W912BU16-R-0037-Specs_Vol2.pdf

PDF 2 MB Posted

Attached to
Construct Hydrant Fuel System, Dover Air Force Base, Delaware Federal contract opportunity
Solicitation number
W912BU-16-R-0037
Issued by
Department of the Army Corps of Engineers Engineering District Philadeplhia

About this file

Specification Volume 2

View the file

Other files for this federal contract opportunity

Other files attached to Construct Hydrant Fuel System, Dover Air Force Base, Delaware, newest first.
File Type Posted
Amendment_6.pdf PDF
W912BU-16-R-0037-Amend0005_Specs.pdf PDF
W912BU-16-R-0037-Amend0005_Dwgs.pdf PDF
Clarification_of_Amendment_Numbers.pdf PDF
Clarification_of_Amendment_Numbers.pdf PDF
Amendment_3.pdf PDF
W912BU-16-R-0037_Amend0002_Specs.pdf PDF
AMENDMENT_2.pdf PDF
W912BU-16-R-0037_Amend0002_Dwgs.pdf PDF
Amendment_0001.pdf PDF
W912BU16-R-0037-Specs_Vol1.pdf PDF
W912BU16-R-0037-Dwgs.PDF PDF
Show all 12

On GovTribe

Work with this file on GovTribe

  • Download the original file
  • Contacts named in this file
  • Similar government files
  • Ask GovTribe AI about this file

Text version

RFP W912BU-16-R-0037

US Army Corps of Engineers Philadelphia District

Construct Hydrant Fuel System

DESC1605

Dover Air Force Base, Delaware

Construction Solicitation and Specifications Volume 2 of 2

2 September 2016

This page was intentionally left blank for duplex printing.

PROJECT TABLE OF CONTENTS

VOLUME 1 OF 2 - DIVISION 00 - 23

DIVISION 01 - GENERAL REQUIREMENTS

01 11 00 SUMMARY OF WORK

01 11 05 DOVER AFB GENERAL REQUIREMENTS

01 32 01.00 10 PROJECT SCHEDULE

01 32 10 SURVEY REQUIREMENTS

01 33 00 SUBMITTAL PROCEDURES

01 33 29 SUSTAINABILITY REPORTING

01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS

01 35 40 DOVER AFB HAZARDOUS MATERIALS USAGE

01 42 00 SOURCES FOR REFERENCE PUBLICATIONS

01 45 00.00 10 QUALITY CONTROL

01 45 00.10 10 QUALITY CONTROL SYSTEM (QCS)

01 50 10 DOVER AFB SITE MANAGEMENT

01 57 25 DOVER AFB ADDITIONAL ENVIRONMENTAL PROTECTION REQUIREMENTS

01 58 00 PROJECT IDENTIFICATION

01 62 00 DOVER AFB AFFIRMATIVE PROCUREMENT

01 74 19 DOVER AFB CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT

01 78 00 CLOSEOUT SUBMITTALS

01 78 23 OPERATION AND MAINTENANCE DATA

01 78 23.33 OPERATION AND MAINTENANCE MANUALS FOR AVIATION FUEL

SYSTEMS

DIVISION 02 - EXISTING CONDITIONS

02 41 00 DEMOLITION

DIVISION 03 - CONCRETE

03 11 13.00 10 STRUCTURAL CAST-IN-PLACE CONCRETE FORMING

03 15 00.00 10 CONCRETE ACCESSORIES

03 20 00.00 10 CONCRETE REINFORCING

03 30 00.00 10 CAST-IN-PLACE CONCRETE

03 35 00.00 10 CONCRETE FINISHING

03 39 00.00 10 CONCRETE CURING

DIVISION 04 - MASONRY

04 20 00 MASONRY

DIVISION 05 - METALS

05 05 23 WELDING, STRUCTURAL

05 12 00 STRUCTURAL STEEL

05 21 19 OPEN WEB STEEL JOIST FRAMING

05 30 00 STEEL DECKS

05 40 00 COLD-FORMED METAL FRAMING

05 50 13 MISCELLANEOUS METAL FABRICATIONS

05 59 10 ROLLING COVER FOR AVIATION REFUELING VAULTS

DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES

06 10 00 ROUGH CARPENTRY

DIVISION 07 - THERMAL AND MOISTURE PROTECTION

PROJECT TABLE OF CONTENTS Page 1

07 21 13 BOARD AND BLOCK INSULATION

07 21 16 MINERAL FIBER BLANKET INSULATION

07 51 13 BUILT-UP ASPHALT ROOFING

07 61 15.00 20 ALUMINUM STANDING SEAM ROOFING

07 84 00 FIRESTOPPING

07 92 00 JOINT SEALANTS

DIVISION 08 - OPENINGS

08 11 13 STEEL DOORS AND FRAMES

08 51 13 ALUMINUM WINDOWS

08 51 23 STEEL WINDOWS

08 71 00 DOOR HARDWARE

08 81 00 GLAZING

08 91 00 METAL WALL LOUVERS

DIVISION 09 - FINISHES

09 22 00 SUPPORTS FOR GYPSUM BOARD

09 29 00 GYPSUM BOARD

09 51 00 ACOUSTICAL CEILINGS

09 65 00 RESILIENT FLOORING

09 90 00 PAINTS AND COATINGS

09 97 13.15 LOW VOC POLYSULFIDE INTERIOR COATING OF WELDED STEEL

PETROLEUM FUEL TANKS

09 97 13.16 INTERIOR COATING OF WELDED STEEL WATER TANKS

09 97 13.27 EXTERIOR COATING OF STEEL STRUCTURES

DIVISION 10 - SPECIALTIES

10 28 13 TOILET ACCESSORIES

10 44 16 FIRE EXTINGUISHERS

DIVISION 13 - SPECIAL CONSTRUCTION

13 34 19 METAL BUILDING SYSTEMS (PUMPHOUSE AND FIRE WATER

PUMPHOUSE)

DIVISION 22 - PLUMBING

22 00 00 PLUMBING, GENERAL PURPOSE

DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING

23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS

23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC

23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS

23 08 00.00 10 COMMISSIONING OF HVAC SYSTEMS

23 21 13.00 20 LOW TEMPERATURE WATER (LTW) HEATING SYSTEM

23 23 00 REFRIGERANT PIPING

23 52 43.00 20 LOW PRESSURE WATER HEATING BOILERS (UNDER 800,000 BTU/HR

OUTPUT)

