W912QR22R0064_Specs_Vol4-0000.pdf
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- Squadron Operations and AMU complex Federal contract opportunity
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- W912QR22R0064
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This solicitation is for the design/build construction of a Squadron Operations and Aircraft Maintenance Facility at Beale Air Force Base, California, with an estimated construction cost between $25-100 million. The project requires compliance with FAR 52.219-14, HUBZone price evaluation preference. The solicitation is available through the System for Award Management at www.sam.gov, and offerors must comply with CCR/ORCA requirements. Technical inquiries should be submitted via Bidder Inquiry in ProjNet. Site visits are available in accordance with FAR 52.236-27. The terms "bid" and "proposal" may be used interchangeably. The document provides construction and contracting details for the project opportunity.
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Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| W912QR22R0064-0002.pdf | ||
| Sign-In Sheet AMU Squad OPS Site Walk 29Aug2022.pdf | ||
| J and A for Sole Source_Trane redacted.pdf | ||
| J and A for Sole Source_Monaco redacted.pdf | ||
| J and A for Sole Source_Vindicator redacted.pdf | ||
| J and A for Sole Source_Best Coremax redacted.pdf | ||
| J and A for Sole Source_Siemens redacted.pdf | ||
| J and A for Sole Source_FFE redacted.pdf | ||
| W912QR22R0064-0001.pdf | ||
| W912QR22R0064_Specs_Vol1-0000.pdf | ||
| W912QR22R0064_Specs_Vol2-0000.pdf | ||
| W912QR22R0064_SID-0000.pdf | ||
| W912QR22R0064_FFE-0000.pdf | ||
| W912QR22R0064_Specs_Vol3-0000.pdf | ||
| W912QR22R0064_Plans-0000.pdf | ||
| Solicitation Attachment_Site Visit_EAL Form SAMPLE.xlsx | XLSX spreadsheet |
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Solicitation For 940 ARW Squad Ops & AMU Complex, Beale AFB CA
P2: 473244
Design-Bid-Build
Specifications Vol. 4 of 4 Div. 23-34 Certified Final Design
12 August 2022
W912QR22R0064
ARIMS: 200A
Disposition: Maintain for 15yrs after construction
W912QR22R0064_Specs_Vol4-0000
940 ARW SQUADRON OPERATIONS & AMU COMPLEX CERTIFIED FINAL SUBMITTAL
BEALE AFB, CALIFORNIA, P2#473244
THIS PAGE INTENTIONALLY LEFT BLANK
940 ARW SQUADRON OPERATIONS & AMU COMPLEX
CERTIFIED FINAL SUBMITTAL
PROJECT TABLE OF CONTENTS Page 1
PROJECT TABLE OF CONTENTS
DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS
00 01 07 SEALS PAGE
00 80 00.00 06 SPECIAL PROVISIONS
00 80 00.00 06A SUBMITTAL REGISTER
00 80 00.00 06B CONSTRUCTION PROJECT SIGN DETAILS
DIVISION 01 - GENERAL REQUIREMENTS
01 32 01.00 06 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
01 33 00A SUBMITTAL REGISTER
01 33 29.00 06 SUSTAINABILITY REPORTING
01 33 29.00 06A AF SUSTAINABILITY SCORESHEET
01 35 26.00 06 GOVERNMENT SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.15 10 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE (RMS CM)
01 45 04.10 06 CONTRACTOR QUALITY CONTROL
01 45 35 SPECIAL INSPECTIONS
01 46 00.00 06 TOTAL BUILDING COMMISSIONING
01 46 00.00 06A APPENDIX B – BASIS OF DESIGN
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 57 19.00 06 TEMPORARY ENVIRONMENTAL CONTROLS AND PERMITS
01 57 19.00 06A APPENDIX P – SPILL RESPONSE PLAN
01 74 19 CONSTRUCTION WASTE MANAGEMENT AND DISPOSAL
01 78 00 CLOSEOUT SUBMITTALS
01 78 23 OPERATION AND MAINTENANCE DATA
DIVISION 02 - EXISTING CONDITIONS
02 41 00 DEMOLITION
02 82 00 ASBESTOS REMEDIATION
DIVISION 03 - CONCRETE
03 30 00 CAST-IN-PLACE CONCRETE
DIVISION 04 - MASONRY
04 20 00 UNIT MASONRY
DIVISION 05 - METALS
05 05 23.16 STRUCTURAL WELDING
05 12 00 STRUCTURAL STEEL
05 21 00 STEEL JOIST FRAMING
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
05 50 13 MISCELLANEOUS METAL FABRICATIONS
05 51 00 METAL STAIRS
05 51 33 METAL LADDERS
05 52 00 METAL RAILINGS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 ROUGH CARPENTRY
06 20 00 FINISH CARPENTRY
06 41 16.00 10 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS
PROJECT TABLE OF CONTENTS Page 2
06 61 16 SOLID SURFACING FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 05 23 PRESSURE TESTING AN AIR BARRIER SYSTEM FOR AIR TIGHTNESS
07 13 53 ELASTOMERIC SHEET WATERPROOFING
07 21 13 BOARD AND BLOCK INSULATION
07 21 16 MINERAL FIBER BLANKET INSULATION
07 22 00 ROOF AND DECK INSULATION
07 27 10.00 10 BUILDING AIR BARRIER SYSTEM
07 27 26 FLUID-APPLIED MEMBRANE AIR BARRIERS
07 27 36 SPRAY FOAM AIR BARRIERS
07 42 63 FABRICATED WALL PANEL ASSEMBLIES
07 60 00 FLASHING AND SHEET METAL
07 61 14.00 20 STEEL STANDING SEAM ROOFING
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 11 16 ALUMINUM DOORS AND FRAMES
08 14 00 WOOD DOORS
08 31 00 ACCESS DOORS AND PANELS
08 33 13 ROLLING COUNTER DOORS
08 33 23 OVERHEAD COILING DOORS
08 34 73 SOUND CONTROL DOOR ASSEMBLIES
08 41 13 ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS
08 71 00 DOOR HARDWARE
08 71 00A HARDWARE SETS
08 81 00 GLAZING
08 91 00 METAL WALL LOUVERS
DIVISION 09 - FINISHES
09 06 00 SCHEDULES FOR FINISHES
09 22 00 SUPPORTS FOR GYPSUM BOARD
09 29 00 GYPSUM BOARD
09 30 10 CERAMIC TILING
09 51 00 ACOUSTICAL CEILINGS
09 65 00 RESILIENT FLOORING
09 65 66 RESILIENT ATHLETIC FLOORING
09 67 23.15 FUEL RESISTIVE RESINOUS FLOORING, 3-COAT SYSTEM
09 68 00 CARPETING
09 77 20 FIBERGLASS REINFORCED WALL PANELS
09 84 33 ACOUSTICAL WALL TILE
09 90 00 PAINTS AND COATINGS
DIVISION 10 - SPECIALTIES
10 14 00.10 EXTERIOR SIGNAGE
10 14 00.20 INTERIOR SIGNAGE
10 21 13 TOILET COMPARTMENTS
10 22 13 WIRE MESH PANELS
10 22 19 DEMOUNTABLE AND MOVABLE PARTITIONS
