West Clinton Specifications for One Forestry Service Unit[51].pdf

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Attached to
One (1) Forestry Service Brush Truck Unit
Solicitation number
10-13-2025
Issued by
Dutchess County, New York

About this file

The document is a procurement specification from the West Clinton Fire District for a custom Forestry Service Unit, a specialized fire and emergency response vehicle. The specification details the comprehensive requirements for a single custom-built apparatus, including a 2025 Ford F-550 4X4 SuperCab chassis with a 500 GPM Hale fire pump, 350-gallon water tank, and extensive emergency response equipment. The document provides exhaustive technical specifications covering every aspect of the vehicle, from chassis and electrical systems to lighting, scene equipment, and loose accessories, with specific requirements for each component and system.

The procurement includes detailed compliance matrices allowing bidders to confirm their ability to meet each specification, with options to comply or note exceptions. The vehicle is to be fully outfitted with emergency lighting, warning systems, scene lights, communication equipment, and specialized forestry firefighting capabilities. The specification includes multiple warranty provisions, including a lifetime structural warranty, 10-year stainless steel plumbing warranty, and 5-year electrical system warranty. Bidders are required to provide comprehensive documentation, including engineering drawings, 3D renderings, customer references, and detailed compliance information. The specification emphasizes NFPA 1900 compliance and includes provisions for customization and specific fire district requirements.

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WEST CLINTON FIRE DISTRICT

Read Me

The following document is a fillable PDF document, the proposal page and informational pages once digitally signed cannot be modified.

WEST CLINTON FIRE DISTRICT

The undersigned proposes to manufacturer and deliver a

FORESTRY SERVICE UNIT

In accordance with the attached specifications.

(Place this document ahead of all other documents.)

Amount in Words

Amount in Numbers

Total Number of Exceptions Taken

Number of Days to Deliver in Words Number of Days to Deliver in Numbers

Manufacturer Name Federal I.D. Number

Signature of Authorized Agent Name: Typed or Printed

Title Date

Telephone E-Mail

WEST CLINTON FIRE DISTRICT INSTRUCTIONAL AND INFORMATIONAL PACKET FOR FORESTRY SERVICE UNIT

INSTRUCTIONS: This is a mandatory form; this form will be submitted with your proposal. Provide information to the extent of the information available. If items are marked as “NO” or “Non-Compliant” the bidder will submit explanations in your “EXCEPTIONS TO SPECIFICATIONS” document. Failure to provide information in any section or sections will be cause for immediate rejection of your proposal.

Manufacturer Information Legal Name

“Doing Business Name” (dba) if applicable.

Mailing Address

Contact Person and Title

Contact Person’s Phone Number

Contact Person’s Fax Number

Contact Person’s E-Mail Address

Identify the City and State of your company headquarters

Dealer Information (If applicable) Legal Name

“Doing Business Name” (dba) if applicable.

Mailing Address

Contact Person and Title

Contact Person’s Phone Number

Contact Person’s Fax Number

Contact Person’s E-Mail Address

Identify the City and State of your company headquarters.

WEST CLINTON FIRE DISTRICT INSTRUCTIONAL AND INFORMATIONAL PACKET FOR RAPID ATTACK UNIT

Emergency Contact Information Certain contract products or services may be valuable during a 24-hour emergency. If you have alternative contact information for emergency response during non-business hours, please provide below Contact Name Emergency Phone Number Back-up Emergency Phone Number

Bid Submission Requirements Bidder has provided a Statement of Non-Collusion. Yes No

Bidder has provided all required warranty documents. Yes No

Bidder has provided one (1) hard copy and one digital (USB or secure digitally encrypted link) copy of their proposal.

Yes No

Bidder has supplied one (1) sales blueprint (18x 24 or larger) Yes No

Bidder has supplied a color rendering of the vehicle showing the driver’s flank of the vehicle. The rendering does not need to show all fine details or measurements.

Yes No

Bidder has supplied a customer reference list of like units proposed. Yes No

Bids are valid for thirty (30) days. Yes No

Ownership (Manufacturer) Specify yes or no.

If yes, explain on exceptions sheet

Is your firm a subsidiary, parent, holding company, or affiliate of another firm? Yes No

What year was your firm, under the present ownership configuration, founded?

How many years has your firm been in continuous operation without interruption?

What year did your firm begin providing, on a continuous basis, the types of services or products that are required from this solicitation?

Does your firm operate more than one (1) manufacturing facility? Yes No

If your firm operates more than one (1) facility, which facility will be used in the construction of this vehicle?

Does this facility produce your “top of the line” product? Yes No

Financial Resources and Responsibility (Manufacturer)

Specify yes or no.

If yes, explain on exceptions sheet

Within the previous five years has your firm been a debtor of bankruptcy? Yes No

Is your firm in the process of or in negotiations toward being sold? Yes No

Within the previous five years has your firm been debarred from contracting with any local, state, or federal governmental agency?

Yes No

Within the previous five years has your firm been determined to be a non-responsible bidder or proposer for any government contract?

Yes No

Within the previous five years has a governmental or private entity terminated your firm’s contract prior to contract completion?

Yes No

Service Requirements (LOCAL) Does the bidder have an authorized service center capable of road service? Yes No

The bidder will specify the location of the service center. Comply

The bidder will supply a reference list of service customers (minimum of 10) Comply

Bidder will provide a number of service employees (employed by the bidder not subcontracted) and copies of certifications (EVT, NAEVT, ASE)

Comply

Bidder will submit photos of service facility and of service fleet. Comply

Bidder will submit proof of Liability Insurance for the service center. Comply

The bidder, at no additional cost to the customer, will provide one (1) post delivery vehicle inspection, at the eleven (11) month mark after being placed in service.

Yes No

Inspection Trips and Meetings Specify yes or no.

A pre-construction meeting will be conducted at the Hollow Road Fire Station with a live stream to the manufacturing facility. This meeting will be conducted during normal business hours.

Yes No

During the construction of the vehicle, the Fire District will receive weekly photo updates from the body manufacturer to track the progress of the build.

Yes No

A final inspection will be conducted at the manufacturer’s facility upon completion of the vehicle. The inspection shall consist of three (3) District representatives, with transportation and lodging included. If required, all flights will originate from Newburgh.

Yes No

Delivery and Payments Specify yes, no, or comply.

