Solicitation W912WJ24Q0084.pdf
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- Solicitation number
- W912WJ24Q0084
About this file
This document is a Request for Quotations (RFQ) for overhead crane wire rope replacement and supply at U.S. Army Corps of Engineers facilities in Vermont.
The work consists of two main requirements: 1) Furnish labor, materials, and equipment to remove, properly dispose of, and replace 1,490 feet of 1-inch wire rope and install a new encoder and sensor display on a 75-ton overhead crane at the Union Village Dam in East Thetford, VT. 2) Supply, deliver, and unload 2,300 feet of 1-inch wire rope on a single spool to the North Hartland Lake facility in North Hartland, VT. The overall estimated magnitude of this construction work is between $100,000 and $250,000. The solicitation is set aside for small business vendors under NAICS code 238290 with a $22 million size standard. Vendors must have an active SAM.gov registration to be considered. Quotes are due by April 5, 2024.
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Other files
| File | Type | Posted |
|---|---|---|
| Additional Photos 2.pdf | ||
| Additional Drawing.pdf | ||
| Amendment W912WJ24Q0084-0004.pdf | ||
| Additional Photos.pdf | ||
| Amendment W912WJ24Q0084-0003.pdf | ||
| Amendment W912WJ24Q0084-0002.pdf | ||
| Amendment W912WJ24Q0084-0001.pdf | ||
| APPENDIX A.pdf | ||
| APPENDIX B.pdf |
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REQUEST FOR QUOTATIONS
(THIS IS NOT AN ORDER) 1
PAGE OF PAGES
1. REQUEST NO. 2. DATE ISSUED RATING
W912WJ24Q0084 25-Mar-2024 5a. ISSUED BY
8. TO: NAME AND ADDRESS, INCLUDING ZIP CODE
SEE SCHEDULE
IMPORTANT: This is a request for information, and quotations furnished are not offers. If you are unable to quote, please so indicate on this form and return it to the address in Block 5a. This request does not commit the Government to pay any costs incurred in the preparation of the submission of this quotation or to contract for supplies or services. Supplies are of domestic origin unless otherwise indicated by quoter. Any representations and/or certifications attached to this
Request for Quotations must be completed by the quoter.
11. SCHEDULE (Include applicable Federal, State, and local taxes)
ITEM NO.
(a)
SUPPLIES/ SERVICES
(b)
QUANTITY
(c)
UNIT
(d)
UNIT PRICE
(e) (f)
SEE SCHEDULE
AMOUNT
% No. %
NOTE: Additional provisions and representations [ ] are [ ] are not attached.
13. NAME AND ADDRESS OF QUOTER (Street, City, County, State, and ZIP Code)
14. SIGNATURE OF PERSON AUTHORIZED TO
SIGN QUOTATION
15. DATE OF
QUOTATION
16. NAME AND TITLE OF SIGNER (Type or print) (Include area code)
TELEPHONE NO.
AUTHORIZED FOR LOCAL REPRODUCTION STANDARD FORM 18 (REV. 6-95)
PREVIOUS EDITION NOT USABLE Prescribed by GSA FAR (48 CFR) 53.215-1(a)
THIS RFQ X[ ] IS [ ] IS NOT A SMALL BUSINESS SET-ASIDE
6. DELIVER BY (Date)
SEE SCHEDULE
AND/OR DMS REG. 1
UNDER BDSA REG. 2
4. CERT. FOR NAT. DEF.3. REQUISITION/PURCHASE
REQUEST NO.
U S ARMY ENGR DISTRICT, NEW ENGLAND
696 VIRGINIA RD
CONCORD MA 01742-2751
9. DESTINATION (Consignee and address, including ZIP Code)
7. DELIVERY
[ ] FOB
DESTINATION
[ ] OTHER X
(See Schedule)
05-Apr-2024(Date)
PLEASE FURNISH QUOTATIONS TO THE ISSUING OFFICE IN BLOCK 5a ON OR BEFORE CLOSE OF BUSINESS:10.
978-318-8324JENNIFER M SAMELA
(Name and Telephone no.) (No collect calls)5b. FOR INFORMATION CALL:
d. CALENDAR DAYSc. 30 CALENDAR DAYSb. 20 CALENDAR DAYS12. DISCOUNT FOR PROMPT PAYMENT a. 10 CALENDAR DAYS
W912WJ24Q0084
Section B - Supplies or Services and Prices
INSTRUCTIONS TO VENDORS
*SITE VISITS ARE HIGHLY RECOMMENDED PRIOR TO PROVIDING A QUOTE. SEE CLAUSE 52.236-27
FOR ADDITIONAL INFORMATION.
*PLEASE DIRECT QUESTIONS TO JENNIFER M. SAMELA AT (978) 318-8324 or
JENNIFER.M.SAMELA@USACE.ARMY.MIL. ANY INFORMATION RECEIVED AT THE SITE VISIT
WHICH CONFLICTS WITH THIS SOLICITATION SHOULD BE BROUGHT TO THE ATTENTION OF
JENNIFER M. SAMELA. THE SOLICITATION AND RESULTING CONTRACT SHALL BE THE
GOVERNING DOCUMENT IN ALL CASES.
**QUOTES CAN BE E-MAILED TO JENNIFER M. SAMELA AT
JENNIFER.M.SAMELA@USACE.ARMY.MIL.
NOTE 1: In accordance with FAR Part 28.102-1(b), the Contractor will be required to provide the following payment protections for all construction contracts greater than $150,000.00.
(i) Payment Bond or
(ii) Irrevocable Letter of Credit and
(iii) Performance Bond
A Payment Bond or Irrevocable Letter of Credit is the SELECTED payment protection for the Government. The penal amount of bond shall be 100% of the original contract price. If the contract price increases, the Government will require an increase in the penal sum of the existing bond. This bond shall be submitted to the Contracting Officer within 10 days after receipt of award.
A Performance Bond shall be required if the total price of the quote is greater than $150,000.00. The penal amount of the Performance Bond shall be 100% of the original contract price. If the contract price increases, the Government will require an increase in the penal sum of the existing bond. This bond shall also be submitted to the Contracting Officer within 10 days after receipt of award.
NOTE 2: In accordance with FAR Part 28.102-1(c), the Contractor will be required to provide one of the following payment protections for all construction contracts greater than $35,000.00 but not greater than $150,000.00.
(i) Payment bond or
(ii) Irrevocable letter of credit
A Payment Bond or Irrevocable Letter of Credit is the SELECTED payment protection for the Government. The penal amount of bond shall be 100% of the original contract price. If the contract price increases, the Government will require an increase in the penal sum of the existing bond. This bond shall be submitted to the Contracting Officer within 10 days after receipt of award.
**No Payment Protections Required for construction contracts less than $35,000**
NOTE 3:
QUOTATION INSTRUCTIONS:
1. If subcontractor will be used for this work, please provide company names:
2. In accordance with FAR Part 52.204-7(b)(1) Contractors must be registered in the System for Award Management (SAM) database (www.SAM.gov) to submit a quote (formerly the Central Contractor Registration
(CCR) database and the On-Line Representations and Certifications (ORCA)). Any reference to CCR or ORCA in any clause or provision is referring to the www.sam.gov website.
NOTE: SAM.gov registration takes approximately 3 weeks (DUNS registration 1-2 business days; CAGE code validation up to 10 business days; IRS validation and overall submission 7-10 business days). It is the contractor’s responsibility to track SAM.gov registration and follow-up with required tasks.
In addition, if you are registering a new entity in SAM.gov, you must provide an original, signed notarized letter stating that you are the authorized Entity Administrator. The Entity Administrator must establish a LOGIN.GOV account using the e-mail address that will be associated with the SAM registration. See https://www.gsa.gov/about-us/organization/federal-acquisition-service/office-of-systems-management/integrated-award-environment-iae/sam-update for additional information.
3. Provide business Unique Entity Identifier (UEI): _______________________________
4. Provide business CAGE code: __________________________________
5. Tax Identification Number: ___________________________________
6. Contractors shall provide completed FAR clause 52.204-8 (Annual Representations and Certifications) found in Section K of this solicitation with their quote if the Contractors have not completed their annual representations and certifications electronically via the SAM website at www.sam.gov. (See Paragraph 2 above).
7. Contractors are not required to submit an Accident Prevention Plan (APP) with their quote. The successful Contractor will be required to submit this document at the direction of the Technical Point of Contact. The APP must be accepted by the Government Designated Authority prior to the commencement of work.
POTENTIAL QUOTERS ARE NOTIFIED THAT THE BASIS ON WHICH AWARD WILL BE MADE IS PRICE
ALONE.
ALL RESPONSIBLE SOURCES MAY SUBMIT A RESPONSE WHICH, IF TIMELY RECEIVED, MUST BE
CONSIDERED BY THE AGENCY.
INVOICES SHALL BE SENT TO TECHNICAL POINT OF CONTACT.
BID SCHEDULE
OVERHEAD CRANE WIRE ROPE REPLACEMENT AND SUPPLY
U.S. ARMY CORPS OF ENGINEERS
UNION VILLAGE DAM
NORTH HARTLAND LAKE
THETFORD & NORTH HARTLAND, VT
STATEMENT OF WORK
Bid Schedule
ITEM NUMBER UNIT QTY
UNIT
PRICE
TOTAL
1. Union Village Dam Job
Overhead Crane Wire Rope Replacement
2. North Hartland Lake Wire Rope Supply
Each
Total
Section C - Descriptions and Specifications
OVERHEAD CRANE WIRE ROPE REPLACEMENT AND SUPPLY
U.S. ARMY CORPS OF ENGINEERS
UNION VILLAGE DAM
NORTH HARTLAND LAKE
THETFORD & NORTH HARTLAND, VT
I. General:
1. Scope –
a. Furnish all labor, materials, and equipment necessary for removal, proper disposal, and replacement of one thousand four hundred ninety feet (1490’) of one inch (1”) wire rope and install one (1) absolute encoder with pendant compatible sensor display on a 75ton Milwaukee overhead crane within the gatehouse at Union Village Dam.
b. Supply, deliver and unload two thousand three hundred feet (2300’) of one inch (1”) wire rope on one spool to North Hartland Lake.
2. Location –
a. Union Village Dam is located at 2 Main St, East Thetford, VT 05043.
b. North Hartland Lake is located at 112 Clay Hill Road, North Hartland, VT 05052.
3. Site Visit – Contact the Technical Point of Contact to arrange a site visit. The Technical Point of Contact (TPOC) for the project is Project Manager, Heather Morse (802-295-2855) or Heather.L.Morse@usace.army.mil
4. Schedule – The work shall be completed 270 days from Notice to Proceed. The Contractor will coordinate with the Government for the estimated start date. Work shall be performed Monday through Friday 7:00 AM to 3:30 PM unless otherwise approved by the Technical Point of Contact. No work shall be done on weekends or Government holidays. The Pre- Construction Conference shall be completed with fourteen (14) days of Notice to Proceed.
All pre-work submittals shall be submitted within twenty-one (21) days of Notice to Proceed.
The Government reserves up to twenty-one (21) days for review and acceptance on each submittal from the date of receipt. If revisions are necessary to the submittals, the Contractor shall make such revisions and shall be resubmitted to the Government in an acceptable form within fourteen (14) days of the Government’s response, unless additional time is granted by the Government in writing. No field work may proceed prior to the acceptance of pre-work submittals.
5. Safety Requirements –
a. General:
All work shall be conducted in accordance with the U.S. Army Corps of Engineers (USACE) Safety and Occupational Health Requirements (EM 385-1-1, most recent edition), and all applicable Occupational Safety and Health Administration (OSHA), federal, state, and local safety and health requirements. A copy of EM 385-1-1 can be accessed electronically at the following link:
https://www.publications.usace.army.mil/Portals/76/EM%20385-1- 1%20_EFFECTIVE%2015March2024.pdf
Project staff reserve the right to cease work at any time should the safety of employees, Contractors, and/or the public become jeopardized.
b. Accident Prevention Plan (APP):
The Contractor shall prepare a site-specific Accident Prevention Plan. The APP must be written by a Competent Person (CP) and document the specific work processes, equipment, materials to be used, hazards and applicable control measures.
The mandatory ENG Form 6293 (Accident Prevention Plan Worksheet) must be submitted and accepted prior to beginning on site work:
https://www.publications.usace.army.mil/Portals/76/Eng_Form_6293_2023Aug31.pdf
A preparatory meeting shall be conducted by the prime contractor to discuss the APP contents with all effected onsite employees. The Prime Contractor is responsible for informing the subcontractors of the safety provisions under the terms of the contract, the penalties for noncompliance, and inspecting subcontractor operations to ensure that accident prevention responsibilities are being carried out.
Daily safety meetings shall be held and documented. Records shall be available to the Technical Point of Contact upon request.
c. Activity Hazard Analysis (AHA):
An AHA shall be submitted and accepted for each definable feature of work (DFOW) in accordance with EM 385-1-1, Chapter 2-6. A DFOW is defined as any task, which is separate and distinct from other tasks, has separate control requirements, or is identified as different trades or disciplines. The AHA shall be continuously reviewed and revised to address changing site conditions as appropriate.
For a non-mandatory formatted outline of an AHA, see ENG Form 6206 (Activity Hazard Analysis) https://www.publications.usace.army.mil/Portals/76/Eng_Form_6206_2023Aug24.pdf
d. Site Safety and Health Officer (SSHO) Requirements:
The Contractor shall employ a minimum of one person to function as a Level 2, SSHO. A Level 2 SSHO is a designated employee with collateral duty safety and occupational health (SOH) responsibilities that meets the requirements of EM 385-1-1, Chapter 2-3.b and 2-4.b.
Level 2 SSHOs must possess:
OSHA 30-hour general industry or construction safety training (or equivalent).
24 hours of documented SOH-related competency training.
3 years of related, cumulative safety experience within the last ten years.
The SSHO shall be present at the project site and be responsible for overseeing the implementation of the prime contractor’s SOH program. Contractor shall designate all SSHOs on a mandatory ENG Form 6282 (Site Safety and Health Officer Designation Letter):
https://www.publications.usace.army.mil/Portals/76/Eng_Form_6282_2023Aug28.pdf
e. First-Aid and CPR Personnel Requirements:
For shifts with multiple employees, provide at least two employees that are certified to administer First Aid and CPR. When employes work alone, they must be certified in First Aid and be provided an effective means of communication to call for assistance in the event of an emergency. Minimum First Aid and CPR qualifications are outlined in EM 385-1-1, Chapter 3-3.
f. Additional Personnel Requirements:
Other Competent or Qualified Persons may be required per EM 385-1-1 and/or other sections of this Scope of Work, based on the definable features of work for this project.
g. Accident Reporting:
All accidents and near misses shall be investigated by the Contractor and reported to the Technical Point of Contact in accordance with EM 385-1-1, Table 2-1.
The mandatory ENG Form 3394 shall be completed and submitted to the Technical Point of Contact within seven (7) days of an incident:
https://www.publications.usace.army.mil/Portals/76/Publications/EngineerForms/Eng_Fo rm_3394_2021Aug.pdf
h. Employee Exposure Data:
The Contractor shall electronically report total employee work hours (including subcontractors) to the Technical Point of Contact by close of business on the 10th calendar day of the following month.
6. Cranes/Load Handling Equipment –
a. General: All load handling and crane operations are required to be completed in accordance with EM 385-1-1, Section 16. These requirements are applicable to load handling equipment (LHE) to include cranes, derricks, hoists, and power-operated equipment that can be used to raise, lower and/or horizontally move a suspended load.
This includes excavators, forklifts, and other equipment when used with rigging.
b. Submittals: A Standard Lift Plan is required to be submitted and approved by the TPOC prior to any lifting operations. USACE can provide a non-mandatory, fillable template plan. However, the contractor is permitted to submit their own plan, at a minimum it must include the items listed in EM 385-1-1, Section 16.A.03:
i. Personnel: roles, responsibilities, qualification/certifications, operator medical clearances;
ii. Area Preparation: load handling location and path of travel, blocking/cribbing, overhead lines, ground stability; control/restrict personnel access near lift;
iii. LHE Considerations: capacity/ratings, configuration, obstructions, inspection, ground support conditions;
iv. Load parameters: weight, center of gravity, radii, and configuration;
v. Rigging: type, inspection, rating, need for softeners;
vi. Environmental Considerations: wind, storms, precipitation, power lines in area of travel or load swing, counterweight swing area barricaded.
vii. Certificate of Compliance for LHE and Rigging (Form 16-1)
viii. Documentation of operational tests and annual/shift inspections;
ix. Documentation of the wire rope’s working load limit (WLL) from the manufacturer;
x. A copy of the crane’s specification/technical data sheets. (PDF version is acceptable).