10 26 00 WALL AND DOOR PROTECTION
10 28 13 TOILET ACCESSORIES
10 44 16 FIRE EXTINGUISHERS
10 51 13 METAL LOCKERS
10 53 00 MANUFACTURED CANOPY
PROJECT TABLE OF CONTENTS Page 3
DIVISION 11 - EQUIPMENT
11 31 16 WASHING/DRYING EQUIPMENT
11 94 10 ROOFTOP FALL PROTECTION ANCHORS
DIVISION 12 - FURNISHINGS
12 24 13 ROLLER WINDOW SHADES
12 61 13 UPHOLSTERED AUDIENCE SEATING (BID OPTION)
12 93 00 SITE FURNISHINGS
DIVISION 13 - SPECIAL CONSTRUCTION
13 48 00 SEISMIC BRACING FOR MISCELLANEOUS EQUIPMENT
DIVISION 14 - CONVEYING EQUIPMENT
14 21 23 ELECTRIC TRACTION PASSENGER ELEVATORS
DIVISION 21 - FIRE SUPPRESSION
21 13 13 WET PIPE SPRINKLER SYSTEMS, FIRE PROTECTION
DIVISION 22 - PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 01 30.41 HVAC SYSTEM CLEANING
23 05 15 COMMON PIPING FOR HVAC
23 05 48.19 SEISMIC BRACING FOR HVAC
23 05 93.00 06 TESTING, ADJUSTING, AND BALANCING (TAB) OF HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC
23 09 23.02 BACNET DIRECT DIGITAL CONTROL FOR HVAC AND OTHER BUILDING
CONTROL SYSTEMS
23 11 25 FACILITY GAS PIPING
23 21 23 HYDRONIC PUMPS
23 23 00 REFRIGERANT PIPING
23 25 00 CHEMICAL TREATMENT OF WATER FOR MECHANICAL SYSTEMS
23 30 00 HVAC AIR DISTRIBUTION
23 52 00 HEATING BOILERS
23 54 16.00 10 HEATING SYSTEM; GAS-FIRED HEATERS
23 64 10 WATER CHILLERS, VAPOR COMPRESSION TYPE
23 64 26 CHILLED, CHILLED-HOT, AND CONDENSER WATER PIPING SYSTEMS
23 81 00 DECENTRALIZED UNITARY HVAC EQUIPMENT
DIVISION 25 - INTEGRATED AUTOMATION
25 05 11 CYBERSECURITY FOR LOW IMPACT HVAC CONTROL SYSTEMS
25 05 11.02 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS FIRE
ALARM/MASS NOTIFICATION SYSTEM
DIVISION 26 - ELECTRICAL
26 05 48.00 10 SEISMIC PROTECTION FOR ELECTRICAL EQUIPMENT
26 08 00 APPARATUS INSPECTION AND TESTING
26 12 19.10 THREE-PHASE, LIQUID-FILLED PAD-MOUNTED TRANSFORMERS
PROJECT TABLE OF CONTENTS Page 4
26 13 00 SF6/HIGH-FIREPOINT FLUIDS INSULATED PAD-MOUNTED SWITCHGEAR
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 24 13 SWITCHBOARDS
26 28 01.00 10 COORDINATED POWER SYSTEM PROTECTION
26 29 23 ADJUSTABLE SPEED DRIVE (ASD) SYSTEMS UNDER 600 VOLTS
26 36 23 MANUAL TRANSFER SWITCH
26 41 00 LIGHTNING PROTECTION SYSTEM
26 51 00 INTERIOR LIGHTING
26 56 00 EXTERIOR LIGHTING
DIVISION 27 - COMMUNICATIONS
27 05 13.43 TELEVISION DISTRIBUTION SYSTEM
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
27 51 16 RADIO AND PUBLIC ADDRESS SYSTEMS
27 54 00.00 20 COMMUNITY ANTENNA TELEVISION (CATV) SYSTEMS
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM,
ADDRESSABLE
DIVISION 31 - EARTHWORK
31 00 00.00 06 EARTHWORK
31 05 22.00 06 GEOTEXTILES USED AS FILTERS
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 01 19.61 SEALING OF JOINTS IN RIGID PAVEMENT
32 05 33 LANDSCAPE ESTABLISHMENT
32 11 23 AGGREGATE BASE COURSES
32 11 23.23 BASE COURSE DRAINAGE LAYERS
32 12 13 BITUMINOUS TACK AND PRIME COATS
32 12 16.16 ROAD-MIX ASPHALT PAVING
32 13 13.06 PORTLAND CEMENT CONCRETE PAVEMENT FOR ROADS AND SITE
FACILITIES
32 16 19 CONCRETE CURBS, GUTTERS AND SIDEWALKS
32 17 23 PAVEMENT MARKINGS
32 31 13.53 HIGH-SECURITY FENCES (CHAIN LINK AND ORNAMENTAL) AND GATES
32 92 19 SEEDING
DIVISION 33 - UTILITIES
33 05 23.13 UTILITY HORIZONTAL DIRECTIONAL DRILLING
33 11 00 WATER UTILITY DISTRIBUTION PIPING
33 11 23 NATURAL GAS PIPING
33 30 00 SANITARY SEWERAGE
33 40 00 STORMWATER UTILITIES
33 71 01 OVERHEAD TRANSMISSION AND DISTRIBUTION
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
DIVISION 34 - TRANSPORTATION
34 73 19 JET BLAST BARRIER/DEFLECTOR FOR TAXI/BREAKAWAY VELOCITIES
-- End of Project Table of Contents --
SECTION 23 52 00
HEATING BOILERS
04/08
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AIR MOVEMENT AND CONTROL ASSOCIATION INTERNATIONAL (AMCA)
AMCA 801 (2001; R 2008) Industrial Process/Power Generation Fans: Specification Guidelines
AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)
ANSI Z21.13/CSA 4.9 (2014; Errata 2014) Gas-Fired Low Pressure Steam and Hot Water Boilers
AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING
ENGINEERS (ASHRAE)
ASHRAE 52.2 (2017) Method of Testing General Ventilation Air-Cleaning Devices for Removal Efficiency by Particle Size
AMERICAN WATER WORKS ASSOCIATION (AWWA)
AWWA C606 (2015) Grooved and Shouldered Joints
AMERICAN WELDING SOCIETY (AWS)
AWS A5.8/A5.8M (2011; Amendment 2012) Specification for Filler Metals for Brazing and Braze Welding
AWS B2.2/B2.2M (2016) Specification for Brazing Procedure and Performance Qualification
ASME INTERNATIONAL (ASME)
ASME B1.20.1 (2013) Pipe Threads, General Purpose (Inch)
ASME B16.11 (2011) Forged Fittings, Socket-Welding and Threaded
ASME B16.15 (2013) Cast Copper Alloy Threaded Fittings Classes 125 and 250
ASME B16.18 (2012) Cast Copper Alloy Solder Joint Pressure Fittings
ASME B16.20 (2012) Metallic Gaskets for Pipe Flanges - Ring-Joint, Spiral Wound, and Jacketed
17 JUNE 2022 SECTION 23 52 00 Page 1
ASME B16.22 (2013) Standard for Wrought Copper and Copper Alloy Solder Joint Pressure Fittings
ASME B16.26 (2013) Standard for Cast Copper Alloy Fittings for Flared Copper Tubes
ASME B16.3 (2011) Malleable Iron Threaded Fittings, Classes 150 and 300
ASME B16.34 (2013) Valves - Flanged, Threaded and Welding End
ASME B16.39 (2014) Standard for Malleable Iron Threaded Pipe Unions; Classes 150, 250, and 300
ASME B16.4 (2011) Standard for Gray Iron Threaded Fittings; Classes 125 and 250
ASME B16.5 (2013) Pipe Flanges and Flanged Fittings:
NPS 1/2 Through NPS 24 Metric/Inch Standard
ASME B16.9 (2012) Standard for Factory-Made Wrought Steel Buttwelding Fittings
ASME B31.1 (2016; Errata 2016) Power Piping
ASME B31.5 (2016) Refrigeration Piping and Heat Transfer Components
ASME B40.100 (2013) Pressure Gauges and Gauge Attachments
ASME BPVC SEC IV (2010) BPVC Section IV-Rules for Construction of Heating Boilers
ASME BPVC SEC IX (2010) BPVC Section IX-Welding and Brazing Qualifications
ASME BPVC SEC VIII D1 (2015) BPVC Section VIII-Rules for Construction of Pressure Vessels Division 1
ASME CSD-1 (2016) Control and Safety Devices for Automatically Fired Boilers
ASTM INTERNATIONAL (ASTM)
ASTM A105/A105M (2014) Standard Specification for Carbon Steel Forgings for Piping Applications
ASTM A167 (2011) Standard Specification for Stainless and Heat-Resisting Chromium-Nickel Steel Plate, Sheet, and Strip
ASTM A183 (2014) Standard Specification for Carbon Steel Track Bolts and Nuts
17 JUNE 2022 SECTION 23 52 00 Page 2
ASTM A193/A193M (2016) Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature Service and Other Special Purpose Applications
ASTM A234/A234M (2016) Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and High Temperature Service
ASTM A515/A515M (2010) Standard Specification for Pressure Vessel Plates, Carbon Steel, for Intermediate- and Higher-Temperature Service
ASTM A516/A516M (2010; R 2015) Standard Specification for Pressure Vessel Plates, Carbon Steel, for Moderate- and Lower-Temperature Service
ASTM A53/A53M (2012) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A536 (1984; R 2014) Standard Specification for Ductile Iron Castings
ASTM A653/A653M (2015; E 2016) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM B32 (2008; R 2014) Standard Specification for Solder Metal
ASTM B62 (2017) Standard Specification for Composition Bronze or Ounce Metal Castings
ASTM B75/B75M (2011) Standard Specification for Seamless Copper Tube
ASTM B813 (2016) Standard Specification for Liquid and Paste Fluxes for Soldering of Copper and Copper Alloy Tube
ASTM B828 (2016) Standard Practice for Making Capillary Joints by Soldering of Copper and Copper Alloy Tube and Fittings
ASTM B88 (2016) Standard Specification for Seamless Copper Water Tube
ASTM C155 (1997; R 2013) Standard Specification for Insulating Firebrick
ASTM C27 (1998; R 2008) Fireclay and High-Alumina Refractory Brick
ASTM C34 (2013) Structural Clay Load-Bearing Wall Tile
17 JUNE 2022 SECTION 23 52 00 Page 3
ASTM C401 (2012) Alumina and Alumina-Silicate Castable Refractories
ASTM D1784 (2011) Standard Specification for Rigid Poly(Vinyl Chloride) (PVC) Compounds and Chlorinated Poly(Vinyl Chloride) (CPVC) Compounds
ASTM D2000 (2012) Standard Classification System for Rubber Products in Automotive Applications
ASTM F1097 (1991; R 2012) Mortar, Refractory (High-Temperature, Air-Setting)
COPPER DEVELOPMENT ASSOCIATION (CDA)
CDA A4015 (2010) Copper Tube Handbook
EXPANSION JOINT MANUFACTURERS ASSOCIATION (EJMA)
EJMA Stds (2011) EJMA Standards
HYDRONICS INSTITUTE DIVISION OF AHRI (HYI)
HYI-005 (2008) I=B=R Ratings for Boilers, Baseboard Radiation and Finned Tube (Commercial)
MANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS
INDUSTRY (MSS)
MSS SP-110 (2010) Ball Valves Threaded, Socket-Welding, Solder Joint, Grooved and Flared Ends
MSS SP-25 (2013) Standard Marking System for Valves, Fittings, Flanges and Unions
MSS SP-58 (1993; Reaffirmed 2010) Pipe Hangers and Supports - Materials, Design and Manufacture, Selection, Application, and Installation
MSS SP-70 (2011) Gray Iron Gate Valves, Flanged and Threaded Ends
MSS SP-71 (2011; Errata 2013) Gray Iron Swing Check Valves, Flanged and Threaded Ends
MSS SP-72 (2010a) Ball Valves with Flanged or Butt-Welding Ends for General Service
MSS SP-78 (2011) Cast Iron Plug Valves, Flanged and Threaded Ends
MSS SP-80 (2013) Bronze Gate, Globe, Angle and Check Valves
17 JUNE 2022 SECTION 23 52 00 Page 4
MSS SP-85 (2011) Gray Iron Globe & Angle Valves Flanged and Threaded Ends
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
NEMA MG 1 (2016; SUPP 2016) Motors and Generators
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 211 (2016) Standard for Chimneys, Fireplaces, Vents, and Solid Fuel-Burning Appliances
NFPA 54 (2015) National Fuel Gas Code
UNDERWRITERS LABORATORIES (UL)
UL 1738 (2010; Reprint Nov 2014) Venting Systems for Gas-Burning Appliances, Categories II, III and IV
UL 795 (2016) UL Standard for Safety Commercial-Industrial Gas Heating Equipment
UL FLAMMABLE & COMBUSTIBLE (2012) Flammable and Combustible Liquids and Gases Equipment Directory
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00
SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Detail Drawings
SD-03 Product Data
Materials and Equipment
Spare Parts
Heating System Tests
Fuel System Tests
Welding
Qualifications
Field Instructions
Tests
SD-06 Test Reports
Heating System Tests
17 JUNE 2022 SECTION 23 52 00 Page 5
Fuel System Tests
SD-07 Certificates
Bolts
Energy Efficient Equipment for Boilers
Indoor Air Quality During Construction
SD-10 Operation and Maintenance Data
Operation and Maintenance Instructions ; G
1.3 QUALITY ASSURANCE
Submit a copy of qualified welding procedures and a list of names and identification symbols of qualified welders and welding operators, at least 2 weeks prior to the start of welding operations. Boilers and piping shall be welded and brazed in accordance with qualified procedures using performance-qualified welders and welding operators. Procedures and welders shall be qualified in accordance with ASME BPVC SEC IX . Welding procedures qualified by others, and welders and welding operators qualified by another employer may be accepted as permitted by ASME B31.1 .
