W912QR21R0024Specs-0004.pdf
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- Construction of Target Structure at Ft. Knox Federal contract opportunity
- Solicitation number
- W912QR21R0024
About this file
This solicitation is for the construction of a Training Target Structure at Fort Knox, Kentucky. The U.S. Army Corps of Engineers Louisville District will issue a request for proposal to construct the specialized training facility for approximately $10-25 million under a firm-fixed-price contract. Interested offerors must be registered in the System for Award Management database and proposals will be evaluated using a best value tradeoff process considering past performance, technical, small business participation, and price factors. Discussions may be held at the Government's discretion and award is anticipated without discussions. The contract duration is 720 calendar days from notice to proceed.
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| File | Type | Posted |
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| W912QR21R0024Plans-0004.pdf | ||
| W912QR21R0024_Specs-0003.pdf | ||
| W912QR21R0024_Plans-0003.pdf | ||
| W912QR21R0024_Photos-0002.pdf | ||
| W912QR21R0024_Plans-0002.pdf | ||
| W912QR21R0024_Specs-0002.pdf | ||
| W912QR21R0024-0001.pdf | ||
| W912QR21R0024Specs-0000.pdf | ||
| W912QR21R0024Plans-0000.pdf |
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CIVIL/OPS/ENVIRONMENTAL BR
ATTN: MARCEL D HULL
600 DR M L KING JR PL RM 821
LOUISVILL KY 40202-2236
AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT
Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.
15A. NAME AND TITLE OF SIGNER (Type or print)
30-105-04EXCEPTION TO SF 30
APPROVED BY OIRM 11-84
STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA
FAR (48 CFR) 53.243
Solicitation W912QR21R0024 for the construction of a Target Training Structure at Ft. Knox is hereby amended as follow s.
SEE ATTACHED SUMMARY OF CHANGES AMDT 0004.
1. CONTRACT ID CODE PAGE OF PAGES
1 3
16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)
16C. DATE SIGNED
BY
16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR
(Signature of Contracting Officer)(Signature of person authorized to sign)
8. NAME AND ADDRESS OF CONTRACTOR (No., Street , County, State and Zip Code) X W912QR21R0024
X 9B. DATED (SEE ITEM 11)
24-Feb-2021
10B. DATED (SEE ITEM 13)
9A. AMENDMENT OF SOLICITATION NO.
11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS
X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer X is extended, is not extended.
Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:
(a) By completing Items 8 and 15, and returning 1 copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;
or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN
REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.
12. ACCOUNTING AND APPROPRIATION DATA (If required)
13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.
IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.
A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE
CONTRACT ORDER NO. IN ITEM 10A.
B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).
C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:
D. OTHER (Specify type of modification and authority)
E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.
14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)
10A. MOD. OF CONTRACT/ORDER NO.
2. AMENDMENT/MODIFICATION NO.
5. PROJECT NO.(If applicable)
6. ISSUED BY
3. EFFECTIVE DATE
26-Mar-2021
CODE
U. S. ARMY ENGINEER DISTRICT, LOUISVILLE
600 DR. MARTIN LUTHER KING, JR. PLACE
ROOM 821
LOUISVILLE KY 40202-2239
W912QR 7. ADMINISTERED BY (If other than item 6)
4. REQUISITION/PURCHASE REQ. NO.
CODE 964860
FACILITY CODECODE
EMAIL:TEL:
W912QR21R0024-0004
W912QR21R0024
SECTION SF 30 BLOCK 14 CONTINUATION PAGE
SUMMARY OF CHANGES
SECTION SF 30 - BLOCK 14 CONTINUATION PAGE (SF 30)
The following have been added by full text:
SUMMARY OF CHANGES AMDT 0004
A. The following SPECIFICATION SECTIONS have been revised and replaced in their entirety:
01 50 00 – Temporary Construction Facilities and Controls 03 30 00 – Cast-In-Place Concrete
B. The following DRAWINGS have been revised and replaced in their entirety:
CG101 – Grading Plan CG101A – Bid Option 004 Grading Plan CS501 – Site Details S-300 – Second Floor Framing Detail S-301 – Third Floor Framing Detail S-302 – Roof Framing Detail S-308 – Sections and Details S-309 – Sections and Details S-310 – Foundation Sections and Details S-311 – Foundation Sections and Details S-312 – Foundation Sections and Details S-313 – Foundation Sections and Details S-500 – Typical Sections and Details S-502 - Typical Sections and Details S-503 - Typical Sections and Details S-504 - Typical Sections and Details S-505 - Typical Sections and Details S-506 - Typical Sections and Details S-507 - Typical Sections and Details S-508 - Typical Sections and Details S-509 - Typical Sections and Details S-513 - Typical Sections and Details S-514 - Typical Sections and Details S-700 – 8FT x 8FT Panel Frame Supports S-701 – 10FT x 10FT Panel Frame Supports A-110 – First Floor Plan – Annotation A-120 – Second Floor Plan – Annotation A-130 – Third Floor Plan – Annotation A-603 – Door Schedule and Details
C. The proposal due date is hereby extended to 9 April 2021 at 1:00 PM Eastern Time.
D. All other terms and conditions remain unchanged.
W912QR21R0024
SECTION 00 10 00 - SOLICITATION
The required response date/time has changed from 02-Apr-2021 01:00 PM to 09-Apr-2021 01:00 PM.
