1990-TB-43-0209-Color-Markings-And-Camouflage-1990.pdf

TB 43-0209

DEPARTMENT OF THE ARMY TECHNICAL BULLETIN

COLOR, MARKING, AND CAMOUFLAGE

PAINTING OF MILITARY VEHICLES,

CONSTRUCTION EQUIPMENT

AND

MATERIALS HANDLING EQUIPMENT

Approved for Public Release; Distribution is Unlimited.

This copy is a reprint which includes current pages from Change 1.

HEADQUARTERS. DEPARTMENT OF THE ARMY

31 OCTOBER 1990

SPECIFIC HAZARDS

WARNING

The local safety office and preventive medicine support activity must be consulted prior to using Chemical Agent Resistant Coatings (CARC). This also applies to all spray painting operations, regardless of the material used.

Spray Painting.

• All personnel who work in or near a spray painting booth must wear a respirator when spray painting operations are underway.

• Only one person will spray paint at a time. This is to eliminate the hazard of accidentally spraying paint on another person.

• No spray painting will be conducted in an area where unprotected personnel are within a 50-foot radius.

• No unprotected personnel can enter an area of spray painting without protection until 30 minutes after all painting/cleaning is completed.

Cleaning.

• Do not use gasoline or other hydrocarbons for cleaning.

• Avoid skin contact with cleaning solvents. Wear synthetic rubber gloves.

Fire Hazards.

• Observe fire regulations when using paint and lacquer thinners, as they are highly flammable

• Post "NO SMOKING" signs in paint warehouses.

• Listed below are the various specific hazards associated with spray painting, cleaning, fires, safety equipment, hazardous materials, temperatures and equipment.

• The dried spray dust of lusterless enamels is an extreme fire hazard. Remove this dust daily. The danger of fire can be materially reduced by the use of a water-wash or water fall type of spray booth.

• Lacquer thinner is highly flammable. Keep away from flames and sparks.

• Do not use electric sanders in a paint shop or near a spray paint area.

• Wiping cloths soaked with linseed oil must either be destroyed or spread out to dry in a well ventilated area to prevent possible spontaneous combustion.

Safety Equipment.

• Protective equipment must be worn during painting, cleaning, abrasive blasting, grinding, buffing, or where compressed air is being used. Approved respirators must be worn when required.

• When painting with CARC, use silicon rubber (impervious, not cloth) gloves for protection.

Hazardous Materials.

• Items containing xylene, toluene, naphtha, methyl ethyl ketone, methylisobutyl ketone, and 1,1,1 trichloroethane may be hazardous materials and must be disposed of in accordance with AR 420-47, Solid and Hazardous Waste Management.

• Many materials are carcinogens. Pay careful attention to all warnings, cautions, notes, and safety procedures when using any paints, primers, solvents, and cleaners.

• Extreme care must be observed in the handling of paints containing mercury or other fungicides to prevent poisoning or skin irritation.

• Avoid skin contact with lacquer thinner. It can cause a skin rash.

• Persons known to be allergic to isocyanites shall not paint with polyurethane’s.

• Do not apply CARC to surfaces reaching 400O F (204O

C). Doing so may produce toxic fumes and/or equipment damage.

• All electrical equipment must be properly grounded before starting any painting procedures.

C1

CHANGE HEADQUARTERS

NO. 1 DEPARTMENT OF THE ARMY

Washington D.C., 7 May 1991

COLOR, MARKING, AND CAMOUFLAGE

PAINTING OF MILITARY VEHICLES,

CONSTRUCTION EQUIPMENT,

AND MATERIALS HANDLING EQUIPMENT

TB 43-0209, 31 October, 1990, is changed as follows:

1. Remove old pages and insert new pages as indicated below.

2. New or changed information is indicated by a vertical bar in the margin of the page.

Remove Pages Insert Pages D-1 and D-2 D-1 and D-2

File this change sheet in front of the publication for reference purposes.

By Order of the Secretary of the Army:

CARL E. VUONO

General, United States Army

Chief of Staff

Official:

PATRICIA P. HICKERSON

Colonel, United States Army

The Adjutant General

Distribution:

To be distributed in accordance with DA Form 12-34-E, block 0528, requirements for TB 43-0209.

* TB 43-0209

TECHNICAL BULLETIN HEADQUARTERS

DEPARTMENT OF THE ARMY

*No. 43-0209 Washington D.C., 31 October 1990

COLOR, MARKING, AND CAMOUFLAGE

PAINTING OF MILITARY VEHICLES,

CONSTRUCTION EQUIPMENT,

AND MATERIALS HANDLING EQUIPMENT

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this manual. If you find any mistakes or if you know of a way to improve the procedures, please let us know. Mail your letter, DA Form 2028, Recommended Changes to Publications and Blank Forms, or DA Form 2028-2 located in back of this manual direct to: U.S. Army Tank- Automotive Command, ATTN: AMSTA-MBT, Warren, Michigan 48397-5000. A reply will be furnished to you.

Approved for Public Release; Distribution is Unlimited.