Notify the Contracting Officer 24 hours in advance of tests, and the tests shall be performed at the work site if practical. The welder or welding operator shall apply the personally assigned symbol near each weld made as a permanent record. Structural members shall be welded in accordance with Section 05 05 23.16 STRUCTURAL WELDING.
1.4 DELIVERY, STORAGE, AND HANDLING
Protect equipment delivered and placed in storage from the weather, humidity and temperature variations, dirt and dust, and other contaminants.
1.5 EXTRA MATERIALS
Submit spare parts data for each different item of material and equipment specified, after approval of the detail drawings and no later than 2 months prior to the Contract Required Completion Date . Submit Detail Drawings consisting of equipment layout including installation details and electrical connection diagrams; combustion and safety control diagrams;
ductwork layout showing the location of supports and hangers, typical hanger details, gauge reinforcement, reinforcement spacing rigidity classification, and static pressure and seal classifications; and piping layout showing the location of guides and anchors, the load imposed on each support or anchor (not required for radiant floor tubing), and typical support details. Include on the drawings any information required to demonstrate that the system has been coordinated and will properly function as a unit and to show equipment relationship to other parts of the work, including clearances required for operation and maintenance.
Include in the data a complete list of parts and supplies, with current unit prices and source of supply, and a list of the parts recommended by the manufacturer to be replaced after 1 and 3 years of service.
17 JUNE 2022 SECTION 23 52 00 Page 6
PART 2 PRODUCTS
2.1 PRODUCT SUSTAINABILITY CRITERIA
For products in this section, where applicable and to extent allowed by performance criteria, provide and document the energy efficient equipment for boilers .
Provide boilers meeting the efficiency requirements as stated within this section and provide documentation in conformance with Section 01 33 29.00 06 SUSTAINABILITY REPORTING paragraph ENERGY EFFICIENT
EQUIPMENT.
2.2 MATERIALS AND EQUIPMENT
2.2.1 Standard Products
Provide materials and equipment which are the standard products of a manufacturer regularly engaged in the manufacture of the products and that essentially duplicate items that have been in satisfactory use for at least 2 years prior to bid opening. Equipment shall be supported by a service organization that is, in the opinion of the Contracting Officer, reasonably convenient to the site. Submit manufacturer's catalog data included with the detail drawings for the following:
a. Radiant floor heating system including tubing, joints, and manifold for radiant floor heating systems.
b. Data showing model, size, options, etc., that are intended for consideration. Data submitted shall be adequate to demonstrate compliance with contract requirements. Data shall include manufacturer's written installation instructions and manufacturer's recommendations for operation and maintenance clearances for the following:
(1) Boilers ( 2) Fuel Burning Equipment ( 3) Combustion Control Equipment ( 4) Pumps ( 5) Fittings and Accessories
2.2.2 Asbestos Prohibition
Asbestos and asbestos-containing products will not be allowed.
2.2.3 Nameplates
Secure a plate to each major component of equipment containing the manufacturer's name, address, type or style, model or serial number, and catalog number. Also, display an ENERGY STAR labels as applicable. Each pressure vessel shall have an approved ASME stamp.
2.2.4 Equipment Guards
Belts, pulleys, chains, gears, couplings, projecting setscrews, keys, and other rotating parts exposed to personnel contact shall be fully enclosed or guarded in accordance with OSHA requirements. High temperature equipment and piping exposed to contact by personnel or where it creates a potential fire hazard shall be properly guarded or covered with insulation
17 JUNE 2022 SECTION 23 52 00 Page 7 of a type specified. Catwalks, operating platforms, ladders, and guardrails shall be provided where shown and shall be constructed in accordance with Section 05 50 13 MISCELLANEOUS METAL FABRICATIONS.
2.3 BOILERS
Each boiler shall have the output capacity in British thermal units per hour (Btuh) as indicated when fired with the specified fuels. The boiler shall be furnished complete with the gas burning equipment, boiler fittings and trim, automatic controls, forced draft fan, electrical wiring, insulation, piping connections, and protective jacket. The boiler shall be completely assembled and tested at the manufacturer's plant.
Boiler auxiliaries including fans, motors, drives, and similar equipment shall be provided with at least 10 percent excess capacity to allow for field variations in settings and to compensate for any unforeseen increases in pressure losses in appurtenant piping and ductwork. However, the boiler safety devices shall not be sized for a 10 percent excess capacity. The boiler and its accessories shall be designed and installed to permit ready accessibility for operation, maintenance, and service.
Boilers shall be designed, constructed, and equipped in accordance with ASME BPVC SEC IV . Each boiler shall be of the firetube condensing type and designed for water service as specified herein. The boiler capacity shall be based on the ratings shown in HYI-005 or as certified by the American Boiler Manufacturers Association, or American Gas Association.
