W912PL-18-R-0002_Soliciation_Volume2_Specifications.pdf

SOLICITATION NO. W912PL-18-R-0002

DATE: October 2017

U.S. ARMY CORPS OF ENGINEERS

DESIGN BID BUILD

FY16 Communications Facility

Project No. NUEX093016

Luke AFB Arizona

Bid Set—Specifications

Volume 2—Division 07 through Division 23

PROJECT TABLE OF CONTENTS Page 1

FY16 Communications Facility Bid Set Luke AFB, AZ Solicitation No. W912PL-18-R-0002

PROJECT TABLE OF CONTENTS

DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS*

00 10 00 PROJECT INFORMATION SHEET (NOT INCLUDED) AND

PROPOSAL SCHEDULE

00 20 00 INSTRUCTIONS FOR PROCUREMENT (NOT INCLUDED)

00 21 16 INSTRUCTIONS TO PROPOSERS (NOT INCLUDED)

00 22 00 SUPPLEMENTARY INSTRUCTIONS (NOT INCLUDED)

00 22 16 SUPPLEMENTARY INSTRUCTIONS TO PROPOSERS (NOT INCLUDED)

00 70 00 CONDITIONS OF THE CONTRACT (NOT INCLUDED)

00 73 46 WAGE RATES (NOT INCLUDED)

00 80 00 SPECIAL CONTRACT REQUIREMENTS (NOT INCLUDED)

*DIVISION 00 SPECIFICATIONS TO BE PROVIDED BY LOS ANGELES DISTRICT

CONTRACTING DIVISION

DIVISION 01 - GENERAL REQUIREMENTS

01 00 00 GENERAL REQUIREMENTS

01 00 01 ENVIRONMENTAL HAZARDS

01 01 50 SEQUENCE OF WORK

01 02 00 SOLE SOURCE JUSTIFICATION

01 04 00 MECHANICAL ROOM LAYOUT AND COORDINATION

01 08 00 PERMITS

01 10 10 DESIGN REQUIREMENTS

01 11 00 SUMMARY OF WORK

01 14 00 WORK RESTRICTIONS

01 20 00 INTERFACE WITH OTHER WORK

01 30 00 ADMINISTRATIVE REQUIREMENTS

01 31 00 PROJECT MEETINGS

01 32 01.00 10 PROJECT SCHEDULE

01 33 00 SUBMITTAL PROCEDURES

01 33 29 LEED DOCUMENTATION

LEED 2009 FOR NEW CONSTRUCTION AND MAJOR RENOVATIONS—

PROJECT CHECKLIST

01 34 10 COLOR/FINISH SAMPLE BOARDS

01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS

01 42 00 SOURCES FOR REFERENCE PUBLICATIONS

01 45 00.00 10 QUALITY CONTROL

01 45 02 USACE QUALITY CONTROL SYSTEM (QCS)

01 45 35 SPECIAL INSPECTIONS, TESTS, AND OBSERVATIONS FOR

STRUCTURAL SYSTEMS

01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS

01 51 00 UTILITIES

01 53 00 TEMPORARY FENCING

01 54 00 SECURITY

01 57 00 TRAFFIC CONTROL

01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS

01 58 00 PROJECT IDENTIFICATION

PROJECT TABLE OF CONTENTS Page 2

DIVISION 01 - GENERAL REQUIREMENTS (CONTINUED)