c. Critical Lifts: A Critical Lift Plan (Form 16-3, or equivalent, in accordance with
16.H.02.d) is required for lifts involving the characteristics listed in EM 385-1-1, 16.H.01:
i. Lifts involving hazardous materials (e.g., explosives, highly volatile substances);
ii. Hoisting personnel with LHE;
iii. Lifts made with more than one LHE;
iv. Lifts where the center of gravity could change;
v. Lifts made when the load weight is 75% of the rated capacity of the LHE load chart or more (not applicable to gantry, overhead or bridge cranes);
vi. Lifts without the use of outriggers using rubber tire load charts;
vii. Lifts using more than one hoist on the same LHE;
viii. Lifts involving Multiple Lift Rigging (MLR) Assemblies or other non-routine or technically difficult rigging arrangements;
ix. Lifts involving submerged loads;
x. Lifts out of the operator’s view;
xi. Load Tests;
xii. When land based LHE mounted on barges, pontoons or other means of flotation are required to travel while lifting the load;
xiii. Any lift the operator believes should be considered critical.
d. Crane Operators: Crane Operators must meet the requirements of EM 385-1-1, Section
16.B. Prior to the start of crane activities, documentation of operator certifications, qualifications and designations must be submitted to the TPOC for review.
i. Certification for all crane/hoist operators shall be achieved by successful completion of written and operational testing hosted by a Nationally Accredited Crane Operator Testing Organization (or other option as listed in 16.B.03.)
ii. Crane operators shall have a current medical exam certificate (signed by an M.D.
or D.O.) dated within the past 2 years, that states the operator meets the proper physical qualifications listed in EM 385-1-1, Section 16.B.05. (Refer to the Crane Operator Medical Clearance Form included in Crane-LHE Lift Plan template).
e. Qualified Riggers (QRs): Employers must designate in writing which employees are
QRs and the specific rigging tasks for which they are qualified. All QR’s must meet the requirements listed in EM 385-1-1, Section 15.B.01:
i. Have extensive knowledge, training & experience to sufficiently calculate loads, load weights, safe capacities and apply other safe rigging principles/procedures;
ii. Demonstrate the ability to utilize rigging materials and principles;
iii. Be capable of safely inspecting and performing rigging operations.
iv. Effectively communicate, be over 18 years of age, and have basic knowledge of
LHE capabilities and limitations.
1) Have demonstrated knowledge and proficiency in the items listed in EM 385-
1-1, Section 15.B.02:Personnel roles and responsibilities;
2) Site preparation (terrain, environment);
3) Rigging equipment and materials;
4) Safe Hoisting Equipment operating procedures;
5) Principles of safe rigging;
6) Environmental hazards (includes overhead interferences);
7) Rigging and handling the load;
8) Identify hoisting-related hazards;
9) The associated hazards when employee is required to be in the fall zone to handle a load;
f. Signal Person: A signal person is required to be utilized onsite when the operator cannot maintain a full view of the load and the load travel paths at all times the load is rigged to the equipment. A signal person must meet the qualifications listed in EM 385-1-1, Section 16.B.06
i. All signal persons must be qualified and trained by Qualified Evaluator (trainer).
Documentation must be provided by the Evaluator and must specify each type of signaling (e.g., hand signals, radio signals, etc.) for which they were trained.
ii. A Signal Person must:
1) Know and understand the type of signals used (radio, cell, hand, etc.) If hand signals are used, the signal person must know and understand the Standard Method for hand signals;
2) Be competent in the application of the type of signals used;
3) Have a basic understanding of crane operation and limitations, including crane dynamics involved in swinging and stopping loads and boom deflection from hoisting loads;
4) Demonstrate that he/she meets the requirements above through a written and practical test;
g. Operational Testing: An operational test is required to be completed in accordance with
ANSI/ASME, the manufacture’s recommendations, and 16.F.02 when one of the following criteria is met:
i. Before initial use of a crane after a load bearing/controlling part or component, (brake, travel component, or clutch) has been altered, replaced, or repaired.
*Adding/removing counterweights is not considered load controlling/load bearing*
ii. Every time a crane or hoisting equipment(s) is reconfigured or re-assembled after disassembly (to include booms);
iii. Every time a crane and/or hoisting equipment is brought onto a USACE project;
iv. Every year during annual inspection;
Operations testing, at a minimum, shall include the components listed in EM 385-1-1, Section 16.F.02.c:
1) Load lifting and lowering mechanisms;
2) Boom lifting and lowering mechanisms;
3) Boom extension and retraction mechanisms;
4) Swinging mechanisms;
5) Travel mechanisms;
6) Safety devices;
7) Operational aids
h. Shift Inspections: Before every LHE operation (at beginning of each shift or following a change of operator) a Competent Person shall, at a minimum, visually inspect the crane in accordance with EM 385-1-1, Section 16.D, applicable ASME standards, OSHA regulations and the manufacturer’s recommendations. Equipment shall not be used until this inspection demonstrates that no corrective action is required.
i. The shift inspection must be documented and shall include the results of the inspection, name and signature of the CP who conducted the inspection and the date of the inspection;
ii. Documentation shall be maintained for a minimum of 12 months, or the life of the contract, whichever is longer;
i. Load Test: A load test is required to be completed when one of the criteria is met in EM
385-1-1, Section 16.F.03. They include:
i. Before initial use of crane or hoisting equipment in which a load bearing or load controlling part or component, brake, travel component, or clutch has been altered, replaced, or repaired;
ii. Every time a crane or hoisting equipment(s) is reconfigured or re-assembled after disassembly (to include booms);
iii. When the manufacturer requires load testing;
NOTE: Load Testing shall be performed at 100 to 110% of the ANTICIPATED LOAD for the specified configuration, not to exceed 100% of the manufacturer's load chart at the configuration of the test. The actual anticipated load itself may be used as the test load if approved by the TPOC.
7. Fall Protection:
a. General: The requirements of this section are applicable to contractors when their employees are working at heights above 6 feet, exposed to fall hazards, and/or using fall protection equipment. Every Contractor is responsible for establishing, implementing, and managing a fall protection program in accordance with EM 385-1-1, Section 21.
b. Submittals: A site-specific Fall Protection and Prevention Plan is required to be submitted and approved by the TPOC prior to any work being completed at heights.