2.3.1 Firetube Boiler
Boiler shall be self-contained, multipass, packaged type, complete with all accessories, mounted on a structural steel base. When the boilers are operating at maximum output, the heat input rates shall not be greater than 6,700 Btuh per square ft of fireside heating surface.
2.3.2 Condensing Boiler
Each boiler shall be a self-contained packaged type, complete with accessories, mounted on a structural steel base or a steel base which is integral to the boiler shell. Each boiler shall conform to the commercial design used by the manufacturer and shall permit free thermal expansion without placing undue stress on any part of the boiler. Each boiler which experiences the formation of condensate within the flue gas shall be specifically designed for condensing application. Each boiler shall withstand the corrosive effects of condensate for each part which may be in contact with the condensate at all possible operating conditions. Each boiler shall be provided with a separate air intake, exhaust, and condensate drain. Each boiler shall be designed to withstand the water temperature differentials anticipated at the required operating conditions without experiencing any damage due to thermal shock.
2.3.3 Modular Configuration
Modular boilers shall be of the condensing type. Modular boilers shall have the capability of independent operation. Upon failure of any module, the remaining modules shall be capable of operating at their designed capacity. The size of the individual modules shall be as indicated.
2.3.4 Hot Water Heating Boilers
The hot water heating boiler shall be capable of operating at the specified maximum continuous capacity without damage or deterioration to
17 JUNE 2022 SECTION 23 52 00 Page 8 the boiler, its setting, firing equipment, or auxiliaries. The rated capacity shall be the capacity at which the boiler will operate continuously while maintaining at least the specified minimum efficiency.
The boiler design conditions shall be per drawings :
a. Gas fired boilers with a capacity of greater than or equal to 300,000 Btuh and less than or equal to 2,500,000 Btuh must have a thermal efficiency of at least 80 percent when fired at the maximum and minimum ratings allowed by the controls.
2.4 FUEL BURNING EQUIPMENT
Boiler shall be designed to burn gas. Each boiler shall comply with Federal, state, and local emission regulations.
2.4.1 Burners
2.4.1.1 Gas and Combination Gas-Oil Fired Burners and Controls
Burners shall be UL approved mechanical draft burners with all air necessary for combustion supplied by a blower where the operation is coordinated with the burner. Burner shall be provided complete with fuel supply system in conformance with the following safety codes or standards:
a. Gas-fired units with inputs greater than 400,000 Btuh per combustion chamber shall conform to UL 795 . Gas fired units less than 12,500,000 Btuh input shall conform to ANSI Z21.13/CSA 4.9 .
2.4.2 Draft Fans
Fans conforming to AMCA 801 forced-draft shall be furnished as an integral part of boiler design. Fans shall be centrifugal with backward-curved blades or axial flow type. Each fan shall be sized for output volume and static pressure rating sufficient for pressure losses, excess air requirements at the burner, leakages, temperature, and elevation corrections for worst ambient conditions, all at full combustion to meet net-rated output at normal firing conditions, plus an overall excess air volume of 10 percent against a 20 percent static overpressure. Noise levels for fans shall not exceed 85 decibels in any octave band at a 3 foot station. Forced draft fan bearings shall be air cooled.
2.4.2.1 Draft Fan Control
Forced-draft centrifugal fans shall have inlet vane controls or shall have variable speed control where indicated. Inlet vanes shall be suitable for use with combustion control equipment. Axial propeller fans shall have variable propeller pitch control.
2.4.2.2 Draft Fan Drives
Fans shall be driven by electric motors. Electric motor shall be drip proof. Motor starter shall be magnetic across-the-line type with general purpose enclosure and shall be furnished with four auxiliary interlock contacts.
2.4.3 Draft Damper
Boilers shall be provided with automatic dampers, draft hoods, or barometric dampers as recommended by the boiler manufacturer to maintain
17 JUNE 2022 SECTION 23 52 00 Page 9 proper draft in the boiler. Draft damper shall be provided in a convenient and accessible location in the flue gas outlet from the boiler. Automatic damper shall be arranged for automatic operation by means of a furnace draft regulator.
2.4.4 Ductwork
Air ducts connecting the forced-draft fan units with the plenum chamber shall be designed to convey air with a minimum of pressure loss due to friction. Ductwork shall be galvanized sheet metal conforming to ASTM A653/A653M . Ducts shall be straight and smooth on the inside with laps made in direction of air flow. Ducts shall have cross-break with enough center height to assure rigidity in the duct section, shall be angle iron braced, and shall be completely free of vibration. Access and inspection doors shall be provided as indicated and required, with a minimum of one in each section between dampers or items of equipment.
Ducts shall be constructed with long radius elbows having a centerline radius 1-1/2 times the duct width, or where the space does not permit the use of long radius elbows, short radius or square elbows with factory-fabricated turning vanes may be used. Duct joints shall be substantially airtight and shall have adequate strength for the service, with 1-1/2 x 1-1/2 x 1/8 inch angles used where required for strength or rigidity. Duct wall thickness shall be 16 gauge ( 0.0598 inch ) for ducts 60 inches or less and 12 gauge ( 0.1046 inch ) for ducts larger than 60 inches in maximum dimension. Additional ductwork shall be in accordance with Section 23 30 00 HVAC AIR DISTRIBUTION .
2.5 COMBUSTION CONTROL EQUIPMENT
Combustion control equipment shall be provided as a system by a single manufacturer. Field installed automatic combustion control system shall be installed in accordance with the manufacturer's recommendations and under the direct supervision of a representative of the control manufacturer. The boiler water temperature shall be controlled by a water temperature controller. The equipment shall operate electronically. On multiple boiler installations, each boiler unit shall have a completely independent system of controls responding to the load and to a plant master controller. If recording instruments are provided, a 1 year supply of ink and 400 blank charts for each recorder shall be furnished.
2.5.1 Electrical controls
Electrical control devices shall be rated at 120 volts and shall be connected as specified in Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM.
2.5.2 Water Temperature Controller
The controller shall be of sturdy construction and shall be protected against dust and dampness. The thermostatic element shall be inserted in a separable socket installed in the boiler return piping. Modulating controllers shall control the fuel burning equipment to maintain set boiler water temperature within 2 percent. Controller shall be furnished with necessary equipment to automatically adjust the setting to suit the outside weather conditions. The outside air reset controller shall be operated in such a manner that the operating temperatures required by the boiler manufacturer are not compromised.
17 JUNE 2022 SECTION 23 52 00 Page 10
2.5.3 Boiler Plant Master Controller
A boiler plant master controller, sensitive to a temperature transmitter in the return water header for the boiler shall be furnished to provide anticipatory signals to all boiler controllers. Boiler controllers shall react to anticipatory signals from the plant master controller as necessary in response to the boiler temperature indication to maintain the preset temperature. An automatic-manual switch shall be provided to allow the sequence of boiler loading to be varied to distribute equal firing time on all boilers in the plant. The plant master controller shall load the boilers one at a time as the plant load increases.
2.5.4 Boiler Combustion Controls and Positioners
a. Gas boiler units shall be provided with modulating combustion controls with gas pilot or spark ignition. Modulating controls shall be provided with a means for manually controlling the firing rate.
b. Modulating control function shall be accomplished using positioning type controls. Air flow ratio and fuel control valve shall be controlled by relative positions of operative levers on a jackshaft responding to a water temperature controller. Positioning type combustion control equipment shall include draft controls with synchronized fuel feed and combustion air supply controls, while and shall maintain the proper air/fuel ratio. The desired furnace draft shall be maintained within 0.01 inch of water column.
2.5.5 Combustion Safety Controls and Equipment
Combustion safety controls and equipment shall be UL listed, microprocessor-based distributed process controller. The system shall include mounting hardware, wiring and cables, and associated equipment.
The controller shall be mounted completely wired, programmed, debugged, and tested to perform all of its functions. The controller shall process the signals for complete control and monitoring of the boiler. This shall include maintaining boiler status, starting and stopping all control functions, sequencing control functions and signaling alarm conditions.
The program shall be documented and include cross references in description of coils and contacts. Microprocessor shall be able to perform self diagnostics and contain a message center to provide operator with status and failure mode information. Controllers for each boiler shall be mounted on a separate, free standing panel adjacent to the boiler or for packaged boilers on the boiler supporting structure. Control systems and safety devices for automatically fired boilers shall conform to ASME CSD-1. Electrical combustion and safety controls shall be rated at 120 volts, single phase, 60 Hz and shall be connected as specified in Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM. A 4 inch diameter alarm bell shall be provided and shall be located where indicated or directed.
The alarm bell shall ring when the boiler is shut down by any safety control or interlock. Indicating lights shall be provided on the control panel. A red light shall indicate flame failure, and a green light shall indicate that the main fuel valve is open. The following shutdown conditions shall require a manual reset before the boiler can automatically recycle:
a. Flame failure.
b. Failure to establish pilot flame.
17 JUNE 2022 SECTION 23 52 00 Page 11
c. Failure to establish main flame.
d. Low-water cutoff.
e. High temperature cutoff.
2.5.5.1 Low-water Cutoff
Low water cutoff shall be float actuated switch or electrically actuated probe type low-water cutoff. Float chamber shall be provided with a blow-down connection. Cutoff shall cause a safety shutdown and sound an alarm when the boiler water level drops below a safe minimum level. A safety shutdown due to low water shall require manual reset before operation can be resumed and shall prevent recycling of the burner. The cutoff shall be in strict accordance to ASME CSD-1.
2.5.5.1.1 Feedwater Regulator with Low-Water Cutoff
Regulator shall be an approved design sized for the application. A regulator shall be provided for each boiler. The feeder shall be so arranged that water will be fed to the boiler automatically when the water level in the boiler drops below a preset point and will actuate the alarm bell when the water level reaches the low danger point. The boiler feeder shall be arranged so that the burner and forced-draft fan will stop whenever the water level drops below a preset danger point. The boiler feeder shall be constructed so that the feedwater valve and seat are isolated from the float chamber to prevent overheating of the feed water and precipitation of scale on either the valve or seat. Each float mechanism, valve, and seat shall be constructed of an approved, durable, corrosion-resistant steel alloy. Valve seats shall be removable and renewable. The regulator shall be equipped with a large, self-cleaning strainer. The drain valve on the regulator shall be the gate or other straight-through type.
2.5.5.1.2 Pump Controller with Low-Water Cutoff
Controller shall be a design approved by the boiler manufacturer. A pump controller shall be provided for each boiler which is used for space heating and process steam loads or long distribution lines. Pump controller shall control the operation of the burner, forced-draft fan, and pump. Pump controller and low-water cutoff shall have a float-operated mercury switch arranged to start and stop the pump at preset boiler water levels. If the water level in the boiler reaches the low danger point, a second mercury switch shall shut down the burner and actuate the alarm bell.
2.5.5.2 Water Flow Interlock
Hot water boiler limit controls shall be provided to include protection for low boiler water flow and high boiler water temperature. The limit controls shall be interlocked with the combustion control system to effect boiler alarm and shutdown. The controls shall not allow boiler startup unless hot water flow is proven.
2.6 PUMPS
2.6.1 Hot Water and Boiler Circulating Pumps
Refer to specification section 23 21 23 .
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2.7 COLD WATER CONNECTIONS
Connections shall be provided which includes consecutively in line a strainer, reduced pressure principle backflow preventers, and water pressure regulator in that order in the direction of the flow. The reduced pressure principle backflow preventers shall be provided as indicated and in compliance with Section 22 00 00 PLUMBING, GENERAL PURPOSE. Cold water fill connections shall be made to the water supply system as indicated. Necessary pipe, fittings, and valves required for water connections between the boiler and cold water main shall be provided as shown. The pressure regulating valve shall be of a type that will not stick or allow pressure to build up on the low side. The valve shall be set to maintain a terminal pressure of approximately 5 psi in excess of the static head on the system and shall operate within a 2 psi tolerance regardless of cold water supply piping pressure and without objectionable noise under any condition of operation.
2.8 AIR HANDLING UNITS
Air handling units and associated equipment shall be in accordance with Section 23 30 00 HVAC AIR DISTRIBUTION
2.9 FITTINGS AND ACCESSORIES
2.9.1 Conventional Breeching and Stacks
2.9.1.1 Breeching
Each boiler shall be connected to the stack or flue by breeching constructed of black steel sheets not less than 0.0478 inch thick nor less than thickness of stack, whichever is larger. Plastic materials polyetherimide (PEI) and polyethersulfone (PES) are forbidden to be used for vent piping of combustion gases. The clear distance between any portion of the breeching surface and any combustible material shall not be less than that specified in NFPA 211 . Joints and seams shall be securely fastened and made airtight. Suitable hinged and gasketed cleanouts shall be provided, which will permit cleaning the entire smoke connection without dismantling. Flexible-type expansion joints shall be provided as required and shall not require packing.
2.9.2 Direct Vents
Direct venting shall be used for condensing type boilers. Both the air intake and exhaust vents shall be sized and located as indicated on the drawings and as recommended by the boiler manufacturer. A separate combustion air intake vent and exhaust vent shall be provided for each boiler.