01 58 50 STAGING AREAS

01 59 00 OFFICE FACILITY

01 62 35 RECYCLED / RECOVERED MATERIALS

01 72 00 AS-BUILT DRAWINGS

01 72 80 TRANSFER AND ACCEPTANCE OF MILITARY REAL PROPERTY

01 73 00 OPERATION AND MAINTENANCE INSTRUCTIONS

01 74 19 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT

01 78 00 CLOSEOUT SUBMITTALS

01 78 23 OPERATION AND MAINTENANCE DATA

01 78 24.00 10 OPERATIONS AND MAINTENANCE FACILITY DATA REQUIREMENTS

01 82 00 FUNDAMENTAL COMMISSIONING REQUIREMENTS

01 91 00.00 15 TOTAL BUILDING COMMISSIONING

DIVISION 02 - EXISTING CONDITIONS

02 41 00 DEMOLITION AND DECONSTRUCTION

02 82 13.00 10 ASBESTOS ABATEMENT

02 83 13.00 20 LEAD IN CONSTRUCTION

DIVISION 03 - CONCRETE

03 10 00 ALKALI-SILICA REACTIVITY REDUCTION FOR NON-PAVEMENT

CONCRETE

03 11 13 STRUCTURAL CONCRETE FORMWORK

03 15 13 EXPANSION JOINTS, CONTRACTION JOINTS, AND WATERSTOPS

03 20 01 CONCRETE REINFORCEMENT

03 31 00 CAST-IN-PLACE STRUCTURAL CONCRETE

03 40 00 PRECAST CONCRETE FOR BELOW GRADE SITEWORK

03 45 01 PRECAST ARCHITECTURAL CONCRETE

DIVISION 04 - MASONRY

04 20 00 MASONRY

DIVISION 05 - METALS

05 05 23 WELDING, STRUCTURAL

05 12 00 STRUCTURAL STEEL

05 21 02 STEEL JOISTS

05 30 00 STEEL DECKS

05 40 00 COLD-FORMED METAL FRAMING

05 50 13 MISCELLANEOUS METAL FABRICATIONS

05 51 00 METAL STAIRS

05 51 33 METAL LADDERS

05 52 00 METAL RAILINGS

PROJECT TABLE OF CONTENTS Page 3

DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES

06 10 00 ROUGH CARPENTRY

06 41 16.00 10 LAMINATE-CLAD ARCHITECTURAL CABINETS

06 61 16 SOLID SURFACING FABRICATIONS

DIVISION 07 - THERMAL AND MOISTURE PROTECTION

07 05 23 PRESSURE TESTING AN AIR BARRIER SYSTEM FOR AIR TIGHTNESS

07 11 13 BITUMINOUS DAMPPROOFING

07 21 13 BOARD AND BLOCK INSULATION

07 21 16 MINERAL FIBER BLANKET INSULATION

07 22 00 ROOF AND DECK INSULATION

07 27 10.00 10 BUILDING AIR BARRIER SYSTEM

07 42 13 METAL WALL PANELS

07 60 00 FLASHING AND SHEET METAL

07 61 14.00 20 STEEL STANDING SEAM ROOFING

07 84 00 FIRESTOPPING

07 92 00 JOINT SEALANTS

DIVISION 08 - OPENINGS

08 11 13 STEEL DOORS AND FRAMES

08 14 00 WOOD DOORS

08 33 13 COILING COUNTER DOORS

08 34 73 SOUND CONTROL DOOR ASSEMBLIES

08 41 13 ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS

08 51 13 ALUMINUM WINDOWS

08 56 53 BLAST RESISTANT TEMPERED GLASS WINDOWS

08 60 45 TRANSLUCENT PANELS

08 71 00 DOOR HARDWARE

08 81 00 GLAZING

08 91 00 METAL WALL AND DOOR LOUVERS

DIVISION 09 - FINISHES

09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD

09 29 00 GYPSUM BOARD

09 30 10 CERAMIC AND PORCELAIN TILE

09 51 00 ACOUSTICAL CEILINGS

09 62 38 STATIC-CONTROL FLOORING

09 65 00 RESILIENT FLOORING

09 68 00 CARPETING

09 69 13 RIGID GRID ACCESS FLOORING

09 90 00 PAINTS AND COATINGS

PROJECT TABLE OF CONTENTS Page 4

DIVISION 10 - SPECIALTIES

10 11 00 VISUAL DISPLAY UNITS

10 14 00.10 EXTERIOR SIGNAGE

10 14 00.20 INTERIOR SIGNAGE

10 21 13 TOILET COMPARTMENTS

10 22 13 WIRE MESH PARTITIONS

10 22 39 FOLDING PANEL PARTITIONS

10 26 00 WALL AND DOOR PROTECTION

10 28 13 TOILET ACCESSORIES

10 44 16 FIRE EXTINGUISHERS

DIVISION 11 - EQUIPMENT

11 13 19.13 LOADING DOCK LEVELERS

DIVISION 12 - FURNISHINGS

12 48 13 ENTRANCE FLOOR MATS AND FRAMES

DIVISION 13 - SPECIAL CONSTRUCTION

13 48 00 SEISMIC PROTECTION FOR MISCELLANEOUS EQUIPMENT

13 48 00.00 10 SEISMIC PROTECTION FOR MECHANICAL EQUIPMENT

DIVISION 14 - CONVEYING EQUIPMENT

14 21 23 ELECTRIC TRACTION PASSENGER ELEVATORS

DIVISION 21 - FIRE SUPPRESSION

21 13 13.00 10 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION

21 22 00.00 40 CLEAN AGENT FIRE EXTINGUISHING SYSTEMS

21 30 00 FIRE PUMPS

DIVISION 22 - PLUMBING

22 00 00 PLUMBING, GENERAL PURPOSE

PROJECT TABLE OF CONTENTS Page 5

DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)

23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS

23 01 30.41 HVAC SYSTEM CLEANING

23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC

23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS

23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC

23 23 00 REFRIGERANT PIPING

23 25 00 CHEMICAL TREATMENT OF WATER FOR MECHANICAL SYSTEMS

23 31 13.00 40 METAL DUCTS

23 37 13.00 40 DIFFUSERS, REGISTERS, AND GRILLS

23 64 10 WATER CHILLERS, VAPOR COMPRESSION TYPE

23 64 26 CHILLED AND CONDENSER WATER PIPING SYSTEMS

23 65 00 COOLING TOWERS

23 76 00.00 10 EVAPORATIVE COOLING SYSTEMS

23 81 00.00 20 UNITARY AIR CONDITIONING EQUIPMENT

DIVISION 25 - INTEGRATED AUTOMATION

25 51 00 ENERGY MANAGEMENT CONTROL SYSTEM (EMCS)

DIVISION 26 - ELECTRICAL

26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS

26 05 48.00 10 SEISMIC PROTECTION FOR ELECTRICAL EQUIPMENT

26 08 00 APPARATUS INSPECTION AND TESTING

26 12 19.10 THREE-PHASE PAD-MOUNTED TRANSFORMERS

26 20 00 INTERIOR DISTRIBUTION SYSTEM

26 24 13 SWITCHBOARDS

26 27 13.10 30 ELECTRIC METERS

26 28 01.00 10 COORDINATED POWER SYSTEM PROTECTION

26 29 23 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600 VOLTS

26 32 15.00 10 DIESEL-GENERATOR SET STATIONARY 100-2500 KW, WITH

AUXILIARIES

26 32 33.00 10 UNINTERRUPTIBLE POWER SUPPLY (UPS) SYSTEM ABOVE 15 KVA

CAPACITY

26 36 00.00 10 AUTOMATIC TRANSFER SWITCH AND BY-PASS/ISOLATION SWITCH

26 41 00 LIGHTNING PROTECTION SYSTEM

26 51 00 INTERIOR LIGHTING

26 56 00 EXTERIOR LIGHTING

DIVISION 27 - COMMUNICATIONS

27 05 28.36 40 CABLE TRAYS FOR COMMUNICATIONS SYSTEMS

27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM

27 13 23.00 40 COMMUNICATIONS OPTICAL BACKBONE CABLING

DIVISION 28 - ELECTRONIC SAFETY AND SECURITY

28 08 10 ELECTRONIC SECURITY SYSTEM ACCEPTANCE TESTING

28 10 05 ELECTRONIC SECURITY SYSTEMS (ESS)