23 82 02.00 10 UNITARY HEATING AND COOLING EQUIPMENT

23 82 46.00 40 ELECTRIC UNIT HEATERS

23 83 00.00 20 ELECTRIC SPACE HEATING EQUIPMENT

PROJECT TABLE OF CONTENTS Page 2

VOLUME 2 OF 2 - DIVISION 26 - 43

DIVISION 26 - ELECTRICAL

26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS

26 12 19.10 THREE-PHASE PAD-MOUNTED TRANSFORMERS

26 20 00 INTERIOR DISTRIBUTION SYSTEM

26 23 00 SWITCHBOARDS

26 28 01.00 10 COORDINATED POWER SYSTEM PROTECTION WITH ARC FLASH HAZARD

STUDY

26 32 15.00 10 DIESEL-GENERATOR SET STATIONARY 100-2500 KW, WITH

AUXILIARIES

26 41 00 LIGHTNING PROTECTION SYSTEM

26 42 14.00 10 CATHODIC PROTECTION SYSTEM (SACRIFICIAL ANODE)

26 42 17.00 10 CATHODIC PROTECTION SYSTEM (IMPRESSED CURRENT)

26 51 00 INTERIOR LIGHTING

26 56 00 EXTERIOR LIGHTING

DIVISION 27 - COMMUNICATIONS

27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM

DIVISION 28 - ELECTRONIC SAFETY AND SECURITY

28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM

DIVISION 31 - EARTHWORK

31 00 00 EARTHWORK

31 05 19 GEOTEXTILE

31 11 00 CLEARING AND GRUBBING

31 25 10 DOVER AFB SEDIMENT AND EROSION CONTROL

DIVISION 32 - EXTERIOR IMPROVEMENTS

32 01 19 FIELD MOLDED SEALANTS FOR SEALING JOINTS IN RIGID

PAVEMENTS

32 11 10 AGGREGATE DRAINAGE LAYER

32 11 16 BASE COURSE FOR RIGID AND SUBBASE COURSE

32 11 23 DENSE GRADED AGGREGATE

32 12 10 BITUMINOUS TACK COAT

32 12 16 HOT-MIX ASPHALT (HMA) FOR ROADS

32 13 11 CONCRETE PAVEMENT FOR AIRFIELDS AND OTHER HEAVY-DUTY

PAVEMENTS

32 13 15.20 CONCRETE PAVEMENT FOR CONTAINMENT DIKES

32 13 73 COMPRESSION JOINT SEALS FOR CONCRETE PAVEMENTS

32 16 13 CONCRETE SIDEWALKS AND CURBS AND GUTTERS

32 17 24.00 10 PAVEMENT MARKINGS

32 31 13.53 CHAIN LINK FENCES AND GATES

32 92 19 SEEDING

DIVISION 33 - UTILITIES

33 08 53 AVIATION FUEL DISTRIBUTION SYSTEM START-UP

33 09 53 AVIATION FUEL PUMP CONTROL AND ANNUNCIATION SYSTEM

33 11 00 WATER DISTRIBUTION

33 16 15 WATER STORAGE STEEL TANKS

33 30 00 SANITARY SEWERS

33 32 13.14 PACKAGED SEWAGE LIFT STATIONS, GRINDER PUMP TYPE

PROJECT TABLE OF CONTENTS Page 3

33 34 00 FORCE MAINS

33 40 00 STORM DRAINAGE UTILITIES

33 46 16 SUBDRAINAGE SYSTEM

33 52 43.11 AVIATION FUEL MECHANICAL EQUIPMENT

33 52 43.13 AVIATION FUEL PIPING

33 52 43.14 AVIATION FUEL CONTROL VALVES

33 52 43.23 AVIATION FUEL PUMPS

33 52 43.28 FILTER SEPARATOR, AVIATION FUELING SYSTEM

33 56 13.13 STEEL TANKS WITH FIXED ROOFS

33 56 13.15 UNDERTANK INTERSTITIAL SPACE

33 56 19 FUEL IMPERMEABLE LINER SYSTEM

33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION

33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)

DIVISION 41 - MATERIAL PROCESSING AND HANDLING EQUIPMENT

41 22 13.24 BRIDGE CRANES, OVERHEAD HAND OPERATED, UNDER RUNNING

DIVISION 43 - PROCESS GAS AND LIQUID HANDLING, PURIFICATION, AND STORAGE

EQUIPMENT

43 21 13 PUMPS: WATER, CENTRIFUGAL

43 21 29 FLOW MEASURING EQUIPMENT POTABLE WATER

-- End of Project Table of Contents --

PROJECT TABLE OF CONTENTS Page 4

SECTION 26 00 00.00 20

BASIC ELECTRICAL MATERIALS AND METHODS

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM D709 (2013) Laminated Thermosetting Materials

INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)

IEEE 100 (2000; Archived) The Authoritative Dictionary of IEEE Standards Terms

IEEE C2 (2012; Errata 2012; INT 1-4 2012; INT 5-7 2013; INT 8-10 2014; INT 11 2015) National Electrical Safety Code

IEEE C57.12.28 (2014) Standard for Pad-Mounted Equipment

- Enclosure Integrity

IEEE C57.12.29 (2014) Standard for Pad-Mounted Equipment

- Enclosure Integrity for Coastal Environments

NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)

NEMA 250 (2014) Enclosures for Electrical Equipment (1000 Volts Maximum)

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 70 (2014; AMD 1 2013; Errata 1 2013; AMD 2 2013; Errata 2 2013; AMD 3 2014; Errata 3-4 2014; AMD 4-6 2014) National Electrical Code

1.2 RELATED REQUIREMENTS

This section applies to certain sections of Division 02, EXISTING CONDITIONS, Divisions 22 and 23, PLUMBING and HEATING VENTILATING AND AIR CONDITIONING, and Division 28, ELECTRONIC SAFETY AND SECURITY. This section applies to all sections of Division 26 and 33, ELECTRICAL and UTILITIES, of this project specification unless specified otherwise in the individual sections. This section has been incorporated into, and thus, does not apply to, and is not referenced in the following sections.

Section 26 12 19.10 THREE-PHASE PAD MOUNTED TRANSFORMERS Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM Section 26 23 00 SWITCHBOARDS

Section 26 00 00.00 20 Page 1

Section 26 51 00 INTERIOR LIGHTING Section 26 56 00 EXTERIOR LIGHTING Section 27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM Section 33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION Section 33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)

1.3 DEFINITIONS

a. Unless otherwise specified or indicated, electrical and electronics terms used in these specifications, and on the drawings, shall be as defined in IEEE 100.

b. The technical sections referred to herein are those specification sections that describe products, installation procedures, and equipment operations and that refer to this section for detailed description of submittal types.

c. The technical paragraphs referred to herein are those paragraphs in PART 2 - PRODUCTS and PART 3 - EXECUTION of the technical sections that describe products, systems, installation procedures, equipment, and test methods.