(End of Summary of Changes)
P2 477836 SOF Training Target Structure Ft Knox, KY
SECTION 01 50 00
TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
05/18
Amendment 0004
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 70 (2017; ERTA 1-2 2017; TIA 17-1; TIA 17-2;
TIA 17-3; TIA 17-4; TIA 17-5; TIA 17-6;
TIA 17-7; TIA 17-8; TIA 17-9; TIA 17-10;
TIA 17-11; TIA 17-12; TIA 17-13; TIA
17-14; TIA 17-15; TIA 17-16; TIA 17-17 )
National Electrical Code
NFPA 241 (2019) Standard for Safeguarding Construction, Alteration, and Demolition Operations
U.S. ARMY CORPS OF ENGINEERS (USACE)
EM 385-1-1 (2014) Safety and Health Requirements Manual
U.S. FEDERAL AVIATION ADMINISTRATION (FAA)
FAA AC 70/7460-1 (2015; Rev L) Obstruction Marking and Lighting
U.S. FEDERAL HIGHWAY ADMINISTRATION (FHWA)
MUTCD (2015) Manual on Uniform Traffic Control Devices
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00.00 06 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Construction Site Plan; G
Traffic Control Plan; G
SECTION 01 50 00 Page 1
AMENDMENT 0004
1.3 CONSTRUCTION SITE PLAN
Prior to the start of work, submit a site plan showing the locations and dimensions of temporary facilities (including layouts and details, equipment and material storage area (onsite and offsite), and access and haul routes, avenues of ingress/egress to the fenced area and details of the fence installation. Identify any areas which may have to be graveled to prevent the tracking of mud. Indicate if the use of a supplemental or other staging area is desired. Show locations of safety and construction fences, site trailers, construction entrances, trash dumpsters, temporary sanitary facilities, and worker parking areas.
PART 2 PRODUCTS
2.1 TEMPORARY SIGNAGE
2.1.1 Bulletin Board
Coordinate requirements with LRL Section 01 35 26.00 06 GOVERNMENTAL SAFETY
REQUIREMENTS.
2.1.2 Project Identification Signs - NOT USED
2.1.3 Warning Signs
Post temporary signs, tags, and labels to give workers and the public adequate warning and caution of construction hazards according to the EM 385-1-1 Section 04. Attach signs to the perimeter fencing every 150 feet warning the public of the presence of contruction hazards. Signs must require unauthorized persons to keep out of the construction site. Correct the data required by safety signs daily.
2.2 TEMPORARY TRAFFIC CONTROL
2.2.1 Haul Roads
Contractor shall utilize existing haul roads constructed at the project site. Contractor is responsible for maintenance of these haul roads including providing dust control measures and repair of roads damaged by Contractor vehicle access. Conractor shall abide by all traffic provisions established at the project site including maintaining a speed limit of 10 mph when travelling through the precast yard.
Material excavated from the project site may be utilized to maintain haul roads as appropriate. Any excess material can be stockpiled in the spoil area identified on G-004 of the contract drawings.
Amendment 0004*************************************************************
Any and all access to the Mt Eden gate must be coordinated in advance with Ft Knox Resident Office. A weight limit of 15 tons is enforced. Mt Eden Road, if bonded, can be used for concrete deliveries only, all other overweight vehicles must still come across post through main range road.
The Rodgers Hollow range area will not be accessible via the main entrance during flooding/high water events. The road becomes inaccessible when the
SECTION 01 50 00 Page 2
Ohio River McAlpine Lower gauge reaches approximately 48 ft. It is common for this situation to occur annually, and sometimes more often. The construction site would still be accessible to smaller vehicles via an alternate road but no deliveries, semis, etc. would be allowed. If this situation does occur, this period of time will be treated as an unusually severe weather event and the Contractor may be entitled to a Contract time extension in accordance with the paragraph titled "Time Extensions for Unusually Severe Weather" (ER-415-1-15) and FAR 52.249-10 "Default (Fixed Price Construction)"
************************************************************Amdendment 0004
2.2.2 Barricades
There are numerous existing barricades at the project site. If existing barricades do not adequately limit public access to hazardous areas, erect and maintain temporary barricades. Securely place barricades clearly visible with adequate illumination to provide sufficient visual warning of the hazard during both day and night.
Amendment 0003***************************************************************
2.3 FENCING
Provide fencing at all open excavations and tunnels to control access by unauthorized personnel. Safety fencing must be highly visible to be seen by pedestrians and vehicular traffic. Specific fencing requirements are as described herein. All fencing will meet the requirements of EM 385-1-1.
2.3.1 Polyethylene Mesh Safety Fencing
Temporary safety fencing must be a high visibility orange colored, high density polyethylene grid, a minimum of 48 inches high and maximum mesh size of 2 inches. Fencing must extend from the grade to a minimum of 48 inches above the grade and be tightly secured to T-posts spaced as necessary to maintain a rigid and taut fence. Fencing must remain rigid and taut with a minimum of 200 pounds of force exerted on it from any direction with less than 4 inches of deflection.
2.3.2 DELETED
***************************************************************Amendment 0003
2.4 TEMPORARY WIRING
Provide temporary wiring in accordance with EM 385-1-1 Section 11, NFPA 241 and NFPA 70. Include monthly inspection and testing of all equipment and apparatus.
PART 3 EXECUTION
3.1 EMPLOYEE PARKING
Construction contract employees will park privately owned vehicles in an area designated by the Contracting Officer. This area will be within reasonable walking distance of the construction site. Employee parking must not interfere with existing and established parking requirements of
SECTION 01 50 00 Page 3 the overall project site.
3.2 TEMPORARY BULLETIN BOARD
Locate the bulletin board at the project site in a conspicuous place easily accessible to all employees, as approved by the Contracting Officer.
3.3 AVAILABILITY AND USE OF UTILITY SERVICES
3.3.1 Temporary Utilities
Provide temporary utilities required for construction. Materials may be new or used, must be adequate for the required usage, not create unsafe conditions, and not violate applicable codes and standards.
