Amendment W912WJ24Q0084-0001.pdf
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- Solicitation number
- W912WJ24Q0084
About this file
This document is an amendment to a solicitation for overhead crane wire rope replacement and supply for the U.S. Army Corps of Engineers in Vermont.
The key details are:
- The work consists of removing and replacing 1,490 feet of 1-inch wire rope on an overhead crane at Union Village Dam, installing an absolute encoder with display, performing operational testing and an annual inspection, and providing a comprehensive report. Additionally, 2,300 feet of 1-inch wire rope is to be supplied and delivered to North Hartland Lake.
- The procurement is set aside for small businesses under NAICS code 238290 with a size standard of $22 million. Vendors must have an active SAM.gov registration.
- The closing date for the solicitation is extended to April 5, 2024. Responses to industry questions and revisions to the bid schedule and statement of work are provided.
- The magnitude of construction is between $100,000 and $250,000.
View the file
Other files
| File | Type | Posted |
|---|---|---|
| Additional Photos 2.pdf | ||
| Additional Drawing.pdf | ||
| Amendment W912WJ24Q0084-0004.pdf | ||
| Additional Photos.pdf | ||
| Amendment W912WJ24Q0084-0003.pdf | ||
| Amendment W912WJ24Q0084-0002.pdf | ||
| APPENDIX A.pdf | ||
| Solicitation W912WJ24Q0084.pdf | ||
| APPENDIX B.pdf |
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Text version
AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT
Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.
15A. NAME AND TITLE OF SIGNER (Type or print)
30-105-04EXCEPTION TO SF 30
APPROVED BY OIRM 11-84
STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA
FAR (48 CFR) 53.243
Amendment is necessary to provide responses to questions from industry and to revise the Bid Schedule and Statement of Work.
Closing remains April 5, 2024 at 5:00 PM Eastern.
All other terms and conditions remain unchanged.
1. CONTRACT ID CODE PAGE OF PAGES
1 20
16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)
16C. DATE SIGNED
BY 29-Mar-2024
16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR
(Signature of Contracting Officer)(Signature of person authorized to sign)
8. NAME AND ADDRESS OF CONTRACTOR (No., Street , County, State and Zip Code) X W912WJ24Q0084
X 9B. DATED (SEE ITEM 11)
25-Mar-2024
10B. DATED (SEE ITEM 13)
9A. AMENDMENT OF SOLICITATION NO.
11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS
X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer is extended, X is not extended.
Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:
(a) By completing Items 8 and 15, and returning 1 copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;
or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN
REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.
12. ACCOUNTING AND APPROPRIATION DATA (If required)
13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.
IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.
A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE
CONTRACT ORDER NO. IN ITEM 10A.
B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).
C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:
D. OTHER (Specify type of modification and authority)
E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.
14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)
10A. MOD. OF CONTRACT/ORDER NO.
2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)
6. ISSUED BY
3. EFFECTIVE DATE
29-Mar-2024
CODE
U S ARMY ENGR DISTRICT, NEW ENGLAND
696 VIRGINIA RD
CONCORD MA 01742-2751
W912WJ 7. ADMINISTERED BY (If other than item 6)
4. REQUISITION/PURCHASE REQ. NO.
CODE
See Item 6
FACILITY CODECODE
jennifer.m.samela@usace.army.milEMAIL:978-318-8324TEL:
JENNIFER M SAMELA / ADDED BY UPASS
W912WJ24Q0084
SECTION SF 30 BLOCK 14 CONTINUATION PAGE
SUMMARY OF CHANGES
SECTION SF 30 - BLOCK 14 CONTINUATION PAGE
The following have been added by full text:
REQUEST FOR INFORMATION
Question 1: Do the front double doors open to allow forklift entrance and exit?
Response 1: Yes, the front double doors open to allow a forklift to drive into the buidling. The drawings include the dimensions of the door as does Statement of Work, II. Technical Requirements, Part 1 General, 4. Existing Conditions, a. Gatehouse. The entraces does have a small concrete lip as shown in the pictures in Appendix A.
Question 2: Is the encoder and display supplied by the Government? Are there any details on these materials? Is the winch drum ready for this modification/installation of the encoder? Is there a place on the drum assembly for the installation? Specs callout only to install?
Response 2: The encoder and display are to be supplied by the awarded Contractor. The Government is not supplying any property/materials for installation. Please see the revised Statement of Work.
The awarded Contractor shall determine the location of installation of the encoder. There is sufficient room on the drum for the installation.
Please refer to the Statement of Work, II. Technical Requirements, Part 2 Products, 2 and 3 for specifications for the Contractor provided encoder and display.
Question 3: I see building details for one location, what about the second location, North Hartland Lake is located at 112 Clay Hill Rd., North Hartland, VT 05052?
Response 3: The location of North Hartland Lake is correct. This location will only receive a delivery of one (1) spool of wire rope that totals 2,300 feet. No other work is required at North Hartland Lake.