TABLE OF CONTENTS

Paragraph Page

SECTION I. GENERAL 1

Purpose ..........................................................................................1 1 Scope .............................................................................................2 1 Exceptions......................................................................................3 1 General...........................................................................................4 1

SECTION II. DESCRIPTION 1

Description of Markings..................................................................5 1 Description of Colors ......................................................................6 2

SECTION III. IDENTIFICATION MARKINGS 3

Agency Identification and Registration Number .............................7 3 National Symbol .............................................................................8 3 Unit Identification............................................................................9 3 Operational Markings ...................................................................10 17

*This manual supersedes TB 43-0209, 29 October 1976.

i

TABLE OF CONTENTS

Paragraph Page

SECTION IV. SAFETY MARKINGS 18

Safety Markings....................................................................................11 18 Technical Markings ..............................................................................12 19 Weight Classification ............................................................................13 22 Operation and Designation Plates........................................................14 26 Ambulance Markings-Tactical Use Vehicle..........................................15 27 Military Police Markings-Tactical Use Vehicles....................................16 30

SECTION V. SAFETY SUMMARY 31

General.................................................................................................17 31 Fumes ................................................................................................17a 31 Contact with Paint Materials...............................................................17b 31 Fire .....................................................................................................17c 31 Safe Air...............................................................................................17d 31 Safe Practices ....................................................................................17e 31 Material Safety Data Sheets (MSDS)...................................................18 31 Control Measures .................................................................................19 32 Medical Surveillance ............................................................................20 33 Disposal................................................................................................21 33 Specific Hazards ..................................................................................22 33 Other Publications ................................................................................23 33

SECTION VI. CAMOUFLAGING PROCEDURES 34

Camouflage Pattern Painting ...............................................................24 34 Reason for Pattern Painting .................................................................25 34 Pattern Designs....................................................................................26 34 Preparation for Pattern Painting...........................................................27 36 Outlining the Camouflage Pattern on the Vehicle ................................28 36 Camouflage Painting ............................................................................29 37 Techniques of Mixing and Thinning .....................................................30 37 Tips on Painting....................................................................................31 38 Tips on Painting with CARC.................................................................32 38 Markings to be Applied to Equipment...................................................33 38

SECTION VII. VEHICLE CAMOUFLAGE PATTERNS 39

SECTION VIII. COLOR FOR VEHICLE, CONSTRUCTION EQUIPMENT

AND MATERIALS HANDLING EQUIPMENT 368

APPENDIX A. REFERENCES A-1

APPENDIX B. NSN TABLES B-1

APPENDIX C. VEHICLE CAMOUFLAGE PATTERNS C-1

APPENDIX D. SPECIAL CARC-PAINTING REGULATIONS D-1

ii

SECTION I. GENERAL

1. PURPOSE.

a. This bulletin is published to implement AR 750-1 in defining the color marking and camouflage pattern painting requirements for Department of the Army military vehicles (except vehicles in administrative use), construction and highway maintenance equipment, and self-propelled materials handling equipment.

b. Special color and marking requirements for vehicles in administrative use are contained in AR 58-1.

2. SCOPE.

a. These instructions apply to all Department of the

Army activities and installations using, maintaining or procuring such vehicles or equipment. Specific exceptions to normal color and marking requirements are identified in later sections of this bulletin.

b. Instructions for application of special technical markings not shown in these instructions are located in specific Department of the Army publications.

c. Vehicle and equipment painting instructions are contained in TM 43-0139.

3. EXCEPTIONS.

a. Vehicles used for intelligence, criminal investigation, and similar purposes requiring concealment of the true identity of the activity involved, may be painted and marked as deemed appropriate by the responsible commander. Identification of such vehicles will be marked in inconspicuous locations as prescribed in applicable Department of the Army publications.

b. Reporting Equipment Improvement Recommendations (EIR’s): You can help improve this equipment by recommending design improvements and/or better service and repair procedures. EIR’s will be prepared using SF 368, Quality Deficiency Report.

Instructions for preparing EIR’s are provided in DA Pam 738-750. Mail directly to: Commander, U.S. Army Tank- Automotive Command, ATTN: AMSTA-QRT, Warren, Michigan 48397-5000. A reply will be furnished to you.

4. GENERAL.

a. Markings that are not authorized, are not of the authorized style, or are not in approved location per this bulletin, will be changed or relocated at the time of vehicle repainting, or when the condition of the existing marking becomes unsuitable due to deterioration or damage.

b. Vehicles and equipment will be repainted only when required for preservation purposes, or at time of vehicle overhaul, in colors authorized by this bulletin. Repainting will not be done merely to change color unless such is considered necessary for safety or security purposes by the responsible commander. Spot painting for preservation only will be the rule rather than the exception. Upon removal from storage to be issued or placed in service, vehicle and equipment will be marked as prescribed by these instructions.

c. Any new markings will conform to the requirements of this bulletin.

d. Markings, in addition to those prescribed or authorized in this bulletin, will be applied only on specific approval of the Department of the Army (paragraph 3a) or as identified in official Department of the Army publications.

e. Markings peculiar to any vehicle, or series of vehicles, will be applied as specified in this bulletin.

Description, identification, and location of vehicle peculiar markings will be found in the appropriate vehicle technical manual.

f. Under tactical conditions, when it becomes necessary to conceal the markings, all such prominent markings may be covered with temporary paint (Paint, temporary, lusterless, gasoline removable MIL-P-13983) on authority of the responsible commander. Such markings may also be temporarily camouflaged by the use of oil, dirt, mud, or other readily removable substance.

SECTION II. DESCRIPTION

5. DESCRIPTION OF MARKINGS.

a. All letters and numerals used in the marking of vehicles and equipment will be of the gothic style illustrated in Figure 1. Thickness of the characters (stroke width) will be between 1/6 and 1/7In of their height.

b. All markings will be of the size shown and specified in this bulletin.

c. Permanent markings may be applied in the form of adhesive backed markers of the prescribed color, may be painted on when markers are unavailable, or when application must be made on canvas or other porous surface.Non-reflective markers will be of material conforming to MIL-M43719, Type II, Class 1, and will conform to applicable detailed specification sheets.