3.3.2 Sanitation
a. Provide and maintain within the construction area minimum field-type sanitary facilities approved by the Contracting Officer and periodically empty wastes into a municipal, district, or station sanitary sewage system, or remove waste to a commercial facility.
Obtain approval from the system owner prior to discharge into any municipal, district, or commercial sanitary sewer system. Any penalties or fines associated with improper discharge will be the responsibility of the Contractor. Coordinate with the Contracting Officer and follow station regulations and procedures when discharging into the station sanitary sewer system. Maintain these conveniences at all times. Include provisions for pest control and elimination of odors. Government toilet facilities will not be available to Contractor's personnel.
Amendment 0001****************************************************************
3.3.3 Telephone
Telephone service will not be provided by the Government and cellular service is extremely limited to non-existent in the general area. It is anticipated that 2-way radios will be necessary for the field personnel to communicate amongst one another. Additionally, a 2-way radio will be provided to Contractor personnel that will be able to contact range control in case of a medical emergency. Also, satellite internet service will likely be needed for communications in the contractor's trailer but is not required.
****************************************************************Amendment 0001
3.3.4 Obstruction Lighting of Cranes
Provide a minimum of 2 aviation red or high intensity white obstruction lights on temporary structures (including cranes) over 100 feet above ground level. Light construction and installation must comply with FAA AC 70/7460-1. Lights must be operational during periods of reduced visibility, darkness, and as directed by the Contracting Officer.
3.3.5 Fire Protection
Provide temporary fire protection equipment for the protection of personnel and property during construction. Remove debris and flammable materials daily to minimize potential hazards.
SECTION 01 50 00 Page 4
3.4 TRAFFIC PROVISIONS
3.4.1 Maintenance of Traffic
a. Conduct operations in a manner that will not close any thoroughfare or interfere in any way with traffic on railways or highways except with written permission of the Contracting Officer at least 15 calendar days prior to the proposed modification date, and provide a Traffic Control Plan detailing the proposed controls to traffic movement for approval.
The plan must be in accordance with State and local regulations and the MUTCD, Part VI. Contractor may move oversized and slow-moving vehicles to the worksite provided requirements of the highway authority have been met.
b. Conduct work so as to minimize obstruction of traffic, and maintain traffic on at least half of the roadway width at all times. Obtain approval from the Contracting Officer prior to starting any activity that will obstruct traffic.
c. Provide, erect, and maintain, at contractors expense, lights, barriers, signals, passageways, detours, and other items, that may be required by the Life Safety Signage, overhead protection authority having jurisdiction.
3.4.2 Protection of Traffic
Maintain and protect traffic on all affected roads during the construction period except as otherwise specifically directed by the Contracting Officer. Measures for the protection and diversion of traffic, including the provision of watchmen and flagmen, erection of barricades, placing of lights around and in front of equipment the work, and the erection and maintenance of adequate warning, danger, and direction signs, will be as required by the State and local authorities having jurisdiction. Protect the traveling public from damage to person and property. Minimize the interference with public traffic on roads selected for hauling material to and from the site. Investigate the adequacy of existing roads and their allowable load limit. Contractor is responsible for the repair of any damage to roads caused by construction operations.
3.4.3 Dust Control
Dust control methods and procedures must be approved by the Contracting Officer. Coordinate dust control methods with LRL Section 01 57 19.00 06
TEMPORARY ENVIRONMENTAL CONTROLS AND PERMITS.
3.5 CONTRACTOR'S TEMPORARY FACILITIES
Contractor-owned or -leased trailers must be identified by Government assigned numbers. Apply the number to the trailer within 14 calendar days of notification, or sooner, if directed by the Government. Temporary facilities will meet requirements as identified in EM 385-1-1 Section 04.
Amendment 0001****************************************************************
3.5.1 Administrative Field Offices
Provide and maintain administrative field office facilities at the location designated on the contract drawings. Government office and warehouse
SECTION 01 50 00 Page 5 facilities will not be available to the Contractor's personnel.
3.5.2 Storage Area - NOT USED
3.5.3 Supplemental Storage Area - NOT USED
****************************************************************Amendment 0001
3.5.4 Appearance of Trailers
a. Trailers which are rusted, have peeling paint or are otherwise in need of repair will not be allowed on Installation property. Trailers must present a clean and neat exterior appearance and be in a state of good repair.
b. Paint using suitable paint and maintain the temporary facilities.
Failure to do so will be sufficient reason to require their removal.
3.5.5 Maintenance of Storage Area
a. Keep fencing in a state of good repair and proper alignment. Grassed or unpaved areas, which are not established roadways, and will be traversed with construction equipment or other vehicles, will be covered with a layer of gravel as necessary to prevent rutting and the tracking of mud onto paved or established roadways, should the Contractor elect to traverse them with construction equipment or other vehicles. Mow and maintain grass located within the boundaries of the construction site for the duration of the project. Grass and vegetation along fences, buildings, under trailers, and in areas not accessible to mowers will be edged or trimmed neatly.
3.5.6 Security Provisions
Provide adequate outside security lighting at the temporary facilities.
The Contractor will be responsible for the security of its own equipment.
3.5.7 Weather Protection of Temporary Facilities and Stored Materials
Take necessary precautions to ensure that roof openings and other critical openings in the building are monitored carefully. Take immediate actions required to seal off such openings when rain or other detrimental weather is imminent, and at the end of each workday. Ensure that the openings are completely sealed off to protect materials and equipment in the building from damage.
3.5.7.1 Building and Site Storm Protection
When a warning of gale force winds is issued, take precautions to minimize danger to persons, and protect the work and nearby Government property.
