W912QR20B0008-Final.pdf
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- Regional Hydraulic Dredging Federal contract opportunity
- Solicitation number
- W912QR20B0008
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This federal contract opportunity announcement provides details for a regional hydraulic dredging solicitation to be issued by the U.S. Army Corps of Engineers Louisville District. The solicitation W912QR20B0008 will require furnishing, delivering, and operating a cutterhead hydraulic pipeline dredge and attendant plant to perform channel maintenance dredging of the Ohio River from River Mile 150.0 to 981.0 and pool areas of tributaries, the Cumberland River from River Mile 0.0 to 105.0, and the Upper Mississippi River from River Mile 0.0 to 185.0. The dredge will be expected to move an estimated 97,200,000 cubic feet of material over a one year base period and four one year option periods. Interested offerors should monitor the System for Award Management Contract Opportunities website for release of the solicitation on or around February 13, 2020, as well as any subsequent amendments. Paper copies will not be provided. Offerors must register with SAM to access solicitation documents.
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Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| Bid Opening Results.pdf | ||
| W912QR20B0008-0003.pdf | ||
| W912QR20B0008-0002.pdf | ||
| W912QR20B0008-0001.pdf |
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Text version
W22W9K93099388
Lease of Dredge Attendant Plant and On-Shore Disposal of Equipment for Channel Maintenance, Ohio River (RM 150-981) and Ohio River Pool Areas of Tributaries, Cumberland River (RM 0.0-105), and Upper Mississippi River (RM 0.0-185.0)
The estimated value of the one year base period w ith four one year option periods is betw een, $25,000,000 and $100,000,000.00
NAICS Code: 237990 Size Determination: $30M Please note that business size in beta.sam is determined by the NAICS code. If the vendor size is not listed correctly for a particular NAICS code in beta.sam the business w ill be considered other than a small business.
BID MODIFICATIONS RECEIVED BY FASCIMILE WILL NOT BE CONSIDERED.
This is a full and open procurement. In accordance w ith Federal Acquisition Regulation 19.1307, this project requires the HUBZone 10% price evaluation.
Central Contract Registration and ORCA are now available through beta.sam.gov. Offerors must comply w ith the requirements of 52.204-7, 52.204-8, 52.232-33, and any other CCR/ORCA requirements in this solicitation through beta.sam.
PLEASE NOTE: SAM is completely free of charge for both registrants and users.
The term bid and proposal are used interchangeably in industry and w ill be used interchangeably throughout this solicitation.
X
HEATHER D BAUER 502.315.6192
NOTE: In sealed bid solicitations "offer" and "offeror" mean "bid" and "bidder".
10. THE GOVERNMENT REQUIRES PERFORMANCE OF THE WORK DESCRIBED IN THESE DOCUMENTS
NEGOTIATED
27-Feb-2020
(RFP)
(IFB)
CALL:
B. TELEPHONE NO. (Include area code) (NO COLLECT CALLS)
See Item 7
2. TYPE OF SOLICITATION
SEALED BID
3. DATE ISSUED
9. FOR INFORMATION A. NAME
SOLICITATION
NSN 7540-01-155-3212 1442-101 STANDARD FORM 1442 (REV. 4-85)
Prescribed by GSA FAR (48 CFR) 53.236-1(e)
11. The Contractor shall begin performance w ithin _______21 calendar days and complete it w ithin ________180 calendar days after receiving aw ard, X notice to proceed. This performance period is X mandatory, negotiable. (See _________________________52.211-10
12 A. THE CONTRACTOR MUST FURNISH ANY REQUIRED PERFORMANCE AND PAYMENT BONDS?
(If "YES," indicate within how many calendar days after award in Item 12B.)
X YES NO
13. ADDITIONAL SOLICITATION REQUIREMENTS:
A. Sealed offers in original and __________1 copies to perform the w ork required are due at the place specif ied in Item 8 by ___________ local time ______________31 Mar 2020 (date). If this is a sealed bid solicitation, offers must be publicly opened at that time.
shall be marked to show the offeror's name and address, the solicitation number, and the date and time offers are due.
B. An offer guarantee X is, is not required.
C. All offers are subject to the (1) w ork requirements, and (2) other provisions and clauses incorporated in the solicitation in full text or by reference.
D. Offers providing less than _______90 calendar days for Government acceptance after the date offers are due w ill not be considered and w ill be rejected.
SOLICITATION, OFFER,
AND AWARD
(Construction, Alteration, or Repair)
1. SOLICITATION NO.
IMPORTANT - The "offer" section on the reverse must be fully completed by offeror.
4. CONTRACT NO.
7. ISSUED BY CODE
U. S. ARMY ENGINEER DISTRICT, LOUISVILLE
600 DR. MARTIN LUTHER KING, JR. PLACE
ROOM 821
LOUISVILLE KY 40202-2239
W912QR
PAGE OF PAGES
1 OF
CODE
(Title, identifying no., date):
12B. CALENDAR DAYS
01:00 PM (hour) Sealed envelopes containing offers
5. REQUISITION/PURCHASE REQUEST NO. 6. PROJECT NO.
8. ADDRESS OFFER TO (If Other Than Item 7)
502.315.6195 OR 6193FAX:TEL: 502.315.6172 TEL: FAX:
W912QR20B0008 61
20B. SIGNATURE
(REV. 4-85)STANDARD FORM 1442 BACK
TO SIGN
NSN 7540-01-155-3212
SOLICITATION, OFFER, AND AWARD (Continued) (Construction, Alteration, or Repair)
CODE FACILITY CODE
17. The offeror agrees to perform the w ork required at the prices specif ied below in strict accordance w ith the terms of this solicitation, if this offer is accepted by the Government in w riting w ithin ________ calendar days after the date offers are due.
the minimum requirements stated in Item 13D. Failure to insert any number means the offeror accepts the minimum in Item 13D.)
AMOUNTS SEE SCHEDULE OF PRICES
18. The offeror agrees to furnish any required performance and payment bonds.
19. ACKNOWLEDGMENT OF AMENDMENTS
(The offeror acknowledges receipt of amendments to the solicitation -- give number and date of each)
AMENDMENT NO.
DATE
20A. NAME AND TITLE OF PERSON AUTHORIZED TO SIGN
OFFER (Type or print)
AWARD (To be completed by Government)
21. ITEMS ACCEPTED:
22. AMOUNT 23. ACCOUNTING AND APPROPRIATION DATA
24. SUBMIT INVOICES TO ADDRESS SHOWN IN ITEM
(4 copies unless otherwise specified)
CODE
(Insert any number equal to or greater than
20C. OFFER DATE
25. OTHER THAN FULL AND OPEN COMPETITION PURSUANT TO
10 U.S.C. 2304(c) 41 U.S.C. 253(c)
CODE27. PAYMENT WILL BE MADE BY:26. ADMINISTERED BY
(Include ZIP Code)14. NAME AND ADDRESS OF OFFEROR 15. TELEPHONE NO. (Include area code)
See Item 14
(Include only if different than Item 14)16. REMITTANCE ADDRESS
30B. SIGNATURE
29. AWARD (Contractor is not required to sign this document.)
document and return _______ copies to issuing office.) Contractor agrees Your of f er on this solicitation, is hereby accepted as to the items listed. This award con-to f urnish and deliv er all items or perf orm all work, requisitions identif ied summates the contract, which consists of (a) the Gov ernment solicitation and on this f orm and any continuation sheets f or the consideration stated in this y our of f er, and (b) this contract award. No f urther contractual document is contract. The rights and obligations of the parties to this contract shall be necessary .
gov erned by (a) this contract award, (b) the solicitation, and (c) the clauses, representations, certif ications, and specif ications or incorporated by ref er-ence in or attached to this contract.
30A. NAME AND TITLE OF CONTRACTOR OR PERSON AUTHORIZED 31A. NAME OF CONTRACTING OFFICER (Type or print)
30C. DATE
(Type or print)
TEL: EMAIL:
31B. UNITED STATES OF AMERICA 31C. AWARD DATE
BY
CONTRACTING OFFICER WILL COMPLETE ITEM 28 OR 29 AS APPLICABLE
(Contractor is required to sign this28. NEGOTIATED AGREEMENT
(M ust be fully completed by offeror)OFFER
Section SF 30 - Block 14 Continuation Page (SF 30)
SF 1442 CONTINUATION PAGE
1) Block 11 – The Period of Performance will be determined on a task order basis.
2) The requirement for Payment and Performance Bonds will be determined on a Task Order basis.
3) The Sample Project Price Breakout Schedule is for evaluation purposes only and will not result in a task order award.
4) The applicable Buy American Act clauses will vary on a task order basis based on the dollar threshold of each task order. See FAR 25.1102 for additional details.
Section 00 00 00 - Procurement and Contracting Requirements
AWARDING TASK ORDERS
This is an Indefinite Delivery, Indefinite Quantity type Contract (IDIQ) Single Award Task Order Contract (SATOC) for Channel Maintenance Dredging for Ohio River (RM 150-981) & Ohio River Pool Areas of Tributaries, Cumberland River (RM 0.0 – 105), & Upper Mississippi River (RM 0.0-185.0). The contract will result in Firm-Fixed-Price task orders in accordance with FAR Subpart 16.5 to support the civil works and navigational mission for the U.S. Army Corps of Engineers. This contract is a full and open procurement. The total combined contract capacity under the umbrella contract is valued at $45 Million over a one-year base period from the date of award. This SATOC will also include four one-year options, which will not increase the total capacity of the SATOC. Awards will be made as Firm-Fixed-Price Task Orders during the period of performance.
For the base period only, the Government hereby obligates itself to obtain not less than Ten Thousand and No/100 Dollars ($10,000.00) in services. The minimum guarantee will be obligated through the issuance of a Task Order and will de-obligated once the minimum guarantee has been met. There is no guaranteed minimum for the option periods, if exercised.
PERFORMANCE AND PAYMENT BONDS ARE ONLY APPLICABLE TO THE EXTENT INDICATED ON
INDIVIDUAL TASK ORDERS.
SCOPE
This work consists of dredging for channel maintenance, including the use of attendant plant, floating pontoon pipeline, and onshore disposal of dredged materials, along the Ohio River (RM 150-981) & associated Ohio River Pool Areas of Tributaries, Cumberland River (RM 0.0 – 105), & Upper Mississippi River (RM 0.0-185.0), as well as items incidental to the dredging of these sites.
Sample Task Order Scope of Work Channel Maintenance Dredging between Cairo, IL and Racine Lock and Dam along the navigation channel
Ohio River miles 981-150, UMR Miles 0 – 50)
1. General:
a. The contractor shall furnish the equipment, materials, manpower required, and perform the work in accordance with the terms of the contract. The work to be performed under this task order shall include mobilization of the dredge and attendant plant; the dredging of shoals found between Cairo, IL and Racine Lock and Dam along the navigation channel Ohio River miles 981-150, Upper Mississippi River (UMR) Miles 0 – 50. Dredging of the navigation channel and approach areas of Locks and Dams requiring the proper placement of dredged materials in designated disposal locations supplied by the Corps; travel between dredge sites; and demobilization.
b. Both digital and paper maps marking dredge cuts and disposal areas will be provided by the Corps of
Engineers in advance.
2. Bid Schedule Item List:
The contractor's rates used on the attached Bid Schedule Item list shall match those rates on the contract bid schedule.
3. Schedule:
The work of this task order shall commence upon issuance of Notice to Proceed and the proper execution of Performance and Payment Bonds. Notice to Proceed as listed in Solicitation allows 21 days to report to dredge site. All dredging work under this task order shall be initiated and completed by 15 Nov 2020.
4. Security AT/OPSEC
a. The contractor and all associated sub-contractors shall receive a brief/training (provided by the RA) on the local suspicious activity reporting program. This locally developed training will be used to inform employees of the types of behavior to watch for and instruct employees to report suspicious activity to the project manager, security representative or law enforcement entity. This training shall be completed within 30 calendar days of contract award and within 30 calendar days of new employees commencing performance with the results reported to the COR NLT 5 calendar days after the completion of the training.
b. The Contractor must pre-screen Candidates using the E-verify Program (http://www.uscis.gov/e-verify) website to meet the established employment eligibility requirements. The Vendor must ensure that the Candidate has two valid forms of Government issued identification prior to enrollment to ensure the correct information is entered into the E-verify system. An initial list of verified/eligible Candidates must be provided to the COR no later than 3 business days after the initial contract award.
00 10 00 BID SCHEDULE/INSTRUCTIONS TO OFFERORS
Price Evaluation Scheme:
The anticipated activities will be estimated for the life of the contract to arrive at a Total Estimated Contract Price to the Government for the entire contract, which will be added to the price of the SAMPLE task order to arrive at the Grand Total evaluated price, which will be used in order to determine the low bidder.
Effective Rate Calculation Required to Complete Bid Schedule:
Cubic Yards per Hour Effective Time Rate Based on Bid Schedule Note 10 (below), Specifications Appendix B Evaluation of the Dredge Pump, and Specifications Appendix C Equipment Schedule:
NOTE: Dredge must be between 20- 24 inches in diameter of output.
Assume 16.5-foot Lift and 3,000-foot Pipeline when calculating Effective Time Rate.
cubic yards/hour used to calculate estimated Effective Time Hours below
1,200,000 cubic yards of estimated quantity of dredge material for Base Year through Option Year 4, divided by Effective Time Rate (cubic yards/hour):
estimated hours for CLINs 0002, 0013, 0024, 0035, 0046
Distance to Home Port Calculation Required to Complete Bid Schedule:
Home Port Location River Name: used to complete Distance from Home Port below River Mile:
(A)Distance from Home Port Location to River Mile 975 of Ohio River in River Miles:
(B)Distance from Ohio River Mile 532 of Ohio River to Home Port Location in River Miles TOTAL SUM of A plus B mileage for CLINs 0004, 0015, 0026, 0037, 0048
BID SCHEDULE – BASE YEAR
Contract Line Item
(CLIN)
Description Estimated Quantity Unit
Unit Price (Identical to Base Year Unit Prices
Above)
Price for Estimated Quantity
Dredge and Floating Plant Mobilization and Demobilization from Home Port9
1 Job x $ = $
Dredge and Floating Plant Effective Time Operation10* from above
Hours x $ = $
Dredge and Floating Plant Non-Effective Time Operation11
30% of Est.
Effective Time Hours from CLIN
Hours x
70% of Effective Time Operation Unit
Price
Dredge and Floating Plant Mileage for Mobilization and Demobilization12* from above
Miles x $ = $
0005 Transit Mileage13 800 Miles x $ = $
Onshore Disposal Equipment Mobilization and Demobilization14
1 Job x $ = $
Onshore Disposal Equipment Effective Time Operation15
150 Hours x $ = $
Onshore Disposal Equipment Non- Effective Time Operation16
50 Hours x
70% of Onshore Disposal Equipment Effective Time Unit
Price
Additional 2600’ Floating Pontoon Pipeline Mobilization and Demobilization17
1 Job x = $
Additional 2600’ Floating Pontoon Pipeline Effective Time Operation18
80 Hours x = $
Additional 2600’’ Floating Pontoon Pipeline Non- Effective Time Operation19
30 Hours x
70% of Additional 2600’’ Floating
Pontoon Pipeline Effective Time Unit
Price
BASE YEAR TOTAL: $
*See above bid schedule worksheets for instructions on calculating Estimated Quantities for Effective Time Operation and Mileage for Mobilization and Demobilization.
#See Bid Schedule Note that corresponds with superscripted number.
BID SCHEDULE – OPTION YEAR 1
Contract Line Item
(CLIN)
Description Estimate d Quantity
Unit
Unit Price (Identical to Base Year Unit Prices
Above)
Price for Estimated Quantity
Dredge and Floating Plant Mobilization and Demobilization from Home Port9
1 Job x $ = $
Dredge and Floating Plant Effective Time Operation10* from above
Hours x $ = $
Dredge and Floating Plant Non-Effective Time Operation11
30% of Est.
Effective Time Hours from
CLIN
Hours x
70% of Effective Time Operation Unit
Price
Dredge and Floating Plant Mileage for Mobilization and Demobilization12* from above
Miles x $ = $
0016 Transit Mileage13 800 Miles x $ = $
Onshore Disposal Equipment Mobilization and Demobilization14
1 Job x $ = $
Onshore Disposal Equipment Effective Time Operation15
150 Hours x $ = $
Onshore Disposal Equipment Non- Effective Time Operation16
50 Hours x
70% of Onshore Disposal Equipment Effective Time Unit
Price
Floating Pontoon Pipeline Mobilization and Demobilization17
1 Job x = $
Floating Pontoon Pipeline Effective Time Operation18
30 Hours x = $
Floating Pontoon Pipeline Non- Effective Time Operation19
80 Hours x
70% of Floating Pontoon Pipeline Mobilization and
Demobilization Unit Price
OPTION YEAR 1 TOTAL: $
*See above bid schedule worksheets for instructions on calculating Estimated Quantities for Effective Time
BID SCHEDULE – OPTION YEAR 2
Contract Line Item
(CLIN)
Description Estimated
Quantity Unit
Unit Price (Identical to Base Year Unit Prices
Above)
Price for Estimated Quantity
Dredge and Floating Plant Mobilization and Demobilization from Home Port9
1 Job x $ = $
Dredge and Floating Plant Effective Time Operation10* from above
Hours x $ = $
Dredge and Floating Plant Non-Effective Time Operation11
30% of Est.
Effective Time Hours from CLIN
Hours x
70% of Effective Time Operation Unit
Price
Dredge and Floating Plant Mileage for Mobilization and Demobilization12* from above
Miles x $ = $
0027 Transit Mileage13 800 Miles x $ = $
Onshore Disposal Equipment Mobilization and Demobilization14
1 Job x $ = $
Onshore Disposal Equipment Effective Time Operation15
150 Hours x $ = $
Onshore Disposal Equipment Non- Effective Time Operation16
50 Hours x
70% of Onshore Disposal Equipment Effective Time Unit
Price
Floating Pontoon Pipeline Mobilization and Demobilization17
1 Job x = $
Floating Pontoon Pipeline Effective Time Operation18
30 Hours x = $
Floating Pontoon Pipeline Non- Effective Time Operation19
80 Hours x
70% of Floating Pontoon Pipeline Mobilization and
Demobilization Unit Price
OPTION YEAR 2 TOTAL: $
*See above bid schedule worksheets for instructions on calculating Estimated Quantities for Effective Time
BID SCHEDULE – OPTION YEAR 3
Contract Line Item
(CLIN)
Description Estimated Quantity Unit
Unit Price (Identical to Base Year Unit Prices
Above)
Price for Estimated Quantity
Dredge and Floating Plant Mobilization and Demobilization from Home Port9
1 Job x $ = $
Dredge and Floating Plant Effective Time Operation10* from above
Hours x $ = $
Dredge and Floating Plant Non-Effective Time Operation11
30% of Est.
Effective
Time Hours from CLIN
Hours x
70% of Effective Time Operation Unit
Price
Dredge and Floating Plant Mileage for Mobilization and Demobilization12*
_____ from above
Miles x $ = $
0038 Transit Mileage13 800 Miles x $ = $
Onshore Disposal Equipment Mobilization and Demobilization14
1 Job x $ = $
Onshore Disposal Equipment Effective Time Operation15
150 Hours x $ = $
Onshore Disposal Equipment Non- Effective Time Operation16
50 Hours x
70% of Onshore Disposal Equipment Effective Time Unit
Price
Floating Pontoon Pipeline Mobilization and Demobilization17
1 Job x = $
Floating Pontoon Pipeline Effective
Floating Pontoon Pipeline Non- Effective Time Operation19
80 Hours x
70% of Floating Pontoon Pipeline Mobilization and
Demobilization Unit Price
OPTION YEAR 3 TOTAL: $
*See above bid schedule worksheets for instructions on calculating Estimated Quantities for Effective Time
BID SCHEDULE – OPTION YEAR 4
Contract Line Item
(CLIN)
Description
Estimate d
Quantity Unit
Unit Price (Identical to Base Year Unit Prices
Above)
Price for Estimated Quantity
Dredge and Floating Plant Mobilization and Demobilization from Home Port9
1 Job x $ = $
Dredge and Floating Plant Effective Time Operation10* from above
Hours x $ = $
Dredge and Floating Plant Non-Effective Time Operation11
30% of Est.
Effective Time Hours from
CLIN
Hours x
70% of Effective Time Operation Unit
Price
Dredge and Floating Plant Mileage for Mobilization and Demobilization12* from above
Miles x $ = $
0049 Transit Mileage13 800 Miles x $ = $
Onshore Disposal Equipment Mobilization and Demobilization14
1 Job x $ = $
Onshore Disposal Equipment Effective Time Operation15
150 Hours x $ = $
Onshore Disposal Equipment Non- Effective Time Operation16
50 Hours x
70% of Onshore Disposal Equipment Effective Time Unit
Price
Floating Pontoon Pipeline Mobilization and Demobilization17
1 Job x = $
Floating Pontoon Pipeline Effective
Floating Pontoon Pipeline Non- Effective Time Operation19
80 Hours x
70% of Floating Pontoon Pipeline Mobilization and
Demobilization Unit Price
OPTION YEAR 4 TOTAL: $
*See above bid schedule worksheets for instructions on calculating Estimated Quantities for Effective Time
Sample Task Order Dredging Ohio River Miles 531 – 981, Upper Mississippi Miles 0 - 50
Contract Line Item
(CLIN)
Description Estimated
Quantity Unit
Unit Price (Identical to Base Year Unit Prices
Above)
Price for Estimated Quantity
Dredge and Floating Plant Mobilization and Demobilization from Home Port9
1 Job x $ = $
Dredge and Floating Plant Effective Time Operation10*
1050 Hours x $ = $
Dredge and Floating Plant Non-Effective Time Operation11
300 Hours x
70% of Effective Time Operation Unit
Price
Dredge and Floating Plant Mileage for Mobilization and Demobilization12* from above
Miles x $ = $
0060 Transit Mileage13 800 Miles x $ = $
Onshore Disposal Equipment Mobilization and Demobilization14
1 Job x $ = $
Onshore Disposal Equipment Effective Time Operation15
63 Hours x $ = $
Onshore Disposal Equipment Non- Effective Time Operation16
25 Hours x
70% of Onshore Disposal Equipment Effective Time Unit
Price
SAMPLE TASK ORDER TOTAL: $
*See above bid schedule worksheets for instructions on calculating Estimated Quantity for Dredge and Floating Plant Mileage for Mobilization and Demobilization.
BID SCHEDULE TOTALS
A Base Year Total: $
B Option Year 1 Total: $
C Option Year 2 Total: $
D Option Year 3 Total: $
E Option Year 4 Total: $
F Sample Task Order Total: $
GRAND TOTAL (SUM of Rows A thru F): $
BID SCHEDULE NOTES
1) Bidders are required to bid on all items listed on the BID SCHEDULE in addition to inserting a total quoted bid in the appropriate space provided. Failure to do so will be considered good cause to disqualify the bid.
2) All quantities shown on the BID SCHEDULE are estimated quantities. Prefilled and bidder-filled estimated quantities are used for bidding purposes only. In general, one task order will be issued per year which will use the unit prices provided on the bid schedule as binding rates. Quantities for task orders will be estimated and subject to a Not-to-Exceed price. Task orders may be modified as necessary to increase or decrease the quantities required under the task order, subject to availability of funds.
3) Bids are being solicited on a unit price basis. However, bidders shall insert in the spaces provided in the SCHEDULE both the "unit price" and the "estimated amount" resulting from applying the said unit price to the estimated quantity shown.
4) All unit prices shown will be subject to verification by the Government. All bids will be reviewed for mistakes, and if unit prices and estimated amounts do not agree, the unit prices will control. Bid modifications, if any, should take this into account.
5) Unit prices provided in the Bid Schedule will become binding upon award for the life of the contract and must be used on each subsequent task order. Adherence to these rates will be reviewed through submittal of supporting documentation with each task order proposal, including the sample task order.
6) The wage determinations issued in the solicitation are provided in order to assist in calculating unit prices.
Binding wage determinations will be issued on a task order basis. The successful bidder may request an equitable adjustment on the basis of increased wage rates after award of each new task order.
7) The sample task order is for bidding purposes only. Bidders shall use unit prices from the Base Year in order to complete the sample task order. No task order will be awarded from the sample task order;
however, the Sample Task Order Total will be added to the Base Year through Option Year 4 Totals for a Grand Total. The Grand Total will be used in order to determine the lowest evaluated price and apparent low bidder. Refer to the Bid Schedule Notes indicated in the Descriptions above for more information regarding each line item.
8) The dredge and attendant plant used to complete the bid schedule shall be listed on the Equipment Schedule (see Specifications, Appendix C), and shall be complete with full operating personnel and operating status for the contract period or any extension thereof. Refer to Definitive Responsibility Criteria below. No award will be made to an offeror that does not meet all of the required criteria.
9) CLINs 0001, 0012, 0023, 0034, 0045, 0056: Mobilization and Demobilization from Home Port - Price includes all work and equipment (including 3200’ floating pontoon pipeline and onshore disposal equipment)on a per-job basis required to get the dredge and attendant plant ready to leave home port and also the price associated with demobilizing the attendant plant and dredge when it returns to home port after last dredge site. For progress payment purposes, these line items will be split 60% for mobilization and 40% for demobilization.
