W912QR20R0031Specs_Vol2-0000.pdf
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- Solicitation number
- W912QR20R0031
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This document summarizes a federal contract opportunity for the installation of a fire sprinkler system and upgrades in Building B-708 at Homestead Air Reserve Base in Florida. The U.S. Army Corps of Engineers Louisville District will issue a request for proposal for the renovation of an air traffic control tower and adjacent supporting facility. The project scope includes interior and exterior renovation of the approximately 9,000 square foot air traffic control tower, demolition of an 800 square foot break room, and construction of a 1,500 square foot adjacent facility for RAPCON functions. Additional work includes site utilities, hardscape, and supporting site work. The contract duration is estimated at 480 calendar days from notice to proceed. This will be a firm-fixed-price contract with a full and open competition selection process. The contract value is estimated between $5 million and $10 million. The solicitation is anticipated for release on or around February 17, 2020.
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Solicitation For Install Fire Sprinkler System & Upgrades in B-708 Homestead Air Reserve Base, FL
P2: 478237
Design Bid Build
Specifications Vol. 2 of 3 Certified Final Submittal
14 April 2020
W912QR20R0031
ARIMS: 200A
Disposition: Maintain for 15yrs after construction
W912QR20R0031-0000
CERTIFIED FINAL DESIGN
SPECIFICATIONS VOLUME 2 OF 3
Install Fire Sprinkler System & Upgrades in B-708
Homestead Air Reserve Base, Florida
Contract Number: W912QR-18-D-0011
Project Number: KYJM 15-9001 | P2#: 478237
Program Year: FY2020
19 February 2020
This Page Intentionally Left Blank
STAMPS / SEALS SIGNATURE SHEET
CERTIFIED FINAL SUBMITTAL
P2# 478237 – Fire Sprinkler & Upgrades in B-708
Homestead ARB, FL
Structural
Architectural
Civil
Fire Protection
Mechanical
Electrical
Interiors
P2# 478237 - Fire Sprinkler & Upgrades in B-708
PROJECT TABLE OF CONTENTS
DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS
00 80 00.00 06 SPECIAL PROVISIONS
DIVISION 01 - GENERAL REQUIREMENTS
01 11 00 SUMMARY OF WORK
01 30 00 ADMINISTRATIVE REQUIREMENTS
01 32 01.00 06 PROJECT SCHEDULE
01 33 00.00 06 SUBMITTAL PROCEDURES
01 33 29.00 06 SUSTAINABILITY REPORTING
01 35 26.00 06 GOVERNMENT SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.15 10 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE (RMS CM)
01 45 04.10 06 CONTRACTOR QUALITY CONTROL
01 45 35 SPECIAL INSPECTIONS
01 46 00.00 06 TOTAL BUILDING COMMISSIONING (CONTRACTOR CxA)
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 57 19.00 06 TEMPORARY ENVIRONMENTAL CONTROLS AND PERMITS
01 74 19 CONSTRUCTION WASTE MANAGEMENT AND DISPOSAL
01 78 23 OPERATION AND MAINTENANCE DATA
DIVISION 02 - EXISTING CONDITIONS
02 41 00 DEMOLITION AND DECONSTRUCTION
02 81 00 TRANSPORTATION AND DISPOSAL OF HAZARDOUS MATERIALS
02 83 13.00 06 LEAD IN CONSTRUCTION
02 84 33 REMOVAL AND DISPOSAL OF POLYCHLORINATED BIPHENYLS (PCBs)
02 85 00 MOLD REMEDIATION
DIVISION 03 - CONCRETE
03 30 00 CAST-IN-PLACE CONCRETE
DIVISION 04 - MASONRY
04 20 00 UNIT MASONRY
DIVISION 05 - METALS
05 21 00 STEEL JOIST FRAMING
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
05 50 13 MISCELLANEOUS METAL FABRICATIONS
05 52 00 METAL RAILINGS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 ROUGH CARPENTRY
06 41 16.00 10 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS
06 61 16 SOLID SURFACING FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 05 23 PRESSURE TESTING AN AIR BARRIER SYSTEM FOR AIR TIGHTNESS
07 21 13 BOARD AND BLOCK INSULATION
07 22 00 ROOF AND DECK INSULATION
PROJECT TABLE OF CONTENTS Page 1
07 27 10.00 10 BUILDING AIR BARRIER SYSTEM
07 27 19.01 SELF-ADHERING AIR BARRIERS
07 41 13 METAL ROOF PANELS
07 42 13 METAL WALL PANELS
07 54 19 POLYVINYL-CHLORIDE ROOFING
07 60 00 FLASHING AND SHEET METAL
07 61 14.00 20 STEEL STANDING SEAM ROOFING
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 14 00 WOOD DOORS
08 31 00 ACCESS DOORS AND PANELS
08 51 13 ALUMINUM WINDOWS
08 71 00 DOOR HARDWARE
08 81 00 GLAZING
08 91 00 METAL WALL LOUVERS
DIVISION 09 - FINISHES
09 29 00 GYPSUM BOARD
09 30 10 CERAMIC, QUARRY, AND GLASS TILING
09 51 00 ACOUSTICAL CEILINGS
09 62 38 STATIC-CONTROL FLOORING
09 65 00 RESILIENT FLOORING
09 68 00 CARPETING
09 69 19 STRINGERLESS ACCESS FLOORING
09 90 00 PAINTS AND COATINGS
09 96 00 HIGH-PERFORMANCE COATINGS
DIVISION 10 - SPECIALTIES
10 14 00.20 INTERIOR SIGNAGE
10 21 13 TOILET COMPARTMENTS
10 28 13 TOILET ACCESSORIES
10 51 13 METAL LOCKERS
DIVISION 12 - FURNISHINGS
12 24 13 ROLLER WINDOW SHADES
12 48 13 ENTRANCE FLOOR MATS AND FRAMES
12 50 00.13 10 FURNITURE AND FURNITURE INSTALLATION
DIVISION 13 - SPECIAL CONSTRUCTION
13 34 23 FABRICATED STRUCTURES
DIVISION 14 - CONVEYING EQUIPMENT
14 21 23 ELECTRIC TRACTION PASSENGER ELEVATORS
DIVISION 21 - FIRE SUPPRESSION
21 12 00 STANDPIPE SYSTEMS
21 13 13.00 10 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION
21 30 00 FIRE PUMPS
PROJECT TABLE OF CONTENTS Page 2
DIVISION 22 - PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 05 48.00 40 VIBRATION AND SEISMIC CONTROLS FOR HVAC PIPING AND
EQUIPMENT
23 05 93.00 06 TESTING, ADJUSTING, AND BALANCING (TAB) OF HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC
23 09 23.02 BACNET DIRECT DIGITAL CONTROL FOR HVAC AND OTHER BUILDING
CONTROL SYSTEMS
23 21 23 HYDRONIC PUMPS
23 23 00 REFRIGERANT PIPING
23 64 10 WATER CHILLERS, VAPOR COMPRESSION TYPE
23 64 26 CHILLED, CHILLED-HOT, AND CONDENSER WATER PIPING SYSTEMS
23 81 00 DECENTRALIZED UNITARY HVAC EQUIPMENT
DIVISION 26 - ELECTRICAL
26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS
26 05 48.00 10 SEISMIC PROTECTION FOR ELECTRICAL EQUIPMENT
26 08 00 APPARATUS INSPECTION AND TESTING
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 27 13.10 30 ELECTRIC METERS