28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM

PROJECT TABLE OF CONTENTS Page 6

DIVISION 31 - EARTHWORK

31 00 00 EARTHWORK

31 05 19 GEOTEXTILE

31 11 00 CLEARING AND GRUBBING

DIVISION 32 - EXTERIOR IMPROVEMENTS

32 01 19 FIELD MOLDED SEALANTS FOR SEALING JOINTS IN RIGID PAVEMENTS

32 05 33 LANDSCAPE ESTABLISHMENT

32 11 16 SUBBASE COURSE

32 11 23 AGGREGATE BASE COURSE

32 12 10 BITUMINOUS TACK COATS

32 12 16 HOT-MIX ASPHALT (HMA) FOR ROADS

32 13 13.06 PORTLAND CEMENT CONCRETE PAVEMENT FOR ROADS AND SITE

FACILITIES

32 16 13 CONCRETE SIDEWALKS AND CURBS AND GUTTERS

32 17 23 PAVEMENT MARKINGS

32 93 00 EXTERIOR PLANTS

DIVISION 33 - UTILITIES

33 11 00 WATER UTILITY DISTRIBUTION PIPING

33 30 00 SANITARY SEWERS

33 40 00 STORM DRAINAGE UTILITIES

33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION

33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)

-- END OF PROJECT TABLE OF CONTENTS --

SECTION 07 05 23

PRESSURE TESTING AN AIR BARRIER SYSTEM FOR AIR TIGHTNESS

05/14

PART 1 GENERAL

1.1 SUMMARY

Employ an independent agency to conduct the pressure test on the building envelope in accordance with this specification section and ASTM E779.

1.2 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referenced within the text by the basic designation only.

AMERICAN SOCIETY FOR NONDESTRUCTIVE TESTING (ASNT)

ANSI/ASNT CP-189 (2016) ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel (ANSI/ASNT CP-105-2006)

ASNT CP-105 (2011) ASNT Standard Topical Outlines for Qualification of Nondestructive Testing Personnel - Item No. 2821

ASNT SNT-TC-1A (2016) Recommended Practice for Personnel Qualification and Certification in Nondestructive Testing

ASTM INTERNATIONAL (ASTM)

ASTM D3464 (1996; R 2014) Standard Test Method for Average Velocity in a Duct Using a Thermal Anemometer

ASTM E1186 (2003; R 2009) Standard Practices for Air Leakage Site Detection in Building Envelopes and Air Barrier Systems

ASTM E1827 (2011) Standard Test Methods for Determining Airtightness of Buildings Using an Orifice Blower Door

ASTM E2029 (2011) Standard Test Method for Volumetric and Mass Flow Rate Measurement in a Duct Using Tracer Gas Dilution

ASTM E779 (2010) Standard Test Method for Determining Air Leakage Rate by Fan Pressurization

INTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO)

ISO 6781 (1983) Thermal Insulation - Qualitative

SECTION 07 05 23 Page 1

Detection of Thermal Irregularities in Building Envelopes - Infrared Method

1.3 DEFINITIONS

The following terms as they apply to this section:

1.3.1 Air Barrier Envelope

The surface that separates the inside air from the outside air. The combination of air barrier assemblies and air barrier components, connected by air barrier accessories are designed to provide a continuous barrier to the movement of air through an environmental separator. A single building may have more than one air barrier envelope. The air barrier surface includes the top, bottom, and sides of the envelope. The term "air barrier envelope" is also known as "air barrier system" or simply "air barrier".

1.3.2 Air Leakage Rate

How leaky, or conversely how air tight a building envelope is. The air leakage is normally described in terms of air flow rate for the surface area of the envelope at a defined differential pressure.

1.3.3 Bias Pressure

Also known as zero flow pressure, baseline pressure, offset pressure or background pressure. With the envelope not artificially pressurized, bias is the differential pressure that always exists between the envelope that has been prepared (sealed) for the pressure test and the outdoors. Bias pressure is made up of two components, fixed static offset (usually due to stack effect or the HVAC system) and fluctuating pressure (usually due to wind or a moving elevator). Because of pressure fluctuations many bias pressure readings are recorded and averaged for use in the calculations.

1.3.4 Blower Door

Commonly used term for an apparatus used to pressurize and depressurize the space within the building envelope and quantify air leakage through the envelope. The blower door typically includes a door fan and an air resistant fabric or a series of hard panels that extends to cover and seal the door opening between the fan shroud and door frame. The door fan is a calibrated fan capable of measuring air flow and is usually placed in the opening of an exterior door. With the air barrier otherwise sealed, air produced by the door fan pressurizes or de-pressurizes the envelope, depending on the fan's orientation.

1.3.5 Environmental Separator

The parts of a building that separate the controlled interior environment from the uncontrolled exterior environment, or that separate spaces within a building that have dissimilar environments. The term "environmental separator" is also known as the "control layer".

1.3.6 Pressure Test

A generic term for a test in which the envelope is either pressurized or de-pressurized with respect to the outdoors.

SECTION 07 05 23 Page 2

1.3.6.1 Negative Pressure Test (Depressurization Test)

A test wherein air inside the envelope is drawn to the outdoors. This places the envelope at a lower (negative) pressure with respect to the outdoors.

1.3.6.2 Positive Pressure Test (Pressurization Test)

A test wherein outdoor air is pushed into the envelope. This air movement places the envelope at a higher (positive) pressure with respect to the outdoors.

1.4 WORK PLAN

Submit the following not later than 120 calendar days after contract award, but before start of pressure testing work, steps to be taken by the lead pressure test technician to accomplish the required testing.

a. Memorandum of test procedure.

(1) Proposed dates for conducting the pressure, thermographic and fog tests.

(2) Submit detailed pressure test procedures prior to the test.

Provide a plan view showing proposed locations (personnel doors or other similar openings) to install blower doors or flexible ducts (for trailer-mounted fans), if used.

b. Test equipment to be used.

c. Scaffolding, scissor lifts, power, electrical extension cords, duct tape, plastic sheeting and other Contractor's support equipment required to perform all tests.

d. Other Contractor's support personnel who will be on site for testing.

1.5 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for Contractor Quality Control approval. Submittals with an "S" are for inclusion in the Sustainability Notebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING.

