W912DW23B0010 R0005 CJD DEBRIS BOOM.pdf
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- Attached to
- Chief Joseph Dam Debris Boom Replacement Federal contract opportunity
- Solicitation number
- W912DW23B0010
About this file
This federal solicitation seeks proposals for the replacement of the debris boom at Chief Joseph Dam near Bridgeport, Washington. The scope of work includes installing a new 2,500 foot steel cable anchored to a new north shore anchor, attaching composite buoys to contain debris, fabricating a steel boat gate with remote access, demolishing existing cables and removing the 234-buoy system. Offerors must submit proposals electronically through the PIEE system by 28 April 2023. Proposals must be clearly identified and follow the specified naming format. The Army Corps of Engineers Seattle District will evaluate proposals and make award.
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Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| C.04 W912DW23B0010 ABSTRACT - CJD Debris Boom Signed.pdf | ||
| W912DW23B0010-R00007CJD Debris Boom.pdf | ||
| W912DW23B0010-R0006 CJD Debris Boom.pdf | ||
| W912DW23B0010R0004 CJD DEBRIS BOOM.pdf | ||
| W912DW23B0010R0003 CJD Debris Boom.pdf | ||
| W912DW23B0010 0002.pdf | ||
| W912DW23B0010 0001.pdf | ||
| W912DW23B0010 IFB.pdf |
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AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT
Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.
15A. NAME AND TITLE OF SIGNER (Type or print)
30-105-04EXCEPTION TO SF 30
APPROVED BY OIRM 11-84
STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA
FAR (48 CFR) 53.243
W912DW23B0010R0005
CJD Debris Boom
(see continuation page)
1. CONTRACT ID CODE PAGE OF PAGES
1 3
16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)
16C. DATE SIGNED
BY 18-Apr-2023
16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR
(Signature of Contracting Officer)(Signature of person authorized to sign)
8. NAME AND ADDRESS OF CONTRACTOR (No., Street , County, State and Zip Code) X W912DW23B0010
X 9B. DATED (SEE ITEM 11)
08-Mar-2023
10B. DATED (SEE ITEM 13)
9A. AMENDMENT OF SOLICITATION NO.
11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS
X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer X is extended, is not extended.
Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:
(a) By completing Items 8 and 15, and returning 1 copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;
or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN
REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.
12. ACCOUNTING AND APPROPRIATION DATA (If required)
13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.
IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.
A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE
CONTRACT ORDER NO. IN ITEM 10A.
B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).
C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:
D. OTHER (Specify type of modification and authority)
E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.
14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)
10A. MOD. OF CONTRACT/ORDER NO.
2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)
6. ISSUED BY
3. EFFECTIVE DATE
18-Apr-2023
CODE
USA ENGINEER DISTRICT, SEATTLE
ATTN: CENWS-CT
4735 EAST MARGINAL WAY SOUTH, BLDG. 1202
SEATTLE WA 98134-2388
W912DW 7. ADMINISTERED BY (If other than item 6)
4. REQUISITION/PURCHASE REQ. NO.
CODE
See Item 6
FACILITY CODECODE
EMAIL:TEL:
W912DW23B0010
SECTION SF 30 BLOCK 14 CONTINUATION PAGE
The following items are applicable to this modification:
R0005
W912DW23B0010R0005
CJD Debris Boom
1. This amendment five (0005) provides for the following changes:
a. 01 33 00-A SUBMITTAL REGISTER Changes: Revised submittals for specs sections 01 45 35 and 05 12 00
b. 01 45 35 SPECIAL INSPECTIONS Changes: Revised paragraphs 1.4 and 2.1
c. 05 12 00 STRUCTURAL STEEL Changes: Revised paragraphs 1.2 and 1.3
2. The date and time of bid opening is extended to 28 Apr 2023 at 10:00:00 a.m. LOCAL TIME. The SF1442 Solicitation, Offer and Award is revised to reflect the date extension.
3. The attached revised sections are to be replaced in their entirety. Specifications changes are generally identified, for convenience, either by strikeout for deletions, and double underlining of text for additions or a single dark line in the margin. All portions of the revised sections shall apply whether or not changes have been indicated.
4. NOTICE TO BIDDERS: Bidders must acknowledge receipt of this amendment by number and date on bid.
Encl:
SF1442
01 33 00-A (revised) 01 45 35 (revised) 05 12 00 (revised)
W912DW23B0010
SUMMARY OF CHANGES
SECTION 00 10 00 - SOLICITATION
The required response date/time has changed from 20-Apr-2023 10:00 AM to 28-Apr-2023 10:00 AM.
(End of Summary of Changes)
SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 1 OF 10 PAGES
CJD Debris Boom Replacement
01 14 00 SD-01 Preconstruction Submittals
1.4.1 GBackground Check
1.5.2 GLoading Diagram
1.7HECP Procedures Training
Certification
01 30 00 SD-01 Preconstruction Submittals
1.7.3 GProject Manager Qualifications
1.7.2 GProject Superintendent
Qualifications
1.7.4.1.1Contractor Employees
1.7.4.1 GOrganizational Chart
SD-07 Certificates
1.7.2 GSuperintendent(S) Qualifications
1.4.2Project Photographs
SD-11 Closeout Submittals
1.4.3Completion Photographs
01 32 01.00 10 SD-01 Preconstruction Submittals
1.3 GProject Scheduler Qualifications
3.4.1 GPreliminary Project Schedule
3.4.2 GInitial Project Schedule
3.6.2 GPeriodic Schedule Update
01 33 00 SD-01 Preconstruction Submittals
1.8 GSubmittal Register
1.9 GSubmittal Register
01 35 26 SD-01 Preconstruction Submittals
1.7 GAccident Prevention Plan (APP)
SUBMITTAL REGISTER
CONTRACT NO.