SECTION B - SUPPLIES OR SERVICES AND PRICES
The following have been modified:
BID SCHEDULE
OVERHEAD CRANE WIRE ROPE REPLACEMENT AND SUPPLY
U.S. ARMY CORPS OF ENGINEERS
UNION VILLAGE DAM
NORTH HARTLAND LAKE
THETFORD & NORTH HARTLAND, VT
STATEMENT OF WORK
Bid Schedule
ITEM NUMBER UNIT QTY
UNIT
PRICE
TOTAL
1. Union Village Dam Overhead Crane Wire Rope Replacement (Demolition and Install), Inspection of Upper Limit Switch, Provision and Installation of Encoder and Display, Operational Testing, Annual Inspection, and Comprehensive Report
2. Union Village Dam Wire Rope
23. North Hartland Lake Wire Rope Supply
Job
Each
Each
Total
Country of Origin of Wire Rope shall be specified:
SECTION C - DESCRIPTIONS AND SPECIFICATIONS
The following have been modified:
OVERHEAD CRANE WIRE ROPE REPLACEMENT AND SUPPLY
U.S. ARMY CORPS OF ENGINEERS
UNION VILLAGE DAM
NORTH HARTLAND LAKE
THETFORD & NORTH HARTLAND, VT
REVISED
I. General:
1. Scope –
a. Furnish all labor, materials, and equipment necessary for removal, proper disposal, and replacement of one thousand four hundred ninety feet (1490’) of one inch (1”) wire rope and provide and install one (1) absolute encoder with pendant compatible sensor display on a 75ton Milwaukee overhead crane within the gatehouse at Union Village Dam.
b. Supply, deliver and unload two thousand three hundred feet (2300’) of one inch (1”) wire rope on one spool to North Hartland Lake.
2. Location –
a. Union Village Dam is located at 2 Main St, East Thetford, VT 05043.
b. North Hartland Lake is located at 112 Clay Hill Road, North Hartland, VT 05052.
3. Site Visit – Contact the Technical Point of Contact to arrange a site visit. The Technical Point of Contact (TPOC) for the project is Project Manager, Heather Morse (802-295-2855) or Heather.L.Morse@usace.army.mil
4. Schedule – The work shall be completed 270 days from Notice to Proceed. The Contractor will coordinate with the Government for the estimated start date. Work shall be performed Monday through Friday 7:00 AM to 3:30 PM unless otherwise approved by the Technical Point of Contact. No work shall be done on weekends or Government holidays. The Pre- Construction Conference shall be completed with fourteen (14) days of Notice to Proceed.
All pre-work submittals shall be submitted within twenty-one (21) days of Notice to Proceed.
The Government reserves up to twenty-one (21) days for review and acceptance on each submittal from the date of receipt. If revisions are necessary to the submittals, the Contractor shall make such revisions and shall be resubmitted to the Government in an acceptable form within fourteen (14) days of the Government’s response, unless additional time is granted by the Government in writing. No field work may proceed prior to the acceptance of pre-work submittals.
5. Safety Requirements –
a. General:
All work shall be conducted in accordance with the U.S. Army Corps of Engineers (USACE) Safety and Occupational Health Requirements (EM 385-1-1, most recent edition), and all applicable Occupational Safety and Health Administration (OSHA), federal, state, and local safety and health requirements. A copy of EM 385-1-1 can be accessed electronically at the following link:
https://www.publications.usace.army.mil/Portals/76/EM%20385-1- 1%20_EFFECTIVE%2015March2024.pdf
Project staff reserve the right to cease work at any time should the safety of employees, Contractors, and/or the public become jeopardized.
b. Accident Prevention Plan (APP):
The Contractor shall prepare a site-specific Accident Prevention Plan. The APP must be written by a Competent Person (CP) and document the specific work processes, equipment, materials to be used, hazards and applicable control measures.
The mandatory ENG Form 6293 (Accident Prevention Plan Worksheet) must be submitted and accepted prior to beginning on site work:
https://www.publications.usace.army.mil/Portals/76/Eng_Form_6293_2023Aug31.pdf
A preparatory meeting shall be conducted by the prime contractor to discuss the APP contents with all effected onsite employees. The Prime Contractor is responsible for informing the subcontractors of the safety provisions under the terms of the contract, the penalties for noncompliance, and inspecting subcontractor operations to ensure that accident prevention responsibilities are being carried out.
Daily safety meetings shall be held and documented. Records shall be available to the Technical Point of Contact upon request.
c. Activity Hazard Analysis (AHA):
An AHA shall be submitted and accepted for each definable feature of work (DFOW) in accordance with EM 385-1-1, Chapter 2-6. A DFOW is defined as any task, which is separate and distinct from other tasks, has separate control requirements, or is identified as different trades or disciplines. The AHA shall be continuously reviewed and revised to address changing site conditions as appropriate.
For a non-mandatory formatted outline of an AHA, see ENG Form 6206 (Activity Hazard Analysis) https://www.publications.usace.army.mil/Portals/76/Eng_Form_6206_2023Aug24.pdf
d. Site Safety and Health Officer (SSHO) Requirements:
The Contractor shall employ a minimum of one person to function as a Level 2, SSHO. A Level 2 SSHO is a designated employee with collateral duty safety and occupational health (SOH) responsibilities that meets the requirements of EM 385-1-1, Chapter 2-3.b and 2-4.b.
Level 2 SSHOs must possess:
OSHA 30-hour general industry or construction safety training (or equivalent).
24 hours of documented SOH-related competency training.
3 years of related, cumulative safety experience within the last ten years.