Submit the following in accordance with Section 01 33 00 SUBMITTAL

PROCEDURES:

SD-01 Preconstruction Submittals

Work Plan; G

SD-03 Product Data

Thermal Imaging Camera; G

SD-05 Design Data

Envelope Surface Area Calculations; G

SD-07 Certificates

SECTION 07 05 23 Page 3

Pressure Test Agency

Thermographer Qualifications

Test Instruments

Date Of Last Calibration

SD-06 Test Reports

Pressure Test Procedures; G

Air Leakage Test Report; G

Diagnostic Test Report; G

No later than 14 days after completion of the pressure test, submit 6 copies of an organized report bound in a durable 3-ring binder. The report is to contain a table of contents, an executive summary, an introduction, a results section and a discussion of the results. Submit the Air Leakage Test Report as described in paragraph AIR LEAKAGE TEST REPORT. Submit a diagnostic test report as described in paragraph LOCATING LEAKS BY DIAGNOSTIC TESTING. The diagnostic test report is to include the Thermographic Investigation Report and the Fog Test Report (if performed).

Submit field data and completed report forms found in the appendices. Use the sample forms, Test Agency Qualification Sheet, Air Leakage Test Form and Air Leakage Test Results Form to summarize the tests for the appropriate building envelope. Submit both electronically populated and field hand filled-in forms.

Report Data. Include in the report the following information for all tests:

a. Date of Issue

b. Project title and number

c. Name, address, and telephone number of testing agency

d. Dates and locations of samples and tests or inspections

e. Names of individuals making the inspection or test

f. Designation of the work and test method

g. Identification of product and Specification Section

h. Complete inspection or test data

i. Test results and an interpretation of test results

j. Comments or professional opinion on whether inspected or tested work complies with contract document requirements

k. Recommendations on retesting

1.6 QUALITY ASSURANCE

1.6.1 Modification of References

Perform all pressure and diagnostic tests according to the referenced publications listed in paragraph REFERENCES and as modified by this section. Consider the advisory or recommended provisions, of the referred references, as mandatory.

SECTION 07 05 23 Page 4

1.6.2 Qualifications

1.6.2.1 Pressure Test Agency

Submit, no later than 15 calendar days after contract award, information certifying that the pressure test agency is not affiliated with any other company participating in work on this contract. The work of the test agency is limited to pressure testing the building envelope, performing a thermography test and fog test, and investigating, through various methods, the location of air leaks through the air barrier. See paragraph PRESSURE TEST AGENCY for additional requirements. For thermographer qualifications, see paragraph THERMOGRAPHER QUALIFICATIONS.

Use the sample TEST AGENCY QUALIFICATIONS SHEET form (Appendix C), to submit the following information.

a. Verification of 2 years of experience as an agency in pressure testing commercial and/or industrial buildings.

b. List of at least 10 commercial/industrial facilities with building envelopes that the agency has tested within the past 2 years. Include building name, address, and name of prime construction contractor and contractor's point-of-contact information.

c. Confirmation of 2 years of commercial and or industrial building pressure test experience for the lead pressure test technician and the thermographer in using the specified ASTM E779 testing standard.

References from five Contracting Officers for facilities where the lead test technician has supervised commercial and or industrial building pressure tests in the last 2 years.

d. Verification that the lead pressure test technician has been employed by a building pressure testing agency in the capacity of a lead pressure test technician for not less than 1 year.

1.6.2.2 Thermographer Qualifications

To perform an infrared diagnostic evaluation, use a lead thermographer who has at least an active Level II Certification that is based on the requirements in ASNT CP-105 or ANSI/ASNT CP-189 and is in accordance with ASNT SNT-TC-1A. The course of study is to be specifically focused on infrared thermography for building science. The thermographer must have at least 2 years of building science thermography experience in IR testing commercial or industrial buildings. The thermographer must also have experience in building envelopes and building science in order to make effective recommendations to the contractor should the envelope require additional sealing. Submit the thermographer's certificate for approval.

Submit a list of at least ten commercial/industrial buildings on which the thermographer has performed IR thermography in the past 2 years. The thermographer is to have a current active certification. Submit certification at least 60 days prior to thermography testing.

1.6.3 Test Instruments And Date Of Last Calibration

Submit a signed and dated list of test instruments, their application, manufacturer, model, serial number, range of operation, accuracy and date of most recent calibration.

SECTION 07 05 23 Page 5

1.7 CLIMATE CONDITIONS SUITABLE FOR A PRESSURE TEST

As the test date approaches, monitor the weather forecast for the test site. Avoid testing on days forecast to experience high winds, rain, or snow. Monitor weather forecasts prior to shipping pressure test equipment to the site. Preferred ambient weather test conditions as stated in ASTM E779 are 0 to 4 mph winds and an ambient temperature range of 41 - 95 degrees F. Based on current and forecast weather conditions, the Contracting Officer's representative is to grant final approval for testing to occur.

1.7.1 Rain

Rain can temporarily seal roof and wall assemblies so that they leak less than under no-rain conditions. Do not test during rain or if rain is anticipated during testing. If pneumatic hoses are installed and exposed to rain inspect the hose to insure rainwater has not migrated into the hose ends. Orient all exposed hose ends to keep them out of water puddles.

Success in temporarily sealing outdoor ventilation components such as louvers and exhaust fans may also be compromised by rain. Do not seal roof-mounted ventilation components during times of potential lightning.

1.7.2 Snow

Snow piled against a wall or on top of a roof can make a building envelope appear to be more airtight than it actually is. Snow may also impact thermography readings. Remove snow from around and on top of the building prior to testing.

1.7.3 Wind

Because wind can skew pressure test results, test only on days and at times when winds are anticipated to be the calmest. Avoid pressure testing during gusty or high wind conditions.

PART 2 PRODUCTS

2.1 PRESSURE TEST EQUIPMENT

Depending on site conditions and size of the envelope, the test may be conducted using blower door equipment and/or trailer-mounted fans or the building's own supply air system. The testing agency is to supply sufficient quantity of blower equipment that will produce a minimum of 75 Pa differential pressure between the envelope and outdoors using the test methods described herein. Supplying additional blower test equipment to provide additional airflow capacity or to act as a backup is highly recommended.

2.1.1 Blower Door Fans and Trailer Mounted Fans

Each air flow measuring system including blower door fans and trailer mounted fans are to be calibrated within the last 3 years in accordance with ASTM E1827. Calibrated blower door fans and trailer mounted fans must measure accurately to within plus or minus 5 percent of the flow reading.

Blower door equipment and trailer mounted fans are to be specifically designed to pressurize building envelopes. Each set of blower door equipment is to include fan(s), digital gage(s), door frame, door fabric or hard panels.

SECTION 07 05 23 Page 6

2.1.2 Digital Gages as Test Instruments

Use only digital gages as measuring instruments in the pressure test;

analog gages are not acceptable. The gauges must be accurate to within 1.0 percent of the pressure reading or 0.15 Pa, whichever is greater. Each gage is to have been calibrated within 2 years of the test. The calibration is to be checked against a National Institute of Standards and Technology (NIST, formerly National Bureau of Standards) traceable standard.

2.2 THERMAL IMAGING CAMERA REQUIREMENTS

The thermal imaging camera used in the thermography test must have a thermal sensitivity (Noise Equivalent Temperature Difference.) of plus or minus 0.18 degrees F at 86 degrees F or less. Ensure the camera's operating spectral range falls between 2 and 15 micrometers. Ensure the camera's IR image viewing screen resolution measures at least 240 by 180 pixels. Ensure the camera has a means of recording thermal images seen on the camera viewing screen. The camera is to display output as individual still frame images that also can be downloaded and inserted into an electronic Thermographic Investigation Report. Submit camera make and model, and catalog information that defines the camera thermal sensitivity for approval.

PART 3 EXECUTION

3.1 PRESSURE TEST AGENCY

The test agency is to be an independent third party subcontractor, not an affiliated or subsidiary of the prime contractor, subcontractors or A/E firm. The agency is to be regularly engaged in pressure testing of commercial/industrial building envelopes. If using blower door or trailer-mounted fans, the lead test technician must have at least 2 years of experience in using such equipment in building envelope pressurization tests. Formal training using pressure test equipment is highly recommended. Technicians using the building's air handling system for pressure testing are to have tested at least five commercial/industrial buildings within the past 2 years with each building having over 50,000 square feet of floor area. Submit the name, address and floor areas of each of these five buildings for approval.

3.1.1 Field Work

The lead pressure test technician and thermographer are to be present at the project site while testing is performed and is to be responsible for conducting, supervising, and managing of their respective test work.

Management includes health and safety of test agency employees.

3.1.2 Reporting Work

The lead pressure test technician is to prepare, sign, and date the test agenda, equipment list, and submit a certified Air Leakage Test Report.

The thermographer is to prepare, sign, and date the test agenda, equipment list, and submit a certified Thermographic Investigation Report. The contractor is to prepare a final report that identifies improvements that were made to the envelope to reduce leaks, mitigate thermal bridging, eliminate moisture migration, repair insulation voids discovered during diagnostic tests. Jointly submit all reports.

SECTION 07 05 23 Page 7

3.2 ENVELOPE SURFACE AREA CALCULATION

The architectural air barrier boundary includes the floor, walls, and ceiling. After construction of the air barrier envelope is complete, field measure the envelope to ensure the physical measurements match the design drawings and the air barrier envelope surface area calculations. If the measurements are not consistent with the defined air barrier boundary as indicated, re-calculate the envelope surface area and submit the envelope surface area calculation and results for review. If the air barrier was defined during design but the air barrier envelope surface area was not calculated, calculate it during construction and submit the envelope surface area calculations and result for review.

3.3 PREPARING THE BUILDING ENVELOPE FOR THE PRESSURE TEST

3.3.1 Testing During Construction

The pressure test cannot be conducted until all components of the air barrier system have been installed. After all sealing as described herein has been completed, inspect the envelope to ensure it has been adequately prepared. During the pressure test, stop all ongoing construction within and neighboring the envelope which may impact the test or the air barrier integrity. The pressure test may be conducted before finishes that are not part of the air barrier envelope have been installed. For example, if suspended ceiling tile, interior gypsum board or cladding systems are not part of the air barrier the test can be conducted before they are installed. Recommend testing prior to installing the finished ceilings within the envelope and immediately surrounding it. The absence of finished ceilings allows for inspection and diagnostic testing of the roof/wall interface and for implementation of repairs to the air barrier, if necessary to comply with the maximum allowed leakage.

3.3.2 Sealing The Air Barrier Envelope

Seal all penetrations through the air barrier. Unavoidable penetrations due to electrical boxes or conduit, plumbing, and other assemblies that are not air tight are to be made so by sealing the assembly and the interface between the assembly and the air barrier or by extending the air barrier over the assembly. Support the air barrier so as to withstand the maximum positive and negative air pressure to be placed on the building without displacement or damage, and transfer the load to the structure. Durably construct the air barrier to last the anticipated service life of the assembly and to withstand the maximum positive and negative pressures placed on it during pressure testing. Do not install lighting fixtures that are equipped with ventilation holes through the air barrier.

3.3.3 Sealing Plumbing

Prime all plumbing traps located within the envelope full of water.

3.3.4 Close and Lock Doors

Close and lock all doors and windows in the envelope perimeter. For doors not equipped with latching hardware, temporarily secure them in the closed position. Secure the doors in such a way that they remain fully closed even when the maximum anticipated differential air pressure produced during the test acts on them.

SECTION 07 05 23 Page 8

3.3.5 Hold Excluded Building Areas at the Outdoor Pressure Level

Keep building areas immediately surrounding but excluded from the test envelope at the outdoor pressure level during the pressure test. Maintain these areas at the outdoor pressure level by propping exterior doors open, opening windows and de-energizing all air moving devices in or serving these areas.

3.3.6 Maintain an Even Pressure within the Envelope

Ensure the pressure differences within the envelope are minimized by opening all internal air pathways including propping open all interior doors. Distribute test fans throughout the envelope as necessary to ensure the internal pressures are uniform (within 10 percent of the average differential pressure). Ideally, do not install suspended ceilings until after all pressure tests have been completed. If, however the envelope includes finished suspended ceiling spaces, temporarily remove approximately 5 percent of all ceiling tiles or a minimum of 1 tile from each isolated suspended ceiling space, whichever comprises the greatest surface area. Temporarily remove additional ceiling tiles during testing to allow for inspection and diagnostic testing of the ceiling/wall interface.

3.3.7 Maintain Access to Mechanical and Electrical Rooms

Maintain access to mechanical rooms and electrical rooms associated with the envelope to allow for de-energizing ventilation equipment and resetting circuit breakers tripped by blower door equipment, if used.

3.3.8 Minimize Potential for Blowing Dust and Debris

Because high velocity air will be blown into and out of the envelope during the test, debris, including dust and litter, may become airborne. Airborne debris may become trapped or entangled in test equipment, thereby skewing test results. Ensure areas within and surrounding the envelope are free of dust, litter and construction materials that are easily airborne. If pressurizing existing, occupied areas, provide adequate notice to building occupants of blowing dust and debris, and general disruption of normal activities during the test.

3.3.9 De-energize Air Moving Devices

De-energize all air moving devices serving the envelope to keep air within the envelope as still as reasonably achievable. De-energize all fans that deliver air to, exhaust air from, or recirculate air within the envelope.

Also de-energize all fans serving areas adjacent to but excluded from the envelope.

3.3.10 Installing Blower Door Equipment in a Door Opening

Where blower door fans are used, before installing blower door equipment, select a door opening that does not restrict air flow into and out of the envelope and has at least 5 feet clear distance in front of and behind the door opening. Disconnect the door actuator and secure the door open to prevent it from being drawn into the fan by fan pressure.

3.4 BUILDING ENVELOPE AIR TIGHTNESS REQUIREMENT

For each building envelope, perform two pressure tests; the Architectural

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Only test and the Architectural Plus HVAC System test. The purpose of the pressure (air leakage) test is to determine final compliance with the airtightness requirement by demonstrating the performance of the continuous air barrier. An effective air barrier envelope minimizes infiltration and exfiltration through unintended air paths (leaks). The tests may be performed in any desired order.

3.4.1 Architectural Only Test

The test envelope is the architectural air barrier boundary as defined on the contract drawings. This boundary includes connecting walls, roof and floor which comprise a complete, whole, and continuous three dimensional envelope. Perform both a positive pressure test and a negative pressure test on this envelope, unless otherwise directed.

3.4.1.1 Test Goal

Input data from the test into the Air Leakage Rate by Fan Pressurization spreadsheet as described in paragraph CALCULATION PROGRAM via the Air Leakage Test Form. Compare output from the spreadsheet against the maximum allowable leakage defined in Section 07 27 10.00 10 BUILDING AIR BARRIER SYSTEM. The envelope passes the test if the leakage rate, as calculated using the spreadsheet, is equal to or lower than the Architectural Only leakage rate goal.

3.4.1.2 Preparing The Envelope For The Pressure Test - Seal All Openings Through The Air Barrier

Temporarily close all perimeter windows, roof hatches and doors in the envelope perimeter except for those doors that are to remain open to accommodate blower door or trailer mounted fan test equipment installation. Seal, or isolate all other intentional openings, pathways and fenestrations through the architectural envelope prior to pressure testing. Follow the Recommended Test Envelope Conditions identified in ASTM E1827, Table 1, for the Closed Envelope condition. These openings may include boiler flues, fuel-burning water heater flues, fuel-burning kitchen equipment, clothes dryer vents, fireplaces, wall or ceiling grilles, diffusers, etc. Before sealing flues, close their associated fuel valves and verify the associated pilot lights are extinguished. Prime all plumbing traps located within the envelope full of water. In lieu of applying tape and/or plastic, Typical temporary sealing materials include tape and sheet plastic or a self-adhesive grille wrap. Use and apply tape and plastic in a manner that does not deface or remove paint or mar the finish of permanent surfaces. Be especially aware of residue that remains from tape applied to stainless steel surfaces such as kitchen hoods or rollup doors. For painted surfaces, use tape types that do not remove finish paint when the tape is removed. If paint is removed from the finished surface, repaint to match existing surfaces. Secure dampers closed either manually or by using the building's HVAC system controls.

Use the table below for further guidance in building preparation.

Building Component Envelope Condition

Air handling units, duct fans As found (open) or temporarily sealed as necessary

Clothes dryer Off

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Building Component Envelope Condition

Clothes dryer vents Temporarily sealed

Dampers - intake, exhaust Physically closed or closed using control power or temporarily sealed

Diffusers, registers, grilles within the envelope

Temporarily sealed

Doors, personnel type, at the envelope perimeter

Secured closed

Doors, personnel type, within the envelope

Secured (propped) open

Doors, roll-up type, at the envelope perimeter

Closed (no additional sealing)

Exhaust hoods Closed* and temporarily sealed

Fireplace hearth Temporarily sealed *

Kitchen hoods Temporarily sealed *

Pilot light and associated fuel valve Extinguished and closed, respectively

Vented combustion appliance Temporarily sealed *

Vented combustion appliance exhaust flue

Off

Windows Secured closed

* If the building component has an associated manual or automatic damper, consider securing the damper closed in lieu of temporarily sealing.

3.4.2 Architectural Plus HVAC System Test

This test envelope includes the architectural air barrier boundary as defined on the contract drawings plus all HVAC supply, return and exhaust systems that penetrate and terminate within said architectural air barrier boundary and that extends outward from said boundary. All associated ductwork, intake and exhaust dampers, and air moving devices, including air handling units and fans, are included in this test envelope even if they are physically located outside of the architectural air barrier boundary.

