20241108_USDA-DRFC_RTA_Specs_V3_23-26.pdf

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CANCELED - USDA Dairy Forage Research Center (DFRC)
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W9128F25R0014
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About this file

This is a technical specification document detailing HVAC mechanical requirements for Divisions 23-26 of the USDA Agricultural Research Service's new Dairy Forage Research Center in Prairie du Sac, Wisconsin. The document contains detailed technical specifications for mechanical systems including basic materials, piping, vibration control, and seismic requirements for HVAC equipment and piping.

Key specifications include requirements for pipe materials like black carbon steel and copper, valves, mounting systems, and vibration isolation for equipment such as chillers, pumps, air handling units, and condensing units. The document provides detailed tables for required mounting types and minimum deflection requirements based on equipment location and floor spans. Technical requirements are included for pipe installation, valve installation, supporting elements, penetrations, sleeves, heat trace cable systems, and system testing. The specifications are sealed by multiple professional engineers including mechanical, plumbing, electrical and structural engineers licensed in Wisconsin and Maryland.

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RTA Submission Specifications: V3 = DIV 23-26 USDA Agricultural Research Service

New Dairy Forage Research Center

Prairie du Sac, Wisconsin November 08, 2024

THIS PAGE INTENTIONALLY LEFT BLANK

USDA Agricultural Research Services RTA Submission US Dairy Forage Research Center SEALS PAGE November 08, 2024

I hereby certify that the portion of this technical submission described below was prepared by me or under my direct supervision and that I am a duly registered engineer under the laws of the State of Wisconsin.

TERRY L. FELDMANN License No. E-40879 Civil Date

Spec sections covered by this seal:

03 42 13.00 10; 13 21 00; 22 14 29.00 40; 22 30 00;

31 00 00; 31 05 19.13; 31 11 00; 31 32 19.13; 31 32 19.16;

32 01 16.71; 32 11 20; 32 11 26; 32 12 13; 32 12 16.16;

32 13 13.06; 32 13 73.19; 32 15 00; 32 16 19; 32 17 23;

33 05 23; 33 05 23.13; 33 30 00; 33 31 00.13; 33 40 00;

33 46 16; and 35 31 19 direct supervision and that I am a duly registered engineer under the laws of the State of Wisconsin.

JAMES J. WINGERT License No. E-48369 Structural Date

Spec sections covered by this seal:

03 30 00; 05 05 20; 06 17 19; and 06 18 00

I hereby certify that the portion of this technical submission described below was prepared by me or under my direct supervision and that I am a duly registered engineer under the laws of the State of Wisconsin.

THOMAS J. GUARINO License No. A-13733-5 Architecture Date

Spec sections covered by this seal:

00 01 15; 01 11 00; 01 20 00;01 30 00;01 31 12;01 31 33;

01 32 01.00 10;01 33 00;01 33 29; 01 33 39.00 10; 01 35 26;

01 42 00; 01 45 00.00 10; 01 45 00.15 10; 01 45 35;

01 50 00; 01 57 19; 01 58 00; 01 71 21; 01 74 19; 01 78 00;

01 78 23; 01 78 24.00 10; 01 78 36.00 24; 01 78 39.00 24;

01 91 00.15 10; 02 41 00; 02 56 13.16; 03 35 43; 05 40 00;

05 50 13; 05 51 33; 06 10 00; 06 41 16.00 10; 06 42 00;

06 61 16; 07 05 23; 07 11 13; 07 21 13; 07 21 16; 07 22 00;

07 27 10.00 10; 07 27 19.01; 07 42 13; 07 53 23; 07 60 00;

07 61 14.00 20; 07 84 00; 07 92 00; 08 11 13; 08 31 00;

08 41 13; 08 41 26; 08 71 00; 08 81 00; 08 91 00; 09 22 00;

09 29 00; 09 30 10; 09 51 00; 09 62 38; 09 65 00; 09 67 83;

09 68 00; 09 77 10; 09 90 00; 10 14 00.10; 10 14 00.20;

10 14 53; 10 21 13; 10 26 00; 10 28 13; 10 44 16; 10 51 13;

11 24 26; 11 53 01; 11 53 13; 11 53 43; 11 53 53; 11 53 63;

12 24 13; 12 35 53; 12 48 13; 32 92 19 and 32 93 00 direct supervision and that I am a duly registered architect under the laws of the State of Wisconsin.

BRIAN J. DUHACEK License No. 49798 Fire Protection Date

Spec sections covered by this seal:

21 13 13; 21 13 16; 21 30 00; 28 31 70; and 33 16 15 direct supervision and that I am a duly registered engineer under the laws of the State of Maryland.

ANDREW T. VAN NESS License No. 60858 Mechanical Date

Spec sections covered by this seal:

23 03 00.00 20; 23 05 15; 23 05 48.00 40; 23 05 93;

23 07 00; 23 08 00.00 20; 23 09 00; 23 09 23.02; 23 21 23;

23 23 00; 23 25 00; 23 30 00; 23 34 23.00 40; 23 52 00;

23 64 10; 23 64 26; and 23 81 00 direct supervision and that I am a duly registered engineer under the laws of the State of Wisconsin.