10) CLINs 0002, 0013, 0024, 0035, 0046, 0057: Dredge and Floating Plant Effective Time Operation - Estimated quantity of hours to dredge 1,200,000 of material is based on the effective time rate of cubic yards per hour of the proposed dredge and attendant plant, as described on the first page of the bid schedule. Effective time is defined in Specification 35 20 23 Dredging at Paragraph 7.1.2. These CLINs include all work and equipment required to operate the dredge and attendant plant during effective time on a per-hour basis. They do not include effective time for operating the onshore disposal equipment or the floating pontoon pipeline. In order to calculate the production rate, refer to Specifications Appendices B and C, as well as the following chart, based on an estimated 1,200,000 cubic yards of dredge material to be moved:
Estimated Dredge Output for Working Hour 16.5-foot Lift and 3,000-foot Pipeline
(Use Straight-line Interpolation for HP Not Shown)
20-inch Discharge 22-inch Discharge 24-inch Discharge
HP Cu Yd/Hr HP Cu Yd/Hr HP Cu Yd/Hr 1,200 707 1,600 916 2,000 1,133 1,300 728 1,700 936 2,100 1,155 1,400 748 1,800 956 2,200 1,176 1,500 767 1,900 975 2,300 1,197 1,600 786 2,000 993 2,400 1,218 1,700 803 2,100 1,011 2,500 1,238 1,800 820 2,200 1,029 2,600 1,258 1,900 836 2,300 1,046 2,700 1,277 2,000 852 2,400 1,062 2,800 1,296
2,500 l,078 2,900 1,314 3,000 1,332
11) CLINs 0003, 0014, 0025, 0036, 0047, 0058: Dredge and Floating Plant Non-Effective Time Operation - Non-effective estimated quantities of hours are is assumed for bidding purposes to be 30% of the Effective Time estimated hours. The unit price for non-effective time shall be 70% of the unit price for effective time (to the nearest cent), which is binding on the bidder. For a definition of Non-Effective Time, see Specification 35 20 23 Dredging at Paragraph 7.1.3. These CLINs include all work and equipment required to operate the dredge and attendant plant during non-effective time on a per-hour basis. They do not include non-effective time for operating the onshore disposal equipment or the floating pontoon pipeline.
12) CLINs 0004, 0015, 0026, 0037, 0048, 0059: Dredge and Floating Plant Mileage for Mobilization and Demobilization - Home port site location will need to be established to determine the mileage from home port to first dredge site and last dredge site back to home port. A chart is provided for calculating this mileage on the first page of the bid schedule. The price per mile includes all labor, fuel, etc. for mobilizing and demobilizing and attendant plant (including floating pontoon pipeline and onshore disposal equipment) at the beginning and end of each task order under this contract, on a per-river mile basis. It should not include the labor for an entire dredge crew. For bidding purposes, the first dredge site location will be Ohio River Mile 975 and the last dredge site will be Ohio River Mile 532,
13) CLINs 0005, 0016, 0027, 0038, 0049, 0060: Transit Mileage - These CLINs assume 800 miles of transit during the sample task order and during each year of performance. These CLINs include all fuel, and labor, to transit the dredge, floating plant, 3200’floating pontoon pipeline, and all other required equipment, labor and materials on a per-river mile basis.
14) CLINs 0006, 0017, 0028, 0039, 0050, 0061: Onshore Disposal Equipment Mobilization and Demobilization - Price includes all work and equipment a per-job basis required to get the onshore disposal equipment ready to use, or to break it down and stow it as part of the floating plant, at a particular disposal site. For progress payment purposes, these line items will be split 60% for mobilization and 40% for demobilization.
15) CLINs 0007, 0018, 0029, 0040, 0051, 0062: Onshore Disposal Equipment Effective Time Operation - Estimated quantity of hours for anticipated Effective Time Operation of Onshore Disposal Equipment has been pre-filled by the Government for these CLINs. Effective time is defined in Specification 35 20 23 Dredging at Paragraph 7.1.2. These CLINs include all work and equipment required to operate the onshore disposal equipment during effective time on a per-hour basis.
16) CLINs 0008, 0019, 0030, 0041, 0052, 0063: Onshore Disposal Equipment Non-Effective Time Operation - Estimated quantity of hours for anticipated Non-Effective Time Operation of Onshore Disposal Equipment has been pre-filled by the Government for these CLINs. Non-effective time is defined in Specification 35 20 23 Dredging at Paragraph 7.1.3. These CLINs include all work and equipment required to operate the onshore disposal equipment during non-effective time on a per-hour basis.
17) CLINs 0009, 0020, 0031, 0042, 0053: Additional 2600’Floating Pontoon Pipeline Mobilization and Demobilization - Price includes all work and equipment a per-job basis required to get the floating pontoon pipeline ready to use, or to break it down and stow it as part of the floating plant, at a particular dredge site.
For progress payment purposes, these line items will be split 60% for mobilization and 40% for demobilization.
18) CLINs 0010, 0021, 0032, 0043, 0054: Floating Pontoon Pipeline Effective Time Operation - Estimated quantity of hours for anticipated Effective Time Operation of Floating Pontoon Pipeline has been pre-filled by the Government for these CLINs. Effective time is defined in Specification 35 20 23 Dredging at Paragraph 7.1.2. These CLINs include all work and equipment required to operate the floating pontoon pipeline during effective time on a per-hour basis.
19) CLINs 0011, 0022, 0033, 0044, 0055: Floating Pontoon Pipeline Non-Effective Time Operation - Estimated quantity of hours for anticipated Non-Effective Time Operation of Floating Pontoon Pipeline has been pre-filled by the Government for these CLINs. Non-effective time is defined in Specification 35 20 23 Dredging at Paragraph 7.1.3. These CLINs include all work and equipment required to operate the floating pontoon pipeline during non-effective time on a per-hour basis.
Definitive Responsibility Criteria for Dredge and Plant Equipment
NOTE: Any bid not meeting the Definitive Responsibility Criteria will be considered non-responsive.
1. Dredges smaller than 20 inches or larger than 24 inches in discharge diameter will not be considered under this Solicitation. Cutterhead Ladder, Hull, and Spuds: These items shall be of sufficient length and construction to perform dredging in depths up to 33 feet below the water surface and in currents up to 5 knots.
2. While making a 300-foot wide cut, the dredge shall be capable of swinging 150 feet from the centerline of the cut without exceeding a 55 degree angle with the head at a depth of 33 feet below the water surface.
3. The hauling engine shall be able to swing the dredge at a minimum speed of 70 feet per minute.
4. Since suction conditions generally limit the dredging capacity within the line lengths required under the contract, the output of the greatest horsepower shown in the table (See Bid Schedule Note 10) under the appropriate discharge line size will be used in evaluating dredges having more horsepower than is given in the table. The discharge size will be considered to be the minimum diameter of either the pump discharge or discharge line, whichever is the lesser. The apparent low bidder shall furnish a manufacturer's production curve for the pump prior to award of contract. This curve will be used to verify that the dredge is capable of maintaining the production rate used for bid purposes.