USACE will provide a non-mandatory, fillable template plan. However, the contractor is permitted to submit their own plan, at a minimum it must address the items listed in EM 385-1-1, Section 21.D.01:
i. Duties and responsibilities. Identify CPs and QPs and their responsibilities and qualifications;
ii. Description of the project or task performed;
iii. Training requirements to include safe use of fall protection equipment;
iv. Anticipated hazards and fall hazard prevention and control;
v. Location of anticipated anchorages that will be installed during the project;
vi. Rescue plan and procedures;
vii. Design of anchorages/fall arrest and horizontal lifeline systems;
viii. Inspection, maintenance, and storage of fall protection equipment;
ix. Incident investigation procedures;
x. Evaluation of program effectiveness;
xi. Inspection and oversight methods employed
c. NOTE: It is realized that means of fall protection for the first person establishing anchorages can be difficult. In this situation, fall protection may not be required while the individual is installing the initial anchorage point. Once this is installed, fall protection is required. These activities need to be addressed in the AHA and Fall Protection and Prevention Plan.
d. Competent Person (CP): The person designated in writing by the employer to be responsible for immediate supervising, implementing and monitoring of the fall protection program, who through training, knowledge and experience in fall protection and rescue systems and equipment, is capable of identifying, evaluating and addressing existing and potential fall hazards and, who has the authority to take prompt corrective measures with regard to such hazards. The CP shall:
i. Be onsite at all times while work at height is being performed;
ii. Be trained in accordance with EM 385-1-1, Section 21.C.04, to include a minimum of 24 hour CP in fall protection training made up of classroom and practical hands-on components.
iii. Prepare, update, review and approve fall protection and prevention plans;
iv. Review procedures as workplace activities change to determine if additional practices, procedures, or training need to be implemented;
v. Supervise the selection, installation, use and inspection of non-certified anchorages;
vi. Verify End Users who work at heights are trained and authorized to do so;
vii. Inspect fall protection equipment at the frequency required by the manufacturer and
EM 385-1-1.
e. Qualified Person (QP): A person with a recognized degree, or professional certificate, with extensive knowledge, training and experience in the fall protection and rescue field who is capable of designing, analyzing, evaluating, and specifying fall protection and rescue systems. The QP shall:
i. Be trained to the applicable level, as described in EM 385-1-1, Section 21.C.03;
ii. Provide technical support for the fall protection program;
iii. Have advanced understanding and knowledge of the requirements, equipment, systems, physical sciences, and engineering principles that affect fall protection and rescue systems;
iv. Supervise the design, selection, installation and inspection of certified anchorages and horizontal lifelines;
v. Be qualified to select proper fall protection and rescue equipment;
NOTE: CPs may only approve non-certified anchorages that are capable of holding 5000 lbs. All other anchorages and horizontal lifelines must be certified by a QP
f. End User: A person who has been trained and authorized by the employer on the use of assigned fall protection equipment in a typical fall hazard situation. They must understand workplace activities and follow the policy, procedures, and instructions of the Competent Person regarding the use of fall protection, rescue systems, and related equipment. They shall:
i. Be trained by a CP in accordance with EM 385-1-1, Section 21.C.05, to include hands-on training and practical demonstrations;
ii. Bring all unsafe or hazardous conditions or actions that may cause injury to them or others, to the attention of the CP;
iii. Properly use, inspect, maintain, store and care for their fall protection equipment and systems;
iv. Inspect all fall protection equipment or damage or defects, prior to each use.
v. Understand the nature of fall hazards in the work area and how to properly mitigate them;
vi. Calculate free fall distances and clearance requirements of fall protection systems;
vii. Understand the site-specific rescue procedures;
g. Personal Fall Arrest System Requirements (PFAS): All PFAS shall meet the requirements contained in ANSI Z359, Fall Protection Code, to include fall restrain and positioning systems. A PFAS consist of a full body harness, connecting means, and an anchorage system. General this equipment is certified for users within the capacity range of 130 to 310 lbs., including the weight of the worker, equipment, and tools. A CP shall inspect the equipment at least once semi-annually and whenever the equipment is subject to a fall or impact.
i. Full body harnesses shall meet the requirements of ANSI Z359 and be used in accordance with EM 385-1-1, Section 21.I.06. Body belts and full body harnesses meeting only the requirements of the ANSI A10.14 shall not be used. All full body harnesses shall be equipped with Suspension Trauma Preventers such as stirrups, relief steps, or similar in order to provide short-term relief from the effects of orthostatic intolerance.
ii. All energy free fall energy absorbing lanyards shall meet the requirements of ANSI Z359.13 and be used in accordance with EM 385-1-1, Section 21.I.07.
NOTE: When an anchor point is below the dorsal D-ring, a free fall (FF) distance greater than 6 ft (1.8 m) is created. For these situations, a 12 ft (3.6 m) FF energy absorbing lanyard shall be used in accordance with manufacturer’s instructions and recommendations. A 12 ft (3.6 m) FF energy absorbing lanyard does not refer to the lanyard length. Instead, it refers to a FF that is greater than 6 ft (1.8 m) up to 12 ft which is created by the anchor point being located below the dorsal D-ring. The maximum length of the lanyard used shall not exceed 6 ft. (See Figure 21-4 in the EM 385-1-1.
Self-Retracting Devices (SRDs) shall meet the requirements of the ANSI/ASSE Z359.14 standard and be used in accordance with EM 385-1-1, Section 21.I.07.d
All scaffolding, aerial work platforms, scissor lifts, or similar must be used in accordance with EM 385-1-1, Section 22.