1.4 ELECTRICAL CHARACTERISTICS

Electrical characteristics for this project shall be 12,470 V primary, three phase, three wire, 60 Hz, and 480 volts secondary, three phase, four wire. Final connections to the power distribution system at the existing equipment shall be made by the Contractor as directed by the Contracting Officer.

1.5 ADDITIONAL SUBMITTALS INFORMATION

Submittals required in other sections that refer to this section must conform to the following additional requirements as applicable.

1.5.1 Shop Drawings (SD-02)

Include wiring diagrams and installation details of equipment indicating proposed location, layout and arrangement, control panels, accessories, piping, ductwork, and other items that must be shown to ensure a coordinated installation. Wiring diagrams shall identify circuit terminals and indicate the internal wiring for each item of equipment and the interconnection between each item of equipment. Drawings shall indicate adequate clearance for operation, maintenance, and replacement of operating equipment devices.

1.5.2 Product Data (SD-03)

Submittal shall include performance and characteristic curves.

1.6 QUALITY ASSURANCE

1.6.1 Regulatory Requirements

In each of the publications referred to herein, consider the advisory provisions to be mandatory, as though the word, "shall" had been substituted for "should" wherever it appears. Interpret references in these publications to the "authority having jurisdiction," or words of similar meaning, to mean the Contracting Officer. Equipment, materials, Section 26 00 00.00 20 Page 2 installation, and workmanship shall be in accordance with the mandatory and advisory provisions of NFPA 70 unless more stringent requirements are specified or indicated.

1.6.2 Standard Products

Provide materials and equipment that are products of manufacturers regularly engaged in the production of such products which are of equal material, design and workmanship. Products shall have been in satisfactory commercial or industrial use for 2 years prior to bid opening. The 2-year period shall include applications of equipment and materials under similar circumstances and of similar size. The product shall have been on sale on the commercial market through advertisements, manufacturers' catalogs, or brochures during the 2-year period. Where two or more items of the same class of equipment are required, these items shall be products of a single manufacturer; however, the component parts of the item need not be the products of the same manufacturer unless stated in the technical section.

1.6.2.1 Alternative Qualifications

Products having less than a 2-year field service record will be acceptable if a certified record of satisfactory field operation for not less than 6000 hours, exclusive of the manufacturers' factory or laboratory tests, is furnished.

1.6.2.2 Material and Equipment Manufacturing Date

Products manufactured more than 3 years prior to date of delivery to site shall not be used, unless specified otherwise.

1.7 WARRANTY

The equipment items shall be supported by service organizations which are reasonably convenient to the equipment installation in order to render satisfactory service to the equipment on a regular and emergency basis during the warranty period of the contract.

1.8 POSTED OPERATING INSTRUCTIONS

Provide for each system and principal item of equipment as specified in the technical sections for use by operation and maintenance personnel. The operating instructions shall include the following:

a. Wiring diagrams, control diagrams, and control sequence for each principal system and item of equipment.

b. Start up, proper adjustment, operating, lubrication, and shutdown procedures.

c. Safety precautions.

d. The procedure in the event of equipment failure.

e. Other items of instruction as recommended by the manufacturer of each system or item of equipment.

Print or engrave operating instructions and frame under glass or in approved laminated plastic. Post instructions where directed. For operating instructions exposed to the weather, provide weather-resistant

Section 26 00 00.00 20 Page 3 materials or weatherproof enclosures. Operating instructions shall not fade when exposed to sunlight and shall be secured to prevent easy removal or peeling.

1.9 MANUFACTURER'S NAMEPLATE

Each item of equipment shall have a nameplate bearing the manufacturer's name, address, model number, and serial number securely affixed in a conspicuous place; the nameplate of the distributing agent will not be acceptable.

1.10 FIELD FABRICATED NAMEPLATES

ASTM D709. Provide laminated plastic nameplates for each equipment enclosure, relay, switch, and device; as specified in the technical sections or as indicated on the drawings. Each nameplate inscription shall identify the function and, when applicable, the position. Nameplates shall be melamine plastic, 0.125 inch thick, white with black center core.

Surface shall be matte finish. Corners shall be square. Accurately align lettering and engrave into the core. Minimum size of nameplates shall be one by 2.5 inches. Lettering shall be a minimum of 0.25 inch high normal block style.

1.11 WARNING SIGNS

Provide warning signs for the enclosures of electrical equipment including substations, pad-mounted transformers, pad-mounted switches, generators, and switchgear having a nominal rating exceeding 600 volts.

a. When the enclosure integrity of such equipment is specified to be in accordance with IEEE C57.12.28 or IEEE C57.12.29, such as for pad-mounted transformers, provide self-adhesive warning signs on the outside of the high voltage compartment door(s). Sign shall be a decal and shall have nominal dimensions of 7 by 10 inches with the legend "DANGER HIGH VOLTAGE" printed in two lines of nominal 2 inch high letters. The word "DANGER" shall be in white letters on a red background and the words "HIGH VOLTAGE" shall be in black letters on a white background. Decal shall be Panduit No. PPSO710D72 or approved equal.

1.12 ELECTRICAL REQUIREMENTS

Electrical installations shall conform to IEEE C2, NFPA 70, and requirements specified herein.

1.13 INSTRUCTION TO GOVERNMENT PERSONNEL

Where specified in the technical sections, furnish the services of competent instructors to give full instruction to designated Government personnel in the adjustment, operation, and maintenance of the specified systems and equipment, including pertinent safety requirements as required.

Instructors shall be thoroughly familiar with all parts of the installation and shall be trained in operating theory as well as practical operation and maintenance work. Instruction shall be given during the first regular work week after the equipment or system has been accepted and turned over to the Government for regular operation. The number of man-days (8 hours per day) of instruction furnished shall be as specified in the individual section.

Section 26 00 00.00 20 Page 4

PART 2 PRODUCTS

2.1 FACTORY APPLIED FINISH

Electrical equipment shall have factory-applied painting systems which shall, as a minimum, meet the requirements of NEMA 250 corrosion-resistance test.