WILLIAM B. KOLM License No. 45725 Plumbing Date

Spec sections covered by this seal:

22 00 00; 22 07 19.00 40; 22 60 70; 23 11 20; and 33 11 23

I hereby certify that the portion of this technical submission described below was prepared by me or under my direct supervision and that I am a duly registered engineer under the laws of the State of Wisconsin.

SCOTT KLAWITTER License No. E-50143-6 Electrical Date

Spec sections covered by this seal:

26 05 00.00 40; 26 05 19.10 10; 26 05 26.00 40; 26 08 00;

26 09 23.01 40; 26 12 19.10; 26 18 23.00 40 26 20 00;

26 24 13; 26 24 16.00 40; 26 27 13.10 30; 26 27 14.00 20;

26 28 01.00 10; 26 28 21.00 40; 26 32 15.00; 26 41 00;

26 51 01; 26 56 01; 27 05 28.36 40; 27 10 00;

27 13 23.00 40; 27 21 10.00 40; 27 22 42; 28 08 10;

28 10 05; 33 71 02; and 33 82 00 direct supervision and that I am a duly registered engineer under the laws of the State of Wisconsin.

MARTIN J. WEBER License No. E-32066 Electrical Date

Spec sections covered by this seal:

33 21 14; 40 05 52; 40 72 00; and 43 24 25 direct supervision and that I am a duly registered engineer under the laws of the State of Wisconsin.

JERRY L. WILLE License No. E-22528 Professional Engineer Date

Spec sections covered by this seal:

03 30 00; 03 45 33; 05 05 20; 05 05 23.16; 05 12 00;

05 50 14; 07 17 00; 07 19 00; 07 72 20; 08 34 16.10;

08 34 16.20; 08 36 13; 08 51 13; 08 56 00; 09 62 00;

09 96 00; 09 97 13.00 40; 10 88 00; 11 13 19.13; 11 92 13;

11 92 16; 11 92 23; 11 92 25; 11 92 27; 11 92 79; 12 31 00;

12 36 00; 13 21 00; 13 21 26; 13 34 19; 22 05 19; 22 05 29;

22 07 19.00 40; 22 13 19; 22 70 00; 23 03 00.00 20;

23 05 93; 23 07 00; 23 09 00; 23 09 93; 23 11 20;

23 21 13.00 20; 23 30 00; 23 34 23.00 40; 23 52 43.00 20;

23 80 20.00 10; 23 81 00; 23 82 46.00 40; 25 00 00;

26 05 00.00 40; 26 05 13.00 40; 26 05 19.10 10;

26 05 26.00 40; 26 09 23.00 40; 26 24 16.00 40;

26 27 14.00 20; 26 51 00; 26 56 00; 32 31 26; 33 11 00;

40 05 81; 41 12 00; 41 14 00; and 41 52 00

USDA Agricultural Research Services RTA US Dairy Forage Research Center November 08, 2024

PROJECT TABLE OF CONTENTS

DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS

00 01 15 02/11, CHG 1: 08/14 LIST OF DRAWINGS

DIVISION 01 - GENERAL REQUIREMENTS

01 11 00 08/15, CHG 2: 08/21 SUMMARY OF WORK

01 20 00 11/20, CHG 2: 08/21 PRICE AND PAYMENT PROCEDURES

01 30 00 11/20, CHG 2: 05/22 ADMINISTRATIVE REQUIREMENTS

01 30 00.24 12/21 OTHER ADMINISTRATIVE AND SPECIAL

REQUIREMENTS

01 31 12 03/23 MECHANICAL AND ELECTRICAL COORDINATOR

01 31 33 03/23 MECHANICAL AND ELECTRICAL SUBMITTAL

COORDINATION

01 32 01.00 10 02/15 PROJECT SCHEDULE

01 33 00 08/18, OMH 02/2021 SUBMITTAL PROCEDURES

01 33 29 02/21 SUSTAINABILITY REQUIREMENTS AND

REPORTING

01 33 39.00 10 10/15 ADVANCED MODELING (BIM/CIM/GIS/CAD)

REQUIREMENTS

01 35 26 11/20, CHG 2: 11/21 GOVERNMENTAL SAFETY REQUIREMENTS

01 41 26.03 24 11/2021 (WISCONSIN) NPDES PERMIT REQUIREMENTS

FOR STORM WATER DISCHARGES FROM

CONSTRUCTION SITES

01 42 00 02/19 SOURCES FOR REFERENCE PUBLICATIONS

01 45 00.00 10 11/16, CHG 2: 11/21 QUALITY CONTROL

01 45 00.15 10 11/16 RESIDENT MANAGEMENT SYSTEM CONTRACTOR

MODE (RMS CM)

01 45 35 11/20 SPECIAL INSPECTIONS

01 50 00 11/20, CHG 2: 08/22 TEMPORARY CONSTRUCTION FACILITIES AND

CONTROLS

01 57 19 08/22 TEMPORARY ENVIRONMENTAL CONTROLS

01 57 20.00 10 08/20 ENVIRONMENTAL PROTECTION

01 58 00 08/19, CHG 5: 08/22 PROJECT IDENTIFICATION

01 71 21 12/22 SPECIALTY ENGINEERING REQUIREMENTS

01 74 19 02/19, CHG 3: 11/21 CONSTRUCTION WASTE MANAGEMENT AND

DISPOSAL

01 78 00 05/19, CHG 1: 08/21 CLOSEOUT SUBMITTALS

01 78 23 07/06 OPERATION AND MAINTENANCE DATA

01 78 24.00 10 05/18, CHG 1: 11/21 FACILITY DATA REQUIREMENTS

01 78 36.00 24 4/07 WARRANTY OF CONSTRUCTION

01 78 39.00 24 AS-BUILT DRAWINGS

01 86 26.07 40 02/18, CHG 1: 02/15 RELIABILITY CENTERED ACCEPTANCE FOR

ELECTRICAL SYSTEMS

01 91 00.15 10 05/19, CHG 3: 05/22 TOTAL BUILDING COMMISSIONING

DIVISION 02 - EXISTING CONDITIONS

02 41 00 08/22 DEMOLITION

02 56 13.16 02/21 CLAY WASTE CONTAINMENT

DIVISION 03 - CONCRETE

03 30 00 02/19, CHG 4: 08/22 CAST-IN-PLACE CONCRETE

03 35 43 11/22 POLISHED CONCRETE FINISHING PC1

03 42 13.00 10 05/16 PLANT-PRECAST CONCRETE PRODUCTS FOR

BELOW GRADE CONSTRUCTION

DOCUMENT PROJECT Page 1

03 45 33 05/16, CHG 1: 11/21 PRECAST STRUCTURAL CONCRETE

DIVISION 05 - METALS

05 05 20 05/22 POST-INSTALLED CONCRETE ANCHORS

05 05 23.16 08/18 STRUCTURAL WELDING

05 12 00 08/18, CHG 2: 05/21 STRUCTURAL STEEL

05 40 00 05/15, CHG 1: 08/18 COLD-FORMED METAL FRAMING

05 50 13 05/17, CHG 1: 08/18 MISCELLANEOUS METAL FABRICATIONS

05 50 14 08/18 STRUCTURAL METAL FABRICATIONS

05 51 33 02/16, CHG 2: 02/18 METAL LADDERS

DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES

06 10 00 08/16, CHG 2: 11/18 ROUGH CARPENTRY

06 17 19 11/16, CHG 2: 05/21 CROSS-LAMINATED TIMBER

06 18 00 08/16, CHG 1: 11/18 GLUED-LAMINATED CONSTRUCTION

06 41 16.00 10 08/10, CHG 1: 11/18 PLASTIC-LAMINATE-CLAD ARCHITECTURAL

CABINETS

06 42 00 02/23 GRILLE SLAT ACOUSTIC WOOD PANELING WD1

06 61 16 08/20 SOLID SURFACING FABRICATIONS SSF1

DIVISION 07 - THERMAL AND MOISTURE PROTECTION

07 05 23 08/19 PRESSURE TESTING AN AIR BARRIER SYSTEM

FOR AIR TIGHTNESS

07 11 13 08/11, CHG 1: 05/17 BITUMINOUS DAMPPROOFING

07 17 00 02/16 BENTONITE WATERPROOFING

07 19 00 05/11, CHG 1: 08/17 WATER REPELLENTS

07 21 13 02/16, CHG 2: 08/20 BOARD AND BLOCK INSULATION

07 21 16 11/11, CHG 4: 08/18 MINERAL FIBER BLANKET INSULATION

07 22 00 02/16, CHG 3: 11/18 ROOF AND DECK INSULATION

07 27 10.00 10 08/19, CHG 1: 02/20 BUILDING AIR BARRIER SYSTEM

07 27 19.01 05/17, CHG 2: 08/20 SELF-ADHERING AIR BARRIERS

07 42 13 05/11, CHG 2: 02/18 METAL WALL PANELS MP-2, MP-3, MP-4 and

MP-5

07 53 23 05/12, CHG 2: 08/18 ETHYLENE-PROPYLENE-DIENE-MONOMER

ROOFING

07 60 00 05/17, CHG 2: 11/18 FLASHING AND SHEET METAL

07 61 14.00 20 08/16, CHG 1: 08/18 STEEL STANDING SEAM ROOFING AND WALL

PANELS MP1

07 72 20 08/09 GRAVITY-TYPE ROOF VENTILATORS

07 84 00 05/10, CHG 1: 08/13 FIRESTOPPING

07 92 00 08/16, CHG 3: 11/18 JOINT SEALANTS

DIVISION 08 - OPENINGS

08 11 13 08/20 STEEL DOORS AND FRAMES

08 31 00 05/17, CHG 1: 08/18 ACCESS DOORS AND PANELS

08 34 16.10 11/21 HORIZONTAL ROLLING STEEL DOORS

08 34 16.20 08/21, CHG 1: 11/21 VERTICAL LIFT FABRIC DOORS

08 36 13 08/20 SECTIONAL OVERHEAD DOORS

08 41 13 08/18, CHG 1: 08/18 ALUMINUM-FRAMED ENTRANCES AND

STOREFRONTS

08 41 26 12/22 ALL-GLASS ENTRANCES AND STOREFRONTS

08 51 13 05/19 ALUMINUM WINDOWS

08 56 00 06/22 SPECIAL FUNCTION WINDOWS

08 71 00 02/16, CHG 4: 02/22 DOOR HARDWARE

08 81 00 05/19 GLAZING

DOCUMENT PROJECT Page 2

08 91 00 08/20 METAL WALL LOUVERS

DIVISION 09 - FINISHES

09 22 00 02/10, CHG 2: 08/18 SUPPORTS GYPSUM BOARD

09 29 00 08/16, CHG 4: 02/20 GYPSUM BOARD

09 30 10 08/20 CERAMIC TILING PT1, PT2, PT2A, and PT3

09 51 00 08/20 ACOUSTICAL CEILINGS (ACT-1, ACT-2)

09 62 00 06/22 SPECIALTY FLOORING

09 62 38 08/17, CHG 1: 08/18 STATIC-CONTROL FLOORING SDFT1

09 65 00 08/10, CHG 3: 08/18 RESILIENT FLOORING HS1, HS2, INT, RB1,

and RB2

09 67 83 11/22 CONCRETE FLOOR SEALER AND HARDENER

(CFSH)

09 68 00 11/17, CHG 2: 08/20 CARPETING CPT1

09 77 10 06/22 PREFINISHED WALL PANELS

09 90 00 02/21 PAINTS AND COATINGS

09 96 00 11/14 HIGH-PERFORMANCE COATINGS

09 97 13.00 40 11/19 STEEL COATINGS

DIVISION 10 - SPECIALTIES

10 14 00.10 08/17, CHG 1: 11/18 EXTERIOR SIGNAGE

10 14 00.20 08/20 INTERIOR SIGNAGE

10 14 53 02/15, CHG 1: 05/17 TRAFFIC SIGNAGE

10 21 13 08/20 TOILET COMPARTMENTS

10 26 00 08/20 WALL PROTECTION

10 28 13 08/20 TOILET ACCESSORIES

10 44 16 11/19 FIRE EXTINGUISHERS

10 51 13 05/11 METAL LOCKERS

10 88 00 06/22 SCALES

DIVISION 11 - EQUIPMENT

11 13 19.13 08/09, CHG 1: 05/19 LOADING DOCK LEVELERS

11 24 26 12/22 SAFETY TIE-BACK

11 53 01 06/22 LABORATORY EQUIPMENT

11 53 13 06/22 LABORATORY FUME HOODS AND EXHAUST

DEVICES

11 53 43 06/22 LABORATORY SERVICE FITTINGS AND

FIXTURES

11 53 53 06/22 BIOLOGICAL SAFETY CABINETS AND LAMINAR

FLOW BENCHES

11 53 63 06/22 LABORATORY STERILIZERS

11 92 13 10/22 DAIRY MILKING EQUIPMENT

11 92 16 10/22 LIVESTOCK FEEDING SYSTEMS

11 92 23 10/22 LIVESTOCK WASTE HANDLING EQUIPMENT

11 92 25 10/22 PEN AND STALL AND CAGE EQUIPMENT

11 92 27 10/22 LIVESTOCK FLOORING

11 92 79 10/22 LIVESTOCK WATERERS

DIVISION 12 - FURNISHINGS

12 24 13 08/20 ROLLER WINDOW SHADES RS1, RS1A, RS2,

RS3

12 31 00 11/14, CHG 2: 11/16 MANUFACTURED METAL CASEWORK

12 35 53 06/22 LABORATORY CASEWORK AND OTHER

FURNISHINGS

12 36 00 08/16, CHG 2: 08/18 COUNTERTOPS

DOCUMENT PROJECT Page 3

12 48 13 08/17 ENTRANCE FLOOR MATS AND FRAMES EG-1

DIVISION 13 - SPECIAL CONSTRUCTION

13 21 00 06/22 CONTROLLED ENVIRONMENT ROOMS

13 21 10 02/24 AIR EMISSIONS CHAMBERS

13 21 26 02/16, CHG 1: 08/18 COLD-STORAGE ROOMS (PREFABRICATED

PANEL TYPE)

13 34 19 08/20, CHG 1: 02/21 METAL BUILDING SYSTEMS

DIVISION 21 - FIRE SUPPRESSION

21 13 13 08/20 WET PIPE SPRINKLER SYSTEMS, FIRE

PROTECTION

21 13 16 08/20 DRY PIPE SPRINKLER SYSTEMS, FIRE

PROTECTION

21 30 00 04/08, CHG 1: 08/13 FIRE PUMPS

DIVISION 22 - PLUMBING

22 00 00 11/15, CHG 4: 05/21 PLUMBING, GENERAL PURPOSE

22 05 19 06/22 METERS AND GAUGES FOR PLUMBING PIPING

22 05 29 10/22 HANGERS AND SUPPORTS FOR PLUMBING

PIPING AND EQUIPMENT

22 07 19.00 40 08/16 PLUMBING PIPING INSULATION

22 13 19 06/22 SANITARY WASTE PIPING SPECIALTIES

22 14 29.00 40 05/17 MANURE AND WASTEWATER PUMPS

22 30 00 06/22 PLUMBING EQUIPMENT

22 60 70 05/20 GAS AND VACUUM SYSTEMS

22 70 00 10/22 COOLING AND WASH SYSTEMS

DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)

23 03 00.00 20 08/10, CHG 3: 08/18 BASIC MECHANICAL MATERIALS AND METHODS

23 05 15 05/22 COMMON PIPING FOR HVAC

23 05 48.00 40 05/22 VIBRATION AND SEISMIC CONTROLS FOR

HVAC PIPING AND EQUIPMENT

23 05 93 11/15 TESTING, ADJUSTING, AND BALANCING FOR

HVAC

23 07 00 02/13, CHG 7: 05/20 THERMAL INSULATION FOR MECHANICAL

SYSTEMS

23 08 00.00 20 02/21, CHG 1: 05/21 COMMISSIONING OF MECHANICAL AND

PLUMBING SYSTEMS

23 09 00 02/19, CHG 3: 05/21 INSTRUMENTATION AND CONTROL FOR HVAC

23 09 13 11/15, CHG 2: 05/21 INSTRUMENTATION AND CONTROL DEVICES

FOR HVAC

23 09 23.02 02/19, CHG 1: 02/20 BACNET DIRECT DIGITAL CONTROL FOR HVAC

AND OTHER BUILDING CONTROL SYSTEMS

23 09 93 11/15 SEQUENCES OF OPERATION FOR HVAC CONTROL

23 11 20 05/20 FACILITY GAS PIPING

23 21 13.00 20 04/06, CHG 2: 11/19 LOW TEMPERATURE WATER (LTW) HEATING

SYSTEM

23 21 23 08/17 HYDRONIC PUMPS

23 23 00 08/21 REFRIGERANT PIPING

23 25 00 05/21 CHEMICAL TREATMENT OF WATER FOR

MECHANICAL SYSTEMS

23 30 00 05/20, CHG 1: 02/22 HVAC AIR DISTRIBUTION

23 34 23.00 40 02/17 HVAC POWER VENTILATORS

23 36 00 05/23 AIR TERMINALS

DOCUMENT PROJECT Page 4

23 52 00 04/08, CHG 5: 11/19 HEATING BOILERS

23 52 43.00 20 05/15, CHG 2: 08/18 LOW PRESSURE WATER HEATING BOILERS

(UNDER 800,000 BTU/HR OUTPUT)

23 64 10 11/16, CHG 2: 08/18 WATER CHILLERS, VAPOR COMPRESSION TYPE

23 64 26 08/09, CHG 5: 11/19 CHILLED, CHILLED-HOT, AND CONDENSER

WATER PIPING SYSTEMS

23 80 20.00 10 05/20 GAS-FIRED HEATING EQUIPMENT

23 81 00 05/18, CHG 1: 02/21 DECENTRALIZED UNITARY HVAC EQUIPMENT

23 82 46.00 40 05/17 ELECTRIC UNIT HEATERS

23 84 13 05/23 HUMIDIFIERS

DIVISION 25 - INTEGRATED AUTOMATION

25 00 00 10/22 INTEGRATED AUTOMATION CONTROL

25 05 11.00 05/21 CYBERSECURITY FOR FACILITY-RELATED

CONTROL SYSTEMS - BUILDING CONTROL

SYSTEM (BCS)

25 05 11.01 05/21 CYBERSECURITY FOR FACILITY-RELATED

CONTROL SYSTEMS - FIRE AND LIFE SAFETY

(FLS)

25 05 11.02 05/21 CYBERSECURITY FOR FACILITY-RELATED

CONTROL SYSTEMS - FACILITY OPERATIONS

SYSTEMS (FOS)

25 05 11.03 05/21 CYBERSECURITY FOR FACILITY-RELATED

CONTROL SYSTEMS - ELECTRONIC SECURITY

SYSTEMS (ESS)

25 08 10 05/21 UTILITY MONITORING AND CONTROL SYSTEM

TESTING

25 10 10 02/19, CHG 1: 05/21 UTILITY MONITORING AND CONTROL SYSTEM

(UMCS) FRONT END AND INTEGRATION

DIVISION 26 - ELECTRICAL

26 05 00.00 40 11/20 COMMON WORK RESULTS FOR ELECTRICAL

26 05 19.10 10 05/16 INSULATED WIRE AND CABLE

26 05 26.00 40 08/19 GROUNDING AND BONDING FOR ELECTRICAL

SYSTEMS

26 08 00 11/22 APPARATUS INSPECTION AND TESTING

26 09 23.00 40 08/19 LIGHTING CONTROL DEVICES (Applicable to Buildings B1-B15)

26 09 23.01 40 08/19 LINE VOLTAGE LIGHTING CONTROL DEVICES

(Applicable to Building "A" Only)

26 12 19.10 05/19, CHG 1: 11/19 THREE-PHASE, LIQUID-FILLED PAD-MOUNTED

TRANSFORMERS

26 18 23.00 40 08/16 MEDIUM-VOLTAGE SURGE ARRESTERS

26 20 00 08/19, CHG 3: 11/21 INTERIOR DISTRIBUTION SYSTEM

26 24 13 08/21 SWITCHBOARDS

26 27 13.10 30 10/07, CHG 2: 08/18 ELECTRIC METERS

26 27 14.00 20 02/21, CHG 1: 05/21 ELECTRICITY METERING

26 28 01.00 10 08/21 COORDINATED POWER SYSTEM PROTECTION

26 28 21.00 40 05/17 AUTOMATIC TRANSFER SWITCHES

26 29 23 02/20, CHG 1: 05/21 ADJUSTABLE SPEED DRIVE (ASD) SYSTEMS

UNDER 600 VOLTS

26 32 15.00 05/20 ENGINE-GENERATOR SET STATIONARY

15-2500 KW, WITH AUXILIARIES

26 41 00 11/13 LIGHTNING PROTECTION SYSTEM

26 51 00 05/20, CHG 2: 11/21 INTERIOR LIGHTING (Applicable to

Buildings B1-B15)

26 51 01 05/20, CHG 2: 11/21 INTERIOR LIGHTING AND LOW VOLTAGE

DOCUMENT PROJECT Page 5

LIGHTING CONTROL SYSTEM (Applicable to Building "A" Only)

26 56 00 08/21 EXTERIOR LIGHTING (Applicable to Buildings B1-B15)

26 56 01 08/21 EXTERIOR LIGHTING (Applicable to Building "A" Only)

DIVISION 27 - COMMUNICATIONS

27 05 28.36 40 05/17 CABLE TRAYS FOR COMMUNICATIONS SYSTEMS

27 10 00 08/11 BUILDING TELECOMMUNICATIONS CABLING

SYSTEM

27 13 23.00 40 11/14 COMMUNICATIONS OPTICAL BACKBONE CABLING

27 21 10.00 40 11/20 FIBER OPTIC DATA TRANSMISSION SYSTEM

27 22 42 09/21 DATA COMMUNICATIONS WIRELESS ACCESS

POINTS

27 53 19.13 05/20 FIRST RESPONDER DISTRIBUTED ANTENNAE

SYSTEMS (DAS)

DIVISION 28 - ELECTRONIC SAFETY AND SECURITY

28 08 10 05/16 ELECTRONIC SECURITY SYSTEM ACCEPTANCE

TESTING

28 10 05 05/16 ELECTRONIC SECURITY SYSTEMS (ESS)

28 31 70 08/20 INTERIOR FIRE ALARM SYSTEM, ADDRESSABLE

DIVISION 31 - EARTHWORK

31 00 00 08/08, CHG 2: 02/21 EARTHWORK

31 05 19.13 02/21 GEOTEXTILES FOR EARTHWORK

31 11 00 11/18 CLEARING AND GRUBBING

31 32 19.16 02/21 GEOTEXTILE SOIL STABILIZATION

DIVISION 32 - EXTERIOR IMPROVEMENTS

32 01 16.71 02/17 COLD MILLING ASPHALT PAVING

32 11 20 05/22 BASE COURSE FOR RIGID AND FLEXIBLE

PAVING

32 11 26 05/20 HOT-MIX BITUMINOUS BASE COURSE FOR

ROADS AND STREETS

32 12 13 05/17 BITUMINOUS TACK AND PRIME COATS

32 12 16.16 11/20 ROAD-MIX ASPHALT PAVING

32 13 13.06 05/20 PORTLAND CEMENT CONCRETE PAVEMENT FOR

ROADS AND SITE FACILITIES

32 13 73.19 11/19 COMPRESSION CONCRETE PAVING JOINT

SEALANT

32 15 00 05/17 AGGREGATE SURFACING

32 16 19 05/18 CONCRETE CURBS, GUTTERS AND SIDEWALKS

32 17 23 08/16, CHG 5: 11/18 PAVEMENT MARKINGS

32 31 26 11/21 WIRE FENCES AND GATES

32 92 19 08/17, CHG 1: 08/21 SEEDING

32 93 00 08/17, CHG 1: 08/21 EXTERIOR PLANTS

DIVISION 33 - UTILITIES

33 05 23 08/15, CHG 2: 08/16 TRENCHLESS UTILITY INSTALLATION

33 05 23.13 11/19 UTILITY HORIZONTAL DIRECTIONAL DRILLING

33 11 00 02/18, CHG 1: 02/22 WATER UTILITY DISTRIBUTION PIPING

33 11 23 11/09, CHG 1: 08/17 NATURAL GAS AND LIQUID PETROLEUM PIPING

DOCUMENT PROJECT Page 6

33 16 15 11/20 WATER STORAGE STEEL TANKS

33 21 14 06/22 WELL REHABILITATION

33 30 00 05/18 SANITARY SEWERAGE

33 31 00.13 11/22 ABANDONMENT OF SEWER MAINS

33 40 00 11/21 STORMWATER UTILITIES

33 46 16 05/18 SUBDRAINAGE PIPING

33 71 02 08/21 UNDERGROUND ELECTRICAL DISTRIBUTION

33 82 00 04/06 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)

DIVISION 35 - WATERWAY AND MARINE CONSTRUCTION

35 31 19 01/08, CHG 1: 11/14 STONE, CHANNEL, SHORELINE/COASTAL

PROTECTION FOR STRUCTURES

DIVISION 40 - PROCESS INTERCONNECTIONS

40 05 52 06/23 MISCELLANEOUS VALVES

40 05 81 10/22 INDUSTRIAL HOSE REELS

40 72 00 07/22 LEVEL INSTRUMENTATION

DIVISION 41 - MATERIAL PROCESSING AND HANDLING EQUIPMENT

41 12 00 10/22 BULK MATERIAL CONVEYING EQUIPMENT

41 14 00 10/22 BATCHING EQUIPMENT

41 52 00 10/22 BULK STORAGE SYSTEMS

DIVISION 43 - PROCESS GAS AND LIQUID HANDLING, PURIFICATION, AND STORAGE

EQUIPMENT

43 24 25 07/22 PUMPING EQUIPMENT - VERTICAL TURBINE

(SUBMERSIBLE)

-- End of Project Table of Contents --

DOCUMENT PROJECT Page 7

DOCUMENT PROJECT Page 8

SECTION 23 03 00.00 20

BASIC MECHANICAL MATERIALS AND METHODS

08/10, CHG 3: 08/18

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM B117 (2019) Standard Practice for Operating Salt Spray (Fog) Apparatus

1.2 RELATED REQUIREMENTS

This section applies to all sections of Divisions: 21, FIRE SUPPRESSION;

22, PLUMBING; and 23, HEATING, VENTILATING, AND AIR CONDITIONING of this project specification, unless specified otherwise in the individual section.

1.3 QUALITY ASSURANCE

1.3.1 Material and Equipment Qualifications

Provide materials and equipment that are standard products of manufacturers regularly engaged in the manufacture of such products, which are of a similar material, design and workmanship. Standard products must have been in satisfactory commercial or industrial use for 2 years prior to bid opening. The 2-year use must include applications of equipment and materials under similar circumstances and of similar size. The product must have been for sale on the commercial market through advertisements, manufacturers' catalogs, or brochures during the 2 year period.

1.3.2 Alternative Qualifications

Products having less than a two-year field service record will be acceptable if a certified record of satisfactory field operation for not less than 6000 hours, exclusive of the manufacturer's factory or laboratory tests, can be shown.

1.3.3 Service Support

The equipment items must be supported by service organizations. Submit a certified list of qualified permanent service organizations for support of the equipment which includes their addresses and qualifications. These service organizations must be reasonably convenient to the equipment installation and able to render satisfactory service to the equipment on a regular and emergency basis during the warranty period of the contract.

1.3.4 Manufacturer's Nameplate

For each item of equipment, provide a nameplate bearing the manufacturer's name, address, model number, and serial number securely affixed in a

SECTION 23 03 00.00 20 Page 1 conspicuous place; the nameplate of the distributing agent will not be acceptable.

1.3.5 Modification of References

In each of the publications referred to herein, consider the advisory provisions to be mandatory, as though the word, "must" had been substituted for "should" wherever it appears. Interpret references in these publications to the "authority having jurisdiction", or words of similar meaning, to mean the Contracting Officer.

1.3.5.1 Definitions

For the International Code Council (ICC) Codes referenced in the contract documents, advisory provisions must be considered mandatory, the word "should" is interpreted as "must." Reference to the "code official" must be interpreted to mean the "Contracting Officer." For Navy owned property, references to the "owner" must be interpreted to mean the "Contracting Officer." For leased facilities, references to the "owner" must be interpreted to mean the "lessor." References to the "permit holder" must be interpreted to mean the "Contractor."

1.3.5.2 Administrative Interpretations

For ICC Codes referenced in the contract documents, the provisions of Chapter 1, "Administrator," do not apply. These administrative requirements are covered by the applicable Federal Acquisition Regulations (FAR) included in this contract and by the authority granted to the Officer in Charge of Construction to administer the construction of this project. References in the ICC Codes to sections of Chapter 1, must be applied appropriately by the Contracting Officer as authorized by his administrative cognizance and the FAR.

1.4 DELIVERY, STORAGE, AND HANDLING

Handle, store, and protect equipment and materials to prevent damage before and during installation in accordance with the manufacturer's recommendations, and as approved by the Contracting Officer. Replace damaged or defective items.

1.5 ELECTRICAL REQUIREMENTS

Furnish motors, controllers, disconnects and contactors with their respective pieces of equipment. Motors, controllers, disconnects and contactors must conform to and have electrical connections provided under Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM. Furnish internal wiring for components of packaged equipment as an integral part of the equipment.

Extended voltage range motors will not be permitted. Controllers and contactors shall have a maximum of 120 volt control circuits, and must have auxiliary contacts for use with the controls furnished. When motors and equipment furnished are larger than sizes indicated, the cost of additional electrical service and related work must be included under the section that specified that motor or equipment. Power wiring and conduit for field installed equipment must be provided under and conform to the requirements of Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM.

1.6 INSTRUCTION TO GOVERNMENT PERSONNEL

When specified in other sections, furnish the services of competent

SECTION 23 03 00.00 20 Page 2 instructors to give full instruction to the designated Government personnel in the adjustment, operation, and maintenance, including pertinent safety requirements, of the specified equipment or system.

Instructors must be thoroughly familiar with all parts of the installation and must be trained in operating theory as well as practical operation and maintenance work.

Instruction must be given during the first regular work week after the equipment or system has been accepted and turned over to the Government for regular operation. The number of man-days (8 hours per day) of instruction furnished must be as specified in the individual section.

When more than 4 man-days of instruction are specified, use approximately half of the time for classroom instruction. Use other time for instruction with the equipment or system.

When significant changes or modifications in the equipment or system are made under the terms of the contract, provide additional instruction to acquaint the operating personnel with the changes or modifications.

1.7 ACCESSIBILITY

Install all work so that parts requiring periodic inspection, operation, maintenance, and repair are readily accessible. Install concealed valves, expansion joints, controls, dampers, and equipment requiring access, in locations freely accessible through access doors.

PART 2 PRODUCTS

Not Used

PART 3 EXECUTION

3.1 PAINTING OF NEW EQUIPMENT

New equipment painting must be factory applied or shop applied, and must be as specified herein, and provided under each individual section.

3.1.1 Factory Painting Systems

Manufacturer's standard factory painting systems may be provided subject to certification that the factory painting system applied will withstand 125 hours in a salt-spray fog test, except that equipment located outdoors must withstand 500 hours in a salt-spray fog test. Salt-spray fog test must be in accordance with ASTM B117, and for that test the acceptance criteria must be as follows: immediately after completion of the test, the paint must show no signs of blistering, wrinkling, or cracking, and no loss of adhesion; and the specimen must show no signs of rust creepage beyond 0.125 inch on either side of the scratch mark.

The film thickness of the factory painting system applied on the equipment must not be less than the film thickness used on the test specimen. If manufacturer's standard factory painting system is being proposed for use on surfaces subject to temperatures above 120 degrees F, the factory painting system must be designed for the temperature service.

3.1.2 Shop Painting Systems for Metal Surfaces

Clean, pretreat, prime and paint metal surfaces; except aluminum surfaces need not be painted. Apply coatings to clean dry surfaces. Clean the

SECTION 23 03 00.00 20 Page 3 surfaces to remove dust, dirt, rust, oil and grease by wire brushing and solvent degreasing prior to application of paint, except metal surfaces subject to temperatures in excess of 120 degrees F must be cleaned to bare metal.

Where more than one coat of paint is specified, apply the second coat after the preceding coat is thoroughly dry. Lightly sand damaged painting and retouch before applying the succeeding coat. Color of finish coat must be aluminum or light gray.

a. Temperatures Less Than 120 Degrees F: Immediately after cleaning, the metal surfaces subject to temperatures less than 120 degrees F must receive one coat of pretreatment primer applied to a minimum dry film thickness of 0.3 mil, one coat of primer applied to a minimum dry film thickness of 1 mil; and two coats of enamel applied to a minimum dry film thickness of 1 mil per coat.

b. Temperatures Between 120 and 400 Degrees F: Metal surfaces subject to temperatures between 120 and 400 degrees F must receive two coats of 400 degrees F heat-resisting enamel applied to a total minimum thickness of 2 mils.

c. Temperatures Greater Than 400 Degrees F: Metal surfaces subject to temperatures greater than 400 degrees F must receive two coats of 600 degrees F heat-resisting paint applied to a total minimum dry film thickness of 2 mils.

-- End of Section --

SECTION 23 03 00.00 20 Page 4

SECTION 23 05 15

COMMON PIPING FOR HVAC

05/22

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)

AISC 325 (2017) Steel Construction Manual

AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)

ASME A112.19.2/CSA B45.1 (2018; ERTA 2018) Standard for Vitreous China Plumbing Fixtures and Hydraulic Requirements for Water Closets and Urinals

ASME B16.1 (2020) Gray Iron Pipe Flanges and Flanