W912P522Q0029_TPlans_Barkley Lock Sector Gears Replacement_Certified Final Document - RTA_20APR2022.pdf

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Sector Gears Replacement

Plans For Barkley Lock

Cumberland River

Livingston County

Grand Rivers, Kentucky

Nashville District of Engineers

US Army Corps

W912P5-22-B-0011

April 2022

Certified Final Documents - RTA

Submitted:

Paul S. Tribble

Project Engineer

Approval Recommended:

Long C. Truong, P.E.

Chief, Electrical & Mechanical Section

Approval Recommended:

Mark Philip Evans, P.E.

Chief, Civil Design Branch

(2.) The approval signatures appearing in the signature block on this sheet constitute approval of all drawings listed in the sheet index.

of individuals appear on these project documents within the scope of their employment as required by ER 1110-1-8152.

(1.) This project was designed by the Nashville District of the U.S. Army Corps of Engineers. The initials or signatures and registration designations

Note:

2022-04-22T10:10:53-0500

TRIBBLE.PAUL.S.1538107367

2022-04-22T10:55:34-0500

TRUONG.LONG.C.1244574978

2022-04-22T14:56:35-0500

EVANS.MARK.PHILIP.1152793533

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1312111098765432

®of Engineers

IL

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G-001

IB

Q9

-2

-X

X

-3

JA

.E

IV

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G-001 Q9-G-001 DRAWING INDEX

M-601

M-602

M-603

Q9-M-602

Q9-M-602

Q9-M-603

CONTRACT DRAWINGS

SHEET NO. FILE NAME TITLE

SHEET NO. FILE NAME TITLE

GENERAL

MECHANICAL

INDEX

Q

-G

-0

.d g n

-B

SECTOR GEAR DETAILS - SHEET 1

SECTOR GEAR DETAILS - SHEET 2

MITER GATE ROLLER ASSEMBLY DETAILS

Certified Final Document - RTA

TITLEDRAWING NO.

REFERENCE DRAWINGS

BARKLEY LOCK - GATE OPERATING MACHINERY - SECTOR GEAR, RACK, AND DETAILSQ9-22/3.4

Q9-22/5.3 BARKLEY LOCK - GATE OPERATING MACHINERY - MISCELLANEOUS DETAILS

Q9-22/6.3

Q9-22/7.1 BARKLEY LOCK - GATE OPERATING MACHINERY - SECTOR ROLLER AND SUPPORT BEAM

BARKLEY LOCK - GATE OPERATING MACHINERY - ROLLERS, SUPPORTS AND DETAILS

Q9-22/14 BARKLEY LOCK - GATE OPERATING MACHINERY - STRUT ASSEMBLY AND DETAILS

Q9-22/15

Q9-22/16 BARKLEY LOCK - GATE OPERATING MACHINERY - SECTOR ARM AND DETAILS

BARKLEY LOCK - GATE OPERATING MACHINERY - STRUT DETAILS

M-604 Q9-M-604 STRUT PIN ASSEMBLY COMPONENTS

BARKLEY LOCK - UPPER AND LOWER GATES - MISCELLANEUS PARTS NO. 2

BARKLEY LOCK - UPPER AND LOWER GATES - MISCELLANEUS PARTS NO. 1

Q9-21/10.4

Q9-21/9.4

FOR REFERENCE

SECTION A-A

SCALE: 3"=1'-0"

12345

5 4 3 2 1

U.S. ARMY ENGINEER DISTRICT

CORPS OF ENGINEERS

NASHVILLE, TENNESSE

Drawn By:

Checked By:

Approved By: Date: Scale:

Record Drawing as constructed dated

Drawing Number

Modeled In Inventor

X:

\P ro je ct s\

EM

VE

NT

OR

\w or k sp ac e\ Ba rk le y\

BA

R_

St ru t\D ra w in gs \B

AR

KL

EY

ER

AT

ST

RU

T3

JJL

PKM

Engineer:

A A

PARTS LIST

REMARKSMATERIALDESCRIPTIONQTYMARK

ASTM A148 GRADE 80-50GATE END CASTING4MK. 22/14-1

ASTM A148 GRADE 80-50SECTOR END CASTING4MK. 22/14-2

ASTM A53 TYPE S GRADE BSECTOR ARM4MK. 22/14-3

LENGTHS DETERMINED UPON STRUT

INSTALLATION (8"). FURNISH W/FLAT

WASHERS AND NUTS.

ASTM A325 TYPE 3

1 1/8 - 7 UNC HEAVY HEX BOLT

MK. 22/14-4

ASTM A449 GRADE A1/2 - 13 UNC - 2 HEX CAP SCREW16MK. 22/14-5

ASTM B505 ALLOY C95400STRUT SHIM MK. 22/15-1

ASTM A350 GRADE LF2400# FORGED STEEL SLIP-ON

FLANGE, 10"

8MK. 22/15-2

ASTM B505 ALLOY C95400BUSHING8MK. 22/15-3

ASTM A668 CLASS DGATE STRUT PIN4MK. 22/15-4

ASTM A36KEEPER PLATE8MK. 22/15-5

ASTM A27 GRADE 70-36SECTOR ARM8MK. 22/16-1

ASTM A668 CLASS DSECTOR ARM PIN4MK. 22/16-2

ASTM B505 ALLOY C95400BUSHING4MK. 22/16-3

Mach. Steel SAE 1040WEDGE48MK. 22/16-4

ASTM A36KEEPER PLATE4MK. 22/16-5

FURNISH WITH NUTS.ASTM A193 GRADE B6TURNED BOLT80MK. 22/16-6

ASTM A449 GRADE A3/4 - 10 UNC - 2.25 HEX CAP SCREW16MK. 22/16-7

B B

2"

4"

STRUT ASSEMBLY

8" 2'-61

8" 16'-21

MK. 22/16-3

MK. 22/15-2

MK. 22/15-3

MK.22/15-2

TYP.

GATE END CASTING

MK. 22/14-1 MAKE: 4

MATERIAL: ASTM A148 GRADE 80-50

3/83/8

SECTOR END CASTING

MK. 22/14-2 MAKE: 4

MATERIAL: ASTM A148 GRADE 80-50

GENERAL NOTES:

1. ALL DIMENSIONS IN INCHES.

2. ALL DIMENSIONS SHOWN ARE FINISHED DIMENSIONS.

ADEQUATE STOCK SHALL BE PROVIDED TO FABRICATE.

3. ALL EDGES SHOWN SHARP TO HAVE RADIUS OF .02".

4. ALL EDGES SHOWN ROUND TO HAVE RADIUS OF .25".

5. PRODUCTS SHALL BE PAINTED ACCORDING TO THE

SPECIFICATIONS.

6. ALL WELDS SHALL BE IN ACCORDANCE WITH AWS D1.1.

7. QUANTITIES SHOWN ARE FOR ONE LOCK.

8. CONTRACTOR SHALL PROVIDE ALL CAPSCREWS &

GREASE FITTINGS.

CUMBERLAND RIVER

KENTUCKY AND TENNESSEE

BARKLEY DAM PROJECT

LOCK

GATE OPERATING MACHINERY

STRUT ASSEMBLY AND DETAILS

Q9-22/14

JULY 2018 AS SHOWN

4 HOLES, DRILL & TAP 12"-13UNC

2" DEEP FOR 12" CAPSCREW

TO MATCH MK. 22/15-5

6"3"2"

SECTOR END ASSEMBLY

15'-51

MK. 22/15-1 SHALL BE ADDED AS REQUIRED

TO OBTAIN 168 ANGLE BETWEEN STRUT AND

SECTOR ARM WHEN GATE IS MITERED.

MK. 22/14-2

MK. 22/14-2MK. 22/14-3

MK. 22/14-1

MK. 22/14-5

MK. 22/15-5

MK. 22/15-4

19'-81

4" AS SHOWN, NOMINAL LENGTH OF 19'-83

SECTOR ARM

MK. 22/14-3 MAKE: 4

MATERIAL: ASTM A53 GR. B SCH. 160 SEAMLESS

15'-51

3"

R1

2" 101

4" 13 4" 1'-10" 8"

1"

NOTE:

ALL EDGES SHALL BE 1/8" ON CASTINGS

EXCEPT WHERE WELDING SHALL OCCUR

MK. 22/14-3

MK. 22/14-4

8"

SECTION B-B

.2

.0

6.498 - .000 .002+ in

8.

8.

6.498 - .000

.00 FOR REFERENCE

1'

-5

-5

BUSHING

MK: 22/15-3 MAKE:8

MATERIAL: ASTM B505 ALLOY C95400

SCALE: 6"=1'-0"

FLANGE

MK: 22/15-2 MAKE: 8

MATERIAL: ASTM A350 GRADE LF2

1/8" RADIUS GREASE GROOVES

6 TOTAL EQUALLY SPACED

5.

6.

4" DRILL

DRILL AND TAP FOR 1/4"

ALEMITE FITTING.

BOTH ENDS.

1'-4"

GATE STRUT PIN

MK. 22/15-4 MAKE: 4

MATERIAL: ASTM A668 CLASS D

4" 71

2" 3

9"

2 HOLES, 9

16 FOR 1 2" CAPSCREWS

TO MATCH 22/14-1

KEEPER PLATE

MK. 22/15-5 MAKE: 8

MATERIAL: ASTM A36

7"

4" TO 1" AS DESCRIBED

STRUT SHIM

MK. 22/15-1 MAKE: 8 EA. OF THICKNESS 18", 14", 12", 1"

4" X 45° CHAMFER

16" X 45° CHAMFER

TYPICAL FOR ALL BUSHING

STRUT DETAILS

Q9-22/15

125FINISH ALL OVER

FINISH ALL OVER

UNLESS OTHERWISE NOTED.

NOTE:

1. SEE DWG Q9-22/14 FOR PART LIST.

4" 21

8" 1

1 47 64" 1 47

64"

1/4" RADIUS GREASE GROOVE

1 47 64" 1 47

64"

3 15 32"

4 THRU

16 TOTAL

5.502 - .000 .002+ in

6"

R6"

1'-6"1'-6" 43

3"3"3"3"3"3"

1'-0"

5'-11"

SECTOR ARM

MK. 22/16-1 MAKE: 8

MATERIAL: ASTM A27 GRADE 70-36

R41

1'-93

DRILL AND TAP FOR 14"

ALEMITE FITTING

4" DRILL

SECTOR ARM PIN

MK. 22/16-2 MAKE: 4

MATERIAL: ASTM A668 CLASS D

WEDGE

MK. 22/16-4 MAKE: 48

MATERIAL: ASTM A576

2" 6" 11

MK. 22/16-5 MAKE:4

MATERIAL: ASTM A36

2" 51

1/8" RADIUS GREASE GROOVES

6 TOTAL EQUALLY SPACED

MK. 22/16-3 MAKE: 4

16" X 45° CHAMFER

TYPICAL FOR ALL BUSHING

4" X 45° CHAMFER

SECTOR ARM AND DETAILS

Q9-22/16

2 HOLES, 13

16 DRILL

FOR 3 4" X 2 1 4" LG CAPSCREWS

TO MATCH MK. 22/16-1

FINISH ALL OVER 250

NOTES:

1. SEE DWG Q9-22/14 FOR PART LIST

2. 1 58" HOLES SHALL BE DRILLED IN THE FIELD BY OTHERS

TO MATCH MK. 22/3-1 AND MK. 22/16-6.

1/4" RADIUS GREASE GROOVE

TURNED BOLT

MK. 22/16-6 MAKE:80

MATERIAL: ASTM A193, GR. B6

SCALE: 12"=1'-0"

16" 13

1 1/4-7 UNC - 2A

AMERICAN STD.

HEX HEAD

2"6"6"101

2"6"6"

ABBREVIATIONS

N.S. NEAR SIDE

F.S. FAR SIDE

1-5/8" THROUGH HOLES. 10 TOTAL.

SPOTFACE 3-1/2" DIA. N.S. & F.S.

REAM AT ASSEMBLY WITH MK. 22/3-1

AND MK. 22/16-6. SEE NOTE 2.

2 HOLES, DRILL & TAP

3/4 - 10UNC - 3, 1-1/2" DEEP

FOR 3/4" HEX. HD. CAPSCREWS

TO MATCH MK. 22/16-5.

1/2" DIA. DRAIN HOLE

Q9-21^9.4

Q9-21^10.4

Q9-22^3.4

Q9-22^5.3

Q9-22^6.3

Q9-22^7.1

Q9-22^14

Q9-22^15

Q9-22^16

M-601

-M -6 lo t im e a te il m

:5

:2

/2 c ts

\L o s d y to r p la

\D ig

\F v ie

\A ti

\Q

13121110987654321

A SHEET ID

"4

1718"18"

4'-8

"2

2'-1

5"

6" 6" "2

10 6" 6" 12"9"

16"4

0°

10"

3 1/4 "

1.273"

1.018"

60°

'2

'1

GOV. FURNISHED.

SPOTFACE 3" DIA. TURNED BOLTS WILL BE

WITH 22/3-5 FOR TURNED BOLTS 22/3-8

" AND REAM AT ASSY. 2

20 HOLES, DRILL 1-

FOR HOLLOW POINT SET SCREWS

"-13NC-32

12 HOLES, DRILL & TAP

SURFACE HARDENED, SEE NOTE 12

AGMA QUALITY #6

FINISH 125

.7854 DIAMETRAL PITCH

4" CIRCULAR PITCH

20° INVOLUTE STUB

53 MACHINE CUT TEETH

(TWELVE TOTAL)

FINISH FOR 22/3-1A

'0

'2

'0

6° 4' " T

AVEL

'5

SECTION C-C

P .R

THIS TOOTH (MATCH POINT)

W.P. CENTER PUNCH

PROPER GEAR ALIGNMENT

SIDES OF GEAR TEETH TO AID IN

PITCH LINE SCRIBED ALONG BOTH

MARK 22/3-1

MAKE 4

SECTOR GEAR

ASTM A572 Gr. 50, AISI 4130 H FORGED STEEL

IU

6" 6"

22"

1 "2

14" "2

18"

3" 3"

SPOTFACE 3" DIA. N.S. & F.S.

22/3-1A

22/3-1A

22/3-5

SCALE: 1" = 1'-0"

SECTION B-B

SECTION D-D

"=1'-0"2

1SCALE: 1

SHOWING SECTOR ARM ASSEMBLED WITH SECTOR GEAR

SECTION A-A

" SET SCREWS2

.9

ASSEMBLY

BOLT CIRCLE

COUNTERCLOCKWISE

CLEARANCE

CENTERLINE

CORROSION RESISTANT STEEL

COUNTERSUNK

COUNTERBORE

CLOCKWISE

DIAMETER

INNER DIAMETER

ASS'Y

B.C.

C.C.W.

CLEAR.

C

CRES

CTSK.

C/BORE

C.W.

DIA.

I.D.

NOMINAL

OUTER DIAMETER

PLATE

RADIUS

STIFFENER

TYPICAL

WORK POINT

DIAMETER

FINISH MARK (MACHINED SURFACE)

NOM.

O.D.

PL

W.P.

STIFF.

+ PLUS OR MINUS

ABBREVIATIONS

YSHOWN ON TOP HALF FOR CLARIT

WEDGES (MK. 22/3-1) ONLY

SECTOR ARM (MK. 22/3-5) AND

END VIEW

16. ALL PLATES SHALL BE FREE OF LAMINATIONS.

COMPOUND.

SURFACES SHALL BE COATED WITH AN ANTI-CORROSION

SURFACES. ALL MACHINED SURFACES AND BEARING

BE PAINTED BEFORE ASSEMBLY EXCEPT FOR THE MACHINED

STRUCTURAL ITEMS IN CONTACT WITH EACH OTHER SHALL

SECTOR GEAR ASSEMBLIES. STEEL SURFACES OF DIFFERENT

15. SEE SPECIFICATIONS FOR PAINTING REQUIREMENTS OF

RADIUS.

14. ROUNDING OF EDGES WHERE SHOWN SHALL BE FULL

APPROVAL BY THE GOVERNMENT.

SHOWN ON THE SHOP DRAWINGS AND SHALL BE SUBJECT TO

MICRO-INCHES RMS OR BETTER. SURFACE FINISH SHALL BE

13. SURFACES NOT MARKED SHALL HAVE A FINISH OF 125

PERFORMED AFTER ALL WELDING IS COMPLETE.

HARDENING PROCESS. TEETH MACHINING SHALL BE

SHALL BE TAKEN TO CONTROL THE DISTORTION DURING THE

THE MINIMUM VALUE OF THE SURFACE. SUITABLE MEASURES

MATERIAL DEPTH SHALL NOT DROP 50 BRINELL POINTS FROM

SHALL NOT BE LESS THAN 1/8". THE HARDNESS OF 1/8" TO 1/4"

BETWEEN 480 AND 520 BHN. DEPTH OF SURFACE HARDNESS

DIMENSIONS AND SURFACE HARDENED TO A HARDNESS

12. ENTIRE TOOTH PROFILE SHALL BE CUT TO THE SPECIFIED

GEAR TEETH.

STRESS RELIEVED BEFORE SURFACE HARDENING OF THE

11. THE WELDED ASSEMBLY OF THE SECTOR GEAR SHALL BE

INSPECTED VISUALLY.

MAGNETIC PARTICLE TESTING. ALL (100%) WELDS SHALL BE

10. ALL (100%) WELDS SHALL BE GIVEN A COMPLETE NDT BY

PROTECTED FROM WELD SPATTER.

OF THE PAINT. AREAS OF MACHINED SURFACES SHALL BE

BE REMOVED AS NECESSARY TO ENSURE PROPER ADHESION

PREPARATION FOR PAINTING. ALSO WELD SPLATTER SHOULD

BEFORE PROCEEDING WITH THE OVERALL SURFACE

STRESS RISERS AND FOR PROPER ADHESION OF THE PAINT

CORNERS SHALL BE BLEND GROUND AND DRESSED TO AVOID

9. WELDS WITH SURFACE IRREGULARITIES AND SHARP

WELDS SHALL BE QUALIFIED BY THE CONTRACTOR.

SHALL CONFORM TO AWS D1.1 ALL NON PREQUALIFIED

WELDS SHALL BE SEAL WELDED ALL AROUND. ALL WELDING

8. WELDS SHALL BE CONTINUOUS AND WATERTIGHT. ALL

DRAWINGS ARE APPROVED BY THE GOVERNMENT.

BE CONTRACTOR'S RESPONSIBILITY EVEN IF THE SHOP

MODIFIED DIMENSIONS IF ANY. CORRECT FIT OF PARTS SHALL

SUBMITTED FOR APPROVAL SHALL CLEARLY IDENTIFY

BEFORE START OF THE FABRICATION. SHOP DRAWINGS

THE CONTRACT DRAWINGS AND REFERENCE DRAWINGS

7. CONTRACTOR SHALL VERIFY ALL DIMENSIONS SHOWN ON

SURFACES.

TAKEN INTO CONSIDERATION WHEN ASSEMBLING PAINTED

ACCURATE FINISH DIMENSIONS. PAINT THICKNESS SHALL BE

MACHINING ALLOWANCES ON THE RAW MATERIAL TO ENSURE

6. CONTRACTOR SHALL ALLOW ADEQUATE CUTTING AND

RESOLUTION.

PROBLEMS TO THE ATTENTION OF THE GOVERNMENT FOR

REVIEW THE DWGS. THOROUGHLY AND SHALL BRING ANY

THE CONTRACT DRAWINGS. THE CONTRACTOR SHALL

5. ALL FABRICATION AND ERECTION SHALL BE AS SHOWN ON

OTHERWISE SHOWN.

EQUIPMENT SHALL BE OF WELDED CONSTRUCTION UNLESS

SUBJECT TO APPROVAL BY THE GOVERNMENT. ALL

MISSING ITEMS SHALL BE PROVIDED BY THE CONTRACTOR

INFORMATION ON THE ITEMS SHOWN OR DESIGN OF ANY

AND ON THESE CONTRACT DRAWINGS. ANY INCOMPLETE

INTENDED FUNCTION AS DESCRIBED IN THE SPECIFICATIONS

4. ALL EQUIPMENT SHALL BE SUITABLE FOR PERFORMING ITS

REQUIRED UNDER THIS CONTRACT.

QUANTITIES SHOWN ARE FOR ONE SECTOR GEAR. FOUR

3. ALL DIMENSIONS ARE SHOWN IN CUSTOMARY U.S. UNITS.

INFORMATION.

. SEE SPECIFICATIONS FOR MORE BOLTS

WITH THE TURNED TWO NEW SECTOR GEARS

TO GOVERNMENT FURNISHED SECTOR ARMS

2. CONTRACTOR SHALL FABRICATE SECTOR GEARS AND FIT

BOLT WILL BE REQUIRED.

REQUIRED UNDER THIS CONTRACT. ONE SECTOR PIN EYE

ONE SECTOR GEAR ASSEMBLY. FOUR ASSEMBLIES SHALL BE

1. QUANTITIES SHOWN IN THE BILL OF MATERIALS ARE FOR

ASTM A572 Gr. 502 12PL 5 x 2 TH'K1211

ASTM A572 Gr. 502

13 TH'K2

1PL 3 x 1410

ASTM A572 Gr. 5016 TH'K2 1PL 10 x 129

ASTM A572 Gr. 50

MATCH RING GEAR

MACHINE TO4

TH'K2

1 x 14

1PL 428

MATCH RING GEAR

MACHINE TO4

TH'K2

1 x 12

16PL 127

ASTM A572 Gr. 504

333 TH'K2

1PL 2116

ASTM A572 Gr. 504 TH'K2

1PL 345

ASTM A572 Gr. 504 338PL 2 x 6 64

ASTM A572 Gr. 50WEB - CONTRACTOR TO DETERMINE13

AISI 4130 H ALLOY STEEL2218 OD x 9.90 ID x 22 LONG - HUB12

AISI 4130 H ALLOY STEELRING GEAR FORGING - CONTRACTOR TO DETERMINE11

MATERIALLENGTH, in.DESCRIPTIONQTYITEM

BASE

1-

3-

33-

3-

6" T

YP.