PART 3 EXECUTION

3.1 FIELD APPLIED PAINTING

Paint electrical equipment as required to match finish of adjacent surfaces or to meet the indicated or specified safety criteria. Painting shall be as specified in Section 09 90 00 PAINTS AND COATINGS.

3.2 FIELD FABRICATED NAMEPLATE MOUNTING

Provide number, location, and letter designation of nameplates as indicated. Fasten nameplates to the device with a minimum of two sheet-metal screws or two rivets.

3.3 WARNING SIGN MOUNTING

Provide the number of signs required to be readable from each accessible side, but space the signs a maximum of 30 feet apart.

-- End of Section --

Section 26 00 00.00 20 Page 5

SECTION 26 12 19.10

THREE-PHASE PAD-MOUNTED TRANSFORMERS

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM A240/A240M (2015a) Standard Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General Applications

ASTM D1535 (2014) Specifying Color by the Munsell System

ASTM D877/D877M (2013) Standard Test Method for Dielectric Breakdown Voltage of Insulating Liquids Using Disk Electrodes

ASTM D92 (2012b) Standard Test Method for Flash and Fire Points by Cleveland Open Cup Tester

ASTM D97 (2012) Pour Point of Petroleum Products

FM GLOBAL (FM)

FM APP GUIDE (updated on-line) Approval Guide http://www.approvalguide.com/

INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)

IEEE 100 (2000; Archived) The Authoritative Dictionary of IEEE Standards Terms

IEEE 386 (2006; INT 1 2011) Standard for Separable Insulated Connector Systems for Power Distribution Systems Above 600V

IEEE C2 (2012; Errata 2012; INT 1-4 2012; INT 5-7 2013; INT 8-10 2014; INT 11 2015) National Electrical Safety Code

IEEE C37.47 (2011) Standard for High Voltage Current-Limiting Type Distribution Class Fuses and Fuse Disconnecting Switches

IEEE C57.12.00 (2010) Standard General Requirements for Liquid-Immersed Distribution, Power, and Regulating Transformers

Section 26 12 19.10 Page 1

IEEE C57.12.28 (2014) Standard for Pad-Mounted Equipment

- Enclosure Integrity

IEEE C57.12.34 (2009) Standard for Requirements for Pad-Mounted, Compartmental-Type, Self-Cooled, Three-Phase Distribution Transformers, 5 MVA and Smaller; High Voltage, 34.5 kV Nominal System Voltage and Below; Low Voltage, 15 kV Nominal System Voltage and Below

IEEE C57.12.90 (2010) Standard Test Code for Liquid-Immersed Distribution, Power, and Regulating Transformers

IEEE C57.13 (2008; INT 2009) Standard Requirements for Instrument Transformers

IEEE C57.98 (2011) Guide for Transformer Impulse Tests

IEEE C62.11 (2012) Standard for Metal-Oxide Surge Arresters for Alternating Current Power Circuits (>1kV)

INTERNATIONAL ELECTRICAL TESTING ASSOCIATION (NETA)

NETA ATS (2013) Standard for Acceptance Testing Specifications for Electrical Power Equipment and Systems

NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)

ANSI C12.1 (2008) Electric Meters Code for Electricity Metering

ANSI C12.7 (2014) Requirements for Watthour Meter Sockets

NEMA/ANSI C12.10 (2011) Physical Aspects of Watthour Meters

- Safety Standards

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 70 (2014; AMD 1 2013; Errata 1 2013; AMD 2 2013; Errata 2 2013; AMD 3 2014; Errata 3-4 2014; AMD 4-6 2014) National Electrical Code

ORGANISATION FOR ECONOMIC CO-OPERATION AND DEVELOPMENT (OECD)

OECD Test 203 (1992) Fish Acute Toxicity Test

U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA)

EPA 712-C-98-075 (1998) Fate, Transport and Transformation Test Guidelines - OPPTS 835.3100- "Aerobic Aquatic Biodegradation"

EPA 821-R-02-012 (2002) Methods for Measuring the Acute

Section 26 12 19.10 Page 2

Toxicity of Effluents and Receiving Waters to Freshwater and Marine Organisms

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

10 CFR 431 Energy Efficiency Program for Certain Commercial and Industrial Equipment

UNDERWRITERS LABORATORIES (UL)

UL 467 (2007) Grounding and Bonding Equipment

1.2 DEFINITIONS

Unless otherwise specified or indicated, electrical and electronics terms used in these specifications, and on the drawings, shall be as defined in

IEEE 100.

1.3 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Pad-mounted transformer drawings; G

SD-03 Product Data

Pad-mounted transformers; G

Submittal shall include manufacturer's information for each component, device, insulating fluid, and accessory provided with the transformer.

SD-06 Test Reports

Acceptance checks and tests; G

Submittal shall include acceptance criteria and limits for each test in accordance with NETA ATS "Test Values".

SD-07 Certificates

Transformer Efficiencies; G

Submit certification, including supporting calculations, from the manufacturer indicating conformance with the paragraph entitled "Specified Transformer Efficiencies."

SD-09 Manufacturer's Field Reports

Pad-mounted transformer design tests; G

Pad-mounted transformerroutine and other tests; G

Section 26 12 19.10 Page 3

SD-10 Operation and Maintenance Data

Transformer(s), Data Package 5; G

Submit operation and maintenance data in accordance with Section 01 78 23 OPERATION AND MAINTENANCE DATA and as specified herein.

SD-11 Closeout Submittals

Transformer test schedule; G

Submit report of test results as specified by paragraph entitled "Field Quality Control."

1.3.1 Reduced Submittal Requirements

Transformers designed and manufactured by ABB in Jefferson City, MO; by Cooper Power Systems in Waukesha, WI; by ERMCO in Dyersburg, TN; or by Howard Industries in Laurel, MS need not submit the entire submittal package requirements of this contract. Instead, the following items shall be submitted:

a. A certification, signed by the manufacturer, stating that the technical requirements of this specification shall be met.

b. An outline drawing of the transformer with devices identified (paragraph entitled "Pad-Mounted Transformer Drawings", item a).

c. ANSI nameplate data of the transformer (paragraph entitled "Pad-Mounted Transformer Drawings", item b).

d. Manufacturer's published time-current curves (properly overlaid on one full size logarithmic paper) of the transformer high side fuses (paragraph entitled "Pad-Mounted Transformer Drawings", item e) with transformer damage curve, inrush curve, and thru fault current indicated.

e. Routine and other tests (in PART 2, see paragraph entitled "Source Quality Control", subparagraph entitled "Routine and Other Tests"), shall be conducted by the manufacturer and may be witnessed by the government. Provide transformer test schedule required by submittal item "SD-11 Closeout Submittals". Provide certified copies of the tests.

f. Provide acceptance test reports required by submittal item "SD-06 Test Reports".

g. Provide operation and maintenance manuals required by submittal item "SD-10 Operation and Maintenance Data".

