17B01vol3.PDF

Hunter Army Airfield, Georgia

Solicitation Number

W912HN-17-B-0001

CIDC Field Operations Building Volume 3 of 3: Specification Divisions 25 – 33, Appendices

PN 86787

March 2017

U.S. ARMY ENGINEER DISTRICT, SAVANNAH

CORPS OF ENGINEERS

100 WEST OGLETHORPE AVENUE

SAVANNAH, GEORGIA 31401-3640

US Army Corps of Engineers Savannah District

CIDC FIELD OPERATIONS BUILDING 17B01

Hunter AAF, GA

PROJECT TABLE OF CONTENTS

DIVISION 01 - GENERAL REQUIREMENTS

01 32 01.00 10 PROJECT SCHEDULE

01 33 00 SUBMITTAL PROCEDURES

01 33 29 SUSTAINABILITY

01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS

01 42 00 SOURCES FOR REFERENCE PUBLICATIONS

01 45 00.00 10 QUALITY CONTROL

01 45 00.10 10 QUALITY CONTROL SYSTEM (QCS)

01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS

01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS

01 57 19.00 37 INDOOR AIR QUALITY (IAQ) MANAGEMENT

01 74 19.00 37 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT

01 78 00 CLOSEOUT SUBMITTALS

01 78 23 OPERATION AND MAINTENANCE DATA

01 91 00.00 37 COMMISSIONING

DIVISION 03 - CONCRETE

03 11 13.00 10 STRUCTURAL CAST-IN-PLACE CONCRETE FORMING

03 15 00.00 10 CONCRETE ACCESSORIES

03 20 00.00 10 CONCRETE REINFORCING

03 30 00.00 10 CAST-IN-PLACE CONCRETE

03 35 00.00 10 CONCRETE FINISHING

03 39 00.00 10 CONCRETE CURING

DIVISION 04 - MASONRY

04 20 00 UNIT MASONRY

DIVISION 05 - METALS

05 05 23 WELDING, STRUCTURAL

05 12 00 STRUCTURAL STEEL

05 30 00 STEEL DECKS

05 40 00 COLD-FORMED METAL FRAMING

05 50 13 MISCELLANEOUS METAL FABRICATIONS

DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES

06 10 00 ROUGH CARPENTRY

06 20 00 FINISH CARPENTRY

06 41 16.00 10 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS

06 61 16 SOLID SURFACING FABRICATIONS

DIVISION 07 - THERMAL AND MOISTURE PROTECTION

07 05 23 PRESSURE TESTING AN AIR BARRIER SYSTEM FOR AIR TIGHTNESS

07 21 13 BOARD AND BLOCK INSULATION

07 21 16 MINERAL FIBER BLANKET INSULATION

07 22 00 ROOF AND DECK INSULATION

07 27 10.00 10 BUILDING AIR BARRIER SYSTEM

07 41 13 METAL ROOF PANELS

07 60 00 FLASHING AND SHEET METAL

07 84 00 FIRESTOPPING

07 92 00 JOINT SEALANTS

PROJECT TABLE OF CONTENTS Page 1

DIVISION 08 - OPENINGS

08 11 13 STEEL DOORS AND FRAMES

08 11 16 ALUMINUM DOORS AND FRAMES

08 14 00 WOOD DOORS

08 34 02 BULLET-RESISTANT COMPONENTS

08 34 73 SOUND CONTROL DOOR ASSEMBLIES

08 41 13 ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS

08 71 00 DOOR HARDWARE

08 81 00 GLAZING

08 91 00 METAL WALL LOUVERS

DIVISION 09 - FINISHES

09 06 90 COLOR SCHEDULE

09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD

09 29 00 GYPSUM BOARD

09 30 10 CERAMIC, QUARRY, AND GLASS TILING

09 51 00 ACOUSTICAL CEILINGS

09 65 00 RESILIENT FLOORING

09 68 00 CARPETING

09 90 00 PAINTS AND COATINGS

DIVISION 10 - SPECIALTIES

10 11 00 VISUAL DISPLAY UNITS

10 14 00.10 EXTERIOR SIGNAGE

10 14 00.20 INTERIOR SIGNAGE

10 21 13 TOILET COMPARTMENTS

10 26 00 WALL PROTECTION

10 28 13 TOILET ACCESSORIES

10 44 16 FIRE EXTINGUISHERS

10 51 13 METAL LOCKERS

DIVISION 12 - FURNISHINGS

12 24 13 ROLLER WINDOW SHADES

12 31 00 MANUFACTURED METAL CASEWORK

12 48 13 ENTRANCE FLOOR MATS AND FRAMES

DIVISION 13 - SPECIAL CONSTRUCTION

13 48 00 SEISMIC PROTECTION FOR MISCELLANEOUS EQUIPMENT

13 48 00.00 10 SEISMIC PROTECTION FOR MECHANICAL EQUIPMENT

DIVISION 21 - FIRE SUPPRESSION

21 13 13.00 10 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION

DIVISION 22 - PLUMBING

22 00 00 PLUMBING, GENERAL PURPOSE

DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)

23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS

23 05 15 COMMON PIPING FOR HVAC

23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC

23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS

PROJECT TABLE OF CONTENTS Page 2

23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC

23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC

23 09 23.02 BACNET DIRECT DIGITAL CONTROL FOR HVAC AND OTHER BUILDING

CONTROL SYSTEMS

23 11 25 FACILITY GAS PIPING

23 23 00 REFRIGERANT PIPING

23 52 00 HEATING BOILERS

23 82 02.00 10 UNITARY HEATING AND COOLING EQUIPMENT

DIVISION 25 - INTEGRATED AUTOMATION

25 08 10 UTILITY MONITORING AND CONTROL SYSTEM TESTING

25 10 10 UTILITY MONITORING AND CONTROL SYSTEM (UMCS) FRONT END

AND INTEGRATION

DIVISION 26 - ELECTRICAL

26 20 00 INTERIOR DISTRIBUTION SYSTEM

26 28 01.00 10 COORDINATED POWER SYSTEM PROTECTION

26 29 23 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600 VOLTS

26 41 00 LIGHTNING PROTECTION AND GROUNDING SYSTEM

26 42 14.00 10 CATHODIC PROTECTION SYSTEM (SACRIFICIAL ANODE)