TITLE AND LOCATION CONTRACTOR
CONTRACTOR:
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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 2 OF 10 PAGES
01 35 26 SD-06 Test Reports
1.4Monthly Exposure Reports
1.12Notifications and Reports
1.12.2 GAccident Reports
1.12.3LHE Inspection Reports
SD-07 Certificates
1.6.1.4Crane Operators/Riggers
1.7.2.2 GStandard Lift Plan
1.7.2.3 GCritical Lift Plan
1.8 GActivity Hazard Analysis (AHA)
1.9.1Confined Space Entry Permit
1.9.1Hot Work Permit
1.12.4Certificate of Compliance
1.14License Certificates
1.14.1 GRadiography Operation Planning
Work Sheet
1.14.1 GPortable Gauge Operations
Planning Worksheet
01 45 00.00 10 SD-01 Preconstruction Submittals
3.2 GContractor Quality Control (CQC)
Plan
SD-06 Test Reports
3.9.2Verification Statement
01 45 35 SD-06 Test Reports
3.1.2Daily Reports
3.1.1Biweekly Reports
SUBMITTAL REGISTER
CONTRACT NO.
TITLE AND LOCATION CONTRACTOR
CONTRACTOR:
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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 3 OF 10 PAGES
01 45 35 SD-07 Certificates
2.1AISC Certified Steel Fabricator
2.1Certificate of Compliance
1.5 GSpecial Inspector
SD-11 Closeout Submittals
3.1.2 GComprehensive Final Report
01 50 00 SD-01 Preconstruction Submittals
1.3 GConstruction Site Plan
3.3.1 GTraffic Control Plan
01 57 19 SD-01 Preconstruction Submittals
1.5.1Preconstruction Survey
1.9 GSolid Waste Management Permit
1.5.2 GRegulatory Notifications
1.6 GEnvironmental Protection Plan
1.6.9.1 GDirt and Dust Control Plan
1.5.5 GEmployee Training Records
1.5.4 GEnvironmental Manager
Qualifications
SD-06 Test Reports
3.1.2.1 GSolid Waste Management Report
SD-07 Certificates
1.5.5 GEmployee Training Records
SD-11 Closeout Submittals
3.1.1 GWaste Determination
Documentation
SUBMITTAL REGISTER
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TITLE AND LOCATION CONTRACTOR
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R0005 g3endwc9 Line
SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 4 OF 10 PAGES
01 57 19 3.1.3.5 GDisposal Documentation for
Hazardous and Regulated Waste
1.5.5 GAssembled Employee Training
Records
1.9 GSolid Waste Management Permit
3.1.2.1 GSolid Waste Management Report
3.1.3.1 GHazardous Waste/Debris
Management
1.5.2 GRegulatory Notifications
3.1.2.1 GSales Documentation
01 74 19 SD-01 Preconstruction Submittals
1.9 GConstruction Waste Management
Plan
1.12 GFinal Construction Waste
Diversion Report
SD-06 Test Reports
1.11.2Quarterly Reports
1.11.3Annual Report
SD-11 Closeout Submittals
1.10Records
01 78 00 SD-03 Product Data
1.7.1Warranty Management Plan
1.7.5 GWarranty Tags
1.5Spare Parts Data
SD-08 Manufacturer’s Instructions
1.7.1Instructions
SUBMITTAL REGISTER
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TITLE AND LOCATION CONTRACTOR
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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 5 OF 10 PAGES
01 78 00 SD-10 Operation and Maintenance
Data
3.7 GOperation and Maintenance
Manuals
SD-11 Closeout Submittals
3.1 GAs-Built Drawings
3.3 GRecord Drawings
1.7.1 GAs-Built Record of Equipment
and Materials
3.6 GAs-Built Record of Equipment
and Materials
3.4 GFinal Approved Shop Drawings
3.5 GConstruction Contract
Specifications
01 78 23 SD-10 Operation and Maintenance
Data
1.4 GO&M Database
SD-11 Closeout Submittals
1.3.3 GOperation And Maintenance
Manuals
02 41 00 SD-01 Preconstruction Submittals
1.2.2 GDemolition Plan
1.2.2 GDeconstruction Plan
1.11 GExisting Conditions Survey
SD-07 Certificates
1.8 GNotification
SUBMITTAL REGISTER
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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 6 OF 10 PAGES
05 05 23.16 SD-01 Preconstruction Submittals
3.2 GWelding Quality Assurance Plan
SD-03 Product Data
1.3 GWelding Procedure Qualifications
1.3.4Welder, Welding Operator, and
Tacker Qualification
1.3.2Previous Qualifications
1.3.3 GPre-Qualified Procedures
2.2Welding Electrodes and Rods
SD-06 Test Reports
3.3Nondestructive Testing
3.2Weld Inspection Log
SD-07 Certificates
1.3.1Certified Welding Procedure
Specifications (WPS)
1.3.1Certified Brazing Procedure
Specifications (BPS)
1.3.1Certified Procedure Qualification
Records (PQR)
1.3.1Certified Welder Performance
Qualifications (WPQ)
1.3.1Certified Brazer Performance
Qualifications (BPQ)
1.3.5Certified Welding Inspector
1.3.5Nondestructive Testing Personnel
05 12 00 SD-01 Preconstruction Submittals
SUBMITTAL REGISTER
CONTRACT NO.