The bidder will state in their cover letter the time needed to deliver each vehicle. It is understood that delays in production are likely to occur, it is paramount that the successful manufacturer communicates any delays as quickly as feasible.

Yes No

The Fire District will pay for the completed unit upon completion of a successful inspection and acceptance at the manufacturer’s facility.

Comply

If the manufacturer feels there may be a possibility that construction of this vehicle may be impacted by upcoming changes in EPA emissions standards, NYS CARB Omnibus standards, NFPA standard changes or changes in product offerings after contract signing, the manufacturer will defer on the side of caution and take those items into account in regard to pricing and communicate this in their proposal.

Comply

Training and In-service Specify yes or no.

Initial familiarization training of the vehicle will be no less than 6 hours in duration and follow NFPA 1900 for delivery and familiarization.

Yes No

An additional four (4) hour block of training will be provided at no additional cost for up to one (1) year after initial training and delivery.

Yes No

The initial and follow up training will be performed by both the salesman of record and Product Specialist.

Yes No

I, the undersigned, have read, understood, and completed the “Instruction to Bidders and the Instructional and Informational Packet” to the best of my knowledge and abilities.

Name: Signature:

Title Date:

Affix business seal here.

West Clinton Fire District Specifications for One (1) Forestry Service Unit

April 2025 1

Bidder Complies

Yes No

CONTENTS

ADMINISTRATIVE AND WARRANTIES

APPROVAL DRAWINGS

ENGINEERING & FABRICATION

NFPA 1900 COMPLIANCE

PHOTO UPDATES

STATEMENT OF WARRANTY

CAB AND CHASSIS

CHASSIS

CHASSIS REBATES

BODY BUILDER CAB AND CHASSIS RELATED ITEMS

REAR VIEW CAMERA, SYNC

BACK UP ALARM

BUCKSTOP BUMPER, FRONT

WINCH, FRONT BUMPER

ENGINE AIR INTAKE

CAB STEPS

CAB STEP LIGHTS

UREA TANK RELOCATE

EXHAUST TIP RELOCATE

TIRE PRESSURE MONITORING DEVICE

SKID PLATE, MID

BUCKSTOP "STAGE 2" CHASSIS UPGRADE

BUCKSTOP 20"x10" ALUMINUM RIMS

CONTINENTAL TIRES

SPARE TIRE

SPEEDOMETER & ABS CORRECTION

BRAKE UPGRADE

FUEL FILL

REAR TOW EYES, CHROME PLATED

POWER TAKE OFF, MUNCIE

PTO DRIVE SYSTEM

DRIVE LINE, PTO

HITCH RECEIVER, REAR

TRAILER RECEPTACLE

CAB CABINET

SCBA BRACKETS, REAR

EXTINGUISHER STORAGE

120 VOLT OUTLET, CAB INTERIOR

LABELS

FIRE PUMP AND ACCESSORIES

HALE AP FIRE PUMP

PUMP PRIMING SYSTEM

MASTER DRAIN VALVE

DRAIN VALVES - QUARTER TURN

PLUMBING AND VALVING

MANIFOLD

4" PUMP INTAKE

2.5" AUXILIARY INLET

April 2025 2

Yes No

GROUND SWEEP, FRONT BUMPER

2.5" DISCHARGE VALVE, REAR PANEL

1.5” PRECCONECT DISCHARGES

BOOSTER REEL

TANK TO PUMP LINE

TANK FILL LINE

PUMP COMPARTMENT AND ACCESSORIES

PUMP COMPARTMENT

PUMP / GAUGE PANELS

PUMP PANEL IDENTIFICATION

PRESSURE GOVERNOR, TPG

MASTER GAUGES

DISCHARGE GAUGES

PUMP TEST ADAPTER

WATER LEVEL INDICATOR

WATER LEVEL INDICATOR, CAB

DISCHARGE GAUGE, FRONT CONSOLE

BOOSTER TANK AND ACCESSORIES

WATER TANK

HOSE BED AND ACCESSORIES

HOSE BED

HOSE LOAD

BODY SUBFRAME AND COMPARTMENT DOORS

BODY SUBFRAME

ROLL-UP COMPARTMENT DOORS

BODY COMPARTMENTS AND CONSTRUCTION

TRANSVERSE COMPARTMENT

COMPARTMENT, STREET

REAR BUMPER COMPARTMENT

COMPARTMENT LIGHTING

COMPARTMENT ACCESSORIES

SHELVING STANDARDS FOR ADJUSTABLE SHELVES

ADJUSTABLE SHELVES

ROLL-OUT TRAY, TRANSVERSE, 1,000 LB. CAPACITY

TRANSVERSE PANEL

TURTLE TILE GRATING

HANDRAILS AND STEPPING SURFACES

BUMPER STEP

BUMPER STEP, PULL-OUT

STEP, FOLDING, ANODIZED

12" ACCESS RAIL

30" ACCESS RAIL

PAINT, STRIPING, AND GRAPHICS

CAB PAINT

SIGN PANEL, PAINTED

REFLECTIVE STRIPING, REAR CHEVRON

REFLECTIVE, CAB DOOR

REFLECTIVE, COMPARTMENT DOOR

REFLECTIVE STRIPE, BODY

LETTERING

April 2025 3

Yes No

12-VOLT ELECTRICAL SYSTEM

12 VOLT WIRING – MULTIPLEXING, V-MUX

MASTER DISCONNECT SWITCH

BATTERY CONDITIONER

BATTERY STATUS DISPLAY

AUTOMATIC SHORELINE DISCONNECT WITH SNAP COVER

CONSOLE PANEL, FLOOR MOUNT

USB CHARGE PORTS

CUP HOLDER

SWITCH PANEL, PUMP PANEL

ANTENNAE, EMERGENCY RADIO

INSTALLATION, CUSTOMER SUPPLIED RADIO

12-VOLT GENERAL LIGHTING

MARKER LIGHTS, LED

STOP/TAIL AND REVERSE LIGHTS

GROUND LIGHTS

12-VOLT SCENE LIGHTING

FIRETECH LED BROW, 46"

FIRETECH LED SCENE, 21"

SCENE LIGHT, SURFACE MOUNT LED

EMERGENCY RESPONSE SYSTEM

SIREN

SIREN SPEAKERS

LIGHTBAR

WARNING LAMP, LED, M4, RED/WHITE SPLIT

WARNING LAMP, LED, SERIES M6, RED

LOOSE EQUIPMENT

WHEEL CHOCKS

MISCELLANEOUS FASTENERS

BOOSTER HOSE, LIGHTWEIGHT

STREAMLIGHT, VULCAN

CORROSION PROTECTION

NFPA REQUIRED ITEMS

April 2025 4

Bidder Complies

Yes No

ADMINISTRATIVE AND WARRANTIES

APPROVAL DRAWINGS

Two (2) sets of 2D engineering blueprints, CAD-drawn to scale specifically for this apparatus, shall be provided. The Purchaser shall review and approve these drawings prior to actual construction of the apparatus.

Both left and right side views, a rear view and a front view shall be provided. The blueprints shall also show the overall dimensions of the apparatus, proposed compartment sizes and features, booster tank position, and the location of all emergency warning and work lights that are to be provided by the body builder.

Digital full-color 3D renderings of the apparatus including the chassis shall also be provided.

ENGINEERING & FABRICATION

The modular body shall be designed using Computer Aided Design (CAD) and 3-D modeling programs. This process allows for a design review that ensures the strongest and most efficient body building possible. The use of this engineering system will ensure accuracy and repeatability for service parts in the event of accidental damage.

The body components shall be fabricated using Computer Numerically Controlled (CNC) equipment to cut and bend the individual body parts.

Individual body panels shall have an interlocking "tab and slot" system where the tab in one panel is inserted into a slot in the adjacent panel. This ensures that the panels are assembled exactly as designed without the need for jigs.

NFPA 1900 COMPLIANCE

The completed apparatus shall meet or exceed all N.F.P.A. Pamphlet No. 1900 (latest edition) specifications and standards as relates to "Wildland Apparatus" except for loose equipment which shall be the responsibility of the end user.

PHOTO UPDATES

Production photos of the apparatus being built will be provided by the body builder. The photos will be taken every week as production allows and emailed to the Purchaser. These photos will allow the Purchaser to view the manufacturing process of the truck and possibly detect things that they may want changed earlier in the production process.

April 2025 5

Bidder Complies

Yes No

STATEMENT OF WARRANTY

If within a specified warranty period a part shall be proved to Manufacturer’s satisfaction to be defective, The manufacturer will, without charge, repair or (at Manufacturer’s option) replace the defective part thereof, f.o.b. Manufacturer’s factory. Such repair or replacement shall be Manufacturer’s sole obligation and Purchaser’s exclusive remedy here under and shall be conditioned upon Manufacturer’s receiving notice of any alleged defect within 10 days after its discovery and, in the Manufacturer’s option, Purchaser’s return of such part to the manufacturer, f.o.b. Manufacturer’s factory. This warranty applies only to the original Purchaser and only while the body is installed on the original chassis. The manufacturer may, at its sole option, discharge in full all of its obligations with respect to any defective emergency vehicle covered by this warranty by reimbursing the Purchaser the purchase price actually paid.

If a performance bond is issued which guarantees performance of this warranty and the contract to which it is attached, the term of coverage provided by the performance bond relative to the terms and conditions of the warranty is limited to one year.

THE MANUFACTURER EXPRESSLY DISCLAIMS AND EXCLUDES ANY IMPLIED WARRANTY OR

MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.

The manufacturer reserves the right to make changes to the design of its products without obligating itself to make the changes to products previously manufactured.

The manufacturer’s liability with respect to breaches of warranty shall be limited to what has been provided above. With respect to other breaches of any contract, Manufacturer’s liability shall in no event exceed the contract price.

MANUFACTURER’S SHALL NOT BE SUBJECT TO AND DISCLAIMS: (1) ANY OTHER

OBLIGATIONS OR LIABILITIES ARISING OUT OF BREACH OF CONTRACT OR OF WARRANTY, (2)

ANY OBLIGATIONS WHATSOEVER ARISING FROM TORT CLAIMS (INCLUDING NEGLIGENCE

AND STRICT LIABILITY) OR ARISING UNDER OTHER THEORIES OF LAW WITH RESPECT TO

PRODUCTS SOLD BY THE MANUFACTURER, OR ANY UNDERTAKINGS, ACTS OR OMISSIONS

RELATING THERETO, AND (3) ALL CONSEQUENTIAL, INCIDENTAL AND CONTINGENT

DAMAGES WHATSOEVER.

April 2025 6

Yes No

Complete Apparatus, 1 Year Warranty Policy

The manufacturer will warrant to the original purchaser only (Purchaser) that each new Apparatus is free from defects in materials or workmanship appearing within one year after the date of delivery indicated on the manufacturer’s record of construction provided in the owner’s manual.

The manufacturer shall have no obligation, under this warranty or otherwise, for any of the following: (a) equipment, accessories, tires or other goods manufactured and separately warranted by others; (b) used equipment regardless of manufacturer; (c) goods delivered hereunder which, after delivery, have been repaired or altered by anyone other than The manufacturer; (d) products used for any purpose other than the intended use disclosed to The manufacturer; or (e) products subjected to impact or strain in excess of customary and reasonable usage.

Paint, 7 Year Warranty Policy

The manufacturer will warrant to the original purchaser only (Purchaser) that all paint products will be free from defects and will not result in corrosion blisters, unreasonable color or gloss loss, or delaminating for a period of 7 (seven) years after the date of delivery indicated on the manufacturer’s record of construction provided in the owner’s manual.

The manufacturer shall have no obligation, under this warranty or otherwise, for any of the following: (a) Damage caused by neglect, accident, misuse, fire, theft, vandalism, riot, explosion, lighting, earthquake, windstorm, hail, flood, or use in acidic environment. (b) Any repairs, modifications, alterations, or after-market parts added after manufacture without the authorization of The manufacturer. (c) Chassis or other parts not painted by The manufacturer.

Electrical, 5 Year Warranty Policy

The manufacturer will warrant to the original purchaser only (Purchaser) that all items of its manufacture found in the electrical system will be free from defects in material and workmanship for a period of five (5) years. The manufacturer does not warranty any components which carry a warranty of another manufacturer and Manufacturer’s sole responsibility regarding such items shall be to pass on any existing manufacturer’s warranty to the purchaser.