Reflective markers will be of material conforming to Federal Specification L-S-300, Type I or II, Class 3, reflectivity 1.

(1) Stencil and paint. Paper and metal stencils are available as individual letters, numerals, and legends of various sizes, and may be located by National Stock Number under FSC 7520, Federal Supply Catalog C7510/30-IL-A. Table 2-1 lists several different size metal stencil sets.

TABLE 2-1

(2) Black-pressure sensitive adhesive vinyl:

Markings made of this material are available as die cut letters, numerals and legends of various sizes, and are listed in Table 2-2 through 2-4.

TABLE 2-2

LUSTERLESS BLACK PRESSURE-SENSITIVE

DECALS NSN 7690-01

d. Temporary markings will be applied with a temporary paint or removable vinyl markings in accordance with instructions contained herein.

e. Unless otherwise indicated in Section VIII, markings on vehicles and equipment will be applied in contrasting lusterless black 37030 or green 383 (34094).

f. When pressure-sensitive adhesive markers are used, and gloss white markers are unavailable, lusterless white 37875 may be used on vehicles requiring gloss white.

6. DESCRIPTION OF COLORS.

a. Refer to TM 43-0139 for color requirements for specific usage’s other than those shown in these instructions.

b. Vehicles assigned to Explosive Ordnance Disposal Units will have all fenders painted lusterless red 31136 on vehicles painted lusterless green 383 or forest green.

TABLE 2-3

LUSTERLESS NUMERALS -- NSN 7690-01

TABLE 2-4

MISCELLANEOUS DECALS -- NSN 7690-01

SECTION III.

IDENTIFICATION MARKINGS

7. AGENCY IDENTIFICATION AND REGISTRATION

NUMBER.

There is no further requirement to mark vehicles and equipment with the identification legend "US Army."

When vehicles and equipment are camouflaged, both the "US Army" and the registration number will be removed from vehicle/equipment exterior. The preferred location of the registration number is any appropriate interior area which is visible from outside a locked or secured item.

8. NATIONAL SYMBOL.

a. The national symbol is a 5-point star in contrasting lusterless black 37030 or green 383 (34094) in a size that fits inside a 3 inch diameter circle. It will be applied to all tactical and combat vehicles and appropriate equipment in CONUS and overseas. The symbol will be applied to vehicles and equipment only when withdrawn for issue to US Army units. It will not be applied to ambulance or other medical service vehicles affected by international agreement concerning such vehicles.

b. The star will be applied to front and rear of vehicles/equipment as specified in Appendix C. On the rear of wheeled vehicles, the star may be centered on the tailgate, Figure 2.

9. UNIT IDENTIFICATION.

a. These markings will be applied to vehicles and equipment by units to which they are assigned. The markings will be maintained at all times but will be removed when the vehicle or equipment is permanently transferred.

b. The unit identification markings will normally appear on both the front and rear of each vehicle.

Suitable surfaces (bumperette, tailgates, fenders, rear and front) may be used provided the unit identification marking does not conflict with the location and legibility of other markings. Where no suitable surface is available at the front or rear, the markings will be applied in an appropriate location on each side of the vehicle. If necessary, the unit identification may be applied to the vehicle mounted equipment. Refer to Figures 2 through 13.

c. CARC markings. Equipment painted with CARC with data plates shall have the word "CARC" painted in black or green contrasting color in a conspicuous area as near the data plate as possible. Painting shall be in block letters, as large as possible, not to exceed one inch. All major items having a log book shall have the Equipment Control Record, DA Form 2408-9, annotated in the lower left corner of Block 21, Remarks, to reflect the word "CARC" and the date applied.

Figure 1. Gothic style alphabet and numerals.

Figure 2. Marking location for 1/4-ton trucks.

Figure 3. Marking locations for 1-1/4-ton trucks.

Figure 4. Marking locations for 1/2-ton trucks.

Figure 5. Marking locations—(typical) 2-1/2-,5-and 10-ton trucks.

Figure 6. Marking locations -- 1-1/4-ton cargo trucks.

Figure 7. Marking locations -- (typical) 2-1/2-, 5- and 10-ton trucks.)

Figure 8. Marking locations -- combat vehicles. (1 of 5)

Figure 8. Marking locations -- combat vehicles. (2 of 5)

Figure 8. Marking locations--combat vehicles.(3 of 5)

Figure 8. Marking locations -- combat vehicles. (4 of 5)

Figure 8. Marking locations -- combat vehicles. (5 of 5)

Figure 9. Marking locations -- cargo trailers and tankers.

Figure 10. Marking locations -- dollies.

Figure 11. Marking locations -- trailer and Semitrailer van.

Figure 12. Marking locations -- construction and highway construction equipment. (1 of 6)

Figure 12. Marking locations -- construction and highway construction equipment. (2 of 6)

Figure 12. Marking locations -- construction and highway construction equipment. (3 of 6)

Figure 12. Marking locations -- construction and highway construction equipment. (4 of 6)

Figure 12. Marking locations -- construction and highway construction equipment. (5 of 6)

Figure 12. Marking locations -- construction and highway construction equipment. (6 of 6)

Figure 13. Marking locations -- materials handling equipment. (1 of 4)

Figure 13. Marking locations -- materials handling equipment. (2 of 4)

Figure 13. Marking locations -- materials handling equipment. (3 of 4)

Figure 13. Marking locations -- materials handling equipment. (4 of 4)

d. The markings will be in uniform letters and numerals of the largest size practical, but not to exceed four inches in height. Symbols used will be approximately the same size and stroke widths as the letter and numeral characters.

e. The unit identification markings will be applied with a temporary paint or with removable adhesive-backed decals. The markings will be applied in colors as prescribed in paragraph 5e and in Appendix C.

f. Unit identification markings, when painted, will be applied by stencils whenever possible. When stencils or removable adhesive-backed decals are not readily available, the markings may be applied freehand with a brush at the discretion of the unit commander.

g. Unit identification markings are divided into four elements arranged from left to right:

(1) Major Command, Organization or Activity.