The SSHO shall be present at the project site and be responsible for overseeing the implementation of the prime contractor’s SOH program. Contractor shall designate all SSHOs on a mandatory ENG Form 6282 (Site Safety and Health Officer Designation Letter):
https://www.publications.usace.army.mil/Portals/76/Eng_Form_6282_2023Aug28.pdf
e. First-Aid and CPR Personnel Requirements:
For shifts with multiple employees, provide at least two employees that are certified to administer First Aid and CPR. When employes work alone, they must be certified in First Aid and be provided an effective means of communication to call for assistance in the event of an emergency. Minimum First Aid and CPR qualifications are outlined in EM 385-1-1, Chapter 3-3.
f. Additional Personnel Requirements:
Other Competent or Qualified Persons may be required per EM 385-1-1 and/or other sections of this Scope of Work, based on the definable features of work for this project.
g. Accident Reporting:
All accidents and near misses shall be investigated by the Contractor and reported to the Technical Point of Contact in accordance with EM 385-1-1, Table 2-1.
The mandatory ENG Form 3394 shall be completed and submitted to the Technical Point of Contact within seven (7) days of an incident:
https://www.publications.usace.army.mil/Portals/76/Publications/EngineerForms/Eng_Fo rm_3394_2021Aug.pdf
h. Employee Exposure Data:
The Contractor shall electronically report total employee work hours (including subcontractors) to the Technical Point of Contact by close of business on the 10th calendar day of the following month.
6. Cranes/Load Handling Equipment –
a. General: All load handling and crane operations are required to be completed in accordance with EM 385-1-1, Section 16. These requirements are applicable to load handling equipment (LHE) to include cranes, derricks, hoists, and power-operated equipment that can be used to raise, lower and/or horizontally move a suspended load.
This includes excavators, forklifts, and other equipment when used with rigging.
b. Submittals: A Standard Lift Plan is required to be submitted and approved by the TPOC prior to any lifting operations. USACE can provide a non-mandatory, fillable template plan. However, the contractor is permitted to submit their own plan, at a minimum it must include the items listed in EM 385-1-1, Section 16.A.03:
i. Personnel: roles, responsibilities, qualification/certifications, operator medical clearances;
ii. Area Preparation: load handling location and path of travel, blocking/cribbing, overhead lines, ground stability; control/restrict personnel access near lift;
iii. LHE Considerations: capacity/ratings, configuration, obstructions, inspection, ground support conditions;
iv. Load parameters: weight, center of gravity, radii, and configuration;
v. Rigging: type, inspection, rating, need for softeners;
vi. Environmental Considerations: wind, storms, precipitation, power lines in area of travel or load swing, counterweight swing area barricaded.
vii. Certificate of Compliance for LHE and Rigging (Form 16-1)
viii. Documentation of operational tests and annual/shift inspections;
ix. Documentation of the wire rope’s working load limit (WLL) from the manufacturer;
x. A copy of the crane’s specification/technical data sheets. (PDF version is acceptable).
c. Critical Lifts: A Critical Lift Plan (Form 16-3, or equivalent, in accordance with
16.H.02.d) is required for lifts involving the characteristics listed in EM 385-1-1, 16.H.01:
i. Lifts involving hazardous materials (e.g., explosives, highly volatile substances);
ii. Hoisting personnel with LHE;
iii. Lifts made with more than one LHE;
iv. Lifts where the center of gravity could change;
v. Lifts made when the load weight is 75% of the rated capacity of the LHE load chart or more (not applicable to gantry, overhead or bridge cranes);
vi. Lifts without the use of outriggers using rubber tire load charts;
vii. Lifts using more than one hoist on the same LHE;
viii. Lifts involving Multiple Lift Rigging (MLR) Assemblies or other non-routine or technically difficult rigging arrangements;
ix. Lifts involving submerged loads;
x. Lifts out of the operator’s view;
xi. Load Tests;
xii. When land based LHE mounted on barges, pontoons or other means of flotation are required to travel while lifting the load;
xiii. Any lift the operator believes should be considered critical.
d. Crane Operators: Crane Operators must meet the requirements of EM 385-1-1, Section
16.B. Prior to the start of crane activities, documentation of operator certifications, qualifications and designations must be submitted to the TPOC for review.
i. Certification for all crane/hoist operators shall be achieved by successful completion of written and operational testing hosted by a Nationally Accredited Crane Operator Testing Organization (or other option as listed in 16.B.03.)
ii. Crane operators shall have a current medical exam certificate (signed by an M.D.
or D.O.) dated within the past 2 years, that states the operator meets the proper physical qualifications listed in EM 385-1-1, Section 16.B.05. (Refer to the Crane Operator Medical Clearance Form included in Crane-LHE Lift Plan template).
e. Qualified Riggers (QRs): Employers must designate in writing which employees are
QRs and the specific rigging tasks for which they are qualified. All QR’s must meet the requirements listed in EM 385-1-1, Section 15.B.01:
i. Have extensive knowledge, training & experience to sufficiently calculate loads, load weights, safe capacities and apply other safe rigging principles/procedures;
ii. Demonstrate the ability to utilize rigging materials and principles;
iii. Be capable of safely inspecting and performing rigging operations.
iv. Effectively communicate, be over 18 years of age, and have basic knowledge of
LHE capabilities and limitations.