26 28 01.00 10 COORDINATED POWER SYSTEM PROTECTION
26 29 23 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600 VOLTS
26 32 13.00 20 SINGLE OPERATION GENERATOR SETS
26 36 00.00 10 AUTOMATIC TRANSFER SWITCH AND BY-PASS/ISOLATION SWITCH
26 41 00 LIGHTNING PROTECTION SYSTEM
26 51 00 INTERIOR LIGHTING
26 56 20 AIRFIELD AND HELIPORT LIGHTING AND VISUAL NAVIGATION AIDS
DIVISION 27 - COMMUNICATIONS
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM
DIVISION 31 - EARTHWORK
31 00 00.00 06 EARTHWORK
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 01 19 FIELD MOLDED SEALANTS FOR SEALING JOINTS IN RIGID
PAVEMENTS
32 05 33 LANDSCAPE ESTABLISHMENT
32 11 23 AGGREGATE BASE COURSES
32 12 13 BITUMINOUS TACK AND PRIME COATS
32 12 16 HOT-MIX ASPHALT (HMA) FOR ROADS
32 13 13.06 PORTLAND CEMENT CONCRETE PAVEMENT FOR ROADS AND SITE
FACILITIES
32 16 19 CONCRETE CURBS, GUTTERS AND SIDEWALKS
PROJECT TABLE OF CONTENTS Page 3
32 31 13 CHAIN LINK FENCES AND GATES
32 92 23 SODDING
DIVISION 33 - UTILITIES
33 11 00 WATER UTILITY DISTRIBUTION PIPING
33 12 33.00 30 WATER METERS
33 30 00 SANITARY SEWERAGE
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 4
SECTION 06 10 00
ROUGH CARPENTRY
08/16
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN LUMBER STANDARDS COMMITTEE (ALSC)
ALSC PS 20 (2015) American Softwood Lumber Standard
AMERICAN RAILWAY ENGINEERING AND MAINTENANCE-OF-WAY ASSOCIATION
(AREMA)
AREMA Eng Man (2017) Manual for Railway Engineering
AMERICAN WOOD COUNCIL (AWC)
AWC NDS (2015) National Design Specification (NDS) for Wood Construction
AWC WFCM (2012) Wood Frame Construction Manual for One- and Two-Family Dwellings
AMERICAN WOOD PROTECTION ASSOCIATION (AWPA)
AWPA BOOK (2015) AWPA Book of Standards
AWPA M2 (2016) Standard for the Inspection of Preservative Treated Wood Products for Industrial Use
AWPA M6 (2013) Brands Used on Preservative Treated Materials
AWPA P18 (2014) Nonpressure Preservatives
AWPA P49 (2015) Standard for Fire Retardant FR-1
AWPA P5 (2015) Standard for Waterborne Preservatives
AWPA T1 (2017) Use Category System: Processing and Treatment Standard
AWPA U1 (2017) Use Category System: User Specification for Treated Wood
APA - THE ENGINEERED WOOD ASSOCIATION (APA)
APA F405 (19) Product Guide: Performance Rated Panels
SECTION 06 10 00 Page 1
APA L870 (2010) Voluntary Product Standard, PS 1-09, Structural Plywood
ASME INTERNATIONAL (ASME)
ASME B18.2.1 (2012; Errata 2013) Square and Hex Bolts and Screws (Inch Series)
ASME B18.2.2 (2015) Nuts for General Applications:
Machine Screw Nuts, Hex, Square, Hex Flange, and Coupling Nuts (Inch Series)
ASME B18.5.2.1M (2006; R 2011) Metric Round Head Short Square Neck Bolts
ASME B18.5.2.2M (1982; R 2010) Metric Round Head Square Neck Bolts
ASME B18.6.1 (2016) Wood Screws (Inch Series)
ASTM INTERNATIONAL (ASTM)
ASTM A153/A153M (2016) Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware
ASTM A307 (2014; E 2017) Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60 000 PSI Tensile Strength
ASTM D1972 (1997; R 2005) Standard Practice for Generic Marking of Plastic Products
ASTM D198 (2015) Standard Test Methods of Static Tests of Lumber in Structural Sizes
ASTM D2344/D2344M (2016) Standard Test Method for Short-Beam Strength of Polymer Matrix Composite Materials and Their Laminates
ASTM D2898 (2010; R 2017) Standard Practice for Accelerated Weathering of Fire-Retardant-Treated Wood for Fire Testing
ASTM D6108 (2013) Standard Test Method for Compressive Properties of Plastic Lumber and Shapes
ASTM D6109 (2013) Standard Test Methods for Flexural Properties of Unreinforced and Reinforced Plastic Lumber and Related Products
ASTM D6111 (2013a) Standard Test Method for Bulk Density and Specific Gravity of Plastic Lumber and Shapes by Displacement
ASTM D6112 (2013) Compressive and Flexural Creep and
SECTION 06 10 00 Page 2
Creep-Rupture of Plastic Lumber and Shapes
ASTM D6117 (2016) Standard Test Methods for Mechanical Fasteners in Plastic Lumber and Shapes
ASTM D696 (2016) Standard Test Method for Coefficient of Linear Thermal Expansion of Plastics Between -30 degrees C and 30 degrees C With a Vitreous Silica Dilatometer
ASTM F1667 (2018a) Standard Specification for Driven Fasteners: Nails, Spikes, and Staples
ASTM F547 (2017) Standard Terminology of Nails for Use with Wood and Wood-Base Materials
CALIFORNIA AIR RESOURCES BOARD (CARB)
CARB 93120 (2007) Airborne Toxic Control Measure (ATCM) to Reduce Formaldehyde Emissions from Composite Wood Products
CALIFORNIA DEPARTMENT OF PUBLIC HEALTH (CDPH)
CDPH SECTION 01350 (2010; Version 1.1) Standard Method for the Testing and Evaluation of Volatile Organic Chemical Emissions from Indoor Sources using Environmental Chambers
FM GLOBAL (FM)
FM 4435 (2013) Roof Perimeter Flashing
GREEN SEAL (GS)
GS-36 (2013) Adhesives for Commercial Use
INTERNATIONAL CODE COUNCIL (ICC)
ICC IBC (2018) International Building Code
SOUTH COAST AIR QUALITY MANAGEMENT DISTRICT (SCAQMD)
SCAQMD Rule 1168 (2017) Adhesive and Sealant Applications
U.S. GENERAL SERVICES ADMINISTRATION (GSA)
CID A-A-1923 (Rev A; Notice 3) Shield, Expansion (Lag, Machine and Externally Threaded Wedge Bolt Anchors)
CID A-A-1924 (Rev A; Notice 3) Shield, Expansion (Self Drilling Tubular Expansion Shell Bolt Anchors
CID A-A-1925 (Rev A; Notice 3) Shield Expansion (Nail Anchors)
SECTION 06 10 00 Page 3
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
40 CFR 770 Formaldehyde Standards for Composite Wood Products
UNDERWRITERS LABORATORIES (UL)
UL 2818 (2013) GREENGUARD Certification Program For Chemical Emissions For Building Materials, Finishes And Furnishings
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00.00 06
SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Nailers and Nailing Strips ; G
Drawings of field erection details, including materials and methods of fastening nailers in conformance with Factory Mutual wind uplift rated systems specified in other Sections of these specifications.