26 51 00 INTERIOR LIGHTING

DIVISION 27 - COMMUNICATIONS

27 05 14.00 10 CABLE TELEVISION PREMISES DISTRIBUTION SYSTEM

27 05 29.00 10 PROTECTIVE DISTRIBUTION SYSTEM (PDS) FOR SIPRNET

COMMUNICATION SYSTEMS

27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM

27 21 00.00 20 INTERCOMMUNICATION SYSTEM

DIVISION 28 - ELECTRONIC SAFETY AND SECURITY

28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM

DIVISION 31 - EARTHWORK

31 00 00 EARTHWORK

31 31 16 SOIL TREATMENT FOR SUBTERRANEAN TERMITE CONTROL

DIVISION 32 - EXTERIOR IMPROVEMENTS

32 05 33 LANDSCAPE ESTABLISHMENT

32 11 16 BASE COURSE FOR RIGID PAVING

32 11 23 AGGREGATE AND/OR GRADED-CRUSHED AGGREGATE BASE COURSE

32 12 10 BITUMINOUS TACK AND PRIME COATS

32 12 17 HOT MIX BITUMINOUS PAVEMENT

32 13 13.06 PORTLAND CEMENT CONCRETE PAVEMENT FOR ROADS AND SITE

FACILITIES

32 16 13 CONCRETE SIDEWALKS AND CURBS AND GUTTERS

32 17 24.00 10 PAVEMENT MARKINGS

32 31 13.53 HIGH-SECURITY CHAIN LINK FENCES AND GATES

DIVISION 33 - UTILITIES

33 11 00 WATER DISTRIBUTION

33 30 00 SANITARY SEWERS

33 51 15 NATURAL-GAS/LIQUID PETROLEUM GAS DISTRIBUTION

PROJECT TABLE OF CONTENTS Page 3

33 70 02.00 10 ELECTRICAL DISTRIBUTION SYSTEM, UNDERGROUND

33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)

APPENDICES

Appendix A Geotechnical Report

-- End of Project Table of Contents --

PROJECT TABLE OF CONTENTS Page 4

SECTION TABLE OF CONTENTS

DIVISION 25 - INTEGRATED AUTOMATION

SECTION 25 08 10

UTILITY MONITORING AND CONTROL SYSTEM TESTING

04/06

PART 1 GENERAL

1.1 REFERENCES

1.2 DEFINITIONS

1.2.1 Algorithm

1.2.2 Analog

1.2.3 Analog to Digital (A/D) Converter

1.2.4 CEA-709.1-D

1.2.5 Application Specific Controller

1.2.6 Architecture

1.2.7 Binary

1.2.8 Building Point of Connection (BPOC)

1.2.9 Control Wiring

1.2.10 Demand

1.2.11 Diagnostic Program

1.2.12 Distributed Control

1.2.13 Graphical User Interface (GUI)

1.2.14 Integration

1.2.15 Interoperable

1.2.16 LonTalk(r)

1.2.17 LONWORKS(r)

1.2.18 LONMARK(r) International (LONMARK(r) Interoperability Assoc.)

1.2.19 LonMarked(r)

1.2.20 LONWORKS(r) Application Specific Controller (ASC)

1.2.21 LONWORKS(r) General Purpose Programmable Controller

1.2.22 LONWORKS(r) Network Services (LNS)

1.2.23 Network

1.2.24 Network Configuration Tool

1.2.25 Node ID

1.2.26 Node

1.2.27 Operating System (OS)

1.2.28 Operator Workstation (OWS)

1.2.29 Peripheral

1.2.30 Router

1.2.31 Standard Network Variable Type (SNVT)

1.2.32 UMCS Network Media

1.2.33 XIF

1.2.34 Gateway

1.3 SYSTEM DESCRIPTION

1.3.1 Factory Test

1.3.2 Performance Verification and Endurance Test

1.3.3 Test Equipment and Setup

1.4 SUBMITTALS

PART 2 PRODUCTS

SECTION 25 08 10 Page 1

PART 3 EXECUTION

3.1 UMCS AND BUILDING LEVEL DDC TESTING SEQUENCE

3.2 COORDINATION

3.3 PROTECTION

3.4 FIELD TEST REQUIREMENTS

3.4.1 Start-up Testing

3.4.2 Point-to-Point Testing

3.4.3 Field Calibration

3.4.4 Detailed Functional Testing

3.4.5 Alarms and Interlocks

3.4.6 System Schedules and Setpoints

3.5 PERFORMANCE VERIFICATION TEST

3.5.1 Test Plan

3.5.2 Test Procedures

3.5.3 Test Report

-- End of Section Table of Contents --

SECTION 25 08 10 Page 2

SECTION 25 08 10

UTILITY MONITORING AND CONTROL SYSTEM TESTING

04/06

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

CONSUMER ELECTRONICS ASSOCIATION (CEA)

CEA-709.1-D (2014) Control Network Protocol Specification

1.2 DEFINITIONS

1.2.1 Algorithm

A set of well-defined rules or procedures for solving a problem or providing an output from a specific set of inputs.

1.2.2 Analog

A continuously varying signal value (temperature current, velocity, etc.).

1.2.3 Analog to Digital (A/D) Converter

An A/D converter is a circuit or device whose input is information in analog form and whose output is the same information in digital form.

1.2.4 CEA-709.1-D

"Control Network Protocol Specification", Standard communication protocol for networked control systems that provides peer-to-peer communications.

1.2.5 Application Specific Controller

A device that is furnished with a pre-established built in application that is configurable but not re-programmable.

1.2.6 Architecture

Architecture is the general organization and structure of hardware and software.

1.2.7 Binary

A two-state system where an "ON" condition is represented by a high signal level and an "OFF" condition is represented by a low signal level.