Precautions must include, but are not limited to, closing openings;
removing loose materials, tools and equipment from exposed locations; and removing or securing scaffolding and other temporary work. Close openings in the work when storms of lesser intensity pose a threat to the work or any nearby Government property.
3.6 GOVERNMENT FIELD OFFICE
Amendment 0001****************************************************************
SECTION 01 50 00 Page 6
3.6.1 Resident Engineer's Office
Provide the Government Resident Engineer with an office, approximately 200 square feet in floor area, located inside the General Contractor's construction trailer and providing space heat, air conditioning, electric light and power, and toilet facilities (shared with the Contractor). Toilet facilities will consist of at least one lavatory and water closet complete with running hot water. Include a small plan table, 2 computer work spaces with a standard size office desks, chairs, and 1 bookcase. All furniture shall be "like new" condition.
Contractor shall empty trash, sweep floors, and clean Government facilities at least biweekly. The office must be lockable with minimum of two (2) keys provided to the Government. At completion of the project, the office will remain the property of the Contractor and be removed from the site.
Utilities will be connected and disconnected in accordance with local codes and to the satisfaction of the Contracting Officer. Compliance with safety and appearance requirements for temporary facilities stated in previous paragraphs is required.
****************************************************************Amendment 0001
3.7 PLANT COMMUNICATIONS
Whenever the individual elements of the plant are located so that operation by normal voice between these elements is not satisfactory, install a satisfactory means of communication, such as telephone or other suitable devices and make available for use by Government personnel.
3.8 TEMPORARY PROJECT SAFETY FENCING
As soon as practicable, but not later than 15 days after the date established for commencement of work, furnish and erect temporary project safety fencing at the work site. Maintain the safety fencing during the life of the contract and, upon completion and acceptance of the work, removefrom the work site.
3.9 CLEANUP
Remove construction debris, waste materials, packaging material and the like from the work site daily. Any dirt or mud which is tracked onto paved or surfaced roadways must be cleaned away. Store any salvageable materials resulting from demolition activities within the fenced area described above or at the supplemental storage area. Neatly stack stored materials not in trailers, whether new or salvaged.
3.10 RESTORATION OF STORAGE AREA
Upon completion of the project remove the bulletin board, signs, barricades and any other temporary products from the site. After removal of trailers, materials, and equipment from within the fenced area, remove the fence.
Restore areas used during the performance of the contract to the original or better condition. Remove gravel used to traverse grassed areas and restore the area to its original condition, including top soil and seeding as necessary.
Amendment 0002***************************************************************
SECTION 01 50 00 Page 7
3.10.1 RANGE OPERATION RESTRICTIONS
Contractors shall be aware that live fire range operations will take precedence over construction operations in the Rodgers Hollow area.
Contractors shall anticipate up to 8 weeks (56 calendar days) per calendar year that personnel will not be allowed in the Rodgers Hollow area. The individual restrictions for down time could range from an hour up to 2 weeks. For any restrictions that will last 4 days or more, the Contractor will be given a 30 day notice. For restrictions that will last less 4 days, the Contractor will be given a 7 day notice.
***************************************************************Amendment 0002
-- End of Section --
SECTION 01 50 00 Page 8
SECTION 03 30 00
CAST-IN-PLACE CONCRETE
02/19
Amendment 0004
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN CONCRETE INSTITUTE (ACI)
ACI 117 (2010; Errata 2011) Specifications for Tolerances for Concrete Construction and Materials and Commentary
ACI 121R (2008) Guide for Concrete Construction Quality Systems in Conformance with ISO
Amendment 0002*************************************************************
ACI 237 (2019) Self-Consolidating Concrete
*************************************************************Amendment 0002
ACI 301 (2016) Specifications for Structural Concrete
ACI 302.1R (2015) Guide for Concrete Floor and Slab Construction
ACI 304.2R (2017) Guide to Placing Concrete by Pumping Methods
ACI 304R (2000; R 2009) Guide for Measuring, Mixing, Transporting, and Placing Concrete
ACI 305R (2010) Guide to Hot Weather Concreting
ACI 306R (2016) Guide to Cold Weather Concreting
ACI 308.1 (2011) Specification for Curing Concrete
ACI 347R (2014; Errata 1 2017) Guide to Formwork for Concrete
ACI SP-2 (2007; Abstract: 10th Edition) ACI Manual of Concrete Inspection
ACI SP-15 (2011) Field Reference Manual: Standard Specifications for Structural Concrete ACI
SECTION 03 30 00 Page 1
301-05 with Selected ACI References
AMERICAN HARDBOARD ASSOCIATION (AHA)
AHA A135.4 (1995; R 2004) Basic Hardboard
AMERICAN WELDING SOCIETY (AWS)
AWS D1.4/D1.4M (2011) Structural Welding Code - Reinforcing Steel
ASTM INTERNATIONAL (ASTM)
ASTM A53/A53M (2018) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A184/A184M (2019) Standard Specification for Welded Deformed Steel Bar Mats for Concrete Reinforcement
ASTM A615/A615M (2016) Standard Specification for Deformed and Plain Carbon-Steel Bars for Concrete Reinforcement