1.4 QUALITY ASSURANCE

1.4.1 Pad-Mounted Transformer Drawings

Drawings shall indicate, but not be limited to the following:

a. An outline drawing, with front, top, and side views.

b. ANSI nameplate data.

Section 26 12 19.10 Page 4

c. Elementary diagrams and wiring diagrams with terminals identified of watthour meter and current transformers.

d. One-line diagram, including switch(es), current transformers, meters, and fuses.

e. Manufacturer's published time-current curves (on full size logarithmic paper) of the transformer high side fuses.

1.4.2 Regulatory Requirements

In each of the publications referred to herein, consider the advisory provisions to be mandatory, as though the word, "shall" had been substituted for "should" wherever it appears. Interpret references in these publications to the "authority having jurisdiction," or words of similar meaning, to mean the Contracting Officer. Equipment, materials, installation, and workmanship shall be in accordance with the mandatory and advisory provisions of NFPA 70 unless more stringent requirements are specified or indicated.

1.4.3 Standard Products

Provide materials and equipment that are products of manufacturers regularly engaged in the production of such products which are of equal material, design and workmanship. Products shall have been in satisfactory commercial or industrial use for 2 years prior to bid opening. The 2-year period shall include applications of equipment and materials under similar circumstances and of similar size. The product shall have been on sale on the commercial market through advertisements, manufacturers' catalogs, or brochures during the 2-year period. Where two or more items of the same class of equipment are required, these items shall be products of a single manufacturer; however, the component parts of the item need not be the products of the same manufacturer unless stated in this section.

1.4.3.1 Alternative Qualifications

Products having less than a 2-year field service record will be acceptable if a certified record of satisfactory field operation for not less than 6000 hours, exclusive of the manufacturers' factory or laboratory tests, is furnished.

1.4.3.2 Material and Equipment Manufacturing Date

Products manufactured more than 3 years prior to date of delivery to site shall not be used, unless specified otherwise.

1.5 MAINTENANCE

1.5.1 Additions to Operation and Maintenance Data

In addition to requirements of Data Package 5, include the following on the actual transformer(s) provided:

a. An instruction manual with pertinent items and information highlighted

b. An outline drawing, front, top, and side views

c. Prices for spare parts and supply list

Section 26 12 19.10 Page 5

d. Routine and field acceptance test reports

e. Fuse curves for primary fuses

f. Information on watthour demand meter, CT's, and fuse block

g. Actual nameplate diagram

h. Date of purchase

1.6 WARRANTY

The equipment items shall be supported by service organizations which are reasonably convenient to the equipment installation in order to render satisfactory service to the equipment on a regular and emergency basis during the warranty period of the contract.

PART 2 PRODUCTS

2.1 PRODUCT COORDINATION

Products and materials not considered to be pad-mounted transformers and related accessories are specified in Section 33 71 02 UNDERGROUND

ELECTRICAL DISTRIBUTION.

2.2 THREE-PHASE PAD-MOUNTED TRANSFORMERS

IEEE C57.12.34, IEEE C57.12.28 and as specified herein.

2.2.1 Compartments

The high- and low-voltage compartments shall be separated by steel isolating barriers extending the full height and depth of the compartments.

Compartment doors: hinged lift-off type with stop in open position and three-point latching.

2.2.1.1 High Voltage, Dead-Front

High-voltage compartment shall contain the incoming line, insulated high-voltage load-break connectors, bushing well inserts, six high-voltage bushing wells configured for loop feed application, load-break switch handle(s), access to oil-immersed bayonet fuses, dead-front surge arresters, tap changer handle, connector parking stands with insulated standoff bushings, and ground pad.

a. Insulated high-voltage load-break connectors: IEEE 386, rated 15 kV, 95 kV BIL. Current rating: 200 amperes rms continuous. Short time rating: 10,000 amperes rms symmetrical for a time duration of 0.17 seconds. Connector shall have a steel reinforced hook-stick eye, grounding eye, test point, and arc-quenching contact material.

b. Insulated high-voltage dead-break connectors: IEEE 386, rated 15 kV, 95 kV BIL. Current rating: 600 amperes rms continuous. Short time rating: 25,000 amperes rms symmetrical for a time duration of 0.17 seconds. Connector shall have a 200 ampere bushing interface for surge arresters, steel reinforced hook-stick eye, grounding eye, test point, and arc-quenching contact material.

Section 26 12 19.10 Page 6

c. Bushing well inserts and feed-thru inserts: IEEE 386, 200 amperes, 15 kV Class. Provide a bushing well insert for each bushing well unless indicated otherwise.

e. Load-break switch

Loop feed sectionalizer switches: Provide three, two-position, oil-immersed type switches to permit closed transition loop feed and sectionalizing. Each switch shall be rated at 15 kV, 95 kV BIL, with a continuous current rating and load-break rating of 200 amperes, and a make-and-latch rating of 12,000 rms amperes symmetrical. Locate the switch handles in the high-voltage compartment. Operation of switches shall be as follows:

ARRANGEMENT

NO.

DESCRIPTION OF

SWITCH ARRANGEMENT

SWITCH POSITION

LINE A SW. LINE B SW XFMR. SW

OPEN CLOSE OPEN CLOSE OPEN CLOSE

1 Line A connected to Line B and both lines connected to transformer

X X X

2 Transformer connected to Line A only

X X X

3 Transformer connected to Line Bonly

X X X

4 Transformer open and loop closed

X X X

5 Transformer open and loop open

X X X

f. Provide bayonet type, oil-immersed, expulsion fuses in series with oil-immersed, partial-range, current-limiting fuses. Bayonet fuse links shall sense both high currents and high oil temperature in order to provide thermal protection to the transformer. Coordinate transformer protection with expulsion fuse clearing low-current faults and current-limiting fuse clearing high-current faults beyond the interrupting rating of the expulsion fuse. In order to eliminate or minimize oil spills, the bayonet fuse assembly shall include an oil retention valve inside the housing which closes when the fuse holder is removed and an external drip shield. Warning shall be conspicuously displayed within the high-voltage compartment cautioning against removing or inserting fuses unless the load-break switch is in the open position and the tank pressure has been released.