1) Have demonstrated knowledge and proficiency in the items listed in EM 385- 1-1, Section 15.B.02:Personnel roles and responsibilities;
2) Site preparation (terrain, environment);
3) Rigging equipment and materials;
4) Safe Hoisting Equipment operating procedures;
5) Principles of safe rigging;
6) Environmental hazards (includes overhead interferences);
7) Rigging and handling the load;
8) Identify hoisting-related hazards;
9) The associated hazards when employee is required to be in the fall zone to handle a load;
f. Signal Person: A signal person is required to be utilized onsite when the operator cannot maintain a full view of the load and the load travel paths at all times the load is rigged to the equipment. A signal person must meet the qualifications listed in EM 385-1-1, Section 16.B.06
i. All signal persons must be qualified and trained by Qualified Evaluator (trainer).
Documentation must be provided by the Evaluator and must specify each type of signaling (e.g., hand signals, radio signals, etc.) for which they were trained.
ii. A Signal Person must:
1) Know and understand the type of signals used (radio, cell, hand, etc.) If hand signals are used, the signal person must know and understand the Standard Method for hand signals;
2) Be competent in the application of the type of signals used;
3) Have a basic understanding of crane operation and limitations, including crane dynamics involved in swinging and stopping loads and boom deflection from hoisting loads;
4) Demonstrate that he/she meets the requirements above through a written and practical test;
g. Operational Testing: An operational test is required to be completed in accordance with
ANSI/ASME, the manufacture’s recommendations, and 16.F.02 when one of the following criteria is met:
i. Before initial use of a crane after a load bearing/controlling part or component, (brake, travel component, or clutch) has been altered, replaced, or repaired.
*Adding/removing counterweights is not considered load controlling/load bearing*
ii. Every time a crane or hoisting equipment(s) is reconfigured or re-assembled after disassembly (to include booms);
iii. Every time a crane and/or hoisting equipment is brought onto a USACE project;
iv. Every year during annual inspection;
Operations testing, at a minimum, shall include the components listed in EM 385-1-1, Section 16.F.02.c:
1) Load lifting and lowering mechanisms;
2) Boom lifting and lowering mechanisms;
3) Boom extension and retraction mechanisms;
4) Swinging mechanisms;
5) Travel mechanisms;
6) Safety devices;
7) Operational aids
h. Shift Inspections: Before every LHE operation (at beginning of each shift or following a change of operator) a Competent Person shall, at a minimum, visually inspect the crane in accordance with EM 385-1-1, Section 16.D, applicable ASME standards, OSHA regulations and the manufacturer’s recommendations. Equipment shall not be used until this inspection demonstrates that no corrective action is required.
i. The shift inspection must be documented and shall include the results of the inspection, name and signature of the CP who conducted the inspection and the date of the inspection;
ii. Documentation shall be maintained for a minimum of 12 months, or the life of the contract, whichever is longer;
i. Load Test: A load test is required to be completed when one of the criteria is met in EM
385-1-1, Section 16.F.03. They include:
i. Before initial use of crane or hoisting equipment in which a load bearing or load controlling part or component, brake, travel component, or clutch has been altered, replaced, or repaired;
ii. Every time a crane or hoisting equipment(s) is reconfigured or re-assembled after disassembly (to include booms);
iii. When the manufacturer requires load testing;
NOTE: Load Testing shall be performed at 100 to 110% of the ANTICIPATED LOAD for the specified configuration, not to exceed 100% of the manufacturer's load chart at the configuration of the test. The actual anticipated load itself may be used as the test load if approved by the TPOC.
7. Fall Protection:
a. General: The requirements of this section are applicable to contractors when their employees are working at heights above 6 feet, exposed to fall hazards, and/or using fall protection equipment. Every Contractor is responsible for establishing, implementing, and managing a fall protection program in accordance with EM 385-1-1, Section 21.
b. Submittals: A site-specific Fall Protection and Prevention Plan is required to be submitted and approved by the TPOC prior to any work being completed at heights.
USACE will provide a non-mandatory, fillable template plan. However, the contractor is permitted to submit their own plan, at a minimum it must address the items listed in EM 385-1-1, Section 21.D.01:
i. Duties and responsibilities. Identify CPs and QPs and their responsibilities and qualifications;
ii. Description of the project or task performed;
iii. Training requirements to include safe use of fall protection equipment;
iv. Anticipated hazards and fall hazard prevention and control;
v. Location of anticipated anchorages that will be installed during the project;
vi. Rescue plan and procedures;
vii. Design of anchorages/fall arrest and horizontal lifeline systems;
viii. Inspection, maintenance, and storage of fall protection equipment;
ix. Incident investigation procedures;
x. Evaluation of program effectiveness;
xi. Inspection and oversight methods employed
c. NOTE: It is realized that means of fall protection for the first person establishing anchorages can be difficult. In this situation, fall protection may not be required while the individual is installing the initial anchorage point. Once this is installed, fall protection is required. These activities need to be addressed in the AHA and Fall Protection and Prevention Plan.
d. Competent Person (CP): The person designated in writing by the employer to be responsible for immediate supervising, implementing and monitoring of the fall protection program, who through training, knowledge and experience in fall protection and rescue systems and equipment, is capable of identifying, evaluating and addressing existing and potential fall hazards and, who has the authority to take prompt corrective measures with regard to such hazards. The CP shall:
i. Be onsite at all times while work at height is being performed;
ii. Be trained in accordance with EM 385-1-1, Section 21.C.04, to include a minimum of 24 hour CP in fall protection training made up of classroom and practical hands-on components.
