory warranty for manufacturers defects

Engine warranty on Honda via Agency’s local dealer.

*Must be Made in the USA

Manufacturer shall be an authorized factory distributor for the pump to assure the agency a timely supply of parts.

Alternatives- The bidder can submit alternative designs or suggestions that do not exactly fit the above specifications except where noted with “no exceptions”. If alternatives are part of your quote, please state clearly where your proposal differs from the above specifications.

Upon notification of bid award, the successful bidder will need to supply blue prints/drawings for the design of the apparatus to the Division of Forestry. Design must be approved prior to construction.

On delivery, supply owners manual to include maintenance and operation manuals, warranty information, etc.

Delivery:

Skid unit will be crated and delivered to:

Zaleski State Forest

29681 State Route 278

McArthur, OH 45601