8. Pre-Construction Conference – Prior to the start of any work, the Technical Point of
Contact will schedule and conduct a “Pre-Construction Conference”. The Contractor’s Project Manager and Quality Control Personnel will be physically present to attend this meeting. The Contractor shall directly oversee all work on the project and the Project Manager and Quality Control Personnel shall have the authority to act for the Contractor.
This conference will be held at the time and location agreeable to the government and contractor. No work may be performed under this contract prior to this conference. The purpose of the conference is to enable the Technical Point of Contact to outline the procedures that will be followed by the Government in its administration of the contract, and to discuss the performance that will be expected from the Contractor. This conference will allow the Contractor an opportunity to ask questions about the Government’s administration and inspection of contract work or obtain other pertinent information that might be required.
At the Pre-Construction conference the contractor shall provide the name of the project superintendent with a telephone number for project coordination.
The following is a general list of items for discussion during this Pre-Construction Conference:
i. Authority of the Technical Point of Contact and Quality Assurance Inspectors.
ii. Contractor’s Safety Program (including sub-contractors).
iii. Accident Prevention Plan and Activity Hazard Analysis
iv. Accident Reporting (ENG Form 3394)
v. Safety Data Sheet (SDS) requirements
vi. Contractor’s Equipment
vii. Correspondence, Communication, Security and Administrative Procedures.
viii. Invoice and payment.
NOTE: Work cannot begin until all safety paperwork is submitted and accepted by the Government.
9. Permits – The Contractor shall, without additional expense to the Government, be responsible for obtaining any necessary licenses, permits, and letters of certification. The Contractor shall comply with any applicable federal, state, county, and municipal laws, codes, and regulations in connection with the performance of the work specified under this contract.
10. Security – The contractor will comply with all established security policies at Union Village Dam and North Hartland Lake. Due to periods of heightened security that may affect the access to the areas covered under this contract, the Government reserves the right to close any property or portion of property and reschedule and/or cancel any subsequent service.
The Contractor shall be given at least 24-hours’ notice of any such closure.
11. Payment – After final inspection and acceptance by the Government, the Contractor must submit an invoice to the Technical Point of Contact. The invoice shall include the invoice date, contract number, dates of service, description of work, quantities, process, and total amount due per line item. The invoice must also include the company letterhead, and this must match the data that is registered in the System for Award Management (SAM) registry.
For jobs greater than 30 days the contractor may request progress payment.
All invoices may be mailed to:
North Hartland Lake
PO Box 55 North Hartland, VT 05052 Or emailed to heather.l.morse@usace.army.mil
II. Technical Requirements:
Part 1 General:
1. Summary –
a. Furnish all labor, materials, and equipment necessary for removal, proper disposal, and replacement of one thousand four hundred ninety feet (1490’) of one inch (1”) wire rope and install one (1) absolute encoder with pendant compatible sensor display on a 75 ton Milwaukee overhead crane within the gatehouse at Union Village Dam.
b. Supply, deliver and unload two thousand three hundred feet (2300’) of one inch (1”) wire rope on one spool to North Hartland Lake.
2. Submittals – Although the Government reviews submissions required by this Statement of
Work, it is emphasized that the Contractor’s work must be completed using proper internal controls and review procedures. The Government reserves up to twenty-one (21) days for review and acceptance on each submittal/resubmittal from the date of receipt. If revisions are necessary to the submittals, the Contractor shall make such revisions and shall resubmit to the Government within fourteen (14) days of the Government’s response, unless additional time is granted by the Government in writing.
The documents identified below must be prepared in accordance with the applicable standards, submitted to the Technical Point of Contact for review and accepted by the Government:
a. Pre-Construction Submittals: Submitted within twenty-one (21) days of Notice to
Proceed. Submittals must be accepted prior to the commencement of any field work activities.
Accident Prevention Plan Activity Hazard Analysis ENG Form 6282 OSHA 30 Certification CPR & First Aid Certification Work Plan and Schedule - detailing how and when the work will be performed Lift Plan Fall Protection and Prevention Plan Hazardous Energy Control Plan – (Lock Out Tag Out) Wire Rope Nominal Strength Certification Manufacturer’s product data
b. Post Construction: By the completion of work and before final payment.
Comprehensive Annual Inspection Report Operational Testing Report Warranty Information Report of solid waste and recycling quantities
3. References – All work shall be in conformance with:
a. American Society of Mechanical Engineers (ASME)
i. ANSI/ASME B30.2 Overhead and Gantry Cranes
ii. ANSI/ASME B30.1.5 Installation, Testing, Maintenance, Replacement and Rope
Certification
b. EM 385-1-1 Appendix I Corps of Engineers Safety Manual (EM 385-1-1)
i. EM 385-1-1, Section 16 Crane and Hoisting Equipment 16.M Overhead and Gantry Cranes
c. Occupational Safety and Health Administration (OSHA)
i. OSHA 1910.179 Overhead and Gantry Cranes
d. Other appropriate federal, state, and local codes for such an installation
4. Existing Conditions:
a. Gatehouse: The Union Village Dam gatehouse is located on the Eastern end of the dam with access from Main St. in East Thetford, VT. Entrance to the building is via double hung metal doors measuring 12’ 5” (h) x 7’ 4 ¾” (w) that open outwards. Once inside the building there are two levels, the operations floor and basement substructure. The operations floor houses the gate operators and overhead crane while the basement substructure contains the gate well openings and heating system.
b. Overhead Crane: The 75-ton Milwaukee overhead crane (operated via pendant) is located within the gate house on a steel rail and girder system that is located approximately twenty-five feet (25’) above the operating floor. Access to the crane platform and components is via wall mounted ladder on the South side of the gatehouse.
Approximately fourteen hundred ninety feet (1490’) of one inch (1”), six by thirty-six (6x36), right hand regular lay, Independant Wire Rope Core (IWRC) wire rope in an overwrap orientation on the drums, was replaced in November of 1996.