iii. Prepare, update, review and approve fall protection and prevention plans;
iv. Review procedures as workplace activities change to determine if additional practices, procedures, or training need to be implemented;
v. Supervise the selection, installation, use and inspection of non-certified anchorages;
vi. Verify End Users who work at heights are trained and authorized to do so;
vii. Inspect fall protection equipment at the frequency required by the manufacturer and
EM 385-1-1.
e. Qualified Person (QP): A person with a recognized degree, or professional certificate, with extensive knowledge, training and experience in the fall protection and rescue field who is capable of designing, analyzing, evaluating, and specifying fall protection and rescue systems. The QP shall:
i. Be trained to the applicable level, as described in EM 385-1-1, Section 21.C.03;
ii. Provide technical support for the fall protection program;
iii. Have advanced understanding and knowledge of the requirements, equipment, systems, physical sciences, and engineering principles that affect fall protection and rescue systems;
iv. Supervise the design, selection, installation and inspection of certified anchorages and horizontal lifelines;
v. Be qualified to select proper fall protection and rescue equipment;
NOTE: CPs may only approve non-certified anchorages that are capable of holding 5000 lbs. All other anchorages and horizontal lifelines must be certified by a QP
f. End User: A person who has been trained and authorized by the employer on the use of assigned fall protection equipment in a typical fall hazard situation. They must understand workplace activities and follow the policy, procedures, and instructions of the Competent Person regarding the use of fall protection, rescue systems, and related equipment. They shall:
i. Be trained by a CP in accordance with EM 385-1-1, Section 21.C.05, to include hands-on training and practical demonstrations;
ii. Bring all unsafe or hazardous conditions or actions that may cause injury to them or others, to the attention of the CP;
iii. Properly use, inspect, maintain, store and care for their fall protection equipment and systems;
iv. Inspect all fall protection equipment or damage or defects, prior to each use.
v. Understand the nature of fall hazards in the work area and how to properly mitigate them;
vi. Calculate free fall distances and clearance requirements of fall protection systems;
vii. Understand the site-specific rescue procedures;
g. Personal Fall Arrest System Requirements (PFAS): All PFAS shall meet the requirements contained in ANSI Z359, Fall Protection Code, to include fall restrain and positioning systems. A PFAS consist of a full body harness, connecting means, and an anchorage system. General this equipment is certified for users within the capacity range of 130 to 310 lbs., including the weight of the worker, equipment, and tools. A CP shall inspect the equipment at least once semi-annually and whenever the equipment is subject to a fall or impact.
i. Full body harnesses shall meet the requirements of ANSI Z359 and be used in accordance with EM 385-1-1, Section 21.I.06. Body belts and full body harnesses meeting only the requirements of the ANSI A10.14 shall not be used. All full body harnesses shall be equipped with Suspension Trauma Preventers such as stirrups, relief steps, or similar in order to provide short-term relief from the effects of orthostatic intolerance.
ii. All energy free fall energy absorbing lanyards shall meet the requirements of ANSI Z359.13 and be used in accordance with EM 385-1-1, Section 21.I.07.
NOTE: When an anchor point is below the dorsal D-ring, a free fall (FF) distance greater than 6 ft (1.8 m) is created. For these situations, a 12 ft (3.6 m) FF energy absorbing lanyard shall be used in accordance with manufacturer’s instructions and recommendations. A 12 ft (3.6 m) FF energy absorbing lanyard does not refer to the lanyard length. Instead, it refers to a FF that is greater than 6 ft (1.8 m) up to 12 ft which is created by the anchor point being located below the dorsal D-ring. The maximum length of the lanyard used shall not exceed 6 ft. (See Figure 21-4 in the EM 385-1-1.
Self-Retracting Devices (SRDs) shall meet the requirements of the ANSI/ASSE Z359.14 standard and be used in accordance with EM 385-1-1, Section 21.I.07.d
All scaffolding, aerial work platforms, scissor lifts, or similar must be used in accordance with EM 385-1-1, Section 22.
8. Pre-Construction Conference – Prior to the start of any work, the Technical Point of
Contact will schedule and conduct a “Pre-Construction Conference”. The Contractor’s Project Manager and Quality Control Personnel will be physically present to attend this meeting. The Contractor shall directly oversee all work on the project and the Project Manager and Quality Control Personnel shall have the authority to act for the Contractor.
This conference will be held at the time and location agreeable to the government and contractor. No work may be performed under this contract prior to this conference. The purpose of the conference is to enable the Technical Point of Contact to outline the procedures that will be followed by the Government in its administration of the contract, and to discuss the performance that will be expected from the Contractor. This conference will allow the Contractor an opportunity to ask questions about the Government’s administration and inspection of contract work or obtain other pertinent information that might be required.
At the Pre-Construction conference the contractor shall provide the name of the project superintendent with a telephone number for project coordination.
The following is a general list of items for discussion during this Pre-Construction Conference:
i. Authority of the Technical Point of Contact and Quality Assurance Inspectors.
ii. Contractor’s Safety Program (including sub-contractors).
iii. Accident Prevention Plan and Activity Hazard Analysis
iv. Accident Reporting (ENG Form 3394)
v. Safety Data Sheet (SDS) requirements
vi. Contractor’s Equipment
vii. Correspondence, Communication, Security and Administrative Procedures.
viii. Invoice and payment.
NOTE: Work cannot begin until all safety paperwork is submitted and accepted by the Government.