2.9.2.1 Combustion Air Intake Vent
The combustion air intake piping shall be constructed of Schedule 40 PVC in accordance with ASTM D1784. The vent shall be suitable for the temperature at the boiler combustion air intake connection point. Each intake shall be provided complete with bird screen.
2.9.2.2 Exhaust Vent
The exhaust vent piping shall be constructed of Schedule 40 CPVC or
17 JUNE 2022 SECTION 23 52 00 Page 13 stainless steel conforming to UL 1738 and the boiler manufacturer's recommendations. Plastic materials polyetherimide (PEI) and polyethersulfone (PES) are forbidden to be used for vent piping of combustion gases. The exhaust vent shall be suitable for the maximum anticipated boiler exhaust temperature and shall withstand the corrosive effects of the condensate. A 0.3125 inch diameter hole shall be provided in the stack not greater than 6 inches from the boiler flue outlet for sampling of the exit gases. A method shall be provided to seal the hole to prevent exhaust gases from entering the boiler room when samples are not being taken. Each exhaust stack shall be provided complete with bird screen.
2.9.3 Expansion Tank
The hot water pressurization system shall include a diaphragm-type expansion tank which will accommodate the expanded water of the system generated within the normal operating temperature range, limiting the pressure increase at all components in the system to the maximum allowable pressure at those components. The only air in the system shall be the permanent sealed-in air cushion contained in the diaphragm-type tank. The sizes shall be as indicated. The expansion tank shall be welded steel, constructed, tested, and stamped in accordance with ASME BPVC SEC VIII D1 for a working pressure of 125 psi and precharged to the minimum operating pressure. The tank's air chamber shall be fitted with an air charging valve and pressure gauge. The tank shall be supported by steel legs or bases for vertical installation or steel saddles for horizontal installations. The tank shall have lifting rings and a drain connection.
All components shall be suitable for a maximum operating temperature of 250 degrees F .
2.9.4 Air Separator
External air separation tank shall be steel, constructed, tested and stamped in accordance with ASME BPVC SEC VIII D1 for a working pressure of 125 psi . The capacity of the air separation tank indicated is minimum.
2.9.5 Filters
Filters shall conform to ASHRAE 52.2 .
2.9.6 Foundation (Setting) Materials
2.9.6.1 Firebrick
Firebrick shall be ASTM C27 class as recommended by boiler manufacturer.
2.9.6.2 Tile
Tile shall be ASTM C34, Grade LBX.
2.9.6.3 Insulating Brick
Insulating brick shall comply with ASTM C155.
2.9.6.4 Refractory Mortar
Refractory mortar shall comply with ASTM F1097.
17 JUNE 2022 SECTION 23 52 00 Page 14
2.9.6.5 Castable Refractories
Castable refractories shall be ASTM C401. The minimum modulus of rupture for transverse strength shall be not less than 600 psi after being heat soaked for 5 hours or more at a temperature in excess of 2500 degrees F .
2.9.7 Steel Sheets
2.9.7.1 Galvanized Steel
Galvanized steel shall be ASTM A653/A653M .
2.9.7.2 Uncoated Steel
Uncoated steel shall be composition, condition, and finish best suited to the intended use.
2.9.8 Gaskets
Gaskets shall be nonasbestos material in accordance with ASME B16.20 , full face or self-centering type. The gaskets shall be of the spiral wound type with graphite filler material.
2.9.9 Steel Pipe and Fittings
2.9.9.1 Steel Pipe
Steel pipe shall be ASTM A53/A53M, Type E or S, Grade A or B, black steel, standard weight.
2.9.9.2 Steel Pipe Fittings
Fittings shall have the manufacturer's trademark affixed in accordance with MSS SP-25 so as to permanently identify the manufacturer.
2.9.9.3 Steel Flanges
Flanged fittings including flanges, bolts, nuts, bolt patterns, etc. shall be in accordance with ASME B16.5 class 150 and shall have the manufacturer's trademark affixed in accordance with MSS SP-25 . Flange material shall conform to ASTM A105/A105M . Flanges for high temperature water systems shall be serrated or raised-face type. Blind flange material shall conform to ASTM A516/A516M cold service and ASTM A515/A515M for hot service. Bolts shall be high strength or intermediate strength with material conforming to ASTM A193/A193M . Submit written certification by the bolt manufacturer that the bolts furnished comply with the requirements of this specification. The certification shall include illustrations of product markings, the date of manufacture, and the number of each type of bolt to be furnished based on this certification.
2.9.9.4 Welded Fittings
Welded fittings shall conform to ASTM A234/A234M with WPA marking.
Buttwelded fittings shall conform to ASME B16.9 , and socket-welded fittings shall conform to ASME B16.11 .
2.9.9.5 Cast-Iron Fittings
Fittings shall be ASME B16.4 , Class 125, type required to match connecting
17 JUNE 2022 SECTION 23 52 00 Page 15 piping.
2.9.9.6 Malleable-Iron Fittings
Fittings shall be ASME B16.3 , type as required to match connecting piping.
2.9.9.7 Unions
Unions shall be ASME B16.39 , Class 150.
2.9.9.8 Threads
Pipe threads shall conform to ASME B1.20.1 .
2.9.9.9 Grooved Mechanical fittings
Joints and fittings shall be designed for not less than 125 psig service and shall be the product of the same manufacturer. Fitting and coupling houses shall be ductile iron conforming to ASTM A536. Gaskets shall be molded synthetic rubber with central cavity, pressure responsive configuration and shall conform to ASTM D2000 for circulating medium up to 230 degrees F . Grooved joints shall conform to AWWA C606. Coupling nuts and bolts shall be steel and shall conform to ASTM A183.
2.9.10 Copper Tubing and Fittings
2.9.10.1 Copper Tubing
Tubing shall be ASTM B88, Type K or L. Adapters for copper tubing shall be brass or bronze for brazed fittings.
2.9.10.2 Solder-Joint Pressure Fittings
Wrought copper and bronze solder-joint pressure fittings shall conform to ASME B16.22 and ASTM B75/B75M. Cast copper alloy solder-joint pressure fittings shall conform to ASME B16.18 and ASTM B828.
2.9.10.3 Flared Fittings
Cast copper alloy fittings for flared copper tube shall conform to ASME B16.26 and ASTM B62.
2.9.10.4 Adapters
Adapters may be used for connecting tubing to flanges and to threaded ends of valves and equipment. Extracted brazed tee joints produced with an acceptable tool and installed as recommended by the manufacturer may be used.