SD-03 Product Data
Underlayment
Fire-retardant Treatment
Adhesives
SD-06 Test Reports
Preservative-treated Lumber and Plywood
SD-07 Certificates
Certificates of Grade
SD-10 Operation and Maintenance Data
Take-back Program
Include contact information, summary of procedures, and the limitations and conditions applicable to the project. Indicate manufacturer's commitment to reclaim materials for recycling or reuse.
1.3 DELIVERY AND STORAGE
Deliver materials to the site in an undamaged condition. Store, protect, handle, and install prefabricated structural elements in accordance with manufacturer's instructions and as specified. Store materials off the ground to provide proper ventilation, with drainage to avoid standing
SECTION 06 10 00 Page 4 water, and protection against ground moisture and dampness. Store materials with a moisture barrier at both the ground level and as a cover forming a well ventilated enclosure. Store wood I-beams and glue-laminated beams and joists on edge. Adhere to requirements for stacking, lifting, bracing, cutting, notching, and special fastening requirements. Do not use materials that have visible moisture or biological growth. Remove defective and damaged materials and provide new materials. Store separated reusable wood waste convenient to cutting station and area of work.
1.4 GRADING AND MARKING
1.4.1 Lumber
Mark each piece of framing and board lumber or each bundle of small pieces of lumber with the grade mark of a recognized association or independent inspection agency. Such association or agency must be certified by the Board of Review, American Lumber Standards Committee, to grade the species used. Surfaces that are to be exposed to view must not bear grademarks, stamps, or any type of identifying mark. Hammer marking will be permitted on timbers when all surfaces will be exposed to view.
1.4.2 Plywood
Mark each sheet with the mark of a recognized association or independent inspection agency that maintains continuing control over the quality of the plywood. The mark must identify the plywood by species group or span rating, exposure durability classification, grade, and compliance with APA L870 . Surfaces that are to be exposed to view must not bear grademarks or other types of identifying marks.
1.4.3 Structural-Use and OSB Panels
Mark each panel with the mark of a recognized association or independent inspection agency that maintains continuing control over the quality of the panel. The mark must indicate end use, span rating, and exposure durability classification. Oriented Strand Board (OSB), APA F405 .
1.4.4 Preservative-Treated Lumber and Plywood
The Contractor is responsible for the quality of treated wood products.
Each treated piece must be inspected in accordance with AWPA M2 and permanently marked or branded, by the producer, in accordance with AWPA M6.
The Contractor must provide Contracting Officer's Representative (COR) with the inspection report of an approved independent inspection agency that offered products comply with applicable AWPA Standards. The appropriate Quality Mark on each piece will be accepted, in lieu of inspection reports, as evidence of compliance with applicable AWPA treatment standards.
1.4.5 Fire-Retardant Treated Lumber
Mark each piece in accordance with AWPA M6, except pieces that are to be natural or transparent finished. In addition, exterior fire-retardant lumber must be distinguished by a permanent penetrating blue stain.
Labels of a nationally recognized independent testing agency will be accepted as evidence of conformance to the fire-retardant requirements of
AWPA M6.
SECTION 06 10 00 Page 5
1.4.6 Hardboard, Gypsum Board, and Fiberboard
Mark each sheet or bundle to identify the standard under which the material is produced and the producer.
1.4.7 Plastic Lumber
Label plastic products to be incorporated into the project in accordance with ASTM D1972, or provide product data indicating polymeric information in the Operation and Maintenance Manual.
a. Type 1: Polyethylene Terephthalate (PET, PETE).
b. Type 2: High Density Polyethylene (HDPE).
c. Type 3: Vinyl (Polyvinyl Chloride or PVC).
d. Type 4: Low Density Polyethylene (LDPE).
e. Type 5: Polypropylene (PP).
f. Type 6: Polystyrene (PS).
g. Type 7: Other. Use of this code indicates that the package in question. is made with a resin other than the six listed above, or is made of more than one resin listed above, and used in a multi-layer combination.
1.5 SIZES AND SURFACING
ALSC PS 20 for dressed sizes of yard and structural lumber. Lumber must be surfaced four sides. Size references, unless otherwise specified, are nominal sizes, and actual sizes must be within manufacturing tolerances allowed by the standard under which the product is produced. Other measurements are IP or SI standard.
1.6 MOISTURE CONTENT
Air-dry or kiln-dry lumber. Kiln-dry treated lumber after treatment.
Maximum moisture content of wood products must be as follows at the time of delivery to the job site:
a. Framing lumber and board, 19 percent maximum
b. Timbers 5 inches and thicker, 25 percent maximum
c. Materials other than lumber; moisture content must be in accordance with standard under which the product is produced
1.7 PRESERVATIVE TREATMENT
Treat wood products with waterborne wood preservatives conforming to AWPA P5.