9. Permits – The Contractor shall, without additional expense to the Government, be responsible for obtaining any necessary licenses, permits, and letters of certification. The Contractor shall comply with any applicable federal, state, county, and municipal laws, codes, and regulations in connection with the performance of the work specified under this contract.
10. Security – The contractor will comply with all established security policies at Union Village Dam and North Hartland Lake. Due to periods of heightened security that may affect the access to the areas covered under this contract, the Government reserves the right to close any property or portion of property and reschedule and/or cancel any subsequent service.
The Contractor shall be given at least 24-hours’ notice of any such closure.
11. Payment – After final inspection and acceptance by the Government, the Contractor must submit an invoice to the Technical Point of Contact. The invoice shall include the invoice date, contract number, dates of service, description of work, quantities, process, and total amount due per line item. The invoice must also include the company letterhead, and this must match the data that is registered in the System for Award Management (SAM) registry.
For jobs greater than 30 days the contractor may request progress payment.
All invoices may be mailed to:
North Hartland Lake
PO Box 55 North Hartland, VT 05052 Or emailed to heather.l.morse@usace.army.mil
II. Technical Requirements:
Part 1 General:
1. Summary –
a. Furnish all labor, materials, and equipment necessary for removal, proper disposal, and replacement of one thousand four hundred ninety feet (1490’) of one inch (1”) wire rope (one continuous length) and provide and install one (1) absolute encoder with pendant compatible sensor display on a 75 ton Milwaukee overhead crane within the gatehouse at Union Village Dam.
b. Supply, deliver and unload two thousand three hundred feet (2300’) of one inch (1”) wire rope (one continuous length) on one spool to North Hartland Lake.
2. Submittals – Although the Government reviews submissions required by this Statement of
Work, it is emphasized that the Contractor’s work must be completed using proper internal controls and review procedures. The Government reserves up to twenty-one (21) days for review and acceptance on each submittal/resubmittal from the date of receipt. If revisions are necessary to the submittals, the Contractor shall make such revisions and shall resubmit to the Government within fourteen (14) days of the Government’s response, unless additional time is granted by the Government in writing.
The documents identified below must be prepared in accordance with the applicable standards, submitted to the Technical Point of Contact for review and accepted by the Government:
a. Pre-Construction Submittals: Submitted within twenty-one (21) days of Notice to
Proceed. Submittals must be accepted prior to the commencement of any field work activities.
Accident Prevention Plan Activity Hazard Analysis ENG Form 6282
OSHA 30 Certification CPR & First Aid Certification Work Plan and Schedule - detailing how and when the work will be performed Lift Plan Fall Protection and Prevention Plan Hazardous Energy Control Plan – (Lock Out Tag Out) Wire Rope Nominal Strength Certification Manufacturer’s product data
b. Post Construction: By the completion of work and before final payment.
Comprehensive Annual Inspection Report Operational Testing Report Warranty Information Report of solid waste and recycling quantities
3. References – All work shall be in conformance with:
a. American Society of Mechanical Engineers (ASME)
i. ANSI/ASME B30.2 Overhead and Gantry Cranes
ii. ANSI/ASME B30.1.5 Installation, Testing, Maintenance, Replacement and Rope
Certification
b. EM 385-1-1 Appendix I Corps of Engineers Safety Manual (EM 385-1-1)
i. EM 385-1-1, Section 16 Crane and Hoisting Equipment 16.M Overhead and Gantry Cranes
c. Occupational Safety and Health Administration (OSHA)
i. OSHA 1910.179 Overhead and Gantry Cranes
d. Other appropriate federal, state, and local codes for such an installation
4. Existing Conditions:
a. Gatehouse: The Union Village Dam gatehouse is located on the Eastern end of the dam with access from Main St. in East Thetford, VT. Entrance to the building is via double hung metal doors measuring 12’ 5” (h) x 7’ 4 ¾” (w) that open outwards. Once inside the building there are two levels, the operations floor and basement substructure. The operations floor houses the gate operators and overhead crane while the basement substructure contains the gate well openings and heating system.
b. Overhead Crane: The 75-ton Milwaukee overhead crane (operated via pendant) is located within the gate house on a steel rail and girder system that is located approximately twenty-five feet (25’) above the operating floor. Access to the crane platform and components is via wall mounted ladder on the South side of the gatehouse.
Approximately fourteen hundred ninety feet (1490’) of one inch (1”), six by thirty-six (6x36), right hand regular lay, Independant Wire Rope Core (IWRC) wire rope in an overwrap orientation on the drums, was replaced in November of 1996.
5. Other Contracts - The Government may undertake or award other contracts for additional work not related to this contract, and the contractor shall fully cooperate with other contractors and Government employees. The contractor shall not commit or permit any act which will interfere with the performance of work by another contractor or by Government employees.
6. Clean Up and Waste Disposal – The contractor shall practice good housekeeping to maintain a safe job site. The contractor shall keep the work area, including any designated storage areas free from accumulation of waste materials. Upon completing work in an area, the contractor shall remove any tools, equipment, and materials that are not the property of the Government. Any and all disturbed areas resulting from contractor activities shall be restored by the contractor to the satisfaction of the Technical Point of Contact. All waste material will be disposed of offsite in accordance with all federal, state, and local regulations.