(2) Intermediate Organization or Activity.

(3) Unit or Activity

(4) Vehicle or Equipment number.

h. Beginning on the left side, the first marking denotes Major Command, Organization or Activity as follows: (1) Army-Arabic numeral followed by A.

(2) Corps-Roman numeral only

(3) Command

(4) Army Air Defense Command AADCOM

(5) Army Reserve Command-Arabic numeral as assigned, followed by C-R

(6) Training and Doctrine Command TRADOC

(7) Electronics Command ECOM

(8) Missile Command MICOM

(9) Tank-Automotive Command TACOM

(10) Test & Evaluation Command TECOM

(11) Armament Command AMMCOM

(12) Military District of Washington MDW

(13) Major Oversea Command. See AR 310-50.

(14) Group-Arabic numeral followed by GP

(15) Other Major Commands, Organizations, or

Activities. Appropriate and non-conflicting letters and, where applicable, numerals to properly identify the Command, Organization or Activity. See AR 310-50.

i. The second unit marking on the left side denotes Intermediate Commands, Organizations or Activities as follows:

(1) Corps-Roman numeral only

(2) Division-Arabic numeral followed by appropriate service designation shown in I below.

(3) Brigade-Arabic numeral followed by BDE

(4) Group-Arabic numeral followed by GP

(5) Command

(6) Division Support Command DSC

(7) Army Posts, Camps and Stations. See AR

310-50.

(8) Army Depots and Arsenals. See AR 310-

50.

(9) Reception Center RC

(10) Replacement Training Center RTC, preceded by appropriate service designation shown in 1 below.

(11) Battalion or Squadron organic to a larger force. Arabic numeral designating the battalion/squadron, followed by a slash (1), followed by the Arabic numeral designating the larger force, followed by the appropriate service designation shown in 1 below.

(12) Other Intermediate Command, Organization or Activity. Appropriate and nonconflicting letters, and where applicable, numerals to properly identify the Command, Organization or Activity. See AR 310-50.

j. The third markings, which will appear on the right side in the unit markings, denotes company, battery, or other small unit. Typical examples are shown below:

(1) Automatic Weapons.............................. AW

(2) Calibration............................................ CAL

(3) Collection & Classification....................C&C

(4) Direct Support ........................................ DS

(5) Explosive Ordnance Disposal ..............EOD

(6) Floating Bridge......................................FLB

(7) General Supply ....................................GSP

(8) Heavy Equip Maintenance .................. HEM

(9) Inventory Control Co. (center)............... ICC

(10) Light Truck ....................................... LTRK

(11) Missile ................................................ MSL

(12) Medium Boat........................................ MB

(13) Panel Bridge..........................................PB

(14) Petroleum........................................... PET

(15) Reconnaissance .....................................R

(16) Repair Parts Supply ........................... RPS

(17) Service ..................................................SV

(18) Support............................................... SPT

(19) Supply & Service................................ S&S

(20) Transportation Motor Pool .................TMP

(21) Tire Repair ............................................TR

(22) Other Units--Appropriate and non-conflicting letters, normally not to exceed three, which will easily identify the unit. AR 310-50 should be used as a guide when choosing a unit designation.

k. The last marking on the right denotes the vehicle number in the unit. In tactical type units, vehicles will be numbered in the sequence of their normal order of march. Vehicles in administrative use assigned to transportation motor pools or depot operations may be marked in any appropriate sequence.

Trailers will be marked with the same number as the vehicle which normally tows them, preceded by the letter T.

l. Branch of Service. The following symbols will be used to denote the branch of service:

(1) Airborne........................................................ ABN

(2) Airmobile ........................................................ AM

(3) Amphibious .................................................. APH

(4) Antiaircraft .......................................................AA

(5) Armored ......................... Equilateral triangle with

....................................................................... base down

(6) Cavalry ......................................................... CAV

(7) Air Cavalry..................................................ACAV

(8) Armored Cavalry ............ Equilateral triangle with

...........................................base down, followed by CAV

(9) Chemical ...........................................................C

(10) Civil Affairs ....................................................CA

(11) Engineer.......................................................... E

(12) Field Artillery.................................................... F

(13) Infantry ............. I, preceded by a dash 1 in long

(14) Mechanized............................................... MCH

(15) Medical............................................................M

(16) Military Intelligence.........................................MI

(17) Military Police .................................................. P

(18) Ordnance .......O, preceded by a dash 1 in. long

(19) Quartermaster .................................................Q

(20) Signal .............................................................. S

(21) Transportation ................................................. T

m. A list of Approved Abbreviations is found in AR

310-50.

n. Typical examples of the above markings are as follows:

(1) 1A-X-HQ-4: First United States Army, Hq

& Hq Co, 4th vehicle.

(2) VII-M-X-9: VII Corps, Med. Det, 9th vehicle.

(3) 25-1/27-C-3: 25th Inf. Div, 1st Bn, 27th

Inf., Co C, 3d vehicle.

(4) 4-2R8-A-6: 4th Div, 2d Recon Sq of 8th

Cav, Trp A, 6th vehicle.