5. Each bidder shall furnish a statement of at least two channel maintenance dredging contracts the bidder has successfully completed in the last 10 years, to include the name of the dredging contract name, point of contact, and the year completed. Bidders who do not demonstrate this experience will not be considered for award.
6. The Government reserves the right to perform a pre-award dredge and attendant plant inspection to verify compliance with the specifications.
Section 00 21 00 - Instructions
PROJNET INSTRUCTIONS
OFFEROR'S QUESTIONS AND COMMENTS
Technical inquiries and questions relating to bid procedures or bonds are to be submitted via Bidder Inquiry in ProjNet at http://www.ProjNet.org/ProjNet. As noted below, offerors shall not submit their proposals via ProjNet.
Bidders shall submit their bids in accordance with the provisions stated in the solicitation.
To submit and review bid inquiry items, bidders will need to be a current registered user or self-register into system.
The Solicitation Number is: W912QR20B0008 The Bidder Inquiry Key is: 2IJ9VW-6EA3KJ
Specific Instructions for ProjNet Bid Inquiry Access:
1. From the ProjNet home page linked above, click on Quick Add on the upper right side of the screen.
2. Identify the Agency. This should be marked as USACE.
3. Key. Enter the Bidder Inquiry Key listed above.
4. Email. Enter the email address you would like to use for communication.
5. Select Continue. A page will then open stating a user account was not found and will ask you to create one using the provided form.
6. Enter your First Name, Last Name, Company, City, State, Phone, Email, Secret Question, Secret Answer, and Time Zone. Make sure to remember your Secret Question and Answer as they will be used from this point on to access the ProjNet system.
7. Select Add User. Once this is completed you are now registered within ProjNet and are currently logged into the system.
Specific Instructions for Future ProjNet Bid Inquiry Access:
1. For future access to ProjNet, you will not be emailed any type of password. You will utilize your Secret Question and Secret Answer to log in.
2. From the ProjNet home page linked above, click on Quick Add on the upper right side of the screen.
3. Identify the Agency. This should be marked as USACE.
4. Key. Enter the Bidder Inquiry Key listed above.
5. Email. Enter the email address you used to register previously in ProjNet.
6. Select Continue. A page will then open asking you to enter the answer to your Secret Question.
7. Enter your Secret Answer and click Login. Once this is completed you are now logged into the system.
From this page you may view all bidder inquiries or add an inquiry.
Bidders will receive an acknowledgement of their question via email, followed by an answer to their question after it has been processed by our technical team.
Bidders are requested to review the specification in its entirety and to review the Bidder Inquiry System for answers to questions prior to submission of a new inquiry.
The call center operates weekdays from 8AM to 5PM U.S. Central Time Zone (Chicago). The telephone number for the Call Center is 800-428-HELP.
Bids will NOT be publicly opened. Information concerning the status of the evaluation and/or award will NOT be available after receipt of proposals.
NOTES:
1. Bidders shall not submit their bids via ProjNet, but in accordance with the provisions stated in the solicitation.
Any questions regarding acceptable means of submitting bids shall be made directly to the Contract Specialist identified in the solicitation.
2. Government responses to technical inquiries and questions relating to bidding procedures or bonds that are submitted to ProjNet in accordance with the procedures above are not binding on the Government unless an amendment is issued on Standard Form 30. In the case of any conflicts, the solicitation governs.
Any changes or revisions to the solicitation will be made by formal amendment. Government responses will be limited to: (a) Notice that an amendment will be issued; (b) Reference to an existing requirement contained in the solicitation; or (c) Notice that a response is not necessary.
3. The ability to enter technical inquiries and questions relating to proposal procedures or bonds will be disabled ten
(10) calendar days prior to the closing date stated in the solicitation. No Government responses will be entered into the ProjNet system within five (5) calendar days prior to the closing date stated in the solicitation.
John T. Myers L&D M846.0
McAlpine L&D M606.8
Smithland L&D M918.5
Newburgh L&D M776.1
Olmsted L&D M964.6
L&D 53 M962.6
L&D 52 M938.9
Cannelton L&D M720.7
Markland L&D M531.5
Meldahl L&D M436.2
Greenup L&D M341.0
Belleville Dam M203.9
Willow Island Dam M161.7
Lease of Dredge, Atten dan t Plan t, an d On -Shore Disposal Equipmen t for Chan n el Main ten an ce Dredgin g Ohio River (RM 150.0 – 981.0) an d Ohio River Pool Areas.
Racine Dam M237.5
R.C. Byrd L&D M279.2
Solicitation for Invitation for Bid
(IFB)
Lease of Dredge, Attendant Plant, and On-Shore Disposal Equipment for Channel Maintenance Dredging Ohio River (RM 150.0 – 981.0) and Ohio River Pool Areas of Tributaries, Cumberland River (RM 0.0 – 105.0), and Upper Mississippi River (RM 0.0 – 185.0)
PROJECT TABLE OF
CONTENTS DIVISION 00 - PROCUREMENT AND
CONTRACTING REQUIREMENTS
00 80 00.00 06 SPECIAL CLAUSES
DIVISION 01 - GENERAL REQUIREMENTS
01 33 00 SUBMITTAL PROCEDURES
01 57 20.00 10 ENVIRONMENTAL PROTECTION
DIVISION 35 - WATERWAY AND MARINE CONSTRUCTION
35 20 23 DREDGING
35 20 23.33 NATIONAL DREDGING QUALITY MANAGEMENT PROGRAM
PIPELINE HYDRAULIC DREDGE SPECIFICATION
-- End of Project Table of Contents --
Section 00120 - Solicitation Contract Form
EVALUATION FACTORS
BID EVALUATION FACTORS.
The following criteria are for bidding purposes:
a. The dredge will remove an estimated 1,200,000 cubic yards (917,500 cubic meters) of sediments from the Ohio River channel and associated tributaries. The sediments consist of primarily medium to coarse-grained sands with a d50 of 0.03 inch (0.8 mm).
Laboratory analysis of the sediment samples taken from the project area indicate an average sediment dry unit weight of 126 lb/ft3 (2.019 g/cc). This measurement indicates 34.50 percent voids, based on the assumption of a 165 lb/ft3 (2.65 g/cc) particle density for sand. In the saturated state, such as sediments on the bottom of the project area, the void space is filled with fresh water, resulting in a saturated sediment density of approximately 141 lb/ft3 (2.257 g/cc).