7. Environmental Protection – Containers for excess and/ or waste materials, rubbish, etc.
shall be provided by the contractor at the site, and the site will be inspected/ cleaned on a daily basis. No burning is permissible. Water, air, and land resources shall not be adversely impacted during the course of the work. Storage, fueling and lubrication of equipment and motor vehicles shall be conducted in a manner that affords the maximum protection against spills and evaporation. Storage and usage of lubricants and daily fueling of machinery and equipment shall occur at least 50 feet from any drainage inlets, water bodies (rivers, streams, and lakes), environmentally sensitive areas (wetlands and vernal pools). Contractor will take necessary steps to ensure all federal, state, and local environmental regulatory requirements are met.
8. Sustainability & Environmentally Preferred Products – Under the Comprehensive
Procurement Guidelines (CPG) program, the Environmental Protection Agency (EPA) designates products that are or can be made with recovered materials and recommends practices for buying these products. Any designated product that is being offered or supplied under this contract shall meet the minimum recommended content levels as identified under the CPG program. Visit https://www.epa.gov/smm/comprehensive-procurement-guideline-cpg-program for a complete list of designated products and the associated recommended contents levels. Vendors must be able to demonstrate that each offered products meets minimum content levels upon request.
The United States Department of Agriculture (USDA) designates certain bio-based products for federal procurement and specifies minimum bio-based content levels for those products.
Any designated product that is being offered or supplied under this contract shall meet USDA BioPreferred's minimum bio-based content level. Visit the BioPreferred web site https://www.biopreferred.gov/BioPreferred/faces/pages/ProductCategories.xhtml for the complete list of designated products and the associated minimum bio-based content level requirements.
9. Building Protection – Any involved building or structure, and all of its contents shall be protected from the elements during the duration of this contract. The contractor shall keep on site the means to quickly cover and protect all areas open to the elements during an unforeseen weather related event that could cause damage to the building and or any of its contents during all phases of this contract. The building shall be secured daily at the end of each shift in order to restrict entry.
10. Personal Protective Equipment - It is the contractor’s responsibility to furnish and supply personnel with the proper personal protective equipment necessary for performing the work.
11. Government Resources – The government will supply any electricity necessary for the project work from points of existing outlets when available. The contractor shall carefully conserve the use of electricity provided. The contractor shall supply his own means of communication (telephone). There is not a restroom available at the contract site, and there is no access to potable water at the contract site. The contractor would have to provide these resources or have an acceptable alternative plan for these resources.
12. Damage to Government and Private Property – The contractor shall be responsible for restoring all Government facilities or structures damaged as a result of the contractor’s operation. The contractor shall also be responsible for any damage to private property or injury to any person as a result of the contractor’s operation. The contractor shall notify the Project Manager immediately of damage to Government and private property and injury to any person resulting from the contractor’s operation. Also, the Contractor shall notify the Technical Point of Contact of damage to Government facilities due to vandalism or other causes on the day such damage is first noticed. Trucks and/or trailers will be driven on existing roads only and not across or through park areas to facilities. The Contractor shall also restore landscape features (shrubs, flowers, grasses, etc.), which are damaged or destroyed by the contractor’s operation. Damaged or destroyed grass areas shall be re-planted as directed by the Technical Point of Contact, and shrubs and flowers which are damaged or destroyed shall be replaced from nursery stock of like size and kind.
13. Contractor’s Personnel –
a. Minimum Personnel Requirements - The Contractor shall provide an adequate number of fully qualified personnel to perform the specified service properly and efficiently within the time limits specified. The Contractor shall provide a list of the names and contact phone numbers for all employees prior to them working on Government Property.
b. Employee Conduct - The Contractor shall be responsible for seeing that the firm’s employees strictly comply with the Code of Federal Regulations Title 36, Chapter III, Part 327, and all, federal, state, and municipal laws. Any personnel activity, which, in the opinion of the Government, is deemed detrimental to the performance of the contract may result in the removal of Contractor employee/employees.
Examples of unbecoming actions or conduct include but are not limited to the following:
i. Cursing, harassment, or discrimination of and/or unwarranted physical contact with visitors, USACE personnel, or other contractors
ii. Recurring written and/or verbal complaints from visitors, USACE personnel, or other contractors.
iii. Unsafe operation of vehicles while on USACE property.
c. Removal of Contractor’s Employees - The Technical Point of Contact may require the
Contractor to immediately remove from the work site any employee of the Contractor or subcontractor, who, in the opinion of the Technical Point of Contact, is incompetent, who endangers persons or property, or whose physical or mental condition is such that it would impair the employee’s ability to satisfactorily perform assigned work. Notification to the Contractor shall be promptly made in writing if time and circumstances permit.
Otherwise, notification shall be verbal or by telephone, and shall be confirmed in writing as soon as possible. No such removal, however, will reduce the Contractor’s obligation to perform all work required under this contract, and immediate replacement will be made as required. This requirement shall not be made the basis of any claim for compensation or damages against the United States or any of its officers or agents.
14. Omissions – This contract may not cover all specified activities, steps, and procedures required to supply the contract product. In case of omission, the normal industry, state, or federal standards, practices, specifications, and/or guides shall prevail. In no instance shall an omission be reason to produce less than an acceptable product.
15. Quality Assurance – The contractor is responsible for the quality control of the contract work. The contractor shall establish and maintain a quality control system to assure compliance with the contract requirements. The government has the right to inspect and test all items called for by the contract, to the extent practicable at all times and at all places during the term of the contract.
16. Receiving and Storing Materials – The contractor is responsible for protecting any stored material until it is placed in service. The contractor is responsible for receiving and unloading of delivered goods. Government employees will not receive materials or supplies for the contractor and will not be responsible for damage to the contractor’s equipment or materials.
Part 2 Products:
All products shall be new, unused and to the satisfaction of the Technical Point of Contact.
Products shall be approved by the Technical Point of Contact prior to installation.
1. Wire Rope:
a. Six by thirty-six (6x36)
b. Warrington Seale Construction
c. One inch (1”) diameter
d. Right Hand Regular Lay
e. Independent Wire Rope Core (IWRC)
f. Drawn galvanized
g. Extra Improved Plow Steel
h. Factory Lubricated
i. Pre-stretched
j. Buy American requirement (FAR 52.225-9 and 52.225-10) applies to this work and further information can be found in the solicitation. All vendors shall indicate the origin of construction material included in their quote. Offers of foreign construction material must provide the information required by paragraphs (c) and (d) at FAR 52.225-9 and 20 percent shall be added to the cost of the foreign construction material by the Contracting Officer during quote evaluations.
Failure to provide the required information will result in quotes being deemed non-responsive.
NOTE: Rope must be delivered to two separate locations on individual spools, measuring one thousand four hundred ninety feet (1,490’) for Union Village Dam, and two thousand three hundred (2,300’) for North Hartland Lake. Wire rope on each spool shall be one uncut, continous length of rope.
2. Absolute Encoder:
a. Non-contact optical encoder
b. Does not lose positioning location during power loss
c. High Resolution
d. Zero backlash
e. Operates on a low current
f. Position is scaled into units of feet accurate to the tenth of a foot
g. Isolated 4-20mA current transmitter output
3. Sensor Display:
a. Externally powered
b. LCD readout
c. Input range of 4-20mA
d. Scaled into units of feet accurate to the tenth of a foot
Part 3 Execution:
1. Contractor shall furnish all materials, supplies and labor to remove and replace the existing wire rope that makes up the crane’s wire rope assembly, provide, install and calibrate an absolute encoder with pendant compatible sensor display and reset the upper limit switch to the correct setting. The contractor will also be responsible to perform a full operational test and annual inspection. Additionally, the contractor will supply, deliver, and unload two thousand three hundred feet (2300’) of one inch (1”) wire rope on one spool to North Hartland Lake.
2. Wire Rope Delivery Locations:
a. Union Village Dam - One thousand four hundred ninety feet (1490’) of wire rope
b. North Hartland Lake - Twenty-three hundred feet (2300’) of wire rope
i. Spools will be unloaded by contractor in locations determined by TPOC.
ii. No loading dock at the location.
iii. The government will not provide assistance in receiving or unloading wire rope.
3. Demolition (applicable only to the work at Union Village Dam):
a. Wire Rope, Union Village Dam:
1. Contractor shall remove the existing wire rope from the overhead crane in accordance with applicable ANSI/ASME standards.
2. Contractor shall properly and lawfully dispose of the existing wire rope offsite.
4. Installation (applicable only to the work at Union Village Dam):
a. Wire Rope, Union Village Dam:
i. Contractor shall install the new wire rope to manufacturer’s recommendations to achieve full manufacturer’s warranty and in accordance with ANSI/ASME standards.
b. Upper Limit Switch:
i. The existing limit switch shall be visibly inspected to confirm it is in proper and safe working condition prior to being re-installed on the new wire rope.
ii. Contractor shall set the Upper Limit Switch and confirm it is operating correctly by means of Operational testing outlined below (Section 3.a.5).
c. Absolute Encoder:
i. Contractor shall install and calibrate the encoder in a way that will accurately read the position of the load hook.
d. Sensor Display:
1. Display shall be affixed to the crane pendant in a manner that allows for the operator to clearly read the interface during operation.
5. Operational Testing (applicable only to the work at Union Village Dam):
a. Contractor shall perform an operational test of the overhead crane with the new wire rope installed.
b. Operational Test shall include the following under a normal operating load:
1. Load lifting and lowering mechanisms
2. Travel mechanisms
3. Safety devices (including limit switch)
4. Operational aids
5. Contractor in conjunction with project staff will install the emergency gate into an emergency gate slot and fully lower/raise one (1) cycle as part of the operational testing.
i. Typical time to lower/raise the emergency gate is approximately three hours each direction.
4. Annual Inspection (applicable only to the work at Union Village Dam):
a. Contractor shall complete and provide certification of an annual inspection for the overhead crane following the installation of the new wire rope.
5. Comprehensive Report (applicable only to the work at Union Village Dam):
a. The contractor shall prepare a written report listing all non-conformances with the identified requirements. The comprehensive report shall include, at a minimum, the following:
1. Include crane service number, location, and manufacturer.
2. Include a report key with the priority and condition codes given to each component included in the body of the report.
3. Itemize noted problems by priority based on usage of component, safety concerns, and repair costs.
4. Itemize any other issues noted during the inspection by condition.
5. Itemize the safety issues noted during the inspection by priority in a safety summary.
6. List any noted problems with the operation of the sheaves.
7. Indicate the size and type of wire rope on the crane.
(End of Summary of Changes)
File details come from the government source that posted it. Updated .