Stainless Steel Plumbing, 10 Year Warranty Policy

The manufacturer will warrant to the original purchaser only that the stainless steel plumbing components used in the construction of the fire apparatus water/foam plumbing system shall be free of defects for a period of ten (10) years after the date of delivery indicated on the manufacturer’s record of construction provided in the owner’s manual.

April 2025 7

Bidder Complies

Yes No

Structural, 10 Year Warranty Policy

The manufacturer will warrant to the original purchaser only (Purchaser) that the body of the new Emergency Vehicle is structurally sound and free of joint separation, cracks, and all other structural defects in materials or workmanship appearing within ten (10) years after the date of delivery indicated on the manufacturer’s record of construction provided in the owner’s manual.

The manufacturer shall have no obligation, under this warranty or otherwise, for any of the following: (a) paint finish or hardware; (b) used equipment regardless of manufacturer; (c) the body, after delivery, has been repaired or altered by anyone other than The manufacturer; (d) the body is used for any purpose other than the intended use disclosed to The manufacturer; (e) the body and/or compartments are subjected to impact or strain in excess of customary and reasonable usage.

April 2025 8

Yes No

CAB AND CHASSIS

CHASSIS

The chassis shall be a 2025 Ford F-550 4X4 SuperCab XL with a 60" cab-to-axle measurement (168” wheelbase) and 19,500 GVWR. The chassis shall be equipped as follows: (Underlined items are non-standard options for XL)

EXTERIOR

• Color - (OEM)

• Argent Painted Wheels, 19.5"

• 225/70R19.5G Max Traction Tires Front and Rear

• Chrome Plated Front Bumper

• Black surround grille

• Dual beam jewel headlights

• 3-blink lane change signal

• Roof clearance lights

• Manual telescoping trailer tow mirrors w/power heated glass, integrated clearance lights & 2-way fold

• Front Tow Hooks

• Fixed rear window

• Variable intermittent windshield wipers

• Front license plate bracket

• Black door handles

• Under hood service light

INTERIOR

• Power Tow Mirrors, Heated (Manual Fold and Telescope)

• Power Windows

• 2.3" LCD Productivity Screen in Instrument Cluster

• MyKey Owner Control

• AM/FM stereo and (6) speakers

• Manual air conditioning

• Door trim – soft arm rest, grab handle, upper and lower map pockets, and reflector

• Vinyl 40/20/40 split bench seat (Center section to be removed)

• Manual driver lumbar support

• Vinyl rear bench seat

• Black vinyl full floor covering

• Color-coordinated scuff plates

• Tilt & telescoping steering wheel/column

• Black urethane steering wheel

• Oil minder system

• Inside hood release

• Dash-top tray

April 2025 9

• Color-coordinated instrument panel -inc: glove box, (4) air registers w/positive shutoff, pwr point & (6) up fitter switches

• Auxiliary 12V power point

• Dual front grab handles

• Front passenger roof ride handles

• Color-coordinated molded cloth headliner

• 11.5" day/night rearview mirror

• Color-coordinated vinyl sun visors -inc: LH pocket, RH insert

• Door activated dome lamp w/delay, I/P switch operation

• Dual map lights

• Dual color-coordinated coat hooks

MECHANICAL

• Payload Plus upgrade to 19,500 GVW

• Extra heavy duty front suspension, 7500 LB

• 6.7L OHV 32-Valve V8 POWER STROKE Diesel Engine

• Intelligent Oil Life Minder

• Fire/Rescue prep package w/EPA special emissions

• Upfitter Interface Module

• Engine block heater

• TORQSHIFT 10-Speed SelectShift Automatic Transmission

• Transmission PTO Port (Power Take OFF)

• 4.88 axle ratio w/limited slip

• Stationary elevated idle control (SEIC)

• Four wheel drive

• Electronic Shift-On-Fly transfer case & hubs

• 78 amp/hr 750 CCA batteries

• Dual alternators, 377 amp total

• 7-wire trailer tow harness w/relays, blunt cut & labeled

• Electronic trailer brake controller

• 168" wheelbase

• Mono-beam front axle w/coil spring suspension

• Rear auxiliary springs

• HD gas shock absorbers

• Front/rear stabilizer bars

• Dual rear wheels

• Power steering w/steering damper

• Power 4-wheel disc brakes w/hydro boost

• (40) gallon aft-axle fuel tank

April 2025 10

Yes No

SAFETY

• Traction control

• Anti-lock braking system (ABS)

• Driver/front passenger frontal, side & curtain airbags

• Passenger side airbag deactivation switch

• Color-coordinated 3-point safety belts w/front outboard height adjustment

• Child tethers on all passenger seats

• SOS post-crash alert system

• Dual-note electric horn

CHASSIS REBATES

A Ford FIN (Fleet Identification Number) shall be supplied to The manufacturer by the customer.

April 2025 11

BODY BUILDER CAB AND CHASSIS RELATED ITEMS

REAR VIEW CAMERA, SYNC

The chassis shall be supplied from the factory with a rear view camera system with a video display located in an 8" SYNC LCD display. The factory-supplied camera shall be installed in the body.

BACK UP ALARM

An electronic back up alarm shall be hooked up to the vehicle back up circuit. The alarm shall have a 97 DB minimum rating.

BUCKSTOP BUMPER, FRONT

The factory front bumper shall be replaced with a Buckstop Truckware severe duty bumper base with an integral 2" hitch receiver. The bumper base shall be constructed of steel and shall be powder coated black with a hammer-tone finish. The bumper base shall include (2) two square openings which shall be used for siren speaker mounting.

• An Outback model grille guard shall be included. The grille guard shall be constructed of steel and shall be powder coated black with a hammer-tone finish.

WINCH, FRONT BUMPER

A Warn model 16.5ti winch with a rating of 16,500 lb. shall be installed in the Buckstop bumper and shall be wired to the chassis battery. The winch shall be equipped with 90' of wire rope.

ENGINE AIR INTAKE

The air intake shall have a stainless steel wire grille installed to protect burning particulate matter larger than 0.039 from entering the air filter element.

An engine intake air restriction indicator light shall be mounted in the center console. A Motorcraft intake restriction indicator with integral switch shall be installed in the engine air intake plumbing in place of the factory non-switch indicator.

April 2025 12

Bidder Complies

Yes No

CAB STEPS

An 8" deep step shall be installed under the cab doors. The height of the upper surface of the step shall not exceed 24" from the ground.