2.9.10.5 Threaded Fittings
Cast bronze threaded fittings shall conform to ASME B16.15 .
2.9.10.6 Brazing Material
Brazing material shall conform to AWS A5.8/A5.8M .
17 JUNE 2022 SECTION 23 52 00 Page 16
2.9.10.7 Brazing Flux
Flux shall be in paste or liquid form appropriate for use with brazing material. Flux shall be as follows: lead-free; have a 100 percent flushable residue; contain slightly acidic reagents; contain potassium borides, and contain fluorides. Silver brazing materials shall be in accordance with AWS A5.8/A5.8M .
2.9.10.8 Solder Material
Solder metal shall conform to ASTM B32 95-5 tin-antimony.
2.9.10.9 Solder Flux
Flux shall be either liquid or paste form, non-corrosive and conform to
ASTM B813.
2.9.10.10 Grooved Mechanical Fittings
Joints and fittings shall be designed for not less than 125 psig service and shall be the product of the same manufacturer. Fitting and coupling houses shall be ductile iron conforming to ASTM A536. Gaskets shall be molded synthetic rubber with central cavity, pressure responsible configuration and shall conform to ASTM D2000, for circulating medium up to 230 degrees F . Grooved joints shall conform to AWWA C606. Coupling nuts and bolts shall be steel and shall conform to ASTM A183.
2.9.11 Dielectric Waterways and Flanges
Dielectric waterways shall have temperature and pressure rating equal to or greater than that specified for the connecting piping. Waterways shall have metal connections on both ends suited to match connecting piping.
Dielectric waterways shall be internally lined with an insulator specifically designed to prevent current flow between dissimilar metals.
Dielectric flanges shall meet the performance requirements described herein for dielectric waterways.
2.9.12 Flexible Pipe Connectors
Flexible pipe connectors shall be designed for 125 psi or 150 psi service. Connectors shall be installed where indicated. The flexible section shall be constructed of rubber, tetrafluoroethylene resin, or corrosion-resisting steel, bronze, monel, or galvanized steel. Materials used and the configuration shall be suitable for the pressure, vacuum, and temperature medium. The flexible section shall be suitable for service intended and may have threaded, welded, soldered, flanged, or socket ends. Flanged assemblies shall be equipped with limit bolts to restrict maximum travel to the manufacturer's standard limits. Unless otherwise indicated, the length of the flexible connectors shall be as recommended by the manufacturer for the service intended. Internal sleeves or liners, compatible with circulating medium, shall be provided when recommended by the manufacturer. Covers to protect the bellows shall be provided where indicated.
2.9.13 Pipe Supports
Pipe supports shall conform to MSS SP-58 .
17 JUNE 2022 SECTION 23 52 00 Page 17
2.9.14 Pipe Expansion
2.9.14.1 Expansion Loops
Expansion loops and offsets shall provide adequate expansion of the main straight runs of the system within the stress limits specified in ASME B31.1 . The loops and offsets shall be cold-sprung and installed where indicated. Pipe guides and anchors shall be provided as indicated.
2.9.14.2 Expansion Joints
Expansion joints shall provide for either single or double slip of the connected pipes, as required or indicated, and for not less than the transverse indicated. The joints shall be designed for a hot water working pressure not less than 125 psig and shall be in accordance with applicable requirements of EJMA Stds and ASME B31.1 . End connection shall be flanged. Anchor bases or support bases shall be provided as indicated or required. Sliding surfaces and water wetted surfaces shall be chromium plated or fabricated of corrosion resistant steel. Initial setting shall be made in accordance with the manufacturer's recommendations to compensate for an ambient temperature at time of installation. Pipe alignment guides shall be installed as recommended by the joint manufacturer, but in any case shall not be more than 5 feet from expansion joint, except in lines 4 inches or smaller guides shall be installed not more than 2 feet from the joint. Service outlets shall be provided where indicated.
2.9.14.2.1 Bellows-Type joint
Bellows-type joints shall be flexible, guided expansion joints. The expansion element shall be stabilized corrosion resistant steel.
Bellows-type expansion joints shall conform to the applicable requirements of EJMA Stds and ASME B31.1 with internal lines. Guiding of piping on both sides of expansion joint shall be in accordance with the published recommendations of the manufacturer of the expansion joint. The joints shall be designed for the working temperature and pressure suitable for the application but shall not be less than 150 psig .
2.9.14.2.2 Flexible Ball Joint
Flexible ball joints shall be constructed of alloys as appropriate for the service intended. The joints shall be threaded, grooved, flanged, or welded end as required and shall be capable of absorbing the normal operating axial, lateral, or angular movements or combination thereof.
Balls and sockets shall be polished, chromium-plated when materials are not of corrosion-resistant steel. The ball type joint shall be designed and constructed in accordance with ASME B31.1 and EJMA Stds . Flanges shall conform to the diameter and drilling of ASME B16.5 . Molded gaskets shall be suitable for the service intended.
2.9.14.2.3 Slip Type Expansion Joint
Slip type expansion joints shall be EJMA Stds and ASME B31.1 , Class 1 or
2. Type II joints shall be suitable for repacking under full line pressure.
2.9.15 Valves
Valves shall be Class 125 and shall be suitable for the application.
17 JUNE 2022 SECTION 23 52 00 Page 18
Grooved ends in accordance with AWWA C606 may be used for water service only. Valves in nonboiler external piping shall meet the material, fabrication and operating requirements of ASME B31.1 . The connection type of all valves shall match the same type of connection required for the piping on which installed.
2.9.15.1 Gate Valves
Gate valves 2-1/2 inches and smaller shall conform to MSS SP-80 bronze rising stem, threaded, solder, or flanged ends. Gate valves 3 inches and larger shall conform to MSS SP-70 cast iron bronze trim, outside screw and yoke, flanged, or threaded ends.
2.9.15.2 Globe Valves
Globe valves 2-1/2 inches and smaller shall conform to MSS SP-80 , bronze, threaded, soldered, or flanged ends. Globe valves 3 inches and larger shall conform to MSS SP-85 , cast iron, bronze trim, flanged, or threaded ends.
2.9.15.3 Check Valves
Check valves 2-1/2 inches and smaller shall conform to MSS SP-80 , bronze, threaded, soldered, or flanged ends. Check valves 3 inches and larger shall conform to MSS SP-71 , cast iron, bronze trim, flanged, or threaded ends.
2.9.15.4 Angle Valves
Angle valves 2-1/2 inches and smaller shall conform to MSS SP-80 bronze, threaded, soldered, or flanged ends.
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