5. Other Contracts - The Government may undertake or award other contracts for additional work not related to this contract, and the contractor shall fully cooperate with other contractors and Government employees. The contractor shall not commit or permit any act which will interfere with the performance of work by another contractor or by Government employees.
6. Clean Up and Waste Disposal – The contractor shall practice good housekeeping to maintain a safe job site. The contractor shall keep the work area, including any designated storage areas free from accumulation of waste materials. Upon completing work in an area, the contractor shall remove any tools, equipment, and materials that are not the property of the Government. Any and all disturbed areas resulting from contractor activities shall be restored by the contractor to the satisfaction of the Technical Point of Contact. All waste material will be disposed of offsite in accordance with all federal, state, and local regulations.
7. Environmental Protection – Containers for excess and/ or waste materials, rubbish, etc.
shall be provided by the contractor at the site, and the site will be inspected/ cleaned on a daily basis. No burning is permissible. Water, air, and land resources shall not be adversely impacted during the course of the work. Storage, fueling and lubrication of equipment and motor vehicles shall be conducted in a manner that affords the maximum protection against spills and evaporation. Storage and usage of lubricants and daily fueling of machinery and equipment shall occur at least 50 feet from any drainage inlets, water bodies (rivers, streams, and lakes), environmentally sensitive areas (wetlands and vernal pools). Contractor will take necessary steps to ensure all federal, state, and local environmental regulatory requirements are met.
8. Sustainability & Environmentally Preferred Products – Under the Comprehensive
Procurement Guidelines (CPG) program, the Environmental Protection Agency (EPA) designates products that are or can be made with recovered materials and recommends practices for buying these products. Any designated product that is being offered or supplied under this contract shall meet the minimum recommended content levels as identified under the CPG program. Visit https://www.epa.gov/smm/comprehensive-procurement-guideline-cpg-program for a complete list of designated products and the associated recommended contents levels. Vendors must be able to demonstrate that each offered products meets minimum content levels upon request.
The United States Department of Agriculture (USDA) designates certain bio-based products for federal procurement and specifies minimum bio-based content levels for those products.
Any designated product that is being offered or supplied under this contract shall meet USDA BioPreferred's minimum bio-based content level. Visit the BioPreferred web site https://www.biopreferred.gov/BioPreferred/faces/pages/ProductCategories.xhtml for the complete list of designated products and the associated minimum bio-based content level requirements.
9. Building Protection – Any involved building or structure, and all of its contents shall be protected from the elements during the duration of this contract. The contractor shall keep on site the means to quickly cover and protect all areas open to the elements during an unforeseen weather related event that could cause damage to the building and or any of its contents during all phases of this contract. The building shall be secured daily at the end of each shift in order to restrict entry.
10. Personal Protective Equipment - It is the contractor’s responsibility to furnish and supply personnel with the proper personal protective equipment necessary for performing the work.
11. Government Resources – The government will supply any electricity necessary for the project work from points of existing outlets when available. The contractor shall carefully conserve the use of electricity provided. The contractor shall supply his own means of communication (telephone). There is not a restroom available at the contract site, and there is no access to potable water at the contract site. The contractor would have to provide these resources or have an acceptable alternative plan for these resources.
12. Damage to Government and Private Property – The contractor shall be responsible for restoring all Government facilities or structures damaged as a result of the contractor’s operation. The contractor shall also be responsible for any damage to private property or injury to any person as a result of the contractor’s operation. The contractor shall notify the Project Manager immediately of damage to Government and private property and injury to any person resulting from the contractor’s operation. Also, the Contractor shall notify the Technical Point of Contact of damage to Government facilities due to vandalism or other causes on the day such damage is first noticed. Trucks and/or trailers will be driven on existing roads only and not across or through park areas to facilities. The Contractor shall also restore landscape features (shrubs, flowers, grasses, etc.), which are damaged or destroyed by the contractor’s operation. Damaged or destroyed grass areas shall be re-planted as directed by the Technical Point of Contact, and shrubs and flowers which are damaged or destroyed shall be replaced from nursery stock of like size and kind.
13. Contractor’s Personnel –
a. Minimum Personnel Requirements - The Contractor shall provide an adequate number of fully qualified personnel to perform the specified service properly and efficiently within the time limits specified. The Contractor shall provide a list of the names and contact phone numbers for all employees prior to them working on Government Property.
b. Employee Conduct - The Contractor shall be responsible for seeing that the firm’s employees strictly comply with the Code of Federal Regulations Title 36, Chapter III, Part 327, and all, federal, state, and municipal laws. Any personnel activity, which, in the opinion of the Government, is deemed detrimental to the performance of the contract may result in the removal of Contractor employee/employees.
Examples of unbecoming actions or conduct include but are not limited to the following:
i. Cursing, harassment, or discrimination of and/or unwarranted physical contact with visitors, USACE personnel, or other contractors
ii. Recurring written and/or verbal complaints from visitors, USACE personnel, or other contractors.
iii. Unsafe operation of vehicles while on USACE property.
c. Removal of Contractor’s Employees - The Technical Point of Contact may require the
Contractor to immediately remove from the work site any employee of the Contractor or subcontractor, who, in the opinion of the Technical Point of Contact, is incompetent, who endangers persons or property, or whose physical or mental condition is such that it would impair the employee’s ability to satisfactorily perform assigned work. Notification to the Contractor shall be promptly made in writing if time and circumstances permit.
Otherwise, notification shall be verbal or by telephone, and shall be confirmed in writing as soon as possible. No such removal, however, will reduce the Contractor’s obligation to perform all work required under this contract, and immediate replacement will be made as required. This requirement shall not be made the basis of any claim for compensation or damages against the United States or any of its officers or agents.