Bayonet fuse assembly: 150 kV BIL.

Oil-immersed current-limiting fuses: IEEE C37.47; 50,000 rms amperes symmetrical interrupting rating at the system voltage specified.

Section 26 12 19.10 Page 7

g. Surge arresters: IEEE C62.11, rated 15 kV, fully shielded, dead-front, metal-oxide-varistor, elbow type with resistance-graded gap.

h. Parking stands: Provide a parking stand near each bushing. Provide insulated standoff bushings for parking of energized high-voltage connectors on parking stands.

2.2.1.2 Low Voltage

Low-voltage compartment shall contain low-voltage bushings with NEMA spade terminals, accessories, metering, stainless steel or laser-etched anodized aluminum diagrammatic transformer nameplate, and ground pad.

a. Accessories shall include drain valve with sampler device, fill plug, pressure relief device, liquid level gage, pressure-vacuum gage, and dial type thermometer with maximum temperature indicator. Provide a removable 600V Volt rated secondary NEMA spade terminal insulating system to completely insulate and cover these exposed live parts within the secondary compartment.

b. Metering: NEMA/ANSI C12.10. Provide a socket-mounted electronic programmable outdoor watthour meter, surface mounted flush against the side of the low-voltage compartment as indicated. Meter shall either be programmed at the factory or shall be programmed in the field. When field programming is performed, turn field programming device over to the Contracting Officer at completion of project. Meter shall be coordinated to system requirements.

1. Design: Provide meter designed for use on a 3-phase, 4-wire, 480Y/277 volt system with 3 current transformers. Include necessary KYZ pulse initiation hardware for Energy Monitoring and Control System (EMCS).

2. Coordination: Provide meter coordinated with ratios of current transformers and transformer secondary voltage.

3. Class: 20; Form: 9S; Accuracy: plus or minus 1.0 percent;

Finish: Class II

4. Cover: Polycarbonate and lockable to prevent tampering and unauthorized removal.

5. Kilowatt-hour Register: five digit electronic programmable type

6. Demand Register:

(a) Provide solid state

(b) Meter reading multiplier: Indicate multiplier on the meter face.

(c) Demand interval length: shall be programmed for 15 minutes with rolling demand up to six subintervals per interval.

7. Meter fusing: Provide a fuse block mounted in the secondary compartment containing one fuse per phase to protect the voltage input to the watthour meter. Size fuses as recommended by the meter manufacturer.

Section 26 12 19.10 Page 8

8. Socket: ANSI C12.7. Provide NEMA Type 3R, box-mounted socket having automatic circuit-closing bypass and having jaws compatible with requirements of the meter. Cover unused hub openings with blank hub plates. Paint box Munsell 7GY3.29/1.5 green to match the pad-mounted transformer to which the box-mounted socket is attached. The Munsell color notation is specified in ASTM D1535.

9. Current transformers: IEEE C57.13. Provide butyl-molded window type current transformers with 600-volt insulation, 10 kV BIL and mount on the low-voltage bushings. Route current transformer leads in a location as remote as possible from the power transformer secondary cables to permit current measurements to be taken with hook-on-ammeters. Provide three current transformers per power transformer with characteristics listed in the following table.

kVA Sec. Volt CT Ratio RF Meter Acc. Class

750 480Y/277 200/5 4.0 0.3 thru B-0.5

2.2.2 Transformer

a. Less-flammable liquid-insulated, two winding, 60 hertz, 65 degrees C rise above a 30 degrees C average ambient, self-cooled type.

b. Transformer shall be rated 750 kVA.

c. Transformer voltage ratings: 12,470 V Wye - 480 V GrdY secondary.

d. Tap changer shall be externally operated, manual type for changing tap setting when the transformer is de-energized. Provide four 2.5 percent full capacity taps, two above and two below rated primary voltage. Tap changers shall clearly indicate which tap setting is in use.

e. Minimum tested percent impedance at 85 degrees C shall not be less than the following values:

2.50 for units rated 75kVA and below

2.87 for units rated 112.5kVA to 300kVA

4.03 for 500kVA rated units

5.32 for units rated 750kVA and above

f. Audible sound levels shall comply with the following:

kVA DECIBELS

(MAX

75 51

112.5 55

150 55

225 55

300 55

Section 26 12 19.10 Page 9

500 56

750 57

1000 58

1500 60

2000 61

2500 62

g. Transformer shall include lifting lugs and provisions for jacking under base. The transformer base construction shall be suitable for using rollers or skidding in any direction. Provide transformer top with an access handhole. Transformer shall have its kVA rating conspicuously displayed using 3 inch high yellow letters on its enclosure. The transformer shall have an insulated low-voltage neutral bushing with NEMA spade terminal, and with removable ground strap.

2.2.2.1 Specified Transformer Efficiencies

Provide transformer efficiency calculations utilizing the actual no-load and load loss values obtained during the routine tests performed on the actual transformer(s) prepared for this project. No-load losses (NLL) shall be referenced at 20 degrees C. Load losses (LL) shall be referenced at 55 degrees C and at 50 percent of the nameplate load. The transformer is not acceptable if the calculated transformer efficiency is less than the efficiency indicated in the "KVA / Efficiency" table below. That table is based on requirements contained within 10 CFR 431, Subpart K.

kVA EFFICIENCY (percent)

15 98.36

30 98.62

45 98.76

75 98.91

112.5 99.01

150 99.08

225 99.17

300 99.23

500 99.25

750 99.32

1000 99.36

Section 26 12 19.10 Page 10

1500 99.42

2000 99.46

2500 99.49 above 2500 99.50

2.2.3 Insulating Liquid

a. Less-flammable transformer liquids: NFPA 70 and FM APP GUIDE for less-flammable liquids having a fire point not less than 300 degrees C tested per ASTM D92 and a dielectric strength not less than 33 kV tested per ASTM D877/D877M. Provide identification of transformer as "non-PCB" and "manufacturer's name and type of fluid" on the nameplate.

The fluid shall be a biodegradable electrical insulating and cooling liquid classified by UL and approved by FM as "less flammable" fluids.

The fluid shall meet the following fluid properties:

1. Pour point: ASTM D97, less than -15 degree C

2. Aquatic biodegradation: EPA 712-C-98-075, 100 percent

3. Trout toxicity: OECD Test 203, zero mortality of EPA 821-R-02-012, pass

2.2.3.1 Liquid-Filled Transformer Nameplates

Distribution transformers shall be provided with nameplate information in accordance with IEEE C57.12.00 and as modified or supplemented by this section.