The dredge efficiencies for this project are given in Table I and depend on the dredge configuration.
TABLE I – DREDGE EFFICIENCIES
Dredge with walking spud De = 0.50 Dredge with spud carriage De = 0.75
Bank height efficiencies are listed in Table II for various dredge sizes.
TABLE II-BANK HEIGHT EFFICIENCIES
20-inch (508-millimeter) Dredge Be = 0.80 22-inch (559-millimeter) Dredge Be = 0.75 24-inch (610-millimeter) Dredge Be = 0.71
The production calculation is to be based on the capability of the dredge plant to pump a 78 lb/ft3 (1.25 g/cc) slurry at the point in the dredging cycle in which the cutterhead is engaging sufficient bank height for loading the pipeline with slurry. The dredge production will be calculated in volumetric production (cubic yards), with the calculations based on the saturated sediment density. The carrier water has an assumed water density of 62.4 lb/ft3 (1.0g/cc). The pump head reduction coefficient (K) is assumed to be 0.24. The dredge production is calculated by the following equation:
PRODUCTION (CUBIC YARD/HR) = C * Q * 133.33 * De * Be with C, or [CUBIC METER/HR = C * Q * 3600 *De * Be] the percent by volume of in situ material in the flow, defined by the following equation:
with, pm - pw C = ------pI – pw pm = The specified slurry density of 78 lb/ft3 (1.25 g/cc) pw = The specified carrier water density of 62.4 lb/ft3 (1.0 g/cc) pI = The specified saturated sediment density of 141 lb/ft3 (2.257 g/cc) and, Q = The discharge flowrate ft3/s, (m3/s) See Appendix B for procedure to determine Q
133.33 = A conversion factor from ft3/s to yd3/hr 3600 = A conversion factor from second to hour De = The stated dredge efficiency of the dredge plant Be = The stated bank height efficiency for the dredge size
The dredge must be capable of picking up and transporting the sediment to disposal within the limitations imposed by conditions of pump cavitation and available horsepower. Calculations used to support the bid production shall be in accordance with this section and Appendix B, EVALUATION OF THE DREDGE PUMP at the end of Section 35 20 23 DREDGING.
b. The dredge will operate an equivalent of 18 hours each calendar day at the effective bid price.
c. The dredge will dredge to a depth of 33 feet (10.0 meters) below the water surface with a terminal elevation of 10 feet (3 meters) above the shore or water surface. Total pipeline length shall include the discharge line on the dredge, plus 2400 feet (731.5 meters) of pontoon discharge line, two (2) swivel elbows and all other associated connection fittings.
d. The information obtained from equipment schedule, production calculations, and pump and system curves for the dredge and plant.
The comparative total cost of each bid received will be computed by adding the following cost elements:
(1) The lump sum cost of mobilization and demobilization of the dredge and attendant plant.
(2) The cost of operating the dredge and attendant plant.
a. Estimating effective pay time, to the nearest hour, will be determined by dividing 1,200,000 cubic yards (917,500 cubic meters) of sediment dredge production for conditions stated above and the Contractor’s corresponding guaranteed production rate.
b. Estimated non-effective pay time will be assumed to be 0.3 times (a) above.
c. The cost of operating the dredge and attendant plant will be computed by adding the products of:
1. Estimated effective pay time multiplied by the appropriate bid price per hour.
2. Estimated non-effective pay time multiplied by the appropriate bid price per hour.
(3) The cost of Mileage for Mobilization and Demobilization of dredge and attendant plant
a. The cost for travel by the dredge, from home port to first dredge site and from last dredge site to home port w i l l b e computed by multiplying an assumed total distance of 1 mile by the appropriate bid price per mile.
b. The cost of travel for the dredge while on Transit mileage between dredge sites, will be computed by multiplying an assumed total distance of 1 mile by the appropriate bid price per mile.
(4) The cost of operating On-Shore Disposal Equipment will be computed by adding the products of:
a. The lump sum cost of mobilization and demobilization of the On-Shore Disposal Equipment.
b. The estimated effective pay time multiplied by the appropriate bid price per hour.
c. Estimated non-effective pay time multiplied by the appropriated bid price per hour.
(5) The cost of operating Floating Pontoon Pipeline will be computed by adding the products of:
a. The lump sum cost of mobilization and demobilization of the Floating pontoon Pipeline.
b. Estimated effective pay multiplied by the appropriate bid price per hour.
c. Estimated non-effective pay time multiplied by the appropriate bid price per hour.
(6) Short term dredge events outside the normal dredge season bid items. A short term event normally does not exceed 10 calendar days at the one site.
Defined in Section 00 80 00.00 06 PAYMENT FOR MOBILIZATION AND
DEMOBILIZATION, 1.23.
********** AMENDMENT 0001 *********
NOTE: Sample task order is a representation of what a typical dredge season totals would be.
Award will be made to the lowest bidder based on the total dollar amount of sample task order.