(5) 3-1/32-B-7: 3d Armd Div, 1st Tk Bn of 32d

Armor, Co B, 7th vehicle.

(6) 10-2F7-C-2: 10th Inf. Div, 2d Bn of 7th

FA, Btry C, 2d vehicle.

(7) 82ABN-820F-D-5: 82d Abn Div, 820th FA, Btry D, 5th vehicle.

(8) 2-1/50-A-8: 2d Armd Div, 1st AR Bn of

50th Inf., Co A, 8th vehicle 2-BDE.

(9) 2BDE-53APH-A-4: 2d Engr Amph Spt Brig, 53-2d Amph Spt Regt, Trans Boat Co A, 4th vehicle.

(10) 4GP-S-HQ-2: 4th Sig Gp, Hq & Hq Det, 2d vehicle.

(11) 1A-962-O-AM-5: First United States Army, 962 Ord Ammo Co, 5th vehicle.

(12) 4A-483Q-REF-1: Fourth United States Army, 483d Q Refrigerating Co, 1st vehicle.

(13) 3A-1M-SUR-10: Third United States Army, lst Surg Hosp, 10th vehicle.

(14) 5A-531T-TRK-7: Fifth United States Army, 531st Trans Trk Co, 7th vehicle.

(15) 1AADC-52ADA-3HQ-2: 1st Rgn Army Air Def Comd, 52d Air Def Arty Rgt, Hq Btry of 3d Msl Bn, 2d vehicle.

(16) TC-FE-TMP-12: Trans Corps, Ft. Eustis, Trans Mtr Pool, 12th vehicle.

(17) 6A-FO-TMP-9: Sixth United States Army, Ft Ord, Trans Mtr Pool, 9th vehicle.

o. The unit identification markings will be applied on one line whenever possible, and will consist of each of the four basic categories described above, in the same order. Where space is limited, requiring the use of two lines, the Major Command marking will appear directly above the Intermediate Activity, and the Unit Identification will appear directly above the Vehicle Number. The first two categories will appear to the left of the last two categories. The following arrangements of markings shown in g above are permitted.

(1) (1)--(2)--(3)--(4)

(2) (1)--(3)

(2)--(4)

p. When directed on authority from the responsible commander for security purposes, the first and second categories listed in this paragraph will be completely removed from all vehicles and equipment being shipped with units outside the continental United States.

10. OPERATIONAL MARKINGS.

a. Tactical markings are used to provide a more visible means for identifying vehicles of tactical units by the personnel of those units during tactical operations.

Commanders of major organizations are responsible for determination of the type of tactical markings to be used by all units within their organizations and the location of the markings on the vehicles. Changes may be made only with the approval of the major commanders.

(1) These tactical markings may consist of stripes, geometrical figures, or other simple designs, including name, for individual vehicles.

(2) The markings will be of suitable size for identification from the ground at reasonable distances, and may be applied in any appropriate color using temporary paint or removable adhesive-backed decal markings.

(3) Tactical markings should be designed to be as nearly unintelligible to enemy observation as possible. The markings will not, in any way, represent or suggest the numerical designation or distinctive insignia of any unit. No written record will be made or published describing the system of markings used.

b. Priority sign is a sign to mark those vehicles which are assigned priority of movement over all other vehicles in an area by the responsible area commander.

These markings may be authorized for any significant and essential reason and are valid only within the area under the jurisdiction of the responsible commander.

They must be removed when no longer required for the priority mission. They may not be displayed when the vehicle is not actually on a priority mission.

(1) The priority sign will be made of sheet metal in the shape of an equilateral triangle with one point down. Each side will be 12 inches long; the corners will be rounded to a 1/2inch radius, Figure 14.

Figure 14. Priority sign.

(2) The background color will be lusterless white 37875. A one-inch border will be lusterless red 31136. The military symbol of the organization, whose commander authorized the priority, will be centered in the triangle. Color of the symbol will be lusterless red 31136.

(3) All symbols used will conform to FM 21- 30.

SECTION IV. SAFETY MARKINGS

11. SAFETY MARKINGS.

a. Vehicles used for the bulk transportation of gasoline, fuel oil or other flammable liquids will be marked on both sides and on the rear of the body with the word "FLAMMABLE" in 6-inch block letters, and directly below where space permits, or on the same line with the words "NO SMOKING WITHIN 50 FEET" in 3-inch block letters and numerals, green 383, lusterless black 37030. When the vehicle is commonly used on public highways in CONUS, Title 49, Sec 177.823, Code of Federal Regulations, requires 6-inch block letters in gloss red 11105 or 11136 for word "FLAMMABLE" and 3-inch block letters, "NO SMOKING WITHIN 50 FEET" also in gloss red 11105 or 11136. Gloss white 17875 will be used as a background extending one inch all around the lettering. If available, reflective markings should be used. Markings may be permanently installed by painting or by use of adhesive-backed decals. Vehicles used infrequently on public highways must employ removable or reversible signs which are securely fastened while in use. These safety markings will be applied upon receipt by the using service.

b. Vehicles carrying explosives or other dangerous material will be marked as follows:

(1) When used for the transportation of such dangerous material over public highways, vehicles will be marked or equipped with appropriate placards in accordance with AR 55-355.