2.2.4 Corrosion Protection

Bases and cabinets of transformers shall be corrosion resistant and shall be fabricated of stainless steel conforming to ASTM A240/A240M, Type 304 or 304L. Base shall include any part of pad-mounted transformer that is within 3 inches of concrete pad.

Paint entire transformer assembly Munsell 7GY3.29/1.5 green. Paint coating system shall comply with IEEE C57.12.28 regardless of base, cabinet, and tank material. The Munsell color notation is specified in ASTM D1535.

2.3 WARNING SIGNS

Provide warning signs for the enclosures of pad-mounted transformers having a nominal rating exceeding 600 volts.

a. When the enclosure integrity of such equipment is specified to be in accordance with IEEE C57.12.28, such as for pad-mounted transformers, provide self-adhesive warning signs on the outside of the high voltage compartment door(s). Sign shall be a decal and shall have nominal dimensions of 7 by 10 inches with the legend "DANGER HIGH VOLTAGE" printed in two lines of nominal 2 inch high letters. The word "DANGER" shall be in white letters on a red background and the words "HIGH VOLTAGE" shall be in black letters on a white background. Decal shall be Panduit No. PPSO710D72 or approved equal.

Section 26 12 19.10 Page 11

b. When such equipment is guarded by a fence, mount signs on the fence.

Provide metal signs having nominal dimensions of 14 by 10 inches with the legend "DANGER HIGH VOLTAGE KEEP OUT" printed in three lines of nominal 3 inch high white letters on a red and black field.

2.4 Arc Flash Warning Label

Provide warning label for the enclosure of pad-mounted transformers.

Locate this self-adhesive warning label on the outside of the high voltage compartment door warning of potential electrical arc flash hazards and appropriate PPE required. The label format shall be as indicated.

2.5 GROUNDING AND BONDING

UL 467. Provide grounding and bonding as specified in Section 33 71 02

UNDERGROUND ELECTRICAL DISTRIBUTION.

2.6 PADLOCKS

Padlocks shall be provided for pad-mounted equipment and for each fence gate.

Padlocks shall be keyed as directed by the Contracting Officer. Padlocks shall comply with Section 08 71 00 DOOR HARDWARE.

2.7 CAST-IN-PLACE CONCRETE

Concrete associated with electrical work for other than encasement of underground ducts shall be 4000 psi minimum 28-day compressive strength unless specified otherwise. All concrete shall conform to the requirements of Section 03 30 00.00 10 CAST-IN-PLACE CONCRETE.

2.8 SOURCE QUALITY CONTROL

2.8.1 Transformer Test Schedule

The Government reserves the right to witness tests. Provide transformer test schedule for tests to be performed at the manufacturer's test facility. Submit required test schedule and location, and notify the Contracting Officer 30 calendar days before scheduled test date. Notify Contracting Officer 15 calendar days in advance of changes to scheduled date.

a. Test Instrument Calibration

1. The manufacturer shall have a calibration program which assures that all applicable test instruments are maintained within rated accuracy.

2. The accuracy shall be directly traceable to the National Institute of Standards and Technology.

3. Instrument calibration frequency schedule shall not exceed 12 months for both test floor instruments and leased specialty equipment.

4. Dated calibration labels shall be visible on all test equipment.

5. Calibrating standard shall be of higher accuracy than that of the instrument tested.

Section 26 12 19.10 Page 12

6. Keep up-to-date records that indicate dates and test results of instruments calibrated or tested. For instruments calibrated by the manufacturer on a routine basis, in lieu of third party calibration, include the following:

(a) Maintain up-to-date instrument calibration instructions and procedures for each test instrument.

(b) Identify the third party/laboratory calibrated instrument to verify that calibrating standard is met.

2.8.2 Design Tests

IEEE C57.12.00 states that "design tests are made only on representative apparatus to substantiate the ratings assigned to all other apparatus of basically the same design." Submit design test reports (complete with test data, explanations, formulas, and results), in the same submittal package as the catalog data and drawings for the specified transformer(s). Design tests shall have been performed in accordance with IEEE C57.12.90 prior to the award of this contract.

a. Tests shall be certified and signed by a registered professional engineer.

b. Temperature rise: "Basically the same design" for the temperature rise test means a pad-mounted transformer with the same coil construction (such as wire wound primary and sheet wound secondary), the same kVA, the same cooling type (ONAN), the same temperature rise rating, and the same insulating liquid as the transformer specified.

c. Lightning impulse: "Basically the same design" for the lightning impulse dielectric test means a pad-mounted transformer with the same BIL, the same coil construction (such as wire wound primary and sheet wound secondary), and a tap changer, if specified. Design lightning impulse tests shall include the primary windings only of that transformer.

1. IEEE C57.12.90, paragraph 10.3 entitled "Lightning Impulse Test Procedures," and IEEE C57.98.

2. State test voltage levels.

3. Provide photographs of oscilloscope display waveforms or plots of digitized waveforms with test report.

d. Lifting and moving devices: "Basically the same design" requirement for the lifting and moving devices test means a test report confirming that the lifting device being used is capable of handling the weight of the specified transformer in accordance with IEEE C57.12.34.

e. Pressure: "Basically the same design" for the pressure test means a pad-mounted transformer with a tank volume within 30 percent of the tank volume of the transformer specified.

f. Short circuit: "Basically the same design" for the short circuit test means a pad-mounted transformer with the same kVA as the transformer specified.

Section 26 12 19.10 Page 13

2.8.3 Routine and Other Tests

IEEE C57.12.00. Routine and other tests shall be performed in accordance with IEEE C57.12.90 by the manufacturer on the actual transformer(s) prepared for this project to ensure that the design performance is maintained in production. Submit test reports, by serial number and receive approval before delivery of equipment to the project site.

Required tests and testing sequence shall be as follows:

a. Phase relation

b. Ratio

c. No-load losses (NLL) and excitation current

d. Load losses (LL) and impedance voltage

e. Dielectric

1. Impulse

2. Applied voltage

3. Induced voltage

f. Leak

PART 3 EXECUTION

3.1 INSTALLATION

Electrical installations shall conform to IEEE C2, NFPA 70, and to the requirements specified herein. Provide new equipment and materials unless indicated or specified otherwise.

3.2 GROUNDING

NFPA 70 and IEEE C2, except that grounding systems shall have a resistance to solid earth ground not exceeding 5 ohms.