********** AMENDMENT 0001 *********
APPENDIX
A
I. Data Format:
Sensor Data Data Character Character Position
Parameter Units Format Length
Row 1:
Date MO-DY-YR ASCII 8 1
Other Header Information Text ASCII 120 10
Row 2..n: where n = number of entries for the 24-hour period
Hour Hr Floating Point 2 1
Minute Min Floating Point 2 4
Second Sec Floating Point 2 7
Velocity Ft/Sec Floating Point 5 13
Slurry Specific Gravity None Floating Point 4 22
Vacuum Psi Floating Point 5 29
Discharge Pres. Psi Floating Point 6 36
Ladder Depth Ft Floating Point 6 44
RPM Cycles/Min Floating Point 6 52
Suction Pipe Length Ft Floating Point 6 60
Discharge Pipe Length Ft Floating Point 7 67
Instantaneous Production Cy/Hr Floating Point 7 75
Cumulative Production Cy/Hr Floating Point 8 82
Offset Ft Floating Point 7 93
Downline Distance Ft Floating Point 8 104
Northing Coordinate Ft Floating Point 10 113
Easting Coordinate Ft Floating Point 10 124
Azimuth Grid North Floating Point 5 135
Swing Cable Pressure:
Port Psi Floating Point 8 141
Starboard Psi Floating Point 8 150
Cutterhead Pressure Psi Floating Point 8 159
Tide Correction Ft Floating Point 6 168
APPENDIX A - 1
Appendix B - i
SAFETY PAYS
APPENDIX B
EVALUATION OF THE DREDGE PUMP
I. The evaluation of a dredge pump's ability to perform under a given set of conditions will be as follows:
GIVEN: d50 - Median particle diameter millimeters ρs - Particle density in lb/ft3, (g/cm3) ρi - Saturated density in lb/ft3, (g/cm3) ρm - Slurry density in lb/ft3, (g/cm3) ρw - Carrier water density in lb/ft3, (g/cm3)
DREDGE PUMP CHARACTERISTICS (Contractor Defined):
dd - Diameter of discharge pipes ft, (m) ds - Diameter of suction pipe ft, (m) ls - Length of suction pipe ft, (m) ld - Length of discharge pipe ft, (m) SPd - Maximum power rating of drive in HP, (J/s, W) RPMp - Maximum RPM of pump at SPd deye - Diameter of pump impeller eye ft, (m) dimp - Diameter of pump impeller ft, (m)
II. Procedure
a. Determine critical suction velocity (Vscrit) as indicated below ft/s or (m/s):
Vscrit = FL × (2 × g × ds × (SGs - SGw))½ where
0.125
-6.9×d50
FL = (1.3 × Cvd ) × (1 - e ) g = Gravitational constant (32.2 ft/s2), or (9.81 m/s2)
SGm - SGw
Cvd = ------------------- Assume Cvd = Cvi
SGs - SGw
SGs = Particle specific gravity (lb/ft3 or g/cm3) SGm = Slurry specific gravity (lb/ft3 or g/cm3) SGw = Carrier water specific gravity (lb/ft3 or g/cm3)
Appendix B - ii
b. Determine equivalent pipe length due to a fitting or bend using loss coefficients and the formula as indicated below:
D × k Le = -------------
4 × C
Le = Equivalent pipe length of a fitting or bend ft, (m) D = Diameter of the pipe ft, (m) k = Loss coefficient (See Table 6.12, Ref. 5) C = 0.004 for pipe dia. > 20 in (50.8 cm)
The total equivalent pipe length for the suction and discharge fittings or bends are given below:
n
Lse = Σ Lsen
I=1 n
Lde = Σ Lden
I=1
Lse = Total equivalent pipe length for suction bends, entrance, or fittings ft, (m) Lde = Total equivalent pipe length for discharge bends, exit, or fittings ft, (m)
The total equivalent pipe length for the system is given as:
Ls = Lse + ls and Ld = Lde + ld where Ls = Total equivalent pipe for the suction side of the pump ft, (m) Ld = Total equivalent pipe for the discharge side of the pump ft, (m)
c. Determine cavitation limits of the pump:
In the absence of Net Positive Suction Head (NPSH) data for the pump, the cavitation limit will be expressed as a function of the impeller eye speed and diameter. The impeller eye speed should be between 40 and 44 feet/second, (12.192 and 13.411 m/s). The cavitation speed (RPMmax) of the pump is calculated as follows:
Veye × 60
RPMmax = -----------deye × π
Veye = Impeller eye speed in ft/s, (m/s) π = PI 60 = Conversion from seconds to minutes
Appendix B - iii
d. The diesel driven engine is essentially a constant torque machine which results in the power output being directly proportional to engine speed. As a result, the maximum diesel driven power available in order to avoid cavitation (SPmaxavail) is calculated according to the following in horsepower:
RPMmax
SPmaxavail = ------------- × SPd
RPMp
e. The Total Dynamic Head (HTDH) requirements for the system will be determined as indicated in the following equations ft, (m) of slurry:
HTDH(units of slurry) = Hs(units of slurry) + Hd(units of slurry)
Hs(units of slurry) =Head requirements on suction side of pump Hd(units of slurry) =Head requirements on discharge side of pump and f×Ls×Vs
1.75 Vs
2 Dd×(SGm-SGw)
Hs(units of slurry) = ------------------- + --------- + -------------------ds×2×g 2×g SGm
Vd
2-Vs 2 f×Ld×Vd
1.75
Hd = ------ + Z + ----------------- 2×g dd×2×g ds
Vd = -----× Vs dd g = Gravitational constant 32.2 ft/s2, (9.81 m/s2) f = 0.028 friction factor for dredge slurries Vs = Suction velocity in ft/s, (m/s) (Vs > Vscrit) Dd = Dredging depth 33 ft, (10.058 m) Vd = Discharge velocity in ft/s, (m/s) Z = Terminal discharge elevation above reference datum 10 ft, (3.048m)
Appendix B - iv
f. The flowrate (Q) at V is calculated as follows in ft3/s, (m3/s):
π×ds
Qmin = ----- × Vscrit ds = diameter of suction pipe ft, (m) vscrit = critical suction velocity ft/s, (m/s)
Determine the minimum and incremental values of the flowrate (Q) and HTDH(units of slurry) by starting with the Vs equal to Vscrit and increasing the Vs in increments of hundreths of a ft/s by repeating paragraphs (e) and (f).
g. Determine the pump head reduction factor (RH) due to the solids effect in the pump as
Cvd dimp
RHo = K × -------, RH = RHo × (-------)-0.9
0.20 do
K = Pump head reduction coefficient, 0.24 RHo = Pump reduction factor for reference pump do = 1.15 ft, (0.351 m)
h. Determine the Pump Efficiency reduction factor (Re) due to the solids effect in the pump as
Re = 0.7 * RH
i. Since the pump head reduction factor (RH) is defined as follows:
HTDH(units of slurry)
RH = 1 - ----------------------------
HTDH(units of water)
The following is implied and should be calculated for all values of HTDH(units of slurry) in order to account for solids effect in pump:
HTDH(units of slurry)
HTDH(units of water) = ---------------------
(1 – RH)
j. Create a plot of HTDH(units of water) versus corresponding flowrates overlapping pump
Appendix B - v characteristic curves. This is the system curve. Determine an operating point, HTDH(units of water) , and flowrate (Q), and corresponding pump efficiency (Ep) in decimal format to the nearest thousandth from the system curve .
k. The Brake (Shaft) Power Required (SPreq) at an operating point is calculated as follows in horsepower or watts:
Q×HTDH(units of water) ×SGm Q×HTDH(units of water) ×SGm SPreq hp = ------------------------------- SPreq W = ------------------------------ × g
550 × 3960 ×(Ep - Re) 3960 ×(Ep - Re)
Q = flow rate ft3/s, (m3/s) HTDH= total dynamic head of water ft, (m) SGm = slurry specific gravity lb/ft3, (g/cm3) Ep = pump efficiency Re = pump efficiency reduction factor G = acceleration due to gravity 32.2 ft/s2, (9.81 m/s2)
l. In accordance with the governing affinity laws, the power demand of a centrifugal pump varies as the cube of the RPM.
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