TITLE AND LOCATION CONTRACTOR
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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 7 OF 10 PAGES
05 12 00 1.4.1.1 G DOBarge And Buoyancy/Floating
Installation Proceedures
SD-02 Shop Drawings
1.4.2 G DOFabrication Drawings
SD-03 Product Data
2.4.1Welding Electrodes and Rods
2.4.2Non-Shrink Grout
2.2.1Recycled Content for Structural
Steel
2.2.2Recycled Content for Structural
Steel Tubing
2.2.3Recycled Content for Steel Pipe
3.7.2.1Bolt Testing Reports
SD-07 Certificates
2.2Steel
2.3Bolts, Nuts, and Washers
2.5Galvanizing
1.3AISC Structural Steel Fabricator
Quality Certification
1.4.3.1Welding Procedures and
Qualifications
2.4.1Welding Electrodes and Rods
3.7.1.1Certified Welding Inspector
3.7.1.2NDT Technician
3.4Welding Procedure Specifications
(WPS)
SUBMITTAL REGISTER
CONTRACT NO.
TITLE AND LOCATION CONTRACTOR
CONTRACTOR:
SCHEDULE DATES
CONTRACTOR
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(a) (b) (c) (d) (e) (f) (g) (h) (i) (j) (k) (l) (m) (n) (o) (p) (q) (r)
R0005 g3endwc9 Line g3endwc9 Line
SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 8 OF 10 PAGES
31 11 00 SD-03 Product Data
2.1.1Tree Wound Paint
31 66 10 SD-01 Preconstruction Submittals
3.1 GExcavation Plan
3.2 GEnvironmental Protection Plan
SD-03 Product Data
3.2.1.1 GTools
31 68 13 SD-01 Preconstruction Submittals
1.6.2 GFabricator Qualifications
1.6.3 G DOInstaller Qualifications
1.6.1 G DODesigner Engineer Qualifications
2.3.2.1 GGrout Mixer
2.3.3 G DOStressing Equipment
SD-02 Shop Drawings
1.1.1 G DOFabrication and Installation
Drawings
2.2.4 G DODebris Boom Connection Plate
1.1.2 G DODesign Computations
1.1.3 G DOAnchor Design
SD-03 Product Data
2.3Equipment
1.6.4 G DOCore Logging and Soil Sampling
1.1.1 GInstallation Plan
SD-05 Design Data
1.1.3.2 GDesign Schedule
SUBMITTAL REGISTER
CONTRACT NO.
TITLE AND LOCATION CONTRACTOR
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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 9 OF 10 PAGES
31 68 13 2.4.5.1Cement Grout Mixture
Proportions
3.2.5 G DOGeotechincal Exploration Report
3.2.5 G DOSoil Or Rock Anchor Subsurface
Design Calculations
SD-07 Certificates
3.5.1Prestressing Steel
2.4.1Cement
2.2.1Bearing Plate
2.1.11 GCorrosion Inhibiting Compound
SD-08 Manufacturer’s Instructions
2.4.5.2Polyester Resin Grout
SD-11 Closeout Submittals
3.5.4 GDriller Logs
3.5.5 G DOAnchor Records
35 59 13.16 SD-01 Preconstruction Submittals
3.4.2 GInstallation Plan
SD-02 Shop Drawings
2.2.1 GConfiguration
2.6 GBoat Gate
SD-03 Product Data
2.6.4 GGate Actuator
2.2 GDebris Logs
2.3 GDebris Screen
2.5 GChain
2.4 GWire Rope
SUBMITTAL REGISTER
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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 10 OF 10 PAGES
35 59 13.16 2.6.6 GControls
2.6.8 GSolar Charger
2.6.5Bearings
2.4.8Lubrication
SD-05 Design Data
3.4.1 GDesign Data
SD-06 Test Reports
2.4.6Tension Testing
SD-07 Certificates
2.6.11 GBoat Gate Hardware
SUBMITTAL REGISTER
CONTRACT NO.
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Chief Joseph Dam Debris Boom Replacement 21042 Bridgeport, WA W912DW23B0010
SECTION TABLE OF CONTENTS
DIVISION 01 - GENERAL REQUIREMENTS
SECTION 01 45 35
SPECIAL INSPECTIONS
11/20
PART 1 GENERAL
1.1 REFERENCES
1.2 GENERAL REQUIREMENTS
1.3 DEFINITIONS
1.3.1 Continuous Special Inspections
1.3.2 Perform
1.3.3 Observe
1.3.4 Special Inspector (SI)
1.3.5 Associate Special Inspector (ASI)
1.3.6 Third Party
1.3.7 Contracting Officer
1.3.8 Contractor's Quality Control (QC) Manager
1.3.9 Structural Engineer of Record (SER)
1.3.10 Schedule of Special Inspections (SSI)
1.3.11 Definable Feature of Work (DFOW)
1.4 SUBMITTALS
1.5 SPECIAL INSPECTOR QUALIFICATIONS
1.5.1 Steel Construction and High Strength Bolting
1.5.1.1 Special Inspector
1.5.1.2 Associate Special Inspector
1.5.2 Welding Structural Steel
1.5.2.1 Special Inspector
1.5.2.2 Associate Special Inspector
1.5.3 Nondestructive Testing of Welds
1.5.3.1 Special Inspector
1.5.3.2 Associate Special Inspector
1.5.4 Verification of Site Soil Condition, Fill Placement and Load-Bearing Requirements
1.5.4.1 Special Inspector
1.5.5 Deep Foundations
1.5.5.1 Special Inspector
PART 2 PRODUCTS
2.1 FABRICATOR SPECIAL INSPECTIONS
PART 3 EXECUTION
3.1 RESPONSIBILITIES
3.1.1 Quality Control Manager
3.1.2 Special Inspectors
3.2 DEFECTIVE WORK
-- End of Section Table of Contents --
SECTION 01 45 35 Page 1 100% Design
SECTION 01 45 35
SPECIAL INSPECTIONS
11/20
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
INTERNATIONAL CODE COUNCIL (ICC)
ICC IBC (2018) International Building Code
1.2 GENERAL REQUIREMENTS
Perform Special Inspections in accordance with the Schedule of Special Inspections and Chapter 17 of ICC IBC . The Schedule of Special Inspections are included as an attachment to this specification. Special Inspections are to be performed by an independent third party and are intended to ensure that the work of the Prime Contractor is in accordance with the Contract Documents and applicable building codes. Special inspections do not take the place of the three phases of control inspections performed by the Contractor's QC Manager or any testing and inspections required by other sections of the specifications.