ASTM A706/A706M (2016) Standard Specification for Low-Alloy Steel Deformed and Plain Bars for Concrete Reinforcement
ASTM A780/A780M (2009; R 2015) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings
ASTM A934/A934M (2016) Standard Specification for Epoxy-Coated Prefabricated Steel Reinforcing Bars
ASTM A970/A970M (2018) Standard Specification for Headed Steel Bars for Concrete Reinforcement
ASTM A996/A996M (2016) Standard Specification for Rail-Steel and Axle-Steel Deformed Bars for Concrete Reinforcement
ASTM A1044/A1044M (2016a) Standard Specification for Steel Stud Assemblies for Shear Reinforcement of Concrete
ASTM A1060/A1060M (2016b) Standard Specification for Zinc-Coated (Galvanized) Steel Welded Wire Reinforcement, Plain and Deformed, for Concrete
ASTM A1064/A1064M (2017) Standard Specification for Carbon-Steel Wire and Welded Wire Reinforcement, Plain and Deformed, for Concrete
ASTM C31/C31M (2019) Standard Practice for Making and
SECTION 03 30 00 Page 2
Curing Concrete Test Specimens in the Field
ASTM C33/C33M (2018) Standard Specification for Concrete Aggregates
ASTM C39/C39M (2018) Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens
ASTM C42/C42M (2018a) Standard Test Method for Obtaining and Testing Drilled Cores and Sawed Beams of Concrete
ASTM C78/C78M (2018) Standard Test Method for Flexural Strength of Concrete (Using Simple Beam with Third-Point Loading)
ASTM C94/C94M (2018) Standard Specification for Ready-Mixed Concrete
ASTM C138/C138M (2017a) Standard Test Method for Density (Unit Weight), Yield, and Air Content (Gravimetric) of Concrete
ASTM C143/C143M (2015) Standard Test Method for Slump of Hydraulic-Cement Concrete
ASTM C150/C150M (2018) Standard Specification for Portland Cement
ASTM C172/C172M (2017) Standard Practice for Sampling Freshly Mixed Concrete
ASTM C173/C173M (2016) Standard Test Method for Air Content of Freshly Mixed Concrete by the Volumetric Method
ASTM C231/C231M (2017a) Standard Test Method for Air Content of Freshly Mixed Concrete by the Pressure Method
ASTM C260/C260M (2010a; R 2016) Standard Specification for Air-Entraining Admixtures for Concrete
ASTM C311/C311M (2018) Standard Test Methods for Sampling and Testing Fly Ash or Natural Pozzolans for Use in Portland-Cement Concrete
ASTM C330/C330M (2017a) Standard Specification for Lightweight Aggregates for Structural Concrete
ASTM C494/C494M (2017) Standard Specification for Chemical Admixtures for Concrete
ASTM C552 (2017; E 2018) Standard Specification for Cellular Glass Thermal Insulation
ASTM C567/C567M (2014) Determining Density of Structural
SECTION 03 30 00 Page 3
Lightweight Concrete
ASTM C578 (2018) Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation
ASTM C591 (2019a) Standard Specification for Unfaced Preformed Rigid Cellular Polyisocyanurate Thermal Insulation
ASTM C595/C595M (2018) Standard Specification for Blended Hydraulic Cements
ASTM C618 (2019) Standard Specification for Coal Fly Ash and Raw or Calcined Natural Pozzolan for Use in Concrete
ASTM C803/C803M (2018) Standard Test Method for Penetration Resistance of Hardened Concrete
ASTM C845/C845M (2018) Standard Specification for Expansive Hydraulic Cement
ASTM C873/C873M (2015) Standard Test Method for Compressive Strength of Concrete Cylinders Cast in Place in Cylindrical Molds
ASTM C900 (2015) Standard Test Method for Pullout Strength of Hardened Concrete
ASTM C920 (2018) Standard Specification for Elastomeric Joint Sealants
ASTM C989/C989M (2018a) Standard Specification for Slag Cement for Use in Concrete and Mortars
ASTM C1012/C1012M (2018b) Standard Test Method for Length Change of Hydraulic-Cement Mortars Exposed to a Sulfate Solution
ASTM C1017/C1017M (2013; E 2015) Standard Specification for Chemical Admixtures for Use in Producing Flowing Concrete
ASTM C1074 (2011) Standard Practice for Estimating Concrete Strength by the Maturity Method
ASTM C1077 (2017) Standard Practice for Agencies Testing Concrete and Concrete Aggregates for Use in Construction and Criteria for Testing Agency Evaluation
ASTM C1107/C1107M (2017) Standard Specification for Packaged Dry, Hydraulic-Cement Grout (Nonshrink)
ASTM C1157/C1157M (2017) Standard Performance Specification for Hydraulic Cement
ASTM C1218/C1218M (2017) Standard Test Method for Water-Soluble Chloride in Mortar and
SECTION 03 30 00 Page 4
Concrete
ASTM C1240 (2014) Standard Specification for Silica Fume Used in Cementitious Mixtures
ASTM C1260 (2014) Standard Test Method for Potential Alkali Reactivity of Aggregates (Mortar-Bar Method)
ASTM C1293 (2008; R 2015) Standard Test Method for Determination of Length Change of Concrete Due to Alkali-Silica Reaction
ASTM C1567 (2013) Standard Test Method for Potential Alkali-Silica Reactivity of Combinations of Cementitious Materials and Aggregate (Accelerated Mortar-Bar Method)
ASTM C1602/C1602M (2018) Standard Specification for Mixing Water Used in Production of Hydraulic Cement Concrete
Amendment 0002*************************************************************
ASTM C1611 (2018) Standard Test Method for Slump Flow of Self-Consolidating Concrete
*************************************************************Amendment 0002
ASTM C1778 (2016) Standard Guide for Reducing the Risk of Deleterious Alkali-Aggregate Reaction in Concrete
ASTM D412 (2016) Standard Test Methods for Vulcanized Rubber and Thermoplastic Elastomers - Tension
ASTM D471 (2016a) Standard Test Method for Rubber Property - Effect of Liquids
ASTM D1751 (2004; E 2013; R 2013) Standard Specification for Preformed Expansion Joint Filler for Concrete Paving and Structural Construction (Nonextruding and Resilient Bituminous Types)
ASTM D1752 (2018) Standard Specification for Preformed Sponge Rubber, Cork and Recycled PVC Expansion Joint Fillers for Concrete Paving and Structural Construction
ASTM D2628 (1991; R 2016) Standard Specification for Preformed Polychloroprene Elastomeric Joint Seals for Concrete Pavements
ASTM D2835 (1989; R 2017) Standard Specification for Lubricant for Installation of Preformed Compression Seals in Concrete Pavements
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ASTM D5759 (2012) Characterization of Coal Fly Ash and Clean Coal Combustion Fly Ash for Potential Uses
ASTM D6690 (2015) Standard Specification for Joint and Crack Sealants, Hot Applied, for Concrete and Asphalt Pavements
ASTM E96/E96M (2016) Standard Test Methods for Water Vapor Transmission of Materials
ASTM E329 (2018) Standard Specification for Agencies Engaged in Construction Inspection, Testing, or Special Inspection
ASTM E1643 (2018a) Standard Practice for Selection, Design, Installation, and Inspection of Water Vapor Retarders Used in Contact with Earth or Granular Fill Under Concrete Slabs
ASTM E1745 (2017) Standard Specification for Water Vapor Retarders Used in Contact with Soil or Granular Fill under Concrete Slabs
CONCRETE REINFORCING STEEL INSTITUTE (CRSI)
CRSI 10MSP (2009; 28th Ed; Errata) Manual of Standard Practice
CRSI RB4.1 (2016) Supports for Reinforcement Used in Concrete
FOREST STEWARDSHIP COUNCIL (FSC)
FSC STD 01 001 (2015) Principles and Criteria for Forest Stewardship
NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST)
NIST PS 1 (2009) DOC Voluntary Product Standard PS 1-07, Structural Plywood
U.S. ARMY CORPS OF ENGINEERS (USACE)
COE CRD-C 513 (1974) Corps of Engineers Specifications for Rubber Waterstops
COE CRD-C 572 (1974) Corps of Engineers Specifications for Polyvinylchloride Waterstops
1.2 DEFINITIONS
a. "Cementitious material" as used herein must include all portland cement, pozzolan, fly ash, and slag cement.
b. "Exposed to public view" means situated so that it can be seen from eye level from a public location after completion of the building. A public location is accessible to persons not responsible for operation or maintenance of the building.
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c. "Chemical admixtures" are materials in the form of powder or fluids that are added to the concrete to give it certain characteristics not obtainable with plain concrete mixes.
d. "Supplementary cementing materials" (SCM) include coal fly ash, , slag cement, natural or calcined pozzolans, and ultra-fine coal ash when used in such proportions to replace the portland cement that result in improvement to sustainability and durability and reduced cost.
e. "Design strength" (f'c) is the specified compressive strength of concrete at time(s) specified in this section to meet structural design criteria.
f. "Mass Concrete" is any concrete system that approaches a maximum temperature of 158 degrees F within the first 72 hours of placement.
In addition, it includes all concrete elements with a section thickness of 3 feet or more regardless of temperature.
g. "Mixture proportioning" is the process of designing concrete mixture proportions to enable it to meet the strength, service life and constructability requirements of the project while minimizing the initial and life-cycle cost.
h. "Mixture proportions" are the masses or volumes of individual ingredients used to make a unit measure (cubic meter or cubic yard) of concrete.
i. "Pozzolan" is a siliceous or siliceous and aluminous material, which in itself possesses little or no cementitious value but will, in finely divided form and in the presence of moisture, chemically react with calcium hydroxide at ordinary temperatures to form compounds possessing cementitious properties.
j. "Workability (or consistence)" is the ability of a fresh (plastic) concrete mix to fill the form/mould properly with the desired work (vibration) and without reducing the concrete's quality. Workability depends on water content, chemical admixtures, aggregate (shape and size distribution), cementitious content and age (level of hydration).
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance with Section 01 33 29 SUSTAINABILITY REPORTING.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-01 Preconstruction Submittals
Concrete Curing Plan
Quality Control Plan; G
Quality Control Personnel Certifications; G
Quality Control Organizational Chart
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Laboratory Accreditation; G
Form Removal Schedule; G
Maturity Method Data
SD-02 Shop Drawings
Formwork
Reinforcing Steel; G
SD-03 Product Data
Joint Sealants
Joint Filler
Formwork Materials
Recycled Aggregate Materials)
Cementitious Materials
Vapor Retarder
Concrete Curing Materials
Reinforcement
Liquid Chemical Floor Hardeners and Sealers
Admixtures
Waterstops
Local/Regional Materials
Pumping Concrete
Non-shrink Grout
SD-04 Samples
SD-05 Design Data
Concrete Mix Design; G
Formwork Calculations
SD-06 Test Reports
Concrete Mix Design; G
Fly Ash
Pozzolan
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Slag Cement
Aggregates
Tolerance Report
Compressive Strength Tests; G
Unit Weight of Structural Concrete
Chloride Ion Concentration
Air Content
Slump Tests
Water
SD-07 Certificates
Reinforcing Bars
Welder Qualifications
Safety Data Sheets
Forest Stewardship Council (FSC) Certification
Field Testing Technician and Testing Agency
SD-08 Manufacturer's Instructions
Liquid Chemical Floor Hardeners and Sealers
Joint Sealants
Curing Compound
1.4 MODIFICATION OF REFERENCES
Accomplish work in accordance with ACI publications except as modified herein. Consider the advisory or recommended provisions to be mandatory.
Interpret reference to the "Building Official," the "Structural Engineer," and the "Architect/Engineer" to mean the Contracting Officer.