WEB TO WELD TO RING FORGING

SLOT PLATE 4" X 3" TO ALLOW THE 3" GEAR

SLOTS

FORGING, AND SECTOR ARM

CONNECT GEAR WEB, RING

THICK STIFFENERS TO

WELD FOUR 3" x 3.5" x 1.5"

" FILLET WELD IF NOT EXPLICITLY SHOWN2

1 ASSUME

G 1

1/4" @ 45°

( MK. 22/16-1)

( MK. 22/3-1)

(MK. 22/12-6)

NON-DESTRUCTIVE TESTING

BRINELL HARDNESS

ROOT MEAN SQUARE

NDT

BHN

RMS

.5

M-602

:4

1 9" 16"12"

DRILL AND TAP FOR

3'-2

" DRILL4

" DEEP FOR 22/5-74

" 7NC-24

C-BORE AND TAP 1

.4 x 45°

11 11" "2

14"

IA

5" "4

10"

1"4

RTO MATCH 22/3-6

" DRILL32

92 HOLES, 1

" DEEP32

3" GREASE GROOVES,4

1 " 7NC-24

" DEEP16

1" GREASE GROOVES,4

18-

"21

.4

STD. HEX. NUT

ASTM A193 Gr. B7STUD1222/7-8

ASTM B505 UNS 95400ROLLER WASHER222/7-7

AISI 4140 BHN 220-260ROLLER PIN122/7-6

ASTM B505 UNS 95400ROLLER BUSHING122/7-5

AISI 4340 BHN 302-365SECTOR ROLLER122/7-4

AISI 4140 BHN 220-260SECTOR PIN EYE BOLT122/5-7

ASTM A572 Gr. 50KEEPER PLATE422/5-6

ASTM B505 UNS 95400SECTOR BUSHING822/5-5

ASTM B505 UNS 95400THRUST WASHER422/5-4

ASTM B505 UNS 95400THRUST WASHER422/5-3

AISI 4140 BHN 240-280SECTOR PIN422/5-2

AISI 4130 H Forged Steel

SECTOR GEAR422/3-1

MATERIALDESCRIPTIONQTYMK #

BASE

Q9-22/5.3

Q9-22/7.1

SECTOR PIN

MARK 22/5-2

EST. WT. 615 LB. EACH

AISI 4140 BHN 240-280

THRUST WASHER

MARK 22/5-3

EST. WT. 75 LB. EACH

ASTM B505 UNS 95400

MARK 22/5-4

EST. WT. 60 LB. EACH

SECTOR BUSHING

MAKE 8

MARK 22/5-5

EST. WT. 70 LB. EACH

MARK 22/5-6

EST. WT. 30 LB. EACH

ASTM A572 GRADE 50

SECTOR PIN EYE BOLT

MAKE 1

MARK 22/5-7

EST. WT. 6 LB. EACH

AISI 4140 BHN 220-260

STUD

MAKE 12

MARK 22/7-8

EST. WT. 3.5 LB. EACH

ASTM A193 GRADE B7

SCALE: 1-1/2"=1'-0"SCALE: 1-1/2"=1'-0"SCALE: 1-1/2"=1'-0"

SCALE: 1-1/2"=1'-0"SCALE: 1-1/2"=1'-0"

REFERENCE DRAWINGS:

6. ALL DIMENSIONS SHOWN ARE FOR FINISHED ASSEMBLIES.

5. STAMP A MARK NUMBER ON ALL COMPONENTS.

CLEARANCES TO BE MADE IN THE FEMALE PARTS.

4. ALL MALE PARTS TO BE MADE TO DIMENSIONS SHOWN. NECESSARY

3. ALL EDGES SHOWN ROUND TO HAVE RADIUS OF .25"

2. ALL EDGES SHOWN SHARP TO HAVE RADIUS OF .02"

AND 7 ARE FOR ONE SPARE ASSEMBLY.

FOUR ASSEMBLIES. QUANTITIES FOR MARK NUMBERS 22/7-4, 5, 6,

MARK NUMBERS 22/3-1, 22/5-2, 3, 4, 5, 6, 7, AND 22/7-8 ARE FOR

BILL OF MATERIALS AND ON DRAWING DETAILS. QUANTITIES FOR

1. FABRICATE QUANTITIES OF EACH COMPONENT AS SHOWN IN THE

*SEE NOTE 1

36 "8

1"8

3 6

" R8

" R4

"32

ROLLER WASHER

MAKE 2

MARK 22/7-7

EST. WT. 3 LB. EACH

SECTOR ROLLER

MARK 22/7-4

EST. WT. 100 LB. EACH

AISI 4340 BHN 302-365

13"2

1 "4

"x45°16

CHAMFER

" DEEP GREASE8

1"x4

GROOVES (BREAK CORNERS)

32 75

" R64

1BREAK CORNERS

" DIA. x 6"4

1DRILL

"64

"x45°4 1 "x45°4

CHAMFER CHAMFER

EXCEPT AS NOTED

GREASE FITTING

1AND TAP FOR

DEEP, COUNTERDRILL

" DIA.,4

1DRILL THRU

ROLLER BUSHING

MARK 22/7-5

EST. WT. 11 LB. EACH

ROLLER PIN

MARK 22/7-6

EST. WT. 25 LB. EACH

M-603

:3

" PIPE TAP FOR8

" @ 45°8

" DRILL8

"21 R

3" DIA.

5" DIA.

4" DIA.

CORE

2.000"

2.750"−.001 +.000

-.002

" FOR 22/6-62

" GREASE GROOVES8

.7

"16

1 "4

1"8

1 "16

7"8

"8

12 "8

12"8 13"8

11"

2"2"

FINISH ALL OVER 32

250 250

"21

" COTTER PIN8

1DRILL FOR

" DRILL FOR GREASE8

.7

" DIA.4

" DIA.4

" DIA. CORE4

" @ 45°8

" DRILL16

5" DIA.

" R16

" R16

COTTER PIN

1DRILL FOR

−.002

4.500"

4.000"

4.001"

4.501"−.000 +.002

−.000 +.001

−.002

1"1"

ASTM B505 UNS 95400HORIZONTAL ROLLER BUSHING422/6-14

ASTM B505 UNS 95400VERTICAL ROLLER BUSHING422/6-13

AISI 4140 BHN 220-260VERTICAL ROLLER PIN222/6-10

AISI 4340 BHN 302-365VERTICAL ROLLER222/6-9

AISI 4140 BHN 220-260HORIZONTAL ROLLER PIN322/6-7

AISI 4340 BHN 302-365HORIZONTAL ROLLER322/6-6

ASTM B505 UNS 95400THRUST WASHER222/6-5

AISI 4140 BHN 220-260VERTICAL ROLLER PIN222/6-4

ASTM B505 UNS 95400BUSHING422/6-3

AISI 4340 BHN 302-365VERTICAL ROLLER222/6-2

MATERIALDESCRIPTIONQTYMK #

OPTION

VERTICAL ROLLER

MARK 22/6-2

MARK 22/6-3

EST. WT. 4 LB. EACH

VERTICAL ROLLER PIN

MARK 22/6-4

EST. WT. 62 LB. EACH

MARK 22/6-5

EST. WT. 2.9 LB. EACH

HORIZONTAL ROLLER PIN

MAKE 3

MARK 22/6-7

EST. WT. 14 LB. EACH

VERTICAL ROLLER

MARK 22/6-9

EST. WT. 84 LB. EACH

EST. WT. 173 LB. EACH

HORIZONTAL ROLLER

MAKE 3

MARK 22/6-6

EST. WT. 63 LB. EACH

VERTICAL ROLLER PIN

MARK 22/6-10

EST. WT. 15 LB. EACH

VERTICAL ROLLER BUSHING

MARK 22/6-13

EST. WT. 3.5 LB. EACH

HORIZONTAL ROLLER BUSHING

MARK 22/6-14

EST. WT. 3.0 LB. EACH

Q9-22/6.3

4.

3.

2.

1.

ALL DIMENSIONS SHOWN ARE FOR FINISHED ASSEMBLIES.

STAMP A MARK NUMBER ON ALL COMPONENTS.