SECTION 25 08 10 Page 3

1.2.8 Building Point of Connection (BPOC)

The point of connection between the UMCS network backbone and the building network backbone. The hardware at this location, which performs/provides the connection is referred to as the BPOC Hardware.

1.2.9 Control Wiring

This includes conduit, wire, and wiring devices to install complete HVAC control systems, including motor control circuits, interlocks, sensors, PE and EP switches, and like devices. This also includes all wiring from node to node, and nodes to all sensors and points defined in the I/O summary shown on drawings or specified herein, and required to execute the sequence of operation. Does not include line voltage power wiring.

1.2.10 Demand

The maximum rate of use of electrical energy averaged over a specific interval of time, usually expressed in kW.

1.2.11 Diagnostic Program

Machine-executable instructions used to detect and isolate system and component malfunctions.

1.2.12 Distributed Control

A system whereby all control processing is decentralized and independent of a central computer. In regards to a LonWorks based system, it also means where the control logic for a single piece of building level control resides in more than one controller (node).

1.2.13 Graphical User Interface (GUI)

Human-machine interfacing allows the operator to manage, command, monitor, and program the system.

1.2.14 Integration

Establishing communication between two or more systems to create a single system.

1.2.15 Interoperable

Two devices are interoperable if installed into the same system and they communicate with each other without the use of another device (such as a gateway).

1.2.16 LonTalk(r)

Open communication protocol developed by the Echelon(r) Corporation.

1.2.17 LONWORKS(r)

The communication technology developed by Echelon(r) Corporation for control systems developed. The technology is based on the CEA-709.1-D protocol and employs interoperable devices along with the capability to openly manage these devices using a network configuration tool.

SECTION 25 08 10 Page 4

1.2.18 LONMARK(r) International (LONMARK(r) Interoperability Assoc.)

Standards committee consisting of numerous independent product developers and systems integrators dedicated to determining and maintaining the interoperability guidelines for the LONWORKS(r) industry.

1.2.19 LonMarked(r)

A device that has been certified for compliance with LonMark(r) standards by the LonMark(r) International.

1.2.20 LONWORKS(r) Application Specific Controller (ASC)

A networked device or node that contains a complete, configurable application that is specific to a particular task.

1.2.21 LONWORKS(r) General Purpose Programmable Controller

A programmable control product, that unlike an ASC, is not installed with a fixed factory-installed application program. The application in the controller is custom software produced by the integrator specifically for the project.

1.2.22 LONWORKS(r) Network Services (LNS)

The database format for addressing nodes and variable bindings node-to-node.

1.2.23 Network

A system of distributed control units that are linked together on a communication bus. A network allows sharing of point information between all control units. Additionally, a network provides central monitoring and control of the entire system from any distributed control unit location.

1.2.24 Network Configuration Tool

Software used to create and modify the control network database and configure controllers.

1.2.25 Node ID

A unique 48-bit node identification (ID) tag given to each node by Echelon Corporation.

1.2.26 Node

An intelligent LONWORKS(r) device with a node ID and communicates via CEA-709.1-D and is connected to an CEA-709.1-D network.

1.2.27 Operating System (OS)

Software which controls the execution of computer programs and which provides scheduling, debugging, input/output controls, accounting, compilation, storage assignment, data management, and related services.

1.2.28 Operator Workstation (OWS)

The OWS consists of a high-level processing desktop or laptop computer that provides a graphic user interface to network.

SECTION 25 08 10 Page 5

1.2.29 Peripheral

Input/Output (I/O) equipment used to communicate to and from the computer and make hard copies of system outputs and magnetic files.

1.2.30 Router

A device which routes messages destined for a node on another segment subnet or domain of the control network. The device controls message traffic based on node address and priority. Routers may also serve as communication links between powerline, twisted pair, fiber, coax, and RF media.

1.2.31 Standard Network Variable Type (SNVT)

A network variable of a standard format type used to define data information transmitted and receive by the individual nodes.

1.2.32 UMCS Network Media

Transmission equipment including cables and interface modules (excluding MODEMs) permitting transmission of digital information.

1.2.33 XIF

"External Interface File" contains the contents of the manufacturer's product documentation.

1.2.34 Gateway

A device that translates from one protocol to another. Gateways are also called Communications Bridges or Protocol Translators.

1.3 SYSTEM DESCRIPTION

a. The purpose of this Specification is to define generic Factory, Performance Verification, and Endurance Test procedures for Utility Monitoring and Control Systems (UMCS) and building level DDC. These tests are to be used to assure that the physical and performance requirements of UMCS and building level DDC are tested, and that the test results are adequately documented. The Government will base certain contractual decisions on the results of these tests.

b. This document covers the factory, performance verification, and endurance test procedures for the Utility Monitoring and Control System (UMCS) and Direct Digital Control for HVAC. It has been written for a host based system where the LONWORKS(r) LNS database resides on the main computer (server) and communicates over the Ethernet (TCP/IP) connection to the field level controller nodes. The system shall be comprised of the server hardware and software, IP network hardware and software, and building point of connection (BPOC) hardware and software.

c. The contractor who provided building level DDC under Section 23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC is responsible for testing the building level DDC. All control testing and controller tuning required under Section 23 09 00 shall be completed and approved before performing Performance Verification and Endurance Tests under this section.

SECTION 25 08 10 Page 6

d. The following UFGS: Section 25 10 10 UTILITY MONITORING AND CONTROL SYSTEM (UMCS) FRONT END AND INTEGRATION and Section 23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC shall be part of the contract documents.

1.3.1 Factory Test

Conduct a factory test at a company site. Perform some of the basic functions of the UMCS and building level DDC, to assure that the performance requirements of the specifications are met.

1.3.2 Performance Verification and Endurance Test

a. Shall be conducted on hardware and software installed at the jobsite to assure that the physical and performance requirements of specifications are met. Tests on network media shall include all contractor furnished media and shall include at least one type of each device installed.

b. Shall be conducted under normal mode operation, unless otherwise indicated in the initial conditions description for each test. System normal mode describes a condition in which the system is performing its assigned tasks in accordance with the contract requirements.

c. Shall utilize the operator workstation (OWS) to issue commands or verify status data.

1.3.3 Test Equipment and Setup

All test equipment calibrations shall be traceable to NIST. The accuracy of the test equipment and overall test method shall be at least twice the maximum accuracy required for the test. For example, if a temperature sensor has an accuracy of +1 degree F over the executed range, the test instrument used shall have an accuracy of at least +0.5 degree F or better. Provide all test equipment unless otherwise noted in the contract documents.

1.4 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-06 Test Reports

UMCS and Building Level DDC Testing Sequence Performance Verification Test; G, RO; CA

PART 2 PRODUCTS

Not Used

SECTION 25 08 10 Page 7

PART 3 EXECUTION

3.1 UMCS AND BUILDING LEVEL DDC TESTING SEQUENCE

Perform a successful factory test prior to start of installation work, as described in this section. During the installation phase, perform all required field testing requirements on the UMCS and building level DDC as specified in Sections 25 10 10 UTILITY MONITORING AND CONTROL SYSTEM (UMCS) FRONT END AND INTEGRATION and 23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC, to verify that systems are functioning and installed in accordance with specifications. Submit field test report prior to start of PVT and endurance testing. After completing all required field testing, perform a successful PVT and endurance test. All tests shall be successfully completed, and test reports received, prior to final acceptance of the UMCS and building level DDC. Perform and document Contractor field test on UMCS and building level DDC.

3.2 COORDINATION

Coordinate the testing schedule with the Government. Coordination shall include controls specified in other sections or divisions which include controls and control devices that are to be part of or interfaced to the UMCS specified in this section.

3.3 PROTECTION

Protect all work and material from damage by the work or workers. The Contractor is liable for any damage caused and responsible for the work and equipment until finally inspected, tested, and accepted. Protect the work against theft, and carefully store material and equipment received onsite that is not immediately installed.

3.4 FIELD TEST REQUIREMENTS

The UMCS contractor shall perform and document contractor start-up and field tests as required by Sections 25 10 10 UTILITY MONITORING AND CONTROL SYSTEM (UMCS) FRONT END AND INTEGRATION and 23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC. The field test validates that the UMCS and building level DDC are in operation without any problems or system errors prior to starting a PVT. Validate that all software along with all hardware is installed to meet or exceed the contract document requirements. This includes all LONWORKS(r) networking and monitoring hardware and all peripherals associated with the network and hardware. Start-up and field testing shall include:

3.4.1 Start-up Testing

All testing listed in Sections 25 10 10 and 23 09 00 shall be completed.

3.4.2 Point-to-Point Testing

All point-to-point testing of end field devices through proper input/output to graphic and operator interface shall be completed and approved.

3.4.3 Field Calibration

All field calibration shall be completed and approved.

SECTION 25 08 10 Page 8

3.4.4 Detailed Functional Testing

Detailed functional tests, verified by the Government that the system operation adheres to the Sequences of Operation.

3.4.5 Alarms and InterlocksAll alarm limits and testing shall be completed.

3.4.6 System Schedules and Setpoints

All schedule start/stops and system setpoints shall be entered, operating, and approved.

3.5 PERFORMANCE VERIFICATION TEST

3.5.1 Test Plan

Prior to the scheduling of the performance verification tests, provide the Government with a Performance Verification and Endurance Test Plan and Procedures for approval, and receive notification of approval of the Test Plan and Procedures. The plan shall include the following, as a minimum:

a. Installed system one-line block diagram, indicating servers, workstations, peripherals, network equipment, controllers, and instrumentation.

b. Installed system hardware description.

c. Installed system software description, including any software revisions made since the factory test.

d. Listing of control and status points installed in the system; plus a table with the following information:

(1) Input and output variables.

(2) SNVTs for each variable.

(3) Expected engineering units for each variable.

(4) Node ID.

(5) Domain & subnet addressing.

e. Required passwords for each operator access level.

f. List of other test equipment.

3.5.2 Test Procedures

Develop the performance verification test procedures from the generic test procedures in ATTACHMENT A. The test procedures shall consist of detailed instructions for test setup, execution, and evaluation of test results.

Edit the generic test procedure for the provided UMCS and building level DDC. Perform a performance verification test (PVT) on the integration into the UMCS and building level DDC for the Government to verify the system is completely functional. If, during testing, the system fails a portion of a test, the Government will inform the Contractor if the entire test or only the portion that failed shall be re-performed. Give the Government a written report of those items which failed, what the problem was, and what was done to correct it. Provide on-site technical support to perform the PVT. ATTACHMENT A presents the generic UMCS Performance Verification Test Procedures with the following information:

SECTION 25 08 10 Page 9

a. Test identification number.

b. Test title.

c. Objective.

d. Initial conditions (if applicable).

e. Test equipment (if required).

f. Sequence of events.

g. Expected results.

3.5.3 Test Report

Submit a final, complete PVT test report, after completing the test, consisting of the following, as a minimum:

a. Section one of the submittal shall be a short summary of the performance verification test.

b. Section two of the submittal shall be a copy of the test plans.

c. Section three shall be the executed test procedure and shall be divided using tabs. Each tab section shall include all pertinent information pertaining to the executed and approved test, showing date and Government representative who witnessed/approved the test.

-- End of Section --

SECTION 25 08 10 Page 10

CIDC Field Operations Bldg 17B01

SECTION 25 08 10a - Page 1

TEST PROCEDURES

TITLE: Test Index OBJECTIVE: The following is an index of tests.

NOTES: Tests 1 through 20 contain specific "item(s)" that apply to Sections

25 10 10 UTILITY MONITORING AND CONTROL SYSTEM (UMCS) FRONT END AND

INTEGRATION) and 23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC. This index rovides a summary of which "items numbers" apply to which specification.

Test No.