1.5 DELIVERY, STORAGE, AND HANDLING
Follow ACI 301, ACI 304R and ASTM A934/A934M requirements and recommendations. Do not deliver concrete until vapor retarder, forms, reinforcement, embedded items, and chamfer strips are in place and ready for concrete placement. Do not store concrete curing compounds or sealers with materials that have a high capacity to adsorb volatile organic compound (VOC) emissions. Do not store concrete curing compounds or sealers in occupied spaces.
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1.5.1 Reinforcement
Store reinforcement of different sizes and shapes in separate piles or racks raised above the ground to avoid excessive rusting. Protect from contaminants such as grease, oil, and dirt. Ensure bar sizes can be accurately identified after bundles are broken and tags removed.
1.6 QUALITY ASSURANCE
1.6.1 Design Data
1.6.1.1 Formwork Calculations
ACI 347R. Include design calculations indicating arrangement of forms, sizes and grades of supports (lumber), panels, and related components.
Furnish drawings and calculations of shoring and re-shoring methods proposed for floor and roof slabs, spandrel beams, and other horizontal concrete members. Calculations must indicate concrete pressure with both live and dead loads, along with material types.
1.6.1.2 Concrete Mix Design
Sixty days minimum prior to concrete placement, submit a mix design for each strength and type of concrete. Submit a complete list of materials including type; brand; source and amount of cement, supplementary cementitious materials, and admixtures; and applicable reference specifications. Submit mill test and all other test for cement, supplementary cementitious materials, aggregates, and admixtures. Provide documentation of maximum nominal aggregate size, gradation analysis, percentage retained and passing sieve, and a graph of percentage retained verses sieve size. Provide mix proportion data using at least three different water-cementitious material ratios for each type of mixture, which produce a range of strength encompassing those required for each type of concrete required. If source material changes, resubmit mix proportion data using revised source material. Provide only materials that have been proven by trial mix studies to meet the requirements of this specification, unless otherwise approved in writing by the Contracting Officer. Indicate clearly in the submittal where each mix design is used when more than one mix design is submitted. Resubmit data on concrete components if the qualities or source of components changes. For previously approved concrete mix designs used within the past twelve months, the previous mix design may be re-submitted without further trial batch testing if accompanied by material test data conducted within the last six months.
Obtain mix design approval from the contracting officer prior to concrete placement.
1.6.2 Shop Drawings
1.6.2.1 Formwork
Drawings showing details of formwork including, but not limited to; joints, supports, studding and shoring, and sequence of form and shoring removal.
Indicate placement schedule, construction, location and method of forming control joints. Include locations of inserts, conduit, sleeves and other embedded items. Reproductions of contract drawings are unacceptable.
Submit form removal schedule indicating element and minimum length of time for form removal.
Design, fabricate, erect, support, brace, and maintain formwork so that it
SECTION 03 30 00 Page 10 is able to support, without failure, all vertical and lateral loads that may reasonably be anticipated to be applied to the formwork.
1.6.2.2 Reinforcing Steel
Indicate bending diagrams, assembly diagrams, splicing and laps of bars, shapes, dimensions, and details of bar reinforcing, accessories, and concrete cover. Do not scale dimensions from structural drawings to determine lengths of reinforcing bars. Reproductions of contract drawings are unacceptable.
1.6.3 Control Submittals
1.6.3.1 Concrete Curing Plan
Submit proposed materials, methods and duration for curing concrete elements in accordance with ACI 308.1.
1.6.3.2 Pumping Concrete
Submit proposed materials and methods for pumping concrete. Submittal must include mix designs, pumping equipment including type of pump and size and material for pipe, and maximum length and height concrete is to be pumped.
1.6.3.3 Safety Data Sheets
Submit Safety Data Sheets (SDS) for all materials that are regulated for hazardous health effects. SDS must be readily accessible during each work shift to employees when they are at the construction site.
1.6.4 Test Reports
1.6.4.1 Fly Ash and Pozzolan
Submit test results in accordance with ASTM C618 for fly ash and pozzolan.
Submit test results performed within 6 months of submittal date.
1.6.4.2 Slag Cement
Submit test results in accordance with ASTM C989/C989M for slag cement.
Submit test results performed within 6 months of submittal date.
1.6.4.3 Aggregates
Submit test results in accordance with ASTM C33/C33M, or ASTM C330/C330M for lightweight aggregate, and ASTM C1293 or ASTM C1567 as required in the paragraph titled ALKALI-AGGREGATE REACTION.
1.6.5 Quality Control Plan
Develop and submit for approval a concrete quality control program in accordance with the guidelines of ACI 121R and as specified herein. The plan must include approved laboratories. Provide direct oversight for the concrete qualification program inclusive of associated sampling and testing. All quality control reports must be provided to the Contracting Officer, Quality Manager and Concrete Supplier. Maintain a copy of ACI SP-15 and CRSI 10MSP at project site.
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1.6.6 Quality Control Personnel Certifications
The Contractor must submit for approval the responsibilities of the various quality control personnel, including the names and qualifications of the individuals in those positions and a quality control organizational chart defining the quality control hierarchy and the responsibility of the various positions. Quality control personnel must be employed by the Contractor.
Submit American Concrete Institute certification for the following:
a. CQC personnel responsible for inspection of concrete operations.
b. Lead Foreman or Journeyman of the Concrete Placing, Finishing, and Curing Crews.
c. Field Testing Technicians: ACI Concrete Field Testing Technician, Grade I.
1.6.6.1 Quality Manager Qualifications
The quality manager must hold a current license as a professional engineer in a U.S. state or territory with experience on at least five similar projects. Evidence of extraordinary proven experience may be considered by the Contracting Officer as sufficient to act as the Quality Manager.