Pressure treatment of wood products must conform to the requirements of AWPA BOOK Use Category System Standards U1 and T1. Pressure-treated wood products must not contain arsenic, chromium, or other agents classified as carcinogenic, probably carcinogenic, or possibly carcinogenic to humans (compounds in Groups 1, 2A, or 2B) by the International Agency for Research on Cancer (IARC), Lyon, France. Pressure-treated wood products must not exceed the limits of the U.S. EPA's Toxic Characteristic Leaching Procedure (TCLP), and must not be classified as hazardous waste. Submit certification from treating plant stating chemicals and process used and net amount of preservatives retained are in conformance with specified standards. In accordance with AWPA U1 provide non-copper preservative treatment such as EL2, PTI or SBX,DOT for products in direct contact with sheet metal.
SECTION 06 10 00 Page 6
a. 0.25 pcf intended for above ground use.
b. 0.40 pcf intended for ground contact and fresh water use. 0.60 pcf intended for Ammoniacal Copper Quaternary Compound (ACQ)-treated foundations. 0.80 to 1.00 pcf intended for ACQ-treated pilings. All wood must be air or kiln dried after treatment. Specific treatments must be verified by the report of an approved independent inspection agency, or the AWPA Quality Mark on each piece. Minimize cutting and avoid breathing sawdust. Brush coat areas that are cut or drilled after treatment with either the same preservative used in the treatment or with a 2 percent copper naphthenate solution. All lumber and woodwork must be preservative treated. Plastic lumber must not be preservative treated.
1.7.1 Existing Structures
Use borate, permathrin, or a sodium silicate wood mineralization process to treat wood. Use borate for interior applications only.
1.7.2 New Construction
Use a boron-based preservative conforming to AWPA P18, sodium silicate wood mineralization process, or Ammoniacal Copper Quaternary Compound to treat wood. Use boron-based preservatives for above-ground applications only.
1.8 FIRE-RETARDANT TREATMENT
Fire-retardant treated wood must be pressure treated with fire retardants conforming to AWPA P49. Fire retardant treatment of wood products must conform to the requirements of AWPA U1, Commodity Specification H and AWPA T1, Section H. Treatment and performance inspection must be by an independent and qualified testing agency that establishes performance ratings. Each piece or bundle of treated material must bear identification of the testing agency to indicate performance in accordance with such rating. Treated materials to be exposed to rain wetting must be subjected to an accelerated weathering technique in accordance with ASTM D2898 prior to being tested. Such items which will not be inside a building, and such items which will be exposed to heat or high humidity, must receive exterior fire-retardant treatment. Fire-retardant-treated wood products must be free of halogens, sulfates, ammonium phosphate, and formaldehyde.
1.9 QUALITY ASSURANCE
1.9.1 Drawing Requirements
For fabricated structural members , trusses, qlu-lam members, indicate materials, details of construction, methods of fastening, and erection details. Include reference to design criteria used and manufacturers design calculations. Submit drawings for all proposed modifications of structural members. Do not proceed with modifications until the submittal has been approved.
1.9.2 Data Required
Submit calculations and drawings for all proposed modifications of structural members . Do not proceed with modifications until the submittal has been approved.
SECTION 06 10 00 Page 7
1.9.3 Humidity Requirements
Sequence work to minimize use of temporary HVAC to dry out building and control humidity.
1.10 ENVIRONMENTAL REQUIREMENTS
During and immediately after installation of treated wood, engineered wood products, and laminated wood products at interior spaces, provide temporary ventilation.
1.11 CERTIFICATIONS
1.11.1 Certified Wood Grades
Provide certificates of grade from the grading agency on graded but unmarked lumber or plywood attesting that materials meet the grade requirements specified herein.
1.11.2 Indoor Air Quality Certifications
Submit required indoor air quality certifications in one submittal package.
1.11.2.1 Adhesives and Sealants
Provide products certified to meet indoor air quality requirements by UL 2818 (Greenguard) Gold, SCS Global Services Indoor Advantage Gold or provide certification or validation by other third-party programs that products meet the requirements of this Section. Provide current product certification documentation from certification body. When product does not have certification, provide validation that product meets the indoor air quality product requirements cited herein.
1.11.2.2 Composite Wood, Wood Structural Panel and Agrifiber Products
For purposes of this specification, composite wood and agrifiber products include particleboard, medium density fiberboard (MDF), strawboard, panel substrates, and door cores. Provide products certified to meet requirements of both 40 CFR 770 and CARB 93120 . Provide current product certification documentation from certification body.
PART 2 PRODUCTS
2.1 MATERIALS
2.1.1 Virgin Lumber
Lumber fabricated from old growth timber is not permitted. Avoid companies who buy, sell, or use old growth timber in their operations, when possible.
2.1.2 Plastic Lumber
2.1.2.1 Shear Parallel to Length
Maximum 1,000 psi in accordance with ASTM D2344/D2344M .
2.1.2.2 Density
ASTM D6111.
SECTION 06 10 00 Page 8
2.1.2.3 Compressive Strength
a. Secant Modulus: Minimum 70,000 psi in accordance with ASTM D6108.
b. Stress at 3 percent strain: Minimum 1,500 psi in accordance with
ASTM D6108.
c. Compression Parallel to Grain: Minimum 3,000 psi in accordance with
ASTM D6112.
d. Compression Perpendicular to Grain: Minimum 1,000 psi in accordance with ASTM D6112.
2.1.2.4 Flexural Strength
Minimum 2,000 psi in accordance with ASTM D6109.
2.1.2.5 Tensile Strength
Minimum 1,250 psi in accordance with ASTM D198.
2.1.2.6 Coefficient of Thermal Expansion
Maximum 0.000080 in/in/degree F in accordance with ASTM D696.
2.1.2.7 Screw Withdrawal
350 lbs in accordance with ASTM D6117.
2.1.2.8 Nail Withdrawal
150 lbs in accordance with ASTM D6117.
2.2 LUMBER
2.3 PLYWOOD, STRUCTURAL-USE, AND ORIENTED STRAND BOARD (OSB) PANELS
2.3.1 Other Uses
2.3.1.1 Plywood
Plywood for miscellaneous interior elements . C-D Grade, Exposure 1.
2.4 OTHER MATERIALS
2.4.1 Miscellaneous Wood Members
2.4.1.1 Wood Bumpers
AREMA Eng Man, Industrial grade cross ties
2.4.1.2 Sill Plates
Sill plates must be standard or number 2 grade.
2.4.1.3 Blocking
Blocking must be standard or number 2 grade.