Test Title Section 23 09 00, Section 25 10 10

DDC for HVAC

1 Initial System Equipment Verification

Items 1 through 15 Items 16 - 32

2 System Start-up Items 1 - 4 Items 5 and 6

3 Monitor and Control Software

Items 1 - 5 Not Applicable

4 Graphic Display of Data

Items 1 - 18 Not Applicable

5 Graphic Navigation Scheme

Items 1 and 2 Not Applicable

6 Command Functions Items 1 - 6 Not Applicable

7 Command Input Errors Items 1 - 6 Items 1 - 6

8 Special Functions Item 1 Not Applicable

9 Software Editing Tools

Items 1 - 42 Items 1 - 42

10 Scheduling Items 1 - 7 Items 8 - 10

11 Alarm function Items 1 - 15 item 16

12 Trending Items 1 - 8 Not Applicable

13 Demand Limiting Items 1 - 8 Not Applicable

14 Report Generation Items 1 - 6 Not Applicable

15 UPS Test Items 1 - 5 Not Applicable

16 CEA-709.1-D to IP Router Test

Items 1 - 3 Not Applicable

17 CEA-709.1-D Router and Repeater

Not Applicable Items 1 - 4

17 CEA-709.1-D Gateway Test

Items 1 - 5 Items 1 - 5

19 Local Display Panel Not Applicable Items 1 - 5

20 Network Configuration Tool

Items 1 - 8 Items 1 - 8

21 Custom Tests Item 1 and 2 Item 1 and 2

SECTION 25 08 10a - Page 2

PVT Checklist

OBJECTIVE:

1. Inspect/test/verify that building-level DDC system is compliant with Section 23 09 00 and capable of integration with UMCS

INITIAL REQUIREMENTS/CONDITIONS

1. The following tests shall be completed and documentation shall be submitted to the Government.

2. Date of Checklist:

3. Time of Checklist:

4. Contractor's Representative:

5. Government's Representative:

CHECKLIST

PROCEDURES

Expected

Item Action Item Results Approved

UMCS AND DDC FOR HVAC

1 Draft or Final Drawings submitted and

As-Built Drawings approved

Point schedule(s) showing all required UMCS SNVTs submitted

Point schedules(s) showing device network addresses

Local display panel (LDP) locations indicated on drawings submitted

Notes:

2 Network Bandwidth Test Test completed, accepted, Report and a report documenting results submitted

Programming software

Most recent version of the programming software for each type of GPPC has been

SECTION 25 08 10a - Page 3

4 XIF Files External interface files (XIF) files for each model of

LONWORKS®-based DDC hardware has been submitted

5 LNS Database Copies of the LNS database for the completed control network has been submitted

LNS Plug-in

LNS Plug-ins for each application specific controller has been

Start-up testing report

Start-up has been successfully completed and testing report

Controller tuning has been completed and document on point schedule

Calibration accuracy check completed and documented in test report

Actuator range check

Functional test to demonstrate control sequence

8 Software License Software licenses received for all software on the project

SECTION 25 08 10a - Page 4

End of Test

Specific Abbreviations:

Y = Yes N = No NA = Not Applicable

SECTION 25 08 10a - Page 5

TEST NUMBER: One

TITLE: Initial System Equipment Verification

1. To verify that the hardware and software components of the system provided by the Contractor are in accordance with the contract plans and specifications and all approved submittals.

1. Submittals

a. Submit a detailed list of all approved hardware with Manufacturer, model number and location. This list is based on the contract plans, specifications, change orders (if any) and approved submittals which shall be available for reference purposes during the test.

b. Submit a detailed list of all approved software with revision number and purpose of software. This list is based on the contract plans, specifications, change orders (if any) and approved submittals which shall be available for reference purposes during the test.

2. Equipment

a. Verify all equipment is functional.

3. Reference Documentation

a. List user manual documentation and sections pertaining to the testing.

4. Date of Test:

5. Time of Test:

6. Contractor's Representative:

7. Government's Representative:

TEST

UMCS

1 The workstation hardware is installed and complies with specification paragraph titled "Workstation Hardware".

2 The Server hardware is installed and complies with specification paragraph titled "Server Hardware".

SECTION 25 08 10a - Page 6

The fiber optic patch panel is installed and complies with specification paragraph titled "Fiber Optic Patch Panel".

The fiber optic media converter is installed and complies with

"Fiber Optic Media Converter".

5 The Ethernet switch is installed paragraph titled "Ethernet Switch".

6 The IP router is installed and complies with specification paragraph titled "IP Router".

The CEA-709.1-D to IP router is

"CEA-709.1-D to IP Router".

8 The CEA-709.1-D gateway is

"CEA-709.1-D Gateway".

9 The alarm printer is installed

SECTION 25 08 10a - Page 7 paragraphs titled "PRINTERS" and "Alarm Printer".

10 The laser printer is installed paragraphs titled "PRINTERS" and "Laser Printer".

11 The color printer is installed and complies with specification paragraphs titled "PRINTERS" and "Color Printer".

12 The operating system is installed paragraph titled "Operating System (OS)".

13 The office automation software is

"Office Automation Software".

The virus protection software is

"Virus Protection Software".

15 The configuration server is

"CEA-852-C Configuration Server".

SECTION 25 08 10a - Page 8

DDC FOR HVAC

16 The CEA-709.1-D Router is installed and complies with specification paragraph titled "CEA-709.1-D Router".

17 The CEA-709.3 Repeater is installed paragraph titled "CEA-709.3 Repeater".

18 The TP/FT-10 network is installed in accordance with CEA-709.3, with double-terminated bus topology.

19 Network wiring extends to the location of UMCS BPOC.

20 The Gateway is installed and complies with specification paragraph titled "Gateway".

21 All control valves are installed and comply with their associated specification paragraph under the section titled "Control Valves".

22 All dampers are installed and

SECTION 25 08 10a - Page 9 comply with their associated section titled "Dampers".