1.3 DEFINITIONS
1.3.1 Continuous Special Inspections
Continuous Special Inspections is the constant monitoring of specific tasks by a special inspector. These inspections must be carried out continuously over the duration of the particular tasks.
1.3.2 Perform
Perform these Special Inspections tasks for each welded joint or member.
1.3.3 Observe
Observe these Special Inspections items on a periodic daily basis.
Operations need not be delayed pending these inspections.
1.3.4 Special Inspector (SI)
A qualified person retained by the Contractor and approved by the Contracting Officer as having the competence necessary to inspect a particular type of construction requiring Special Inspections. The SI must be an independent third party hired directly by the Prime Contractor.
1.3.5 Associate Special Inspector (ASI)
A qualified person who assists the SI in performing Special Inspections but must perform inspection under the direct supervision of the SI and
SECTION 01 45 35 Page 2 cannot perform inspections without the SI on site.
1.3.6 Third Party
A Special inspector must not be an employee of the Contractor or of any Sub-Contractor performing the work to be inspected.
1.3.7 Contracting Officer
The Government official having overall authority for administrative contracting actions. Certain contracting actions may be delegated to the Contracting Officer's Representative (COR).
1.3.8 Contractor's Quality Control (QC) Manager
An individual retained by the Prime Contractor and qualified in accordance with the Section 01 45 00.00 10 QUALITY CONTROL having the overall responsibility for the Contractor's QC organization.
1.3.9 Structural Engineer of Record (SER)
A registered design professional employed by the Government responsible for the overall design and review of submittal documents prepared by others. The SER is registered or licensed to practice their respective design profession as defined by the statutory requirements of the professional registration laws in the state in which the design professional works. The SER is also referred to as the Engineer of Record (EOR) in design code documents. Jacob McCarty, CENWS-END-AS, is the designated SER.
1.3.10 Schedule of Special Inspections (SSI)
A schedule which lists each of the required Special Inspections, the extent to which each Special Inspection is to be performed, and the required frequency for each in accordance with ICC IBC Chapter 17. This schedule is included at the end of this specification.
1.3.11 Definable Feature of Work (DFOW)
An inspection group that is separate and distinct from other inspection groups, having inspection requirements or inspectors that are unique.
1.4 SUBMITTALS
Government approval is required for submittals with a "G" classification.
Submittals not having a "G" classification are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00
SUBMITTAL PROCEDURES:
SD-05 Equipment List for Testing
SD-06 Test Reports
Special Inspections Daily Reports
Special Inspections Biweekly Reports
SD-07 Certificates
SECTION 01 45 35 Page 3
AISC Certified Steel Fabricator
Certificate of Compliance
Special Inspector Qualifications; G
SD-11 Closeout Submittals
Comprehensive Final Report of Special Inspections; G
1.5 SPECIAL INSPECTOR QUALIFICATIONS
Submit qualifications for each special inspector.
1.5.1 Steel Construction and High Strength Bolting
1.5.1.1 Special Inspector
a. ICC Structural Steel and Bolting Special Inspector certificate with one year of related experience, or
b. Registered Professional Engineer with three years of related experience
1.5.1.2 Associate Special Inspector
Engineer-In-Training with one year of related experience.
1.5.2 Welding Structural Steel
1.5.2.1 Special Inspector
a. ICC Structural Welding Special Inspector certificate with one year of related experience, or
b. AWS Certified Welding Inspector
1.5.2.2 Associate Special Inspector
AWS Certified Associate Welding Inspector
1.5.3 Nondestructive Testing of Welds
1.5.3.1 Special Inspector
NDT Level III Certificate
1.5.3.2 Associate Special Inspector
NDT Level II Certificate plus one year of related experience
1.5.4 Verification of Site Soil Condition, Fill Placement and Load-Bearing Requirements
1.5.4.1 Special Inspector
a. ICC Soils Special Inspector Certificate with five years of related experience, or
b. Registered Professional Engineer with three years of related
SECTION 01 45 35 Page 4 experience as a geotechnical engineering
1.5.5 Deep Foundations
1.5.5.1 Special Inspector
a. Registered Professional Engineer with three years of related experience as a geotechnical engineer
PART 2 PRODUCTS
2.1 FABRICATOR SPECIAL INSPECTIONS
Special Inspections of fabricator's work performed in the fabricator's shop is required to be inspected in accordance with the Schedule of Special Inspections . unless the fabricator is certified by the approved agency to perform such work without Special Inspections . Submit the following certification to the Contracting Officer for information to allow work performed in the fabricator's shop to not be subjected to Special Inspections.
AISC Certified Steel Fabricator.
At the completion of fabrication, submit a certificate of compliance, to be included with the comprehensive final report of Special Inspections, stating that the materials supplied and work performed by the fabricator are in accordance with the construction documents.