• Steps shall be constructed of embossed aluminum treadplate meeting the requirements for NFPA 1900 and 1906 step surfaces. The brackets shall be constructed of stainless steel and shall be attached ONLY to the cab so that the cab can be removed for major engine service without removing the steps.

CAB STEP LIGHTS

A TecNiq LED waterproof light strip shall be provided to illuminate the entire length of the stepping surface. Lights shall be powered on when the transmission is placed in park and parking lamps are turned on.

A Luma-Bar H2O LED waterproof light strip shall be provided to illuminate the ground at each cab door. Lights shall be powered on when the transmission is placed in park and parking lamps are turned on.

UREA TANK RELOCATE

The urea tank shall be relocated from the left inside frame rail to the right outside frame rail.

An OEM relocation kit shall be utilized.

EXHAUST TIP RELOCATE

The factory exhaust shall be modified to avoid interference with the body and shall be discharged behind the right rear wheel. A polished stainless steel tip shall be installed at the termination.

TIRE PRESSURE MONITORING DEVICE

Each tire installed on the apparatus shall be equipped with a tire pressure monitoring device.

The device shall consist of a valve stem cap with red and green color bands to indicate tire pressure conditions. If the cap is ALL GREEN the tire is properly inflated. If the cap is HALF GREEN/HALF RED, the tire is approximately 10% under inflated. If the cap is ALL RED, the tire is 20% or more under inflated.

April 2025 13

Yes No

SKID PLATE, MID

The exposed under carriage between the front and rear axles shall be protected by a custom fabricated 1/4 thick steel skid plate. The plate shall be painted black. The plate shall be easily removed for servicing the chassis.

• Special care shall be taken to route wiring and plumbing where it will not be exposed to obstacles on the ground.

BUCKSTOP "STAGE 2" CHASSIS UPGRADE

The following upgrades shall be installed on the Ford Super Duty chassis:

Extended Fender Flares, Front Axle

The factory fenders shall be replaced with custom fiberglass fenders with extended flares to accommodate the oversized tires. A plastic liner shall be installed inside the fender.

Suspension, Front

• New 3.5" lift coil spring

• New radius arms

• New HD track bar mount

• New 2-Stage Soft-Stop Springs

• New HD front sway bar

• New premium gas shocks with extended travel.

Suspension, Rear

• 4" Leaf spring blocks and U-bolts

• New premium gas shocks with extended travel

• Associate brackets and mounts

Driveline

The vehicle driveline angles shall be electronically analyzed and adjusted for optimum component life and reduced vibration.

Speed Limit

The vehicle speed shall be electronically limited to 65 mph per tire mfg. ratings.

(The overall height is increased approximately 7" by this option) (The rear axle weight rating will be reduced to 13,550 lb. by this option)

April 2025 14

Yes No

Disclaimer

This tire/wheel package will increase stopping distance and reduce vehicle stability.

The purchaser acknowledges the dangers inherent with this package and accepts full liability for any loss of property or injury resulting from this package. The purchaser will operate the vehicle and train personnel accordingly.

BUCKSTOP 20"X10" ALUMINUM RIMS

The factory tires/wheels shall be replaced with DOT-rated 1-piece 20" x 11" wheel rims. The wheels shall be constructed of aluminum and shall have a black powder coat finish. The wheel center offset shall be specifically engineered for Ford F-550 to maintain correct wheel tracking.

CONTINENTAL TIRES

335/80R20 Continental MPT 81 tires shall be mounted on the rims. The assemblies shall be spin-balanced with lead weights.

SPARE TIRE

A spare super-single tire & wheel assembly shall be provided loose.

SPEEDOMETER & ABS CORRECTION

A proprietary electronic module shall be installed in the truck to correct the wheel speed and to eliminate "Service Advance Traction" error messages.

BRAKE UPGRADE

The factory brakes and rotors shall be replaced with high performance pads and rotors designed for severe service. The rotors shall be cross-drilled for cooling and shall be scalloped to scavenge dust and gasses.

FUEL FILL

The fuel tank fill shall be located in the driver's side bed rail behind the rear wheel. The factory fuel port and cap shall be installed in a round cast aluminum cup with polished flange.

April 2025 15

Yes No

REAR TOW EYES, CHROME PLATED

Two (2) heavy-duty rear tow eyes, 0.75" thick x 3" high with a 2" elongated hole, shall be bolted directly to the frame. Each tow eye shall be rated at 20,000 lb of working load. The tow eyes shall have rounded edges and shall be chrome plated for maximum durability. The body opening shall be furnished with stainless steel trim plates.

POWER TAKE OFF, MUNCIE

A Muncie model F20 PTO with MuncieStart option shall be installed in the transmission PTO port.

PTO DRIVE SYSTEM

The power take off system shall include a patented LiveDrive PLUS kit whereby the appliance can be driven with a conventional hot-shift PTO. The LiveDrive PLUS driveshaft shall travel through the 4X4 transfer case. Minimum drive line angles shall be maintained to reduce driveline vibration and extend component life.

The LiveDrive PLUS kit shall consist of the following: A modified 4X4 transfer case with a tube for a shaft to pass through and a self-aligning mounted bearing to support the shaft as it exits the transfer case. A 1.25” diameter, stress-proofed, TGP (Turned, Ground and Polished) shaft to extend from the PTO through the back of the transfer case. A 1310 series universal joint to couple the PTO to the shaft.

DRIVE LINE, PTO

A driveline shall be installed to connect the PTO to the driven appliance. The tube shall be Drawn Over Mandrel (D.O.M.) tubing intended for drive shafts. They shall be electrically MIG welded by a certified welder on a specially designed drive shaft fabrication machine. When assembled, the drive shaft shall be checked for straightness and be dynamically balanced by computerized machinery.

HITCH RECEIVER, REAR

An integral receiver hitch shall be installed at the rear. The receiver shall accept a standard 2" hitch. The receiver shall be constructed entirely of stainless steel for maximum durability.

The receiver shall have the following ratings:

• 16,000 LB Trailer Gross Weight

• 2,000 LB Trailer Tongue Weight

• 10,000 LB Straight Line Pull (Portable Winch)

April 2025 16

Yes No

TRAILER RECEPTACLE

One 7-way RV/ 4-way flat combination trailer wiring receptacle with a weatherproof cover shall be installed at the rear of the apparatus near the receiver hitch.