SECTION 06 10 00 Page 9
2.4.1.4 Rough Bucks and Frames
Rough bucks and frames must be straight standard or number 2 grade.
2.4.2 Adhesives
Comply with applicable regulations regarding toxic and hazardous materials and as specified. Provide non-aerosol adhesive products used on the interior of the building (defined as inside of the weatherproofing system) meeting either emissions requirements of CDPH SECTION 01350 (limit requirements for either office or classroom spaces regardless of space type) or VOC content requirements of SCAQMD Rule 1168 . Provide aerosol adhesives used on the interior of the building meeting either emissions requirements of CDPH SECTION 01350 (limit requirements for either office or classroom spaces regardless of space type) or VOC content requirements of
GS-36.
2.5 ROUGH HARDWARE
Unless otherwise indicated or specified, rough hardware must be of the type and size necessary for the project requirements. Sizes, types, and spacing of fastenings of manufactured building materials must be as recommended by the product manufacturer unless otherwise indicated or specified. Rough hardware exposed to the weather or embedded in or in contact with preservative treated wood, exterior masonry, or concrete walls or slabs must be hot-dip zinc-coated in accordance with ASTM A153/A153M . Nails and fastenings for fire-retardant treated lumber and woodwork exposed to the weather must be copper alloy or hot-dipped galvanized fasteners as recommended by the treated wood manufacturer.
2.5.1 Bolts, Nuts, Studs, and Rivets
ASME B18.2.1 , ASME B18.5.2.1M , ASME B18.5.2.2M and ASME B18.2.2 .
2.5.2 Anchor Bolts
ASTM A307, size as indicated, complete with nuts and washers.
2.5.3 Expansion Shields
CID A-A-1923 , CID A-A-1924 , and CID A-A-1925 . Except as shown otherwise, maximum size of devices must be 3/8 inch .
2.5.4 Lag Screws and Lag Bolts
ASME B18.2.1 .
2.5.5 Wood Screws
ASME B18.6.1 .
2.5.6 Nails
ASTM F547, size and type best suited for purpose. For sheathing and subflooring, length of nails must be sufficient to extend 1 inch into supports. In general, 8-penny or larger nails must be used for nailing through 1 inch thick lumber and for toe nailing 2 inch thick lumber;
16-penny or larger nails must be used for nailing through 2 inch thick
SECTION 06 10 00 Page 10 lumber. Nails used with treated lumber and sheathing must be hot-dipped galvanized in accordance with ASTM A153/A153M . Nailing must be in accordance with the recommended nailing schedule contained in AWC WFCM.
Where detailed nailing requirements are not specified, nail size and spacing must be sufficient to develop an adequate strength for the connection. The connection's strength must be verified against the nail capacity tables in AWC NDS. Reasonable judgment backed by experience must ensure that the designed connection will not cause the wood to split. If a load situation exceeds a reasonable limit for nails, a specialized connector must be used.
2.5.7 Wire Nails
ASTM F1667.
2.5.8 Clip Angles
Steel, 3/16 inch thick, size best suited for intended use; or zinc-coated steel or iron commercial clips designed for connecting wood members.
2.5.9 Joist Hangers
Steel or iron, zinc coated, sized to fit the supported member, of sufficient strength to develop the full strength of the supported member in accordance with ICC IBC , and furnished complete with any special nails required.
2.5.10 Door Buck Anchors
Metal anchors, 1/8 by 1-1/4 inch steel, 12 inches long, with ends bent 2 inches . Anchors must be screwed to the backs of bucks and built into masonry or concrete. Locate 8 inches above sills and below heads and not more than 24 inches intermediately between. Anchorage of bucks to steel framing must be as necessary to suit the conditions.
2.5.11 Toothed Rings and Shear Plates
AWC NDS.
PART 3 EXECUTION
3.1 INSTALLATION
Do not install building construction materials that show visual evidence of biological growth.
Conform to AWC WFCM and install in accordance with the National Association of Home Builders (NAHB) Advanced Framing Techniques: Optimum Value Engineering, unless otherwise indicated or specified. Select lumber sizes to minimize waste. Fit framing lumber and other rough carpentry, set accurately to the required lines and levels, and secure in place in a rigid manner. Space plastic lumber boards as necessary to allow for lengthwise expansion and contraction. Do not splice framing members between bearing points. Set joists, rafters, and purlins with their crown edge up. Frame members for the passage of pipes, conduits, and ducts. Provide adequate support as appropriate to the application, climate, and modulus of elasticity of the product. Do not cut or bore structural members for the passage of ducts or pipes without approval. Reinforce all members damaged by such cutting or boring by means of specially formed and approved sheet
SECTION 06 10 00 Page 11 metal or bar steel shapes, or remove and provide new, as approved. Provide as necessary for the proper completion of the work all framing members not indicated or specified. Spiking and nailing not indicated or specified otherwise must be in accordance with the Nailing Schedule contained in ICC IBC ; perform bolting in an approved manner. Spikes, nails, and bolts must be drawn up tight. Install plastic lumber with screws or bolts; if nails are used, use ring shank or spiral shank nails. When joists, beams, and girders are set into masonry or concrete, a pocket must be formed into the wall. The joist, beam, or girder must then be placed into the pocket and leveled with a steel shim.
3.1.1 Sills
3.1.1.1 Anchors in Masonry
Except where indicated otherwise, Embed anchor bolts not less than 15 inches in masonry unit walls and provide each with a nut and a 2 inch diameter washer at bottom end. Fully grout bolts with mortar.
3.1.1.2 Anchors in Concrete
Except where indicated otherwise, Embed anchor bolts not less than 8 inches in poured concrete walls and provide each with a nut and a 2 inch diameter washer at bottom end. A bent end may be substituted for the nut and washer; bend must be not less than 90 degrees. Powder-actuated fasteners spaced 3 feet o.c. may be provided in lieu of bolts for single thickness plates on concrete.
3.1.2 Wall Framing
3.1.2.1 Plates
Use plates for walls and partitions of the same width as the studs to form continuous horizontal ties. Splice single plates; stagger the ends of double plates. Double top plates in walls and bearing partitions, built up of two nominal 2 inch thick members. Top plates for nonbearing partitions must be single or double plates of the same size as the studs. Nail lower members of double top plates and single top plates to each stud and corner post with two 16-penny nails. Nail the upper members of double plates to the lower members with 10-penny nails, two near each end, and stagger 16 inches o.c. intermediately between. Nail sole plates on wood construction through the subfloor to each joist and header; stagger nails. Anchor sole plates on concrete with expansion bolts, one near each end and at not more than 6 feet o.c., or with powder-actuated fasteners, one near each end and at not more than 3 feet o.c. Provide plates cut for the passage of pipes or ducts with a steel angle as a tie for the plate and bearing for joist.