14. Omissions – This contract may not cover all specified activities, steps, and procedures required to supply the contract product. In case of omission, the normal industry, state, or federal standards, practices, specifications, and/or guides shall prevail. In no instance shall an omission be reason to produce less than an acceptable product.
15. Quality Assurance – The contractor is responsible for the quality control of the contract work. The contractor shall establish and maintain a quality control system to assure compliance with the contract requirements. The government has the right to inspect and test all items called for by the contract, to the extent practicable at all times and at all places during the term of the contract.
16. Receiving and Storing Materials – The contractor is responsible for protecting any stored material until it is placed in service. The contractor is responsible for receiving and unloading of delivered goods. Government employees will not receive materials or supplies for the contractor and will not be responsible for damage to the contractor’s equipment or materials.
Part 2 Products:
All products shall be new, unused and to the satisfaction of the Technical Point of Contact.
Products shall be approved by the Technical Point of Contact prior to installation.
1. Wire Rope:
a. Six by thirty-six (6x36)
b. Warrington Seale Construction
c. One inch (1”) diameter
d. Right Hand Regular Lay
e. Independent Wire Rope Core (IWRC)
f. Drawn galvanized
g. Extra Improved Plow Steel
h. Factory Lubricated
i. Pre-stretched
j. Buy American requirement (FAR 52.225-9 and 52.225-10) applies to this work and further information can be found in the solicitation. All vendors shall indicate the origin of construction material included in their quote. Offers of foreign construction material must provide the information required by paragraphs (c) and (d) at FAR 52.225-9 and 20 percent shall be added to the cost of the foreign construction material by the Contracting Officer during quote evaluations.
Failure to provide the required information will result in quotes being deemed non-responsive.
NOTE: Rope must be delivered to two separate locations on individual spools, measuring one thousand four hundred ninety feet (1,490’) for Union Village Dam, and two thousand three hundred (2,300’) for North Hartland Lake.
2. Absolute Encoder:
a. Non-contact optical encoder
b. Does not lose positioning location during power loss
c. High Resolution
d. Zero backlash
e. Operates on a low current
f. Position is scaled into units of feet accurate to the tenth of a foot
g. Isolated 4-20mA current transmitter output
3. Sensor Display:
a. Externally powered
b. LCD readout
c. Input range of 4-20mA
d. Scaled into units of feet accurate to the tenth of a foot
Part 3 Execution:
1. Contractor shall furnish all materials, supplies and labor to remove and replace the existing wire rope that makes up the crane’s wire rope assembly, install and calibrate an absolute encoder with pendant compatible sensor display and reset the upper limit switch to the correct setting. The contractor will also be responsible to perform a full operational test and annual inspection. Additionally, the contractor will supply, deliver, and unload two thousand three hundred feet (2300’) of one inch (1”) wire rope on one spool to North Hartland Lake.
2. Wire Rope Delivery Locations:
a. Union Village Dam - One thousand four hundred ninety feet (1490’) of wire rope
b. North Hartland Lake - Twenty-three hundred feet (2300’) of wire rope
i. Spools will be unloaded by contractor in locations determined by TPOC.
ii. No loading dock at the location.
iii. The government will not provide assistance in receiving or unloading wire rope.
3. Demolition:
a. Wire Rope, Union Village Dam:
1. Contractor shall remove the existing wire rope from the overhead crane in accordance with applicable ANSI/ASME standards.
2. Contractor shall properly and lawfully dispose of the existing wire rope offsite.
4. Installation:
a. Wire Rope, Union Village Dam:
i. Contractor shall install the new wire rope to manufacturer’s recommendations to achieve full manufacturer’s warranty and in accordance with ANSI/ASME standards.
b. Upper Limit Switch:
i. The existing limit switch shall be visibly inspected to confirm it is in proper and safe working condition prior to being re-installed on the new wire rope.
ii. Contractor shall set the Upper Limit Switch and confirm it is operating correctly by means of Operational testing outlined below (Section 3.a.5).
c. Absolute Encoder:
i. Contractor shall install and calibrate the encoder in a way that will accurately read the position of the load hook.
d. Sensor Display:
1. Display shall be affixed to the crane pendant in a manner that allows for the operator to clearly read the interface during operation.
5. Operational Testing:
a. Contractor shall perform an operational test of the overhead crane with the new wire rope installed.
b. Operational Test shall include the following under a normal operating load:
1. Load lifting and lowering mechanisms
2. Travel mechanisms
3. Safety devices (including limit switch)
4. Operational aids
5. Contractor in conjunction with project staff will install the emergency gate into an emergency gate slot and fully lower/raise one (1) cycle as part of the operational testing.
i. Typical time to lower/raise the emergency gate is approximately three hours each direction.
4. Annual Inspection:
a. Contractor shall complete and provide certification of an annual inspection for the overhead crane following the installation of the new wire rope.
5. Comprehensive Report:
a. The contractor shall prepare a written report listing all non-conformances with the identified requirements. The comprehensive report shall include, at a minimum, the following:
1. Include crane service number, location, and manufacturer.
2. Include a report key with the priority and condition codes given to each component included in the body of the report.
3. Itemize noted problems by priority based on usage of component, safety concerns, and repair costs.
4. Itemize any other issues noted during the inspection by condition.
5. Itemize the safety issues noted during the inspection by priority in a safety summary.
6. List any noted problems with the operation of the sheaves.
7. Indicate the size and type of wire rope on the crane.
ATTACHMENTS
PLEASE REFER TO THE ATTACHMENTS INCLUDED WITH THIS SOLICITATION FOR ADDITIONAL
INFORMATION.
Section H - Special Contract Requirements
SECURITY REQUIREMENTS
General security requirements and guidance: The security requirements described below apply to all contract personnel (including employees of the prime Contractor (“Contractor”) and all subcontractor employees) supporting the performance requirements of this contract.
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