ALL MALE PARTS TO BE MADE TO DIMENSIONS SHOWN. NECESSARY

ALL EDGES SHOWN ROUND TO HAVE RADIUS OF .25"

ALL EDGES SHOWN SHARP TO HAVE RADIUS OF .02"

THESE COMPONENTS ARE FOR ONE SPARE ASSEMBLY.

BILL OF MATERIALS AND ON DRAWING DETAILS. QUANTITIES FOR

FABRICATE QUANTITIES OF EACH COMPONENT AS SHOWN IN THE

2.751"−.000 +.001

−.000 +.0012.001"

5 1

FINISH ALL OVER 32

M-604

" X 3" ALLEN HD. SET SCREW3

1421/9-C

ASTM A193 GRADE B7TURNED BOLTS W/HEX NUTS AND WASHERS9621/10-9

ASTM A572 GR. 50ADJUSTMENT RINGS3221/9-10

ASTM A572 GR. 50ADJUSTMENT RINGS3221/9-9

ASTM A572 GR. 50BUSHINGS821/9-8

ASTM A572 GR. 50 & AISI 4130STRUT PIN BEARINGS821/9-7

AISI 4140 BHN 220-260STRUT PINS421/9-6

MATERIALCOMPONENTQTYMK #

OPTION

Q9-21/9.4

Q9-21/10.4

SCALE: 1-1/2"=1'-0"

STRUT PIN

MARK 21/9-6

EST. WT. 670 LB. EACH

ADJUSTMENT RINGS

MAKE 32 EACH

MARK 21/9-9&10

MK. 21/9-10: EST. WT. 1.56 LB. EACH

MK. 21/9-9: EST. WT. 0.78 LB. EACH

ASTM A572 GRADE 50

SCALE: 1-1/2"=1'-0"

6. ALL DIMENSIONS SHOWN ARE FOR FINISHED ASSEMBLIES.

5. STAMP A MARK NUMBER ON ALL COMPONENTS.

4. ALL MALE PARTS TO BE MADE TO DIMENSIONS SHOWN. NECESSARY

3. ALL EDGES SHOWN ROUND TO HAVE RADIUS OF .25"

2. ALL EDGES SHOWN SHARP TO HAVE RADIUS OF .02"

THESE COMPONENTS ARE FOR FOUR ASSEMBLIES.

BILL OF MATERIALS AND DRAWING DETAILS. QUANTITIES FOR

1. FABRICATE QUANTITIES OF EACH COMPONENT AS SHOWN IN THE

*SEE NOTE 1

−0.002

+0.000 8.000"

PIN MK. 22/5-10

WITH STRUT CONNECTING

MK. 21/9-C AFTER ASSEMBLY

ALLEN HEAD SET SCREW

" �2

1DRILL AND TAP FOR

LIFTING LUG

"� BENT ROD8

5UPPER GATE -

WITH 1"� BURNED HOLE.

x 0' - 4" 2

1LOWER GATE - 3 x

LIFTING LUG:

" HIGH.4

3" WIDE, 34

3LOOP, 1

WELDED TO STRUT PIN

PL

" DIA.16

11" DIA.

-1

TURNED BOLT

MAKE 96

MARK 21/10-9

EST. WT. 2.6 LB. EACH

ASTM A193 GRADE B7

WASHER OF THE SAME MATERIAL

COMPLETE WITH HEX. NUT AND

FULL SIZE

SCALE: 12"=1'

120° 120° 120°

" DEEP16

1" x 8

1GREASE GROOVES:

" DEEP8

1" x 4

1GREASE GROOVE:

BUSHINGS

MARK 21/9-8

EST. WT. 30 LB. EACH

DEVELOPMENT

-9

1'-10" DIA.

1" RIBS

" ALEMITE FITTING4

DRILL AND TAP FOR

"� TURNED BOLTS MK. 21/10-916

5FOR 1

12 EQUALLY SPACED, DRILL AND REAM

9"1" 1"

8.004"

FIT WITH STRUT PIN BEARING

BUSHING MK. 21/9-8 FN3

.C

STRUT PIN BEARING

MARK 21/9-7

EST. WT. 145 LB. EACH

ASTM A572 GRADE 50 & AISI 4130

DIFFERENTLY

UNLESS SPECIFIED

1/2" FILLET WELDS

ALL WELDS SHALL BE

ALL OVERFINISH 32

30°

BE ASTM A572 GR. 50

STIFFENERS/PLATES SHALL

HUB SHALL BE AISI 4130

−0.000 +0.002