23 All sensors are installed and comply with their associated section titled "Sensors".

All indicating devices are installed and comply with their associated specification paragraph under the section titled "Indicating Devices".

25 All user input devices are associated specification paragraph under the section titled "User Input Devices".

26 All output devices are installed and comply with their associated section titled "Output Devices".

27 All multifunction devices are associated specification paragraph under the section titled "Multifunction Devices".

28 All compressed air equipment is

SECTION 25 08 10a - Page 10 installed and complies with their associated specification paragraph under the section titled "Compressed Air".

29 All ASCs are installed and comply with the specification paragraph titled "Application Specific Controller".

30 All LDPs and laptop computers are provided and comply with the

"Local Display Panel".

31 All GPPCs are installed and comply with the specification paragraph titled "General Purpose Programmable Controller".

32 LNS-based system used to address nodes, bind variables, and LNS database of network exists on system.

SECTION 25 08 10a - Page 11

TEST NUMBER: Two

TITLE: System Start-up

1. To validate that the system properly initializes and that the GUI properly reconnects to all communicating devices.

2. To validate that both application specific and programmable devices retain all vital information upon a power cycle.

a. Provide a list of all software that will be used to verify point connection at field level controllers and user interface.

b. Provide a list of all software need to verify application specific and programmable controller start-up.

a. All peripherals and cables shall be connected in accordance with manufacturer's requirements.

b. The workstation shall be in the off mode.

c. All controls shall be fully functional and tested.

d. A programmable and application specific controller shall be randomly selected for the test.

3. Date of Test:

4. Time of Test:

5. Contractor's Representative:

6. Government's Representative:

1 Energize the workstation. The workstation will power-up and perform its start-up procedure without generating any errors or problems.

a) Operating system Operating system shall be latest version of windows.

b) Start Network The Network Configuration Configuration Tool. Tool drawing will open.

c) Start the System The System plug-in will Plug-in. open.

d) Start the Server. The Server will start.

e) Start the Workstation. The Workstation will start.

The operator shall now have the ability to view data from any device on the

SECTION 25 08 10a - Page 12 network.

Check the communication

Within the workstation from the server to the software, when a device is controllers. selected, dynamic points lists become visible.

Dynamic data represents success. A completion event failure message represents failure.

Verify on-line status.

All devices shall have on-line status indicated by the workstation software (green indicator).

View data from the

When a graphics page is graphical environment. opened, the points on the page should update.

Question marks in lieu of data reflect failure.

5 Verify that configuration All configuration data in application parameters should be specific controllers is accessible.

written to EEPROM.

a) Open the LONWORKS® Software should open plug-in. without errors.

b) Note several Operator is able to view parameters such as a sample of parameters temperature setpoints (data values and setpoints).

and flow settings.

c) Remove power from the Device should go off-line controller for a in Network Configuration minimum of 3 minutes. Tool and workstation/server.

d) Replace power to the Device should return to controller. on-line status.

e) Using the plug-in, Parameters shall not have verify that the changed.

parameters have not

SECTION 25 08 10a - Page 13 changes.

Verify that configuration data in programmable controllers is retained after a power cycle.

a) From the Workstation Values of the parameters view several can be viewed from the configuration tree structure.

parameters and note the values.

b) Remove power for a Controller will go offline minimum of 3 minutes. in workstation software.

c) Replace power to the Controller will return to controller. online status.

d) From the Workstation Parameters values shall view the same not have changed.

configuration parameters and note the values.

SECTION 25 08 10a - Page 14

TEST NUMBER: Three

TITLE: Monitor and Control (M&C) Software Passwords

1. To validate that the system utilizes four basic password levels

2. To validate that each password level has the specified authority

a. Provide documentation of M&C user password capacity in comparison with specification.

b. Provide a complete list of all users along with their passwords and user level prior to testing.

a. Server and Workstation

a. Provide user manual documentation for setting up passwords

6. Contractor's Representative:

7. Government's Representative:

1 Create password for new New users shall exist in users. the server Database.

a) Set-up 4 users.

b) Assign different levels to each.

2 Demonstrate level 1 authority.

a) Sign in as the level 1 Sign in shall be user. successful.

b) Attempt to view a Action shall be possible.

system graphic.

c) Attempt to acknowledge Action shall be denied.

an alarm.

d) Attempt to configure a Action shall be denied.

trend.

e) Attempt to configure a Action shall be denied.

report.

SECTION 25 08 10a - Page 15

f) Attempt to override a Action shall be denied.

point.

g) Attempt to configure an Action shall be denied.

alarm.

h) Attempt to configure a Action shall be denied.

schedule.

i) Attempt to configure a Action shall be denied.

demand limiting parameter.

j) Attempt to modify a Action shall be denied.

graphic page.

k) Attempt to create a Action shall be denied.

custom program.

Demonstrate level 2

a) Sign in as the level 2 Sign in shall be successful.

user.

b) Attempt to view a Action shall be possible.

system graphic.

c) Attempt to acknowledge Action shall be possible.

an alarm.

d) Attempt to configure a Action shall be possible.

trend.

e) Attempt to configure a Action shall be possible.

report.

f) Attempt to override a Action shall be denied.

point.

g) Attempt to configure an Action shall be denied.

alarm.

h) Attempt to configure a Action shall be denied.

schedule.

i) Attempt to configure a Action shall be denied.

Demonstrate level 3

a) Sign in as the level 3 Sign in shall be user. successful.

b) Attempt to view a Action shall be possible.

system graphic.

c) Attempt to acknowledge Action shall be possible.

d) Attempt to configure a Action shall be possible.

SECTION 25 08 10a - Page 16 trend.

e) Attempt to configure a Action shall be possible.

f) Attempt to override a Action shall be possible.

point.

g) Attempt to configure an Action shall be possible.

alarm.

h) Attempt to configure a Action shall be possible.

i) Attempt to configure a Action shall be possible.

5 Demonstrate level 4

a) Sign in as the level 3 Sign in shall be user. successful.

b) Attempt to view a Action shall be possible.

system graphic.

c) Attempt to acknowledge Action shall be possible.

d) Attempt to configure a Action shall be possible.

trend.

e) Attempt to configure a Action shall be possible.

f) Attempt to override a Action shall be possible.

point.

g) Attempt to configure an Action shall be possible.

alarm.

h) Attempt to configure a Action shall be possible.

i) Attempt to configure a Action shall be possible.

j) Attempt to modify a Action shall be possible.

graphic page program.

k) Attempt to create a Action shall be possible.

SECTION 25 08 10a - Page 17

SECTION 25 08 10a - Page 18

TEST NUMBER: Four

TITLE: Graphic Display of Data

1. To validate that floor plans and equipment can be graphically displayed through GUI.

2. To validate the proper display of alarms on GUI.

3. To validate the proper display of trend data on GUI.

a. Provide hard copies of "snap shots" of sample graphics pages prior to testing.

a. Complete all graphics.

4. Notes

a. Different types of data and states should be clearly distinguishable from each other.

5. Date of Test:

6. Time of Test:

7. Contractor's Representative:

8. Government's Representative:

1 Demonstrate the use of a Equipment shall be three dimensional represented in a three representation of a dimensional manner.

mechanical system.

Demonstrate the

Dynamic real time data presentation of real time shall be presented on a data. graphics page.

A user defined parameter presentation of user such as a setpoint shall be

SECTION 25 08 10a - Page 19 entered data. presented on a graphics page.

Different types of data and states should be clearly distinguishable from each other.

An indication of override presentation of a point condition shall be viewable in override. on the graphic page.

Different types of data and states should be clearly distinguishable from each other.

An indication of the alarm presentation of a device state shall be viewable on in the alarm state. the graphic page. Different types of data and states should be clearly

An indication of out of range presentation of data that condition shall be viewable is out of range. on the graphic page.

Different types of data and states should be clearly

An indication of missing data presentation of missing shall be viewable on the data (controller is graphic page. Different offline). types of data and states should be clearly distinguishable from each

SECTION 25 08 10a - Page 20

9 Demonstrate point and click Operator shall be able to access to context sensitive easily access context help. sensitive help using the mouse.

Demonstrate point and click

Operator shall be able to access to an engineering access an engineering diagram. diagram using the mouse.

Demonstrate the creation of an engineering diagram. create an engineering diagram.

Demonstrate the printing of a prepared report. print a report using the mouse.

Demonstrate the display of one or more points. request the display of one or more points.

Demonstrate the operator override of a point. override a point.

8 Demonstrate an error An error message shall be message when the operator displayed.

attempts to execute in improper command.

SECTION 25 08 10a - Page 21

Demonstrate the execution of a report. initiate a report.

presentation of an view an alarm with all of alarm to include: the required data.

a) Identification

b) Date and time

c) Alarm Type

d) Set Points

e) Units

f) Current Value

g) Priority

h) Associated message &

Secondary message

18 Demonstrate the Operator shall be able to presentation of view real time trend data real time trend data. as a function of time.

N = No NA = Not Applicable

15 Demonstrate the Operator shall be able to modification of a modify a time schedule.

time schedule.

SECTION 25 08 10a - Page 22

TEST NUMBER: Five

TITLE: Graphic Navigation Scheme

1. To validate hierarchical graphic displays from main screen to end devices.

a. Provide a hierarchical block diagram of the system network prior

a. Have all programming completed to demonstrate graphic display.

6. Contractor's Representative:

7. Government's Representative:

1 Demonstrate the creation Operator shall be able to of a hierarchical tree organize point data graphic structure for the display in a hierarchical presentation of point tree structure based on any data with at least five organization desired.

levels.

A typical organization could be:

- Installation

- Building

- Building sub area

- Main System-Unit

- Terminal Unit

Demonstrate the creation

Operator shall be able or of a hierarchical organize the graphical navigation structure for navigation from page to the graphic pages. page using any hierarchical structure desired.

SECTION 25 08 10a - Page 23

Examples:

Home page to building 1 Building 1 to AHU 1 Building 1 back to Home Page Building 1 to 1st Floor Plan AHU 1 back to Building 1 AHU 1 back to Home Page AHU 1 to Terminal Unit

Summary 1st Floor Plan back to Building 1

1st Floor Plan back to Home Page

1st Floor Plan to Any Terminal Device

Terminal Unit Summary back to AHU 1

Terminal Unit Summary back to Building 1

Terminal Unit Summary back to Home Page

Terminal Unit Summary to Individual Device

SECTION 25 08 10a - Page 24

TEST NUMBER: Six

TITLE: Command Functions

1. To demonstrate the functionality and ability to execute command to the end devices.

a. Provide documentation of all command functions prior to testing.

a. Have all command functions programmed and functional.

6. Contractor's Representative:

7. Government's Representative:

1 From the tree structure, The modified value shall be modify a parameter such as downloaded to the controller a set point. without delay and the controller performance shall be viewable by the monitoring of other dynamic points.

From a graphic page, modify

The modified value shall be a parameter such as a set downloaded to the controller point. without delay and the controller performance shall be viewable by the monitoring of dynamic points.

From the tree structure, The analog output point place an analog output shall accept the assigned point under operator value and ignore changes

SECTION 25 08 10a - Page 25 override and assign a from application logic until fixed value. the point is taken out of override.

From a graphic page, place

The analog output point shall an analog output point accept the assigned value and under operator override ignore changes from and assign a fixed value. application logic until the point is taken out of override.

From the tree structure, The digital output point shall place a digital output accept the assigned value and point under operator ignore changes from application override and assign a logic until the point is taken fixed value. out of override.

From a graphic page, place

The digital output point shall a digital output point accept the assigned value and under operator override ignore changes from application and assign a fixed value. logic until the point is taken out of override.

SECTION 25 08 10a - Page 26

TEST NUMBER: Seven

TITLE: Command Input Errors

1. To validate that the system ensures the necessary authority for command inputs

2. To validate that the system can control the range of command input values

a. Provide all command input error messages prior to testing.

a. UMCS and DDC hardware and software

6. Contractor's Representative:

7. Government's Representative:

1 Login using a password Login occurs.

with point command.