CAB CABINET

A storage cabinet constructed of .125" aluminum shall be located behind the driver's seat and shall be accessible by opening the curb-side rear cab door. The cabinet shall be as large as possible but not exceed the height of the back of the seatback. The depth of the cabinet shall be 25" minimum. The compartment shall have a “sweep-out” floor design.

• The cabinet shall be painted with a textured polyurethane finish to blend with interior decor.

• One (1) fixed shelf shall be provided near the top of the cabinet.

SCBA BRACKETS, REAR

The left rear seat section shall be removed. Two (2) IMMI SCBA SmartDock storage brackets shall be provided vertically against the back wall. Brackets shall be quick-release units meeting the NFPA requirements for personnel compartments. The panels required to support the brackets and to protect the battery charger shall be painted with heavy duty coatings to match the center console.

EXTINGUISHER STORAGE

Storage for two (2) department provided fire extinguishers will be provided behind the officer’s seat in the extended portion of the cab. Final design will be determined during the pre-construction conference.

120 VOLT OUTLET, CAB INTERIOR

One (1) 120 volt AC duplex outlet shall be furnished, located as directed by the purchaser.

The outlet shall be mounted inside a cast aluminum outlet box and shall be mounted flush with all wiring concealed. The receptacle shall be labeled with a permanent nameplate listing the voltage, type of current and amp rating. A stainless steel trim plate shall be provided.

• The outlet configuration will be a duplex 5-20R.

• Receptacle shall be powered by the shoreline connection.

April 2025 17

Yes No

LABELS

Custom printed labels shall be included in the cab. They shall include:

• As-Built Height and Weight

• Fluid Types and Quantities

• Maximum Occupants

• Seatbelt Warning

• Helmet Warning

Custom printed labels shall be included on the exterior. They shall include:

• Riding On Step Warning

• No Step Warning

• Diesel Fuel

• DEF Fluid

• Shoreline Rating

• Trailer Tow Rating

• Pump Performance Rating

April 2025 18

FIRE PUMP AND ACCESSORIES

HALE AP FIRE PUMP

The pump shall be a Hale AP50 Flex. The pump shall have an NFPA rating of 500 GPM. The entire pump shall be manufactured and tested at the pump manufacturer's factory.

Pump Construction

The entire pump shall be manufactured and dynamometer tested at the pump manufacturer's factory. The pump manufacturer will have ISO 9001 quality control certification.

The pump shall be driven by the truck chassis engine through a transmission mounted power take-off (PTO). The engine and PTO shall provide sufficient horsepower and RPM to enable the pump to meet and exceed the specified performance within the torque rating of the PTO, truck transmission gears and drive line components.

The entire pump, both suction and discharge passages, shall be hydrostatically tested to a pressure of 600 PSI. The pump shall be fully tested at the pump manufacturer's factory to the performance spots as outlined by the latest NFPA 1900 Standard. Pump shall be free from objectionable pulsation and vibration.

The pump body and related parts shall be ductile iron alloy, with a minimum tensile strength of 60,000 PSI. All moving parts in contact with water shall be of high quality bronze or stainless steel. Pumps utilizing castings made of lower tensile strength cast iron are not acceptable.

The pump body shall be vertically split on a single plane, for easy removal of impeller, clearance rings and mechanical seal assembly, from the pump without disturbing the mounting of the pump in the chassis. As an alternative, it must be possible to remove all these items without disturbing the pump body, manifolds and associated pipe work.

Pump impeller shall be hard, fine grain bronze of the mixed flow design, accurately machined and individually balanced. The vanes of the impeller intake eye shall be hand-ground and polished to a sharp edge. The impeller to be of sufficient size and design to provide ample reserve capacity. The impeller shall be keyed to the pump shaft.

Impeller clearance rings shall be bearing bronze, easily renewable without replacing impeller or pump body.

The inboard rear clearance ring shall be of a single labyrinth, intermeshing type design to provide extended life and better pump performance due to reduced recirculation.

April 2025 19

Yes No

The pump shaft shall be precipitation hardening stainless steel with a positive impeller lock.

The pump shaft must be sealed with double lip oil seal to keep road dirt and water out of gearbox.

Pump shaft to be rigidly supported by rolling element bearings for minimum deflection and end float. Shaft end float shall be controlled by the bearings and shall not be adjustable.

The pump shaft shall have only one mechanical seal. The mechanical seal shall be a self-adjusting mechanical type, incorporating a rotating spring-loaded hard carbon ring running against a stationary silicon carbide seat with a PTFE backup ring that provides best in class reliability. The seal shall be pre-loaded during pump assembly and shall require no maintenance or adjustments during its life.

Gearbox Construction

The gearbox as well as the pump shall be constructed and tested at the pump manufacturer's factory.

The aluminum alloy gearbox is designed to function without lubrication change for up to three years assuming manufacturer’s specified gear oil is used.

A gearbox shall be of sufficient size to withstand the torque of the engine in pump operating conditions. The gearbox shall be designed of ample capacity for lubrication reserve and to maintain the proper operating temperature.

Input shaft to be rigidly supported by rolling element bearings for minimum deflection and end float. Shaft end float shall be controlled by the bearings and shall not be adjustable.

The input shaft shall be of heat-treated nickel chromium molybdenum steel and shall withstand the torque of the engine in pump operating conditions. The input shaft must be sealed with oil seal to keep road dirt and water out of gearbox.

All gears, both drive and pump, shall be of highest quality electric furnace chrome nickel steel. Bores shall be ground to size and teeth integrated and hardened, to give an extremely accurate gear for long life, smooth, quiet running, and higher load carrying capability. An accurately cut helical high contact design shall be provided. (No exceptions.)

The pump ratio shall be selected by the apparatus manufacturer to give maximum performance with the engine, transmission and power take-off selected.

April 2025 20

Yes No

PUMP PRIMING SYSTEM

The pump priming system shall be a Hale model ESP, self-lubricating type. The priming pump shall be a positive displacement vane type 12 volt electric driven priming pump, which is to be totally enclosed to prevent dust, dirt and water from entering. It shall be furnished with a Hale model PVG hand operated "Pull-Release" bronze priming valve which automatically starts the priming pump.

MASTER DRAIN VALVE

Suitable valves and lines shall be mounted for properly draining all piping lines and pump.