(2) When used for the transportation of such dangerousmaterial to training areas, vehicles will be marked or equipped with placards on both sides and ends. The word "Explosives" will be marked in white letters not less than 3 inches high on a red background in accordance with AR 385-63. Reflectorized placard should be used. These are available as follows:

ADHESIVE-BACKED

"Explosives A"-NSN 7540-01-054-5090 "Explosives B"-NSN 7540-01-054-7237 "Explosives C"-NSN 7540-01-054-7238

PLACARD

"Explosives A"-NSN 7540-01-028-5124 "Explosives B"-NSN 7540-01-029-5669

c. When authorized by the responsible commander, stripes of a contrasting color may be applied to certain vehicles, Figure 15, and equipment used in a nontactical area, that because of size, construction or function, presents a possible hazard.

These stripes are applied to permit vehicles to be more readily seen by drivers of other vehicles. They are normally applied to the rear of such vehicles; they may, however, be also applied to the front or certain side surfaces if required.

(1) The stripes will be applied across the face of the bumper, or across the width of the vehicle on a flat surface above the bumper in a band not to exceed two feet in height. Other appropriate surfaces may be utilized when necessary.

(2) Width of the stripes will be 4 inches with a 4 inch space between stripes. They will be inclined at a 45’ angle in opposite directions from the center line of the vehicle to form an inverted V pattern.

(3) Reflective red and white adhesive-backed stripes conforming to Federal Specification LS-300 will be utilized.

(4) Gloss black 17038 will be used for stripes on vehicles painted yellow or other light color.

d. All motorized materials handling equipment will be marked with the legends "No Smoking" and "No Riders."

(1) These legends will be placed on a surface facing the operator.

(2) The markings will be applied in 1-inch letters in lusterless white 37875 for vehicles in tactical use, and in gloss red 11105 or 11130 for nontactical vehicles.

(3) The markings may be applied horizontally to read left to right or vertically to read top to bottom.

e. Fuel and oil dispensing vehicles and equipment used for servicing aircraft will be marked with the grade of fuel or oil on each side of the tank. Marking will be lusterless white 37875 in the following sizes:

(1) Semitrailers..................................6 inches high

(2) Trucks..........................................4 inches high

(3) 2-Wheel trailers ...........................3 inches high

NOTE

For hard top vehicles, Figure 16, with Explosive Ordnance Disposal marking (EOD) roof must be painted in lusterless white so as to reduce the internal temperature. This will also reduce bleed off of the liquid nitrogen.

f. Examples of such markings follow:

(1) Gasoline (number) grade

(2) Oil (number) grade

(3) Water alcohol

(4) Explosive Ordnance Disposal (EOD)

Where available and certified, the capacity of tank compartments in gallons will be marked below and to the right of the cupola covers: "( ) Gals Cap" in 2-inch letters and numerals.

12. TECHNICAL MARKINGS.

a. The prescribed vehicle tire pressure will be marked on the dash of all motor vehicles and pneumatic-tired equipment. This marking will also be applied to the fenders above each wheel or, if fenders are not used, to the body or frame immediately above each wheel. On towed vehicles or equipment, this marking will be applied to the body or frame immediately above each wheel. On tandem axle vehicles, the marking will be centered between the two wheel sets.

(1) The markings will consist of the numerals representing the proper pressures, preceded by the letters TP.

(2) Letters and numerals will be 1 inch high and in the same color as the unit markings.

b. When maximum speed is specified by a manufacturer, or in an applicable technical manual, and when appropriate operation plates are not available, the maximum speed of the vehicle in its highest range and gear ratio will be marked on the dash.

(1) The marking will consist of the numerals representing maximum speed, preceded by the abbreviation "Max Speed."

(2) Letters and numerals will be 1 inch high and in the same color as the unit markings.

c. All vehicles and equipment processed with special arctic lubricants, and/or other materials for operation in cold climates, will be marked with a temporary marking as follows:

(1) The words "Arctic Lubricated" will be marked in the following order of preference:

(a) Adjacent to the name or identification plate.

(b) On other conspicuous location in order that the markings may be readily seen prior to operation or use.

Specific locations may be prescribed in applicable technical publications for the vehicle or equipment.

(2) Letters of the marking will be 1 inch high and in the same color as the unit markings.

Figure 15. Safety marking calibration liftgate.

Figure 16. Hardtop vehicle with explosive ordnance disposal marking.

(3) The marking will be kept in a legible condition until the vehicle or equipment is deprocessed, and will then be thoroughly removed.

d. All tactical use wheeled vehicles which are equipped with an engine hood safety hook will be marked with the words "Warning: Secure Hood in Raised Position with Safety Hook Before Servicing Engine."

(1) The marking will be applied at the rear area on the underside of the hood panel.

(2) Letters of the marking will be 1 inch high and white.

e. Boom extension markings are required to assure operation within boom radii limits specified on the crane safe load data plates.

(1) Boom markings will be applied in a permanent method of marking. Color will be the same as the unit markings.

(2) Procedure for truck wreckers M60 and M108.

(a) Retract boom and retain in horizontal position.

(b) Measure, scribe, and mark a 3/4-inch vertical stripe along the outer edge of the shipper, extending the stripe onto the boom, Figure 17.

(c) To the right of and parallel with the stripe, mark "8 Ft" in 2-inch letters.

(d) Mark a horizontal arrow on the shipper pointing to the stripe.

(e) Extend the boom to its maximum length.

Figure 17. Boom markings (boom retracted).

marked, and labeled "12 Ft." Each succeeding stripe will be marked consecutively through "26 Ft."

f. This paragraph applies to tactical transport vehicles, and is intended to reduce the possibility of fuel spillage due to fuel tank overfilling and subsequent fire hazard, regardless of fuel type.

Figure 18. Boom markings (boom extended).

(f) Measure from the "8 Ft" stripe. Scribe and mark 3/4inch vertical stripes at intervals of 12 inches along the boom (Figure 18).