The boundary extends to and includes the low leakage intake and exhaust dampers. Perform both a positive pressure test and a negative pressure test on this envelope, unless otherwise indicated.

3.4.2.1 Test Goal

Data from the test is to be input into the Air Leakage Rate by Fan Pressurization spreadsheet as described in paragraph CALCULATION PROGRAM via the Air Leakage Test Form. If both a positive and negative pressure tests were performed, both data sets are together to be input in the spreadsheet. Compare output from the spreadsheet against the leakage rate goal. The envelope passes the test if the leakage rate, as calculated using the spreadsheet, is equal to or lower than the Architectural Plus HVAC System leakage rate goal.

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3.4.2.2 Preparing the Building for the Pressure Test

In preparation of this test, de-energize all air moving devices within this envelope by putting their controls in the Unoccupied mode. This allows the building's HVAC controls to close all associated motorized intake, exhaust, and relief dampers. Make no other changes to the HVAC systems.

Temporarily sealing diffusers, grilles, registers, kitchen hoods, exhaust hoods, fans, air handling units and all other HVAC system elements with tape and/or plastic sheeting or any other means is not allowed. If the envelope includes a fireplace hearth do not seal it with tape and plastic.

Use the table below for further guidance in building preparation.

Building Component Envelope Condition

Air handling units, duct fans As found (open)

Clothes dryer Off

Clothes dryer vents As found (no preparation)

Dampers - intake, exhaust As found (no preparation)

Diffusers, registers, grilles within the envelope

As found (open)

Doors, personnel type, at the envelope perimeter

Secured closed

Doors, personnel type, within the envelope

Secured (propped) open

Doors, roll-up type, at the envelope perimeter

Closed (no preparation)

Exhaust hoods Closed

Fireplace hearth As found (open)

Kitchen hoods As found (open)

Pilot light and associated fuel valve Extinguished and closed, respectively

Vented combustion appliance Off

Vented combustion appliance exhaust flue

As found (open)

Windows Secured closed

3.5 CONDUCTING THE PRESSURE TEST

Notify the Contracting Officer at least 10 working days before conducting the pressure tests to provide the Government the opportunity to witness the tests and to monitor weather forecasts for conditions favorable for testing. Do not pressure test until verifying that the continuous air barrier is in place and installed without failures in accordance with installation instructions. During the pressure test periodically inspect temporarily sealed items to ensure they are still sealed. Seals on temporarily sealed items tend to release more readily at higher pressures.

Test data obtained after temporarily sealed items become unsealed cannot be

SECTION 07 05 23 Page 12 used as input into the calculation program. Follow the Envelope Pressure Test Procedures in the paragraphs below. Submit detailed pressure test procedures indicating the test apparatus, the test methods and procedures, and the analysis methods to be employed for the building envelope pressure (air tightness) test. Submit these procedures not later than 60 days after Notice to Proceed.

3.5.1 Extend Pneumatic Tubes and Establish a Reference Differential Pressure

Confirm the various zones within the envelope have a relatively uniform interior pressure distribution by establishing a representative differential pressure between the envelope and the outdoors with blower door or trailer-mounted fans operating. The number of indoor pressure difference measurements (pneumatic hoses) required depends on the number of interior zones separated by bottle necks that could create significant pressure drops (e.g., doorways and stairwells). Extend at least four pneumatic hoses (differential pressure monitoring ports) to locations within the envelope that are physically opposite of each other. In multiple story buildings, especially those over three stories, extend hoses to multiple floors. Locate the hose ends away from the effects of air discharge from blower test equipment. Select one of the four (or more) interior hoses, one judged by the test agency to be the most unaffected by air velocity produced by blower test equipment, to serve as the interior reference pressure port. Extend at least one additional pneumatic hose to the outdoors (outdoor pressure port). To the end of this hose manifold at least four hoses together and terminate each hose on a different side of the building. With the envelope sealed and the blowers energized, measure the differential pressure using the interior reference pressure port and the four outdoor pressure ports. Then measure and record the differential pressure by individually using each of the remaining three interior hoses.

Ensure each reading is within plus or minus 10 percent of the reference reading. Thus at an average 75 Pa maximum pressure difference across the envelope, the difference between the highest and lowest interior pressure difference measurements should be 15 Pa or less. If this condition cannot be met, attempt to create additional air pathways within the envelope to minimize pressure differences within the envelope. If necessary, move the interior hose ends. See step 2.13 of the Air Leakage Test Form in Appendix A.

3.5.2 Bias Pressure Readings

With the fan pressurization equipment de-energized and the envelope sealed, obtain the differential pressure between the outdoors and the envelope.

Record 12 bias pressure readings before the pressure test and 12 bias pressure readings after the pressure test. Each reading is the average of ten or more 1-second measurements. Include positive and negative signs for each reading. To help dampen bias pressures that significantly contribute to test pressure, reduce temperature differences between indoor and outdoor air. Temperature differences can be reduced by operating test fan equipment for a few minutes to replace most of the indoor air with outdoor air.

3.5.3 Testing in Both Positive and Negative Directions

The preferred method for testing a building envelope is to test in both the pressurized and depressurized directions. Testing in one direction is only allowed if opposite direction testing cannot logistically be performed due to test equipment limitations or restrictions. After obtaining the

SECTION 07 05 23 Page 13 pre-test bias differential pressure readings, conduct the pressure test.

Record the envelope pressures (in units of Pascals) from one interior pneumatic hose (monitoring port) and the outdoor pneumatic hose(s), averaged or manifolded, with corresponding flows (in units of cfm) for each fan. Record the flow rates at at least 10 to 12 positive and 10 to 12 negative building pressure readings. If conducting both positive and negative pressure tests the lowest allowable test pressure is 40 Pa and the highest test pressure is 85 Pa. Keep at least 25 Pa difference between the lowest and highest test pressure readings. Include the 75 Pa pressure value between the lowest and highest readings. The 10 to 12 readings in each direction are to be roughly evenly spaced along the range of pressures and flows. After testing is complete de-energize the equipment used to provide pressurization and obtain an additional 10 to 12 post-test bias pressure readings. None of the bias pressure readings are allowed to exceed 30 percent of the minimum test pressure. If these limits are exceeded the test fails and must be repeated.