3.2 MISCELLANEOUS
3.2.1 Wood Roof Nailers, Edge Strips, Crickets, Curbs, and Cants
Provide sizes and configurations indicated or specified and anchored securely to continuous construction.
3.2.1.1 Roof Nailing Strips
Provide roof nailing strips for roof decks as indicated. Apply nailing strips in straight parallel rows in the direction and spacing indicated.
Strips must be surface applied.
SECTION 06 10 00 Page 12
a. Surface-Applied Nailers: Must be 3 inches wide and of thickness to finish flush with the top of the insulation. Anchor strips securely to the roof deck with powder actuated fastening devices or expansion shields and bolts, spaced not more than 24 inches o.c. On decks with slopes of one inch or more, provide surface applied wood nailers for securing insulation and for nailing of roofing felts.
b. Embedded Nailers: Must be nominal 2 by 3 with 2 inch sides beveled.
Set and anchor nailers to finish flush with the roof deck surface.
3.2.1.2 Roof Edge Strips and Nailers
Provide at perimeter of roof, around openings through roof, and where roofs abut walls, curbs, and other vertical surfaces. Except where indicated otherwise, nailers must be 6 inches wide and the same thickness as the insulation. Anchor nailers securely to underlying construction. Anchor perimeter nailers in accordance with FM 4435 . Strips must be as indicated for edge venting; install at walls, curbs, and other vertical surfaces with a 1/4 to 1/2 inch air space.
3.2.2 Wood Blocking
Provide proper sizes and shapes at proper locations for the installation and attachment of wood and other finish materials, fixtures, equipment, and items indicated or specified.
3.2.3 Wood Grounds
Provide for fastening wood trim, finish materials, and other items to plastered walls and ceilings. Install grounds in proper alignment and true with an 8 foot straightedge.
3.2.4 Temporary Closures
Provide with hinged doors and padlocks and install during construction at exterior doorways and other ground level openings that are not otherwise closed. Cover windows and other unprotected openings with polyethylene or other approved material, stretched on wood frames. Provide dustproof barrier partitions to isolate areas as directed.
3.2.5 Temporary Centering, Bracing, and Shoring
Provide for the support and protection of masonry work during construction as specified in Section 04 20 00 . Forms and centering for cast-in-place concrete work are specified in Section 03 30 00 CAST-IN-PLACE CONCRETE.
3.2.6 Wood Sleepers
Run wood sleepers in lengths as long as practicable and stagger end joints in adjacent rows.
3.2.7 Sill Plates
Sill plates must be set level and square and anchor bolted at not more than 6 feet on centers and not more than 12 inches from end of each piece. A minimum of two anchors must be used for each piece.
SECTION 06 10 00 Page 13
3.3 ERECTION TOLERANCES
a. Framing members which will be covered by finishes such as wallboard, plaster, or ceramic tile set in a mortar setting bed, must be within the following limits:
(1) Layout of walls and partitions: 1/4 inch from intended position;
(2) Plates and runners: 1/4 inch in 8 feet from a straight line;
(3) Studs: 1/4 inch in 8 feet out of plumb, not cumulative; and
(4) Face of framing members: 1/4 inch in 8 feet from a true plane.
b. Framing members which will be covered by ceramic tile set in dry-set mortar, latex-portland cement mortar, or organic adhesive must be within the following limits:
(1) Layout of walls and partitions: 1/4 inch from intended position;
(2) Plates and runners: 1/8 inch in 8 feet from a straight line;
(3) Studs: 1/8 inch in 8 feet out of plumb, not cumulative; and
(4) Face of framing members: 1/8 in 8 feet from a true plane.
3.4 WASTE MANAGEMENT OF WOOD PRODUCTS
In accordance with the Waste Management Plan and as specified. Separate and reuse scrap sheet materials larger than 2 square feet . Clearly separate damaged wood and other scrap lumber for acceptable alternative uses on site, including bracing, blocking, and shims.
Separate composite wood from other wood types and recycle or reuse.
Separate treated, stained, painted, and contaminated wood and place in designated area for hazardous materials. Dispose of according to local regulations. Do not leave any wood, shavings, sawdust, or other wood waste buried in fill or on the ground. Prevent sawdust and wood shavings from entering the storm drainage. Do not burn scrap lumber.
-- End of Section --
SECTION 06 10 00 Page 14
SECTION 06 41 16.00 10
PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS
08/10
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)
ANSI A161.2 (1998) Decorative Laminate Countertops, Performance Standards for Fabricated High Pressure
ASTM INTERNATIONAL (ASTM)
ASTM D1037 (2012) Evaluating Properties of Wood-Base Fiber and Particle Panel Materials
ASTM E84 (2018a) Standard Test Method for Surface Burning Characteristics of Building Materials
ASTM F547 (2017) Standard Terminology of Nails for Use with Wood and Wood-Base Materials
BUILDERS HARDWARE MANUFACTURERS ASSOCIATION (BHMA)
ANSI/BHMA A156.9 (2015) Cabinet Hardware
COMPOSITE PANEL ASSOCIATION (CPA)
CPA A208.1 (2016) Particleboard
CPA A208.2 (2016) Medium Density Fiberboard (MDF) for Interior Applications
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
ANSI/NEMA LD 3 (2005) Standard for High-Pressure Decorative Laminates
WOODWORK INSTITUTE (WI)
NAAWS 3.1 (2017; 2018 Errata Edition) North American Architectural Woodwork Standards
1.2 SYSTEM DESCRIPTION
Work in this section includes laminate clad custom casework cabinets and vanities as shown on the drawings and as described in this specification.
This Section includes high-pressure laminate surfacing and cabinet
SECTION 06 41 16.00 10 Page 1 hardware. Comply with EPA requirements in accordance with Section 01 33 29.00 06 SUSTAINABILITY REPORTING. All exposed and semi-exposed surfaces, whose finish is not otherwise noted on the drawings or finish schedule, shall be sanded smooth and shall receive a clear finish of polyurethane. Wood finish may be shop finished or field applied in accordance with Section 09 90 00 PAINTS AND COATINGS.