(g) Mark the second stripe "9 Ft," and each succeeding stripe consecutively through "16 Ft," in each case to the right of and parallel to each stripe.

(3) The procedure for Truck wreckers M62, M936, and M543 is the same, except that the stripe will be marked "10 Ft" and each succeeding stripe will be marked consecutively "11 Ft" through "18 Ft." (4) The procedure for Truck wrecker M246, Al, A2, and M819 is the same, except that the first stripe will be marked "11 1/2 Ft." The second stripe is to be measured, scribed,

(1) If the fuel tank filler cap is a relief valve type, but does not bear a warning decal reading "Pressurized: Open Slowly," the warning note "Pressure:

Open Slowly" will be marked in 1-inch lusterless black letters on the fuel tank near the filler pipe.

(2) On fuel tanks, where a mark would be readily visible, measure 2 inches down from the top of the tank and mark a 1/4 x 8-inch line, with the following note in 1-inch lusterless black letters: "Caution: Do Not Fill Above Line to Allow For Expansion," Figure 20.

(3) On vehicles where a mark on the fuel tank would not be readily visible, mark the following note in 1-inch lusterless black letters as near as possible to the filler pipes: "Caution: Do not Overfill--Allow for Expansion."

Marking Instructions for M984E1 Crane Boom

FORMULA: A+B+C= EXTENDED LENGTH.

NOTE: The mid section and fly section are marked the same.

1. Place the crane in operation condition (TM 9- 2320-279-10-2).

2. Raise boom to horizontal position with extensions fully extended.

3. Measure and mark a 3/4-inch vertical strip along the outer edge of the three boom sections.

4. On the base section boom to the right of and parallel to the 3/4-inch strip mark 7’ 2" in two-inch letters.

5. Measure from the outer edge of the boom section mark at 6-inch intervals a vertical strip 1/2 inch wide. Mark the first strip 2 inches high from bottom of section and the second strip 4 inches high rotating the 2-inch and the 4-inch strips the complete length of the section.

6. Above each 4-inch strip, in two inch letters mark the appropriate feet measurement (1, 2, 3, etc).

Figure 19. Boom Marking Instructions for M984E1.

Figure 20. Fuel tank markings.

g. All calibration vehicles will be marked with a calibration insignia plate as provided in kit ORD 7911573. These plates will be applied on each side of the M820, M934 and M935 Expansible Vans, between the second and sixth rails, Figure 21. On other types of calibration vehicles (such as vans and panel trucks), the plates will be applied to the most appropriate surface, depending on surface size and window location.

h. All motorized materials handling equipment will have the capacity marked on each side. The marking will consist of the numerals showing the applicable pounds followed by the letters CAP. The actual weight of the equipment will also be marked on each side, in numerals, to show the applicable pounds, followed by the letters MTWT. Letters and numerals will be one inch high in the same color as the registration marking.

i. Other necessary technical instructions may be marked on appropriate surfaces as required or authorized by the responsible command.

(1) Such markings will be applied in letters and numerals normally one inch in height, but not less than 1/2 inch.

(2) Color of the markings will be lusterless green 383 or black, whichever affords the greater contrast with the surface color. If practicable, the color chosen will be the same as the registration marking.

(3) Temporary instructions will be applied with removable vinyl markings or gasoline soluble paint.

13. WEIGHT CLASSIFICATION.

a. All single vehicles with a gross weight of over 3 tons, and all trailers with a rated payload exceeding 1-1/2 tons, are classified for the purpose of bridge crossing per

FM 5-36.

Each single vehicle and vehicle combination has a classification number for empty, cross-country loading.

The classification numbers are used to determine whether a bridge, correspondingly classified, can be safely crossed.

b. All applicable self-propelled vehicles subject to camouflaging, not towing other vehicles, will carry a circular sign of 9-inch diameter with the vehicle classification number in black on a green background.

This will normally be located on the front of the vehicle toward the right side and below the driver’s line of vision.

c. All applicable self-propelled vehicles subject to camouflaging, towing other vehicles, will carry a sign similar in size, design, and location except that the classification number of the vehicle combination will be shown with the letter C in black above the number. A 6-inch green circle with tone basic vehicle classification number in black will be marked on the right side of the vehicle in a conspicuous location. The towed vehicle will be similarly marked with its basic classification number.

d. When the classification number of the vehicle is not subject to change, the marking may be applied directly on a suitable surface. Use adhesive-backed markings or paint with stencils. Side markings may be applied by painting or by using adhesive-backed decals.

On vehicles not subject to camouflaging, painted in gloss colors, the markings will be gloss yellow 13538; gloss black 17038; and gloss red 11136. On vehicles not subject to camouflaging, painted in semigloss or lusterless colors, the markings will be lusterless yellow 33538; gloss black 17038; and gloss red 11136. When the marking is applied directly to vehicles painted in the same or similar color, the circumference of the circle will be outlined with a black circle 3/4 inch wide.

e. In usages where the classification number may change, a sign kit will be utilized which consists of a 9-inch metal disk, a retaining plate, and two sets of five different numeral plates. By installing the retaining plate, the numeral plates will be locked in place. The sign has black numerals on a green background and a black C on the top of the retaining plate, Figure 22.

f. The following weight classification sign kit is being supplied initially with mounting brackets and hardware.

Figure 21. M929, M920, M921, and M934 Expandable Van (Calibration).

Figure 22. Vehicle weight classification sign installed.

g. In addition, a replacement kit itemized below, is authorized for the replacement of lost or damaged numeral plates and retaining plates:

Name National Stock No.