3.2.1 Grounding Electrodes

Provide driven ground rods as specified in Section 33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION. Connect ground conductors to the upper end of ground rods by exothermic weld or compression connector. Provide compression connectors at equipment end of ground conductors.

3.2.2 Pad-Mounted Transformer Grounding

Provide separate copper grounding conductors and connect them to the ground loop as indicated. When work in addition to that indicated or specified is required to obtain the specified ground resistance, the provision of the contract covering "Changes" shall apply.

3.2.3 Connections

Make joints in grounding conductors and loops by exothermic weld or compression connector. Exothermic welds and compression connectors shall be installed as specified in Section 33 71 02 UNDERGROUND ELECTRICAL

Section 26 12 19.10 Page 14

DISTRIBUTION.

3.2.4 Grounding and Bonding Equipment

UL 467, except as indicated or specified otherwise.

3.3 INSTALLATION OF EQUIPMENT AND ASSEMBLIES

Install and connect pad-mounted transformers furnished under this section as indicated on project drawings, the approved shop drawings, and as specified herein.

3.3.1 Meters and Current Transformers

ANSI C12.1.

3.4 FIELD APPLIED PAINTING

Where field painting of enclosures is required to correct damage to the manufacturer's factory applied coatings, provide manufacturer's recommended coatings and apply in accordance with manufacturer's instructions.

3.5 WARNING SIGN MOUNTING

Provide the number of signs required to be readable from each accessible side, but space the signs a maximum of 30 feet apart.

3.6 FOUNDATION FOR EQUIPMENT AND ASSEMBLIES

Mount transformer on concrete slab. Unless otherwise indicated, the slab shall be at least 8 inches thick, reinforced with a 6 by 6 - W2.9 by W2.9 mesh, placed uniformly 4 inches from the top of the slab. Slab shall be placed on a 6 inch thick, well-compacted gravel base. Top of concrete slab shall be approximately 4 inches above finished grade with gradual slope for drainage. Edges above grade shall have 1/2 inch chamfer. Slab shall be of adequate size to project at least 8 inches beyond the equipment.

Stub up conduits, with bushings, 2 inches into cable wells in the concrete pad. Coordinate dimensions of cable wells with transformer cable training areas.

3.6.1 Cast-In-Place Concrete

Cast-in-place concrete work shall conform to the requirements of

03 30 00.00 10 CAST-IN-PLACE CONCRETE.

3.6.2 Sealing

When the installation is complete, the Contractor shall seal all entries into the equipment enclosure with an approved sealing method. Seals shall be of sufficient strength and durability to protect all energized live parts of the equipment from rodents, insects, or other foreign matter.

3.7 FIELD QUALITY CONTROL

3.7.1 Performance of Acceptance Checks and Tests

Perform in accordance with the manufacturer's recommendations and include the following visual and mechanical inspections and electrical tests, Section 26 12 19.10 Page 15 performed in accordance with NETA ATS.

3.7.1.1 Pad-Mounted Transformers

a. Visual and mechanical inspection

1. Compare equipment nameplate data with specifications and approved shop drawings.

2. Inspect physical and mechanical condition. Check for damaged or cracked insulators and leaks.

3. Inspect anchorage, alignment, and grounding.

4. Verify the presence of PCB content labeling.

5. Verify the bushings and transformer interiors are clean.

6. Inspect all bolted electrical connections for high resistance using low-resistance ohmmeter, verifying tightness of accessible bolted electrical connections by calibrated torque-wrench method, or performing thermographic survey.

7. Verify correct liquid level in tanks and bushings.

8. Verify that positive pressure is maintained on gas-blanketed transformers.

9. Perform specific inspections and mechanical tests as recommended by manufacturer.

10. Verify de-energized tap changer position is left as specified.

11. Verify the presence of transformer surge arresters.

b. Electrical tests

1. Perform resistance measurements through all bolted connections with low-resistance ohmmeter.

2. Verify proper secondary voltage phase-to-phase and phase-to-neutral after energization and prior to loading.

3. Perform insulation-resistance tests, winding-to-winding and each winding-to-ground. Calculate polarization index.

4. Perform turns-ratio tests at all tap positions.

5. Perform insulation power-factor or dissipation-factor tests on all windings in accordance with test equipment manufacturer’s published data.

6. Perform power-factor or dissipation-factor tests on each bushing equipped with a power-factor/capacitance tap. In the absence of a power-factor/capacitance tap, perform hot-collar tests.

7. Measure the resistance of each high-voltage winding in each de-energized tap-changer position. Measure the resistance of each low-voltage winding in each de-energized tap-changer position, if

Section 26 12 19.10 Page 16 applicable.

8. Remove and test a sample of insulating liquid for the following:

Dielectric breakdown voltage, Acid neutralization number, Specific gravity, Interfacial tension, Color, Visual Condition, Water in insulating liquids (Required on 25 kV or higher voltages and on all silicone-filled units.), and Power factor or dissipation factor.

9. Perform dissolved-gas analysis (DGA) on a sample of insulating liquid.

3.7.1.2 Current Transformers

a. Visual and mechanical inspection

1. Compare equipment nameplate data with specifications and approved shop drawings.

2. Inspect physical and mechanical condition.

3. Verify correct connection.

4. Verify that adequate clearances exist between primary and secondary circuit wiring.

5. Verify the unit is clean.

6. Inspect all bolted electrical connections for high resistance using low-resistance ohmmeter, verifying tightness of accessible bolted electrical connections by calibrated torque-wrench method, or performing thermographic survey.

7. Verify that all required grounding and shorting connections provide good contact.

8. Verify correct operation of transformer withdrawal mechanism and grounding operation.

9. Verify appropriate lubrication on moving current-carrying parts and on moving and sliding surfaces.

b. Electrical tests

1. Perform resistance measurements through all bolted connections with low-resistance ohmmeter, if applicable.

2. Perform insulation-resistance test of each current transformer and its secondary wiring.

3. Perform a polarity test of each current transformer.

4. Perform a ratio-verification test.

3.7.1.3 Watthour Meter

a. Visual and mechanical inspection

1. Compare equipment nameplate data with specifications and approved

Section 26 12 19.10 Page 17 shop drawings.

2. Inspect physical and mechanical condition.

3. Verify tightness of electrical connections.

b. Electrical tests

1. Calibrate watthour meters according to manufacturer's published…

This is the start of the file's text. The full file is on GovTribe.

File details come from the government source that posted it. Updated .