PART 3 EXECUTION
3.1 RESPONSIBILITIES
3.1.1 Quality Control Manager
a. Supervise all Special Inspectors required by the Contract Documents and the IBC.
b. Verify the qualifications of all of the Special Inspectors.
c. Verify the qualifications of fabricators.
d. Maintain a 3-ring binder for the Special Inspector's daily and biweekly reports. This file must be located in a conspicuous place in the project trailer/office to allow review by the Contracting Officer and the SER.
e. Maintain a rework items list that includes discrepancies noted on the Special Inspectors daily report.
3.1.2 Special Inspectors
a. Inspect all elements of the project for which the special inspector is qualified to inspect and are identified in the Schedule of Special Inspections.
b. Attend preparatory phase meetings related to the Definable Feature of Work (DFOW) for which the special inspector is qualified to inspect.
c . Submit a copy of the daily reports to the QC Manager.
SECTION 01 45 35 Page 5
d. Report discrepancies that are observed during Special Inspections to the QC Manager for correction. If discrepancies are not corrected before the special inspector leaves the site the observed discrepancies must be documented in the daily report.
e. Submit a biweekly Special Inspection Report until all inspections are complete. A report is required for each biweekly period in which Special Inspections activity occurs, and must include the following:
(1) A brief summary of the work performed during the reporting time frame.
(2) Changes and discrepancies with the drawings, specifications that were observed during the reporting period.
(3) Discrepancies which were resolved or corrected.
(4) A list of nonconforming items requiring resolution.
(5) All applicable test result including nondestructive testing reports.
f. At the completion of the project submit a comprehensive final report of Special Inspections that documents the Special Inspections completed for the project and corrections of all discrepancies noted in the daily reports. The comprehensive final report of Special Inspections must be signed, dated and indicate the certification of the special inspector qualifying them to conduct the inspection.
3.2 DEFECTIVE WORK
Check work as it progresses, but failure to detect any defective work or materials must in no way prevent later rejection if defective work or materials are discovered, nor obligate the Contracting Officer to accept such work.
-- End of Section --
SECTION 01 45 35 Page 6
SECTION TABLE OF CONTENTS
DIVISION 05 - METALS
SECTION 05 12 00
STRUCTURAL STEEL
08/18, CHG 2: 05/21
PART 1 GENERAL
1.1 REFERENCES
1.2 SUBMITTALS
1.3 QUALITY ASSURANCE
1.3.1 Preconstruction Submittals
1.3.1.1 Barge and Buoyancy/Floating Installation Proceedures
1.3.2 Fabrication Drawing Requirements
1.3.3 Certifications
1.3.3.1 Welding Procedures and Qualifications
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
2.2 STEEL
2.2.1 Structural Steel
2.2.2 Structural Steel Tubing
2.2.3 Steel Pipe
2.3 BOLTS, NUTS, AND WASHERS
2.3.1 Common Grade Bolts
2.3.1.1 Bolts
2.3.1.2 Nuts
2.3.1.3 Washers
2.3.2 High-Strength Bolts
2.3.2.1 Bolts
2.3.2.2 Nuts
2.3.2.3 Washers
2.3.3 Foundation Anchorage
2.3.3.1 Anchor Rods
2.3.3.2 Anchor Nuts
2.3.3.3 Anchor Washers
2.3.3.4 Anchor Plate Washers
2.4 STRUCTURAL STEEL ACCESSORIES
2.4.1 Welding Electrodes and Rods
2.4.2 Non-Shrink Grout
2.5 GALVANIZING
2.6 FABRICATION
2.6.1 Markings
2.6.2 Surface Finishes
2.7 DRAINAGE HOLES
PART 3 EXECUTION
3.1 ERECTION
3.1.1 STORAGE
3.2 CONNECTIONS
SECTION 05 12 00 Page 1
3.2.1 Common Grade Bolts
3.2.2 High-Strength Bolts
3.2.2.1 Installation of Direct Tension Indicator Washers (DTIW)
3.2.3 Tension Control Bolts
3.3 GAS CUTTING
3.4 WELDING
3.4.1 Removal of Temporary Welds, Run-Off Plates, and Backing Strips
3.5 SHOP PRIMER REPAIR
3.5.1 Field Priming
3.6 GALVANIZING REPAIR
3.7 FIELD QUALITY CONTROL
3.7.1 Welds
3.7.1.1 Visual Inspection
3.7.1.2 Nondestructive Testing
3.7.2 High-Strength Bolts
3.7.2.1 Testing Bolt, Nut, and Washer Assemblies
3.7.2.2 Inspection
-- End of Section Table of Contents --
SECTION 05 12 00 Page 2
SECTION 05 12 00
STRUCTURAL STEEL
08/18, CHG 2: 05/21
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)
AISC 303 (2016) Code of Standard Practice for Steel Buildings and Bridges
AISC 325 (2017) Steel Construction Manual
AISC 326 (2009) Detailing for Steel Construction
AISC 360 (2016) Specification for Structural Steel Buildings
AMERICAN SOCIETY FOR NONDESTRUCTIVE TESTING (ASNT)
ANSI/ASNT CP-189 (2020) ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel
AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)
ASME B46.1 (2020) Surface Texture, Surface Roughness, Waviness and Lay
AMERICAN WELDING SOCIETY (AWS)
AWS A2.4 (2012) Standard Symbols for Welding, Brazing and Nondestructive Examination
AWS D1.1/D1.1M (2020) Structural Welding Code - Steel
AWS QC1 (2016) Specification for AWS Certification of Welding Inspectors
ASTM INTERNATIONAL (ASTM)
ASTM A6/A6M (2017a) Standard Specification for General Requirements for Rolled Structural Steel Bars, Plates, Shapes, and Sheet Piling
ASTM A36/A36M (2019) Standard Specification for Carbon Structural Steel
ASTM A53/A53M (2020) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, SECTION 05 12 00 Page 3
Welded and Seamless
ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A307 (2021) Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60 000 PSI Tensile Strength
ASTM A500/A500M (2021) Standard Specification for Cold-Formed Welded and Seamless Carbon Steel Structural Tubing in Rounds and Shapes
ASTM A563 (2015) Standard Specification for Carbon and Alloy Steel Nuts
ASTM A780/A780M (2020) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings
ASTM A992/A992M (2020) Standard Specification for Structural Steel Shapes
ASTM B695 (2004; R 2016) Standard Specification for Coatings of Zinc Mechanically Deposited on Iron and Steel
ASTM C827/C827M (2016) Standard Test Method for Change in Height at Early Ages of Cylindrical Specimens of Cementitious Mixtures
ASTM C1107/C1107M (2020) Standard Specification for Packaged Dry, Hydraulic-Cement Grout (Nonshrink)
ASTM F436/F436M (2019) Standard Specification for Hardened Steel Washers Inch and Metric Dimensions
ASTM F844 (2019) Standard Specification for Washers, Steel, Plain (Flat), Unhardened for General Use
ASTM F1136/F1136M (2011) Standard Specification for Zinc/Aluminum Corrosion Protective Coatings for Fasteners
ASTM F1554 (2020) Standard Specification for Anchor Bolts, Steel, 36, 55, and 105-ksi Yield Strength
ASTM F2329/F2329M (2015) Standard Specification for Zinc Coating, Hot-Dip, Requirements for Application to Carbon and Alloy Steel Bolts, Screws, Washers, Nuts, and Special Threaded Fasteners
ASTM F2833 (2011; R 2017) Standard Specification for Corrosion Protective Fastener Coatings
SECTION 05 12 00 Page 4 with Zinc Rich Base Coat and Aluminum Organic/Inorganic Type
ASTM F3125/F3125M (2019) Standard Specification for High Strength Structural Bolts and Assemblies, Steel and Alloy Steel, Heat Treated, Inch Dimensions 120 ksi and 150 ksi Minimum Tensile Strength, and Metric Dimensions 830 MPa and 1040 MPa Minimum Tensile Strength
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
29 CFR Part 1926, Subpart R Steel Erection
1.2 SUBMITTALS
Government approval is required for submittals with a "G" classification.
Submittals not having a "G" classification are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00
SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Barge And Buoyancy/Floating Installation Proceedures; G, DO
SD-02 Shop Drawings
Fabrication Drawings; G, DO
SD-03 Product Data
Welding Electrodes and Rods
Non-Shrink Grout
Recycled Content for Structural Steel
Recycled Content for Structural Steel Tubing; Recycled Content for Steel Pipe
Bolt Testing Reports
SD-07 Certificates
Steel
Bolts, Nuts, and Washers
Galvanizing
AISC Structural Steel Fabricator Quality Certification
Welding Procedures and Qualifications
Welding Electrodes and Rods
Certified Welding Inspector
SECTION 05 12 00 Page 5
NDT Technician
Welding Procedure Specifications (WPS)
1.3 AISC QUALITY CERTIFICATION
Work must be fabricated by an AISC Certified Structural Steel Fabricator, in accordance with AISC 207 , Category BU. Submit AISC Structural Steel Fabricator quality certification.
1.3 QUALITY ASSURANCE
1.3.1 Preconstruction Submittals
1.3.1.1 Barge and Buoyancy/Floating Installation Proceedures
Submit for review proceedures to float the steel boat gate and install with the debris boom. Indicate the sequence of events and buoyancy calculations. Include freeboard calculation showing compatibility with the debris boom logs and freeboard of 12" or more on the debris boom logs, see 35 59 13.16 BOAT BARRIER for debris logs information.
1.3.2 Fabrication Drawing Requirements
Submit fabrication drawings for approval prior to fabrication. Prepare in accordance with AISC 303 , AISC 326 and AISC 325 . Fabrication drawings must not be reproductions of contract drawings. Include complete information for the fabrication and erection of the structure's components, including the location, type, and size of bolts, welds, member sizes and lengths, connection details, blocks, copes, and cuts. Use AWS A2.4 standard welding symbols. Clearly highlight any deviations from the details shown on the contract drawings highlighted on the fabrication drawings and submit deviation to the Contracting Officer for review.
Explain the reasons for any deviations from the contract drawings.
1.3.3 Certifications
1.3.3.1 Welding Procedures and Qualifications
Prior to welding, submit certification for each welder stating the type of welding and positions qualified for, the code and procedure qualified under, date qualified, and the firm and individual certifying the qualification tests.
Conform to all requirements specified in AWS D1.1/D1.1M .
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
Provide the structural steel system, including galvanizing, complete and ready for use. Provide structural steel systems including design, materials, installation, workmanship, fabrication, assembly, erection, inspection, quality control, and testing in accordance with AISC 303 , and AISC 360 except as modified in this contract.
SECTION 05 12 00 Page 6
2.2 STEEL
2.2.1 Structural Steel
Wide flange and WT shapes, ASTM A992/A992M . Angles, Channels, M shapes, and Plates, ASTM A36/A36M. Provide structural steel containing a minimum of 80 percent recycled content. Submit data identifying percentage of recycled content for structural steel.