KIT: Retaining and 9905-00-565-6268 Numeral Plate Replacement, for Vehicle Class Signs

Consisting of:

1 each PLATE: numeral, 0 one side, 1 other side 1 each PLATE: numeral, 2 one side, 3 other side 1 each PLATE: numeral, 4 one side, 5 other side 1 each PLATE: numeral, 6 one side, 7 other side 1 each PLATE: numeral, 8 one side, 9 other side 1 each PLATE: retaining, C on one side

h. A vehicle weight classification sign kit, as described herein, will be installed on the front of each vehicle except:

(1) All trailers.

(2) Vehicles having a gross weight of 3 tons or less.

(3) Vehicles having standard classification numbers higher than 99.

(4) Vehicles having rated payloads of 3/4 to 1-

1/2 tons. This exception does not apply to vehicles authorized for towing loads.

(5) Vehicles with fixed loads (such as tanks, self-propelled guns, etc.).

i. Front classification signs for vehicles included in h(3), (4), and (5) above, will be painted directly on the vehicle. Side classification signs, where applicable, will also be painted directly on the vehicle.

j. These vehicle weight classification sign kits can be installed on vehicles in different ways. For example, in the case of Cargo Truck, the sign can be installed on the brush guard, on the splash shield, or in an upright position on the fender. The choice of method is left to the using organization.

(1) Location.

(a) The classification sign will be installed on the vehicle in one of the following locations:

1. Right front fender.

2. Right side of brush guard.

3. Right front section of hull.

4. Right side of center front bumper splash shield.

(b) The sign will be placed below the driver’s line of vision and will be positioned so that it will not block headlamps, marker lights, blackout lights, air intakes, etc.

(2) Installation.

(a) On brush guard.

1. Paint the long universal bracket (channel) with rust-inhibiting enamel.

2. After the enamel has dried, position the bracket so that the two holes in the bracket align with two bolt holes (9 o’clock positions) in the sign. Assure that the flat bearing surface of the bracket faces toward the sign.

Install one bolt (1-3/4 inches long) P/N 123798, NSN 5306-00-012-3798, one washer P/N 138538, NSN 5310- 00-272-4119, and one nut P/N 120368, NSN 5310-00- 012: 0368. Turn nut two or three turns.

3. With the bracket in a vertical position, insert it between two bars of the brush guard at the desired location. With one hand, reach behind the brush guard and adjust the bracket to a horizontal position. With the other hand, install another bolt (1-3/4 inches long), washer, and nut. Tighten both bolts, but apply only enough torque to secure the sign to brush guard.

Excessive torque will cause the sign disk to bend.

Figure 22 shows the sign installed on brush guard.

CAUTION

If it is found that the vehicle classification sign seriously obstructs airflow to the radiator, as indicated by engine overheating, remove sign from brush guard and install sign elsewhere.

Figure 23. Sign installed on slopingfender (slope angle less than 300from vertical).

Figure 24. Alteration of bracket.

Figure 25. Sign installed on splash shield.

Figure 26. Sign installed on sloping fender (slope angle exceeds 30°from vertical).

3. Install bracket to sign with two bolts (3/4 inch long), P/N 120741, NSN 5306-00-012-0741 two washers P/N 138538, NSN 5310-00-272-4119, and two nuts P/N 120368, NSN 5310-00-012-0368.

4. Position the sign in the desired location on the fender or splash shield. Bend short leg of bracket, as required, to conform to the contour or slope of fender.

5. Using the short leg of the bracket as a template, drill two 11/32-inch holes in fender or splash shield.

. 6 Attach the sign to the fender or splash shield with two bolts (3/4 inch long), two washers and two nuts.

7. Secure the altered long universal bracket to the sign with one bolt (3/4 inch long), one washer, and one nut. (Insert bolt in hole located between two stacks of numeral plates on sign).

8. Drill an 11/32-inch hole in fender or splash shield to correspond with the hole in the altered bracket and secure the bracket with a bolt (3/4 inch long), washer, and nut. Figure 25 shows sign installed on splash shield and Figure 26 shows sign installed on sloping fender.

k. Instructions for unlocking and locking the retaining plate are as follows:

(1) When unlocking retaining plate, use the thumb of one hand and press down firmly on one stack of numeral plates, Figure 27. With the other hand, press gently on the retaining plate and pivot the plate away from the lock pin. To remove retaining plate completely, press down firmly on the remaining stack of numeral plates and free retaining plate from the other lock pin.

(2) To lock retaining plate, make sure that five numeral plates are tacked on each anchor pin with the two top plates showing the desired classification number.

If the vehicle is to be used in combination, position the retaining plate so that the C on one side of the plate will be visible. If the vehicle is to be used singly, position the retaining plate so that the C will not be visible. Press down firmly on the top of one stack of numeral plates and slide the retaining plate onto the lock pin until the plate snaps in place. Repeat the procedure for the remaining stack of plates and lock the retaining plate to the remaining lock pin. Refer to FM 5-36 for vehicle weight classification data.

Figure 27. Unlocking the retaining plate.

14. OPERATION AND DESIGNATION PLATES.

a. These plates, as provided on vehicles and equipment, will be kept clear and free from paint at all times.

b. Operation plates contain data or instructions on vehicle operation and will be installed within the normal view of the operator when in an operating position. The plates will include:

(1) Road speed plates. To prescribe the maximum permissible speed for operation in each gear ratio and range.

(2) Shift diagram plates. To show the location of each position of the transmission, transfer, and/or power takeoff.

c. Operation plates containing precautionary instructions to…