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00.00 06 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Shop Drawings Installation
SD-03 Product Data
Wood Materials Wood Finishes Finish Schedule Certification
SD-04 Samples
Plastic Laminates Cabinet Hardware
SD-07 Certificates
Quality Assurance Laminate Clad Casework
1.4 QUALITY ASSURANCE
1.4.1 General Requirements
Unless otherwise noted on the drawings, all materials, construction methods, and fabrication shall conform to and comply with the premium grade quality standards as outlined in NAAWS 3.1, Section for laminate clad cabinets. These standards shall apply in lieu of omissions or specific requirements in this specification. Contractors and their personnel engaged in the work shall be able to demonstrate successful experience with work of comparable extent, complexity and quality to that shown and specified. Submit a quality control statement which illustrates compliance with and understanding of NAAWS 3.1 requirements, in general, and the specific NAAWS 3.1 requirements provided in this specification. The quality control statement shall also certify a minimum of ten years Contractor's experience in laminate clad casework fabrication and construction. The quality control statement shall provide a list of a minimum of five successfully completed projects of a similar scope, size, and complexity.
SECTION 06 41 16.00 10 Page 2
1.5 DELIVERY, STORAGE, AND HANDLING
Casework may be delivered knockdown or fully assembled. Deliver all units to the site in undamaged condition, stored off the ground in fully enclosed areas, and protected from damage. The storage area shall be well ventilated and not subject to extreme changes in temperature or humidity.
1.6 SEQUENCING AND SCHEDULING
Coordinate work with other trades. Units shall not be installed in any room or space until painting, and ceiling installation are complete within the room where the units are located. Floor cabinets shall be installed before finished flooring materials are installed.
PART 2 PRODUCTS
2.1 WOOD MATERIALS
2.1.1 Lumber
a. All framing lumber shall be kiln-dried Grade III to dimensions as shown on the drawings. Frame front, where indicated on the drawings, shall be nominal 3/4 inch hardwood.
2.1.2 Panel Products
2.1.2.1 Plywood
All plywood panels used for framing purposes shall be veneer core hardwood plywood, NAAWS 3.1 Grade AA. Nominal thickness of plywood panels shall be as indicated in this specification and on the drawings.
2.1.2.2 Particleboard
All particleboard shall be industrial grade, medium density ( 40 to 50 pounds per cubic foot ), 3/4 inch thick. A moisture-resistant particleboard in grade Type 2-M-2 or 2-M-3 shall be used as the substrate for plastic laminate covered countertops backsplashes and other areas subjected to moisture. Particleboard shall meet the minimum standards listed in ASTM D1037 and CPA A208.1 .
2.1.2.3 Medium Density Fiberboard
Medium density fiberboard (MDF) shall be an acceptable panel substrate where noted on the drawings. Medium density fiberboard shall meet the minimum standards listed in CPA A208.2 .
2.2 SOLID POLYMER MATERIAL
Solid surfacing casework components shall conform to the requirements of Section 06 61 16 SOLID SURFACING FABRICATIONS.
2.3 HIGH PRESSURE DECORATIVE LAMINATE (HPDL)
All plastic laminates shall meet the requirements of ANSI/NEMA LD 3 and ANSI A161.2 for high-pressure decorative laminates. Design, colors, surface finish and texture, and locations shall be as indicated on the drawings. Submit two samples of each plastic laminate pattern and color.
Samples shall be a minimum of 5 by 7 inches in size. Plastic laminate
SECTION 06 41 16.00 10 Page 3 types and nominal minimum thicknesses for casework components shall be as indicated in the following paragraphs.
2.3.1 Horizontal General Purpose Standard (HGS) Grade
Horizontal general purpose standard grade plastic laminate shall be 0.048 inches (plus or minus 0.005 inches) in thickness. This laminate grade is intended for horizontal surfaces where postforming is not required.
2.3.2 Vertical General Purpose Standard (VGS) Grade
Vertical general purpose standard grade plastic laminate shall be 0.028 inches (plus or minus 0.004 inches) in thickness. This laminate grade is intended for exposed exterior vertical surfaces of casework components where postforming is not required.
2.3.3 Horizontal General Purpose Postformable (HGP) Grade
Horizontal general purpose postformable grade plastic laminate shall be
0.042 inches (plus or minus 0.005 inches) in thickness. This laminate grade is intended for horizontal surfaces where post forming is required.
2.3.4 Vertical General Purpose Postformable (VGP) Grade
Vertical general purpose postformable grade plastic laminate shall be 0.028 inches (plus or minus 0.004 inches) in thickness. This laminate grade is intended for exposed exterior vertical surfaces of components where postforming is required for curved surfaces.
2.3.5 Horizontal General Purpose Fire Rated (HGF) Grade
Horizontal general purpose fire rated grade plastic laminate shall be 0.048 inches (plus or minus 0.005 inches) in thickness. Laminate grade shall have a class 1, class A fire rating in accordance with ASTM E84.
2.3.6 Vertical General Purpose Fire Rated (VGF) Grade
Vertical general purpose fire rated grade plastic laminate shall be 0.028 inches (plus or minus 0.004 inches) in thickness. This laminate grade shall have a class 1, class A fire rating in accordance with ASTM E84.
2.3.7 Cabinet Liner Standard (CLS) Grade
Cabinet liner standard grade plastic laminate shall be 0.020 inches in thickness. This laminate grade is intended for light duty semi-exposed interior surfaces of casework components.
2.3.8 Backing Sheet (BK) Grade
Undecorated backing sheet grade laminate is formulated specifically to be used on the backside of plastic laminated panel substrates to enhance dimensional stability of the substrate. Backing sheet thickness shall be
0.020 inches . Backing sheets shall be provided for all laminated casework components where plastic laminate finish is applied to only one surface of the component substrate.
2.4 THERMOSET DECORATIVE OVERLAYS (MELAMINE)
Thermoset decorative overlays (melamine panels) shall be used for casework
SECTION 06 41 16.00 10 Page 4 cabinet interior drawer interior surfaces.
2.5 EDGE BANDING
Edge banding for casework doors and drawer fronts shall be PVC vinyl and shall be 3 mm thick. Material width shall be shall match door and drawer width . Color and pattern shall match exposed door and drawer front laminate pattern and color.
2.6 VINYL COUNTERTOP EDGE
Where located on the drawings, vinyl edging for countertops shall be a tee-mould anchor type with a flat edge profile. Finished width shall be as indicated on the drawings. Color shall be as indicated on the drawings.
2.7 CABINET HARDWARE
Submit one sample of each cabinet hardware item specified to include pulls.
All hardware shall conform to ANSI/BHMA A156.9 , unless otherwise noted, and shall consist of the following components:
2.7.1 Door Hinges
Heavy duty concealed type, BHMA No. A156.9 .