3.5.4 Using a Building's Own Air Handling System to Pressure Test an Envelope

3.5.4.1 Test Setup

Temporarily seal the envelope in a manner similar to that for testing with blower door or trailer-mounted fans. To positively pressurize the envelope, de-energize all ventilation equipment and close all associated dampers, except those outside air intake dampers associated with supply fans that will be used to pressurize the building envelope. Fully open these dampers. For the negative pressure test, de-energize all ventilation equipment except for those fans that will be used to de-pressurize the envelope. All dampers associated with de-energized fans are to be closed and all exhaust dampers associated with fans used to de-pressurize the envelope will be fully opened.

3.5.4.2 Measuring Airflows

When using the building's own air handling system to pressure test the envelope, air flows can generally be measured using one of the following methods:

a. When testing using the building's own air handling system, ensure flow readings obtained by anemometer comply with ASTM D3464. Pitot tube or hot wire anemometer traverse in accordance with ASTM D3464.

b. Pressure compensated shrouds (especially recommended for rooftop exhaust fans).

c. Tracer gas methods for measuring airflows in ducts in accordance with ASTM E2029. Do not use tracer gas decay, constant injection and constant concentration methods for estimating the total ventilation rate of the envelope.

3.5.4.3 Outdoor Air Flow Measuring Stations

Air flow stations may be used to measure outdoor airflows if one of the above methods is used to check accuracy of at least one air flow reading for each station or if the design of the HVAC system specifically placed outdoor air flow stations in locations that will yield accurate results.

Field verify the accuracy of readings at the air flow measuring stations before obtaining pressure test readings.

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3.5.5 Failed Pressure Test

If the pressure test fails to meet the established criteria, use diagnostic test methods described in paragraph LOCATING LEAKS BY DIAGNOSTIC TESTING to discover the leak locations. Provide additional permanent sealing measures to reduce or eliminate leak sources discovered during diagnostic testing.

Retest (perform another pressure test) after sealing has been completed.

Repeat this sequence of documenting test results in the test report, performing diagnostic tests, documenting recommendations for additional sealing measures in the test report, sealing leak locations per recommendations, and re-testing as necessary until the building envelope passes the pressure test and is in compliance with the performance requirements.

3.5.6 Air Leakage Test Report

Report volumetric flow rates and corresponding differential pressures in cubic feet per minute (cfm) and Pascals (Pa), respectively, on the Air Leakage Test Form sample form found in Appendix A. Populate the accompanying spreadsheet file entitled Pressure Test Data Analysis with information obtained during the test. The spreadsheet uses equations found in ASTM E779 as a basis for calculating the envelope leakage rate. Other similar leakage rate calculation programs cannot be used or submitted for review. Submit a printout of the data input and output in the report.

Should any air tightness (pressure) test fail, the pressure test report is to include data and results from all previous failed tests along with the final successful test data and results. Indicate if the resulting leakage rate did or did not meet the goal leakage requirement. Identify and document deficiencies in the building construction upon failure of a test to meet the specified maximum leakage rate.

Include the Test Agency Qualification Sheet, Air Leakage Test Form and Air Leakage Test Results Form in the written report. Document every test set-up condition with diagrams and photos to ensure the tests can be made repeatable. Document all pneumatic hose termination locations. Record in detail how the building envelope was prepared for the tests. Also describe in detail which building items were temporarily sealed. Include photos of test equipment and sealing measures in the report. Include an electronic (pdf) version of all test reports on a CD. If the building envelope fails to meet the leakage rate goal, provide recommendations to further seal the envelope and document these recommendations in the test report.

3.6 LOCATING LEAKS BY DIAGNOSTIC TESTING

Use diagnostic test methods described herein to discover obvious leaks through the envelope. Perform diagnostic tests on the building envelope regardless of the envelope meeting or failing to meet the designated leakage rate goal. Use diagnostic test methods in accordance with ASTM E1186 and in conjunction with pressurization equipment as necessary.

Use the thermography diagnostic test to establish a baseline for envelope leakage. Apply additional diagnostic tests (find, feel, fog or other tests) as necessary to further define leak locations and pathways discovered using thermography or to find additional leaks not readily detected by thermography. Using a variety of diagnostic tests may help locate leaks that would otherwise go undetected if only a single diagnostic test were used. Pay special attention to locating leaks at interfaces where there is a change in materials or a change in direction of like materials. These interfaces, at a minimum, include roof/wall, wall/wall, SECTION 07 05 23 Page 15 floor/wall, wall/window, wall/door, wall/louver, roof mounted equipment/roof curb interfaces and all utility penetrations (ducts,pipes, conduit, etc) through the envelope's architecture. Also use diagnostic tests to check for leakage between the air duct and duct damper, when the damper, under normal control power, is placed in the closed position.

Should leaks be discovered during diagnostic tests, thoroughly document their exact locations on a floor plan so that sealing can be later applied, if required or as directed. If the envelope passes the leakage test, use the diagnostic test procedure described above to identify obvious leakage locations. Seal the leaks at the discretion of the COR based on the magnitude, location, potential for liquid moisture penetration or retention, potential for condensation, presence of daylight through an architectural surface or if the leakage location could potentially cause rapid deterioration or mold growth of, or in the building envelope materials and assemblies. Apply sealing measures after diagnostic testing is complete and all pressurization blowers are off. To verify that the applied sealing measures that are effective, re-test for leaks using the same diagnostic methods that discovered the leak. Reseal and retest until the envelope meets the leakage rate goal and all obvious leaks through the envelope are sealed.

3.6.1 Find Test

Use visual observation to locate daylight and/or artificial light streaming from the opposite side of the envelope. Observe all interfaces identified above.

3.6.2 Feel Test

Use the building's air handling system or blower door equipment to negatively pressurize the building envelope, to at least 25 Pa but no greater than 85 Pa, with respect to the outdoors.