2.2.2 Structural Steel Tubing
ASTM A500/A500M , Grade C. Provide structural steel tubing containing a minimum of 25 percent recycled content. Submit data identifying percentage of recycled content for structural steel tubing.
2.2.3 Steel Pipe
ASTM A53/A53M, Type E or S, Grade B, weight class STD (Standard) or as indicated. Provide steel pipe containing a minimum of 50 percent recycled content. Submit data identifying percentage of recycled content for steel pipe.
2.3 BOLTS, NUTS, AND WASHERS
Submit the certified manufacturer's mill reports which clearly show the applicable ASTM mechanical and chemical requirements together with the actual test results for the supplied fasteners.
2.3.1 Common Grade Bolts
2.3.1.1 Bolts
ASTM A307, Grade A, plain finish hot dipped zinc coating. The bolt heads and the nuts of the supplied fasteners must be marked with the manufacturer's identification mark, the strength grade and type specified by ASTM specifications.
2.3.1.2 Nuts
ASTM A563, Grade A, heavy hex style.
2.3.1.3 Washers
ASTM F844.
2.3.2 High-Strength Bolts
High strength bolts and nuts must be shipped together in the same shipping container. Fasteners indicated to be galvanized shall be tested by the supplier to show that the galvanized nut with the supplied lubricant provided may be rotated from the snug tight condition well in excess of the rotation required for pretentioned installation without stripping.
The supplier shall supply nuts that have been lubricated and tested with the supplied bolts.
2.3.2.1 Bolts
ASTM F3125/F3125M , Grade A325M A325, Type 1 Heavy Hex Head Style, plain finish hot dipped zinc coating.
SECTION 05 12 00 Page 7
2.3.2.2 Nuts
ASTM A563, Grade and Style as specified in the applicable ASTM bolt standard.
2.3.2.3 Washers
ASTM F436/F436M , plain carbon steel.
2.3.3 Foundation Anchorage
2.3.3.1 Anchor Rods
ASTM F1554 Gr 105, Class 1A.
2.3.3.2 Anchor Nuts
ASTM A563, Grade A, hex style.
2.3.3.3 Anchor Washers
ASTM F844.
2.3.3.4 Anchor Plate Washers
ASTM A36/A36M.
2.4 STRUCTURAL STEEL ACCESSORIES
2.4.1 Welding Electrodes and Rods
AWS D1.1/D1.1M . Submit product data for welding electrodes and rods.
2.4.2 Non-Shrink Grout
ASTM C1107/C1107M , with no ASTM C827/C827M shrinkage. Submit product data for non-shrink grout.
2.5 GALVANIZING
ASTM F2329/F2329M , ASTM F1136/F1136M , ASTM F2833 or ASTM B695 for threaded parts or ASTM A123/A123M for structural steel members, as applicable, unless specified otherwise galvanize after fabrication where practicable.
2.6 FABRICATION
Fabrication must be in accordance with the applicable provisions of AISC 325 . Fabrication and assembly must be done in the shop to the greatest extent possible. Punch, subpunch and ream, or drill bolt holes perpendicular to the surface of the member.
Compression joints depending on contact bearing must have a surface roughness not in excess of 500 micro inch as determined by ASME B46.1 , and ends must be square within the tolerances for milled ends specified in
ASTM A6/A6M.
Shop splices of members between field splices will be permitted only where indicated on the Contract Drawings. Splices not indicated require the
SECTION 05 12 00 Page 8 approval of the Contracting Officer.
2.6.1 Markings
Prior to erection, identify members by a painted erection mark.
Connecting parts assembled in the shop for reaming holes in field connections must be match marked with scratch and notch marks. Do not locate erection markings on areas to be welded. Do not locate match markings in areas that will decrease member strength or cause stress concentrations. Affix embossed tags to hot-dipped galvanized members.
2.6.2 Surface Finishes
ASME B46.1 maximum surface roughness of 125 for pin, pinholes, and sliding bearings, unless indicated otherwise.
2.7 DRAINAGE HOLES
Drill adequate drainage holes to eliminate water traps. Hole diameter must be 1/2 inch and location indicated on the detail drawings. Hole size and locations must not affect the structural integrity.
PART 3 EXECUTION
3.1 ERECTION
a. Erection of structural steelmust be in accordance with the applicable provisions of AISC 325 , AISC 303 and 29 CFR Part 1926, Subpart R .
After final positioning of steel members, provide full bearing under base plates and bearing plates using nonshrink grout. Place nonshrink grout in accordance with the manufacturer's instructions.
3.1.1 STORAGE
Store the material out of contact with the ground in such manner and location as to minimize deterioration.
3.2 CONNECTIONS
Except as modified in this section, design connections indicated in accordance with AISC 360 . Build connections into existing work. Do not tighten anchor bolts set in concrete with impact torque wrenches. Holes must not be cut or enlarged by burning. Bolts, nuts, and washers must be clean of dirt and rust, and lubricated immediately prior to installation.
3.2.1 Common Grade Bolts
Tighten ASTM A307 bolts to a "snug tight" fit. "Snug tight" is the tightness that exists when plies in a joint are in firm contact. If firm contact of joint plies cannot be obtained with a few impacts of an impact wrench, or the full effort of a man using a spud wrench, contact the Contracting Officer for further instructions.
3.2.2 High-Strength Bolts
Provide direct tension indicator washers in all ASTM F3125/F3125M , Grade A325 and Grade A490 bolted connections. Bolts must be installed in connection holes and initially brought to a snug tight fit. After the initial tightening procedure, fully tension bolts, progressing from the
SECTION 05 12 00 Page 9 most rigid part of a connection to the free edges.
Fastener components shall be protected from dirt and moisture in closed containers at the site of the installation. Fastener components that are not incorporated into the work shall be returned to protected storage at the end of the work shift.
3.2.2.1 Installation of Direct Tension Indicator Washers (DTIW)
Where possible, install the DTIW under the bolt head and tighten the nut.
If the DTIW is installed adjacent to the turned element, provide a flat washer between the DTIW and nut when the nut is turned for tightening, and between the DTIW and bolt head when the bolt head is turned for tightening. In addition to the LIW, provide flat washers under both the bolt head and nut when ASTM F3125/F3125M , Grade A490 bolts are used.
3.2.3 Tension Control Bolts
Bolts must be installed in connection holes and initially brought to a snug tight fit. After the initial tightening procedure, fully tension bolts, progressing from the most rigid part of a connection to the free edges.
3.3 GAS CUTTING
Use of gas-cutting torch in the field for correcting fabrication errors is not permitted on any major member in the structural framing. Use of a gas cutting torch will be permitted on minor members not under stress only after approval has been obtained from the Contracting Officer.
3.4 WELDING
Welding must be in accordance with AWS D1.1/D1.1M . Grind exposed welds smooth as indicated. Provide AWS D1.1/D1.1M qualified welders, welding operators, and tackers. Provide galvanized coating on all welds.
Develop and submit the Welding Procedure Specifications (WPS) for all welding, including welding done using prequalified procedures. Submit for approval all WPS, whether prequalified or qualified by testing.
3.4.1 Removal of Temporary Welds, Run-Off Plates, and Backing Strips
Remove backing strips from bottom flange of moment connections, backgouge the root pass to sound weld metal and reinforce with a 5/16 inch fillet weld minimum.
3.5 SHOP PRIMER REPAIR
Repair shop primer in accordance with the paint manufacturer's recommendation for surfaces damaged by handling, transporting, cutting, welding, or bolting.
3.5.1 Field Priming
Field prime steel exposed to the weather, or located in building areas without HVAC for control of relative humidity. After erection, the field bolt heads and nuts, field welds, and any abrasions in the shop coat must be cleaned and primed with paint of the same quality as that used for the shop coat.
SECTION 05 12 00 Page 10
3.6 GALVANIZING REPAIR
Repair damage to galvanized coatings using ASTM A780/A780M zinc rich paint for galvanizing damaged by handling, transporting, cutting, welding, or bolting. Do not heat surfaces to which repair paint has been applied.
3.7 FIELD QUALITY CONTROL
Perform field tests, and provide labor, equipment, and incidentals required for testing. Notify the Contracting Officer in writing of defective welds, bolts, nuts, and washers within 7 working days of the date of the inspection.
3.7.1 Welds
3.7.1.1 Visual Inspection
AWS D1.1/D1.1M . Furnish the services of AWS-certified welding inspectors for fabrication and erection inspection and testing and verification inspections. A Certified Welding Inspector must perform visual inspection on 100 percent of all welds. Document this inspection in the Visual Weld Inspection Log. Submit certificates indicating that certified welding inspectors meet the requirements of AWS QC1.
Inspect proper preparation, size, gaging location, and acceptability of all welds; identification marking; operation and current characteristics of welding sets in use.
3.7.1.2 Nondestructive Testing
Nondestructive testing must be in accordance with AWS D1.1/D1.1M .
Ultrasonic testing must be performed in accordance with Table 6.2 or 6.3 of AWS D1.1/D1.1M . Test locations must be as indicated. All personnel performing NDT must be certified in accordance with ANSI/ASNT CP-189 in the method of testing being performed. Submit certificates showing compliance with ANSI/ASNT CP-189 for all NDT technicians. If more than 20 percent of welds made by a welder contain defects identified by testing, then all groove welds made by that welder must be tested by ultrasonic testing, and all fillet welds made by that welder must be inspected by magnetic particle testing (MT) or dye penetrant testing (PT) as approved by the Contracting Officer. When groove welds made by an individual welder are required to be tested, magnetic particle or dye penetrant testing may be used only in areas inaccessible to ultrasonic testing.
Retest all repaired areas.
Testing frequency: Provide the following types and number of tests:
Test Type Number of Tests
Ultrasonic 50 percent of CJP Welds
Magnetic Particle 50 percent of PJP and Fillet Welds
Dye Penetrant 50 percent of PJP and Fillet Welds
SECTION 05 12 00 Page 11
3.7.2 High-Strength Bolts
3.7.2.1 Testing Bolt, Nut, and Washer Assemblies
Test a minimum of 3 bolt, nut, and washer assemblies from each mill certificate batch in a tension measuring device at the job site prior to the beginning of bolting start-up. Demonstrate that the bolts and nuts, when used together, can develop tension not less than the provisions specified in AISC 360 , depending on bolt size and grade. The bolt tension must be developed by tightening the nut. A representative of the manufacturer or supplier must be present to ensure that the fasteners are properly used, and to demonstrate that the fastener assemblies supplied satisfy the specified requirements. Submit bolt testing reports.
3.7.2.2 Inspection
Inspection procedures must be in accordance with AISC 360 . Confirm and report to the Contracting Officer that the materials meet the project specification and that they are properly stored. Confirm that the faying surfaces have been properly prepared before the connections are assembled. Observe the specified job site testing and calibration, and confirm that the procedure to be used provides the required tension.
Monitor the work to ensure the testing procedures are routinely followed on joints that are specified to be fully tensioned.
-- End of Section --
SECTION 05 12 00 Page 12
File details come from the government source that posted it. Updated .