Request a display of a

The system displays the

SNVT. controllers SNVT value.

Override the SNVT point

The SNVT value override to a selected value. changes the value in the controller.

4 Release the override of The SNVT value returns to

SECTION 25 08 10a - Page 27 a SNVT. normal.

For an nvi to a

The value will go the controller with a limit of maximum of 80.

50 to 80, command the nvi to a value of 90.

For an nvi to a

The operator will be denied controller for which the the ability to command the operator only has read nvi to any value.

privileges, command the nvi to a value of 90.

SECTION 25 08 10a - Page 28

TEST NUMBER: Eight

TITLE: Special Functions

1. Verify system has special integration as defined.

a. Provide documentation of all integrations prior to testing.

a. Have all UMCS and DDC hardware and software programmed, integrated, and completed.

6. Contractor's Representative:

7. Government's Representative:

1 Verify that a building Data from the other vendors that uses controls from a controllers shall be integrated vendor other than the one into the GUI and the same being installed can be functionality that would exist integrated into the GUI if the controllers were from without any loss of the same manufacture shall functionality. exist.

(A simulated building will be set up using an IP-L router and controllers from Honeywell, TAC, Trane, etc.)

SECTION 25 08 10a - Page 29

TEST NUMBER: Nine

TITLE: Software editing tools

1. To validate the performance of the M & C application programming tool for the GPPC.

2. To validate the performance of the display editing tool.

3. To validate the performance of the report generation display tool.

a. Provide documentation and a backup softcopy of the editing tool prior to testing.

b. Provide documentation of any future software upgrade versions that pertain to the software-editing tool.

a. Have working knowledge of the full capability of the software-editing tool.

6. Contractor's Representative:

7. Government's Representative:

UMCS and DDC for HVAC

Demonstrate software that enables the monitoring of monitor points from a GPPC.

data from a GPPC.

3 Demonstrate timer Control logic shall honor

1 Demonstrate the Operator shall be able to programming of an override use the programmed function function in a GPPC. to override an output point in a GPPC.

SECTION 25 08 10a - Page 30 functions within the built in timers.

applications of GPPC.

a) delay on

b) delay off

c) one second delays

d) interval timers

Demonstrate logic loops

Control logic shall honor

("for" and "while") in the criteria.

GPPC.

Demonstrate if-then-else

Control logic shall properly logic in GPPC. follow the if, then, else requirements.

Demonstrate basic math functions in GPPC. execute math functions.

Demonstrate Boolean math functions in GPPC. execute the functions.

Demonstrate exponential math functions in GPPC. execute the functions.

Demonstrate trigonometric math functions in GPPC. execute the functions.

Demonstrate bitwise math functions in GPPC. execute the functions.

SECTION 25 08 10a - Page 31

Create a user defined

Subroutine/function shall subroutine/function in work correctly and be easily GPPC. reused.

12 Create alarm conditions Alarm variables shall be in GPPC. created according to the criteria.

Create and save a graphic

Symbol shall be reusable symbol at the server. on a new graphic.

Modify a graphic symbol at the server. open an existing symbol and make changes.

Save a graphic symbol to

Symbol shall be available a library at the server. from the library for reuse.

Delete a graphic symbol

Symbol shall no longer exist at the server. for use.

Place a graphic symbol

When the new page is opened, on a new graphic page at the symbol shall be there.

server.

SECTION 25 08 10a - Page 32

18 Associate particular When the conditional variable conditions with changes, the display should particular displays at change.

the server.

19 Overlay alphanumeric Text shall properly display.

text on a graphic at

Create a new graphic

New graphic shall properly from an old one at the display.

Place dynamic data on

The dynamic data shall be a graphic at the server. viewable on the graphic.

Define the background

The new graphic shall show color of a new graphic the selected background at the server. color.

Define a foreground

The color of the dynamic color for an element on data that uses the a graphic to distinguish foreground color shall display it from the background in the foreground color.

color at the server.

Position a symbol on a

The operator shall be able to graphic at the server. place a symbol at any location on a graphic.

SECTION 25 08 10a - Page 33

Position and edit

The alphanumeric display shall alphanumeric descriptors be as designed.

at the server.

Draw lines on a graphic

Lines shall display as at the server. drawn.

Associate source of

Correct data shall be dynamic data for displayed.

presentation on a graphic at the server.

Display analog data on

Correct data shall be a graphic page at the displayed.

29 Demonstrate the movement Crosshairs shall follow of the curser (crosshairs) the commands from the mouse.

by the use of the mouse at the server.

Operator shall see the use simultaneous use of of the tile function and multiple graphics the use of the tab function (coincident graphics)at to manage multiple graphics.

Associate graphic

Graphic properties shall properties such as color change as the value of the with the values from dynamic variable changes.

dynamic variables at

SECTION 25 08 10a - Page 34

32 Create conditional The graphic display shall displays based on the change as the dynamic value of a dynamic variable changes.

variable at the server.

33 Review the standard Operator shall see how to symbol library at the access symbols from the standard symbol library.

Demonstrate how to move

The executed report shall data from the database to contain data from the a report at the server. database.

Add comments and headers

The executed report shall to a report at the server. contain the comments and headers.

Demonstrate the time

Data presented in a report stamping of data in a shall include the date and report at the server. time the data was sampled.

Demonstrate the time

A report shall include the stamping of the report date and time it executed.

generation at the server.

Demonstrate basic

Report shall display the mathematical manipulation results of the mathematical

SECTION 25 08 10a - Page 35 of data within a report manipulations.

(daily averages, highs, lows, etc.) at the server.

39 Demonstrate the Reports shall execute per operator's ability to the operator's instructions.

select either automatic or manual generation of a report. Report one shall execute per the operator's instructions.

Report two shall execute automatically on a time basis per operator's instructions.

40 Demonstrate the Reports shall execute per selection of…