1.6.6.2 Field Testing Technician and Testing Agency
Submit data on qualifications of proposed testing agency and technicians for approval by the Contracting Officer prior to performing testing on concrete.
a. Work on concrete under this contract must be performed by an ACI Concrete Field Testing Technician Grade 1 qualified in accordance with ACI SP-2 or equivalent. Equivalent certification programs must include requirements for written and performance examinations as stipulated in
ACI SP-2.
b. Testing agencies that perform testing services on reinforcing steel must meet the requirements of ASTM E329.
c. Testing agencies that perform testing services on concrete materials must meet the requirements of ASTM C1077.
1.6.7 Laboratory Qualifications for Concrete Qualification Testing
The concrete testing laboratory must have the necessary equipment and experience to accomplish required testing. The laboratory must meet the requirements of ASTM C1077 and be Cement and Concrete Reference Laboratory (CCRL) inspected.
1.6.8 Laboratory Accreditation
Laboratory and testing facilities must be provided by and at the expense of the Contractor. The laboratories performing the tests must be accredited in accordance with ASTM C1077, including ASTM C78/C78M and ASTM C1260. The accreditation must be current and must include the required test methods, as specified. Furthermore, the testing must comply with the following requirements:
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a. Aggregate Testing and Mix Proportioning: Aggregate testing and mixture proportioning studies must be performed by an accredited laboratory and under the direction of a registered professional engineer in a U.S.
state or territory competent in concrete materials and must sign all reports and designs.
b. Acceptance Testing: Furnish all materials, labor, and facilities required for molding, curing, testing, and protecting test specimens at the site and in the laboratory. Furnish and maintain boxes or other facilities suitable for storing and curing the specimens at the site while in the mold within the temperature range stipulated by
ASTM C31/C31M.
c. Contractor Quality Control: All sampling and testing must be performed by an approved, onsite, independent, accredited laboratory.
1.7 ENVIRONMENTAL REQUIREMENTS
Provide space ventilation according to material manufacturer recommendations, at a minimum, during and following installation of concrete curing compound and sealer. Maintain one of the following ventilation conditions during the curing period or for 72 hours after installation:
a. Supply 100 percent outside air 24 hours a day.
b. Supply airflow at a rate of 6 air changes per hour, when outside temperatures are between 55 degrees F and 84 degrees F and humidity is between 30 percent and 60 percent.
c. Supply airflow at a rate of 1.5 air changes per hour, when outside air conditions are not within the range stipulated above.
1.7.1 Submittals for Environmental Performance
a. Provide data indication the percentage of post-industrial pozzolan (fly ash, slag cement) cement substitution as a percentage of the full product composite by weight.
b. Provide data indicating the percentage of post-industrial and post-consumer recycled content aggregate.
c. Provide product data indicating the percentage of post-consumer recycled steel content in each type of steel reinforcement as a percentage of the full product composite by weight.
d. Provide product data stating the location where all products were manufactured
e. For projects using FSC certified formwork, provide chain-of-custody documentation for all certified wood products.
f. For projects using reusable formwork, provide data showing how formwork is reused.
g. Provide SDS product information data showing that form release agents meet any environmental performance goals such as using vegetable and soy based products.
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h. Provide SDS product information data showing that concrete adhesives meet any environmental performance goals including low emitting, low volatile organic compound products.
1.8 SUSTAINABLE DESIGN REQUIREMENTS
1.8.1 Local/Regional Materials
See Section 01 33 29 SUSTAINABILITY REPORTING for cumulative total local material requirements. Concrete materials may be locally available.
1.8.2 Forest Stewardship Council (FSC) Certification
Use FSC-certified wood where specified. Provide letter of certification signed by lumber supplier. Indicate compliance with FSC STD 01 001 and identify certifying organization. Submit FSC certification numbers;
identify each certified product on a line-item basis. Submit copies of invoices bearing the FSC certification numbers.
1.9 QUALIFICATIONS FOR WELDING WORK
Welding procedures must be in accordance with AWS D1.4/D1.4M.
Verify that Welder qualifications are in accordance with AWS D1.4/D1.4M for welding of reinforcement or under an equivalent qualification test approved in advance. Welders are permitted to do only the type of welding for which each is specifically qualified.
PART 2 PRODUCTS
2.1 FORMWORK MATERIALS
a. Form-facing material in contact with concrete must be lumber, plywood, tempered concrete-form-grade hardboard, metal, plastic, or treated paper that creates specified appearance and texture of concrete surface.
Submit product information on proposed form-facing materials if different from that specified herein.
b. Design formwork, shores, reshores, and backshores to support loads transmitted to them and to comply with applicable building code requirements.
c. Design formwork and shoring for load redistribution resulting from stressing of post-tensioned reinforcement. Ensure that formwork allows movement resulting from application of prestressing force.
d. Design formwork to withstand pressure resulting from placement and vibration of concrete and to maintain specified tolerances.
e. Design formwork to accommodate waterstop materials in joints at locations indicated in Contract Documents.
f. Provide temporary openings in formwork if needed to facilitate cleaning and inspection.
g. Design formwork joints to inhibit leakage of mortar.
h. Limit deflection of facing materials for concrete surfaces exposed to
SECTION 03 30 00 Page 14 view to 1/240 of center-to-center spacing of facing supports.
i. Do not use earth cuts as forms for vertical or sloping surfaces.
j. Submit product information on proposed form-facing materials if different from that specified herein.
k. Submit shop drawings for formwork, shoring, reshoring, and backshoring.
Shop drawings must be signed and sealed by a licensed design engineer.
l. Submit design calculations for formwork, shoring, reshoring, and backshoring. Design calculations must be signed and sealed by a licensed design engineer.
m. Submit procedure for reshoring and backshoring, including drawings signed and sealed by a licensed design…
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