2.7.2 Cabinet Pulls
Wire type, BHMA No. A156.9 .
2.7.3 Drawer Slide
Side mounted heavy duty type, BHMA No. A156.9 with full extension and a minimum 100 pound load capacity. Slides shall include an integral stop to avoid accidental drawer removal.
2.7.4 Adjustable Shelf Support System
Multiple holes with metal pin supports.
2.8 FASTENERS
Nails, screws, and other suitable fasteners shall be the size and type best suited for the purpose and shall conform to ASTM F547 where applicable.
2.9 ADHESIVES, CAULKS, AND SEALANTS
2.9.1 Adhesives
Adhesives shall be of a formula and type recommended by AWI. Adhesives shall be selected for their ability to provide a durable, permanent bond and shall take into consideration such factors as materials to be bonded, expansion and contraction, bond strength, fire rating, and moisture resistance. Adhesives shall meet local regulations regarding VOC emissions and off-gassing.
2.9.1.1 Wood Joinery
Adhesives used to bond wood members shall be a Type II for interior use polyvinyl acetate resin emulsion. Adhesives shall withstand a bond test as
SECTION 06 41 16.00 10 Page 5 described in ANSI/WDMA I.S.1A .
2.9.1.2 Laminate Adhesive
Adhesive used to join high-pressure decorative laminate to wood shall be adhesive consistent with AWI and laminate manufacturer's recommendations.
PVC edgebanding shall be adhered using a polymer-based hot melt glue.
2.9.2 Caulk
Caulk used to fill voids and joints between laminated components and between laminated components and adjacent surfaces shall be clear, 100 percent silicone.
2.9.3 Sealant
Sealant shall be of a type and composition recommended by the substrate manufacturer to provide a moisture barrier at sink cutouts and all other locations where unfinished substrate edges may be subjected to moisture.
2.10 ACCESSORIES
2.10.1 Grommets
Grommets shall be plastic material for cutouts with a diameter of 3 inches .
Locations shall be as indicated on the drawings.
2.11 FABRICATION
Verify field measurements as indicated in the shop drawings before fabrication. Fabrication and assembly of components shall be accomplished at the shop site to the maximum extent possible. Construction and fabrication of cabinets and their components shall meet or exceed the requirements for AWI premium grade unless otherwise indicated in this specification. Cabinet style, in accordance with NAAWS 3.1, Section 400-G descriptions, shall be flush overlay.
2.11.1 Base and Wall Cabinet Case Body
2.11.1.1 Cabinet Components
Frame members shall be glued-together, kiln-dried hardwood lumber. Top corners, bottom corners, and cabinet bottoms shall be braced with either hardwood blocks or water-resistant glue and nailed in place metal or plastic corner braces. Cabinet components shall be constructed from the following materials and thicknesses:
2.11.1.1.1 Body Members (Ends, Divisions, Bottoms, and Tops)
3/4 inch medium density fiberboard (MDF) panel product
2.11.1.1.2 Face Frames and Rails
3/4 inch panel product
2.11.1.1.3 Shelving
3/4 inch medium density fiberboard (MDF) panel product
SECTION 06 41 16.00 10 Page 6
2.11.1.1.4 Cabinet Backs
1/4 inch medium density fiberboard (MDF) panel product
2.11.1.1.5 Drawer Sides, Backs, and Subfronts
1/2 inch panel product
2.11.1.1.6 Drawer Bottoms
1/4 inch medium density fiberboard (MDF) panel product
2.11.1.1.7 Door and Drawer Fronts
3/4-inch medium density fiberboard (MDF) panel product
2.11.1.2 Joinery Method for Case Body Members
2.11.1.2.1 Tops, Exposed Ends, and Bottoms
a. Steel "European" assembly screws ( 1-1/2 inch from end, 5 inch on center, fasteners will not be visible on exposed parts).
b. Doweled, glued under pressure (approx. 4 dowels per 12 inches of joint).
c. Stop dado, glued under pressure, and either nailed, stapled or screwed (fasteners will not be visible on exposed parts).
d. Spline or biscuit, glued under pressure.
2.11.1.2.2 Exposed End Corner and Face Frame Attachment
2.11.1.2.2.1 Mitered Joint
lock miter or spline or biscuit, glued under pressure (no visible fasteners)
2.11.1.2.2.2 Non-Mitered Joint (90 degree)
butt joint glued under pressure (no visible fasteners)
2.11.1.2.2.3 Butt Joint
glued and nailed
2.11.1.2.3 Cabinet Backs (Wall Hung Cabinets)
Wall hung cabinet backs must not be relied upon to support the full weight of the cabinet and its anticipated load for hanging/mounting purposes.
Method of back joinery and hanging/mounting mechanisms should transfer the load to case body members. Fabrication method shall be:
2.11.1.2.3.1 Full Bound
Full bound, captured in grooves on cabinet sides, top, and bottom. Cabinet backs for floor standing cabinets shall be side bound, captured in grooves;
glued and fastened to top and bottom.
SECTION 06 41 16.00 10 Page 7
2.11.1.2.3.2 Full Overlay
Full overlay, plant-on backs with minimum back thickness of 1/2 inch and minimum No. 12 plated (no case hardened) screws spaced a minimum 3 inches on center. Edge of back shall not be exposed on finished sides. Anchor strips are not required when so attached.
2.11.1.2.3.3 Side Bound
Side bound, captured in groove or rabbetts; glued and fastened.
2.11.1.2.4 Cabinet Backs (Floor Standing Cabinets)
2.11.1.2.4.1 Side Bound
Side bound, captured in grooves; glued and fastened to top and bottom.
2.11.1.2.4.2 Full Overlay
Full overlay, plant-on backs with minimum back thickness of 1/2 inch and minimum No. 12 plated (no case hardened) screws spaced a minimum 3 inches on center. Edge of back shall not be exposed on finished sides. Anchor strips are not required when so attached.
2.11.1.2.4.3 Side Bound with Rabbetts
Side bound, placed in rabbetts; glued and fastened in rabbetts.
2.11.1.2.5 Wall Anchor Strips
Wall Anchor Strips shall be required for all cabinets with backs less than 1/2 inch thick. Strips shall consist of minimum 1/2 inch thick lumber, minimum 2-1/2 inches width; securely attached to wall side of cabinet back
- top and bottom for wall hung cabinets, top only for floor standing cabinets.
2.11.2 Cabinet Floor Base
Floor cabinets shall be mounted on a base constructed…
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