The pump shall be equipped with a single master drain valve that includes individually ported drains that do not require check valves. This drain shall also include all relief valves, auxiliary engine cooler, and pump transmission.

DRAIN VALVES - QUARTER TURN

Six (6) bleeder/drain valves shall be provided in a row below the pump panel. The drain valves shall be 3/4" nickel plated brass with chrome-plated quarter turn handles. Each handle shall include a recessed color-coded label identifying each valve.

April 2025 21

Bidder Complies

Yes No

MANIFOLD

A custom fabricated stainless steel pressure manifold shall be provided.

4" PUMP INTAKE

One (1) 4" main suction intake shall be provided to supply the fire pump from an external water supply or to draft.

• The inlet shall terminate with a 4" NH chrome adapter with a removable screen. A chrome port cap shall be provided.

• An intake pressure relief valve shall be provided.

• The discharge shall have an individual bleeder drain which shall be piped toward the ground.

2.5" AUXILIARY INLET

One (1) auxiliary 2.5" NST gated suction inlet shall be provided at the rear of the apparatus.

Inlet valve shall be a 2.5" Akron model 8825 quarter-turn ball valve and shall be located below the pump operator's control panel. The valve shall be controlled with easy operating push pull control. The auxiliary inlet shall be equipped with a chrome swivel, removable cleanable strainer, male plug and retainer chain.

• The inlet shall have an individual bleeder drain which shall be piped toward the ground.

GROUND SWEEP, FRONT BUMPER

Four (4) spray nozzles shall be provided at the front bumper. Each nozzle shall feature a flat 144 degree spray pattern with a flow rate of 11 GPM @ 60 PSI.

• The combined flow rate shall be 44 GPM @ 60 PSI.

• The left two (2) and right (2) ground sweeps shall be independently controlled by a 1" electric-actuated valve for each side. The valves shall be remote operated from the center console.

• The discharge shall be plumbed to the bumper with a combination of 1" stainless steel pipe and 1" flexible high-pressure hose.

• Automatic drain(s) shall be installed to prevent freezing damage.

April 2025 22

Bidder Complies

Yes No

2.5" DISCHARGE VALVE, REAR PANEL

There shall be one (1) 2.5" discharge provided at the pump panel. The discharge valve shall be a 2.5" Akron model 8825 quarter-turn ball valve and shall be mounted behind the pump panel. The discharge valve shall be controlled by an Akron TS handle mounted directly to the valve. The handle shaft shall be chrome plated and shall terminate with a plastic ball. The outlet shall have a chrome NST elbow capped with a chrome-plated female cap and chain.

Unless otherwise specified the valve shall have a 45 degree elbow with a 2.5" cap.

• The discharge shall have an individual bleeder drain which shall be piped toward the ground.

1.5” PRECONNECT DISCHARGES

Two (2) preconnected discharges shall be provided directly below the hose bed.

• Each discharge shall be gated by a 2" Akron model 8820 quarter-turn ball valve. The discharge shall terminate with a 1.5" NST male adapter located at the top corner of the pump panel. The location of the termination shall allow the hose lay in the hose bed to be pre-connected.

• The discharges shall be controlled by an Akron TS handle mounted directly to the valve. The handle shaft shall be chrome plated and shall terminate with a plastic ball.

BOOSTER REEL

One (1) Hannay booster reel shall be located behind the pump panel and shall be mounted to the tank. The reel shall have a stainless steel frame and drum. It shall also have a plated drive chain, sprocket, hub assembly, swivel joint and fastenings. The reel shall have a 12 volt motor driven rewind. A 50 amp circuit breaker shall be provided to prevent motor overload.

• The reel rewind shall be controlled by a switch located on the pump panel.

• A stainless steel guide roller shall be furnished to aid in deployment of the hose.

• The reel shall be supplied through a 2" Akron model 8820 quarter-turn ball valve located behind the pump panel and controlled with an Akron TS handle mounted directly to the valve. The handle shaft shall be chrome plated and shall terminate with a plastic ball.

• An LED light shall be provided to illuminate the reel and pump house.

• One (1) heavy duty motor speed control module shall be provided to control the reel rewind speed. The speed shall be fully adjustable.

April 2025 23

Yes No

TANK TO PUMP LINE

The piping from the tank to pump shall be one (1) 3" line and shall deliver not less than 350 GPM. Valve to be a 3" Akron model 8830 quarter-turn ball valve with control at the pump operator's control panel. The valve shall be controlled by an Akron TS handle mounted directly to the valve. A flexible line shall be used between the tank sump and the tank to pump valve. A 3" check valve shall be included in the tank to pump line.

TANK FILL LINE

A 2" tank refill and pump recirculation line shall be provided from the discharge side of the pump into the tank. Valve shall be a 2" Akron model 8820 quarter-turn ball valve with control at the pump operator's control panel. The valve shall be controlled by an Akron TS handle mounted directly to the valve. The handle shaft shall be chrome plated and shall terminate with a plastic ball. The discharge shall be attached to the tank using a flexible hose so as not to put any undue strain on the plumbing or tank.

April 2025 24

PUMP COMPARTMENT AND ACCESSORIES

PUMP COMPARTMENT

The pump plumbing shall be located in a pump house at the rear of the body and shall be integral to the body structure.

PUMP / GAUGE PANELS

The pump panels shall be constructed of 14 gauge brushed stainless steel. A hinged access door with Southco trigger-style latches shall be provided for easy access to the plumbing.

The entire pump panel shall also be removable and held in place with stainless steel fasteners.

• Suction and discharge openings and valve control openings shall be trimmed with color coded bezels. Bezels shall be easily removable to allow for convenient access to service valves.

• The drain handles will be installed in a separate panel in the apron to allow for easy maintenance.

PUMP PANEL IDENTIFICATION

The suction and discharge openings and valve controls shall be clearly labeled and trimmed with color-coded bezels.

Discharges and Inlets shall be labeled as follows:

Description Label Text IC Color Chart

4" Rear Intake PUMP INTAKE 16 Burgundy Auxiliary Intake, 2.5" AUX INTAKE TBD 2.5" Driver Rear Discharge NO 1. DISCHARGE 02 Orange 1.5" Driver Pre-connect NO 1. PRECONNECT 23 White 1.5" Officer Pre-connect NO 2. PRECONNECT 01 Red Booster Reel BOOSTER 03 Yellow Tank to Pump TANK TO PUMP 24 Black Tank Fill TANK FILL 24 Black

PUMP PANEL LIGHTING

A stainless steel hood shall be located at the top of the pump panel. LED light strips shall be installed with the full width of the hood. The lights shall be switched through a switch at the pump operator's control panel and shall turn on by default when the pump is engaged.

April 2025 25

Yes No

PRESSURE GOVERNOR, TPG

A Class 1” TOTAL PRESSURE GOVERNOR” (TPG) Integrated Pump Control System shall be provided. The TPG shall have a weatherproof color display. The TPG shall operate as an engine/pump pressure governor/throttle system that is connected directly to the Electronic Control Module (ECM) mounted on the engine. The TPG is to operate as a pressure sensor (regulating) governor. The TPG shall display engine RPM, oil pressure, engine temperature and voltage along with providing critical warnings.

MASTER GAUGES

Two (2) 4” NoShock brass case gauges shall be provided. Both gauges indicate pressure from -30hg to 400 PSI. The gauges shall be fully filled with pulse and vibration dampening fluid to lubricate the internal mechanisms, to prevent lens condensation and to ensure proper operation to minus 40 degrees F. Each gauge shall have a chrome bezel with integral function legend.

DISCHARGE GAUGES

Five (5) 2.5" discharge pressure gauges shall be provided. Each gauge shall be liquid-filled and shall include a temperature compensation diaphragm for enhanced reliability. The dial shall be a white background with high contrast bold text in increments ranging from 0 to 400

PSI.

PUMP TEST ADAPTER

A pump test gauge adapter will be provided on the pump panel.

WATER LEVEL INDICATOR

Fire Research TankVision Pro model WLA300-A00 tank indicator kit shall be installed. The kit shall include an electronic indicator module, a pressure sensor, and a 10' sensor cable. The indicator shall show the volume of water in the tank on nine (9) easy to see super bright RGB LEDs. A wide view lens over the LEDs shall provide for a viewing angle of 180 degrees. The indicator case shall be waterproof, manufactured of Polycarbonate/Nylon material, and have a distinctive blue label.

The program features shall be accessed from the front of the indicator module. The program shall support self-diagnostics capabilities, self-calibration, six (6) programmable colored light patterns to display tank volume, adjustable brightness control levels and a datalink to connect remote indicators. Low water warnings shall include flashing LEDs at 1/4 tank, down chasing LEDs when the tank is almost empty, and an output for an audio alarm.

April 2025 26

Yes No

The indicator shall receive an input signal from an electronic pressure sensor. The sensor shall be mounted from the outside of the water tank near the bottom. No probe shall be placed on the interior of the tank. Wiring shall be weather resistant and have automotive type plug-in connectors.

Water level indicator shall be located at the pump panel.

WATER LEVEL INDICATOR, CAB

Fire Research TankVision model WLA205-A00 miniature tank indicator shall be installed in the cab. The indicator shall show the volume of water in the tank on five (5) easy to see super bright LEDs. A wide view lens over the LEDs shall provide for a viewing angle of 180 degrees. The indicator case shall be manufactured of aluminum and have a distinctive blue label.

• The miniature indicator shall receive input information over a single wire from a Fire

Research TankVision model WLA200-A00 tank primary indicator.

• Miniature tank level indicator shall be located in the center console.

DISCHARGE GAUGE, FRONT CONSOLE

One (1) 2.5" discharge pressure gauges shall be provided in the front console. The gauge shall be liquid-filled and shall include a temperature compensation diaphragm for enhanced reliability. The dial shall be a white background with high contrast bold text in increments ranging from 0 to 400 PSI. The gauge shall display pump master pressure per NFPA 1906 requirements for pump-and-roll.

April 2025 27

BOOSTER TANK AND ACCESSORIES

WATER TANK

The tank shall have a minimum capacity of 350 U.S. gallons of water and shall be manufactured by United Plastic Fabrication (UPF). The tank shall be constructed of PT3 polypropylene material. This material shall be a non-corrosive stress relieved thermoplastic and UV stabilized for maximum protection. Tank shell thickness may vary depending on the application and may range from ½ to 1” as required. Internal baffles are generally 3/8” in thickness.

CONSTRUCTION

The booster and/or foam tank shall be of a specific configuration and is so designed to be completely independent of the body and compartments. Joints and seams shall be fused using nitrogen gas as required and tested for maximum strength and integrity. The tank construction shall include PolyProSeal technology wherein a sealant shall be installed between the plastic components prior to being fusion welded. This sealing method will provide a liquid barrier offering leak protection in the event of a weld compromise. The top of the booster tank is fitted with removable lifting assembly designed to facilitate tank removal. The transverse and longitudinal swash partitions shall be manufactured of a minimum 3/8" PT3 polypropylene. All partitions shall be equipped with vent and air holes to permit movement of air and water between compartments. The partitions shall be designed to provide maximum water flow. All swash partitions interlock with one another and are completely fused to each other as well as to the walls of the tank. All partitions and spacing shall comply with NFPA 1900. The walls shall be welded to the floor of the tank providing maximum strength as part of the tank’s unique Full Floor Design. Tolerances in design allow for a maximum variation of 1/8” on all dimensions.

WATER FILL TOWER AND COVER

The tank shall have a combination vent and manual fill tower. The fill tower shall be constructed of 1/2" PT3 polypropylene and shall be a minimum dimension of 8" x 8" outer perimeter. The fill tower shall be blue in color, indicating that it is a water-only fill tower.

The tower shall be located in the left front corner of the tank unless otherwise specified by the tank manufacturer to the purchaser. The tower shall have a 1/4" thick removable polypropylene screen and a PT3 polypropylene hinged cover. The capacity of the tank shall be engraved on the top of the fill tower lid. Inside the fill tower there shall be a combination vent/overflow pipe. The vent overflow shall be a minimum of schedule 40 polypropylene pipe with a minimum I.D. of 4" that is designed to run through the tank and shall be piped to discharge water behind the rear wheels as required in NFPA 1900 so as to not interfere with rear tire traction.

April 2025 28

Yes No

The tank cover shall be constructed of 1/2" thick PT3 polypropylene and UV stabilized, to incorporate a multi-piece locking design, which allows for individual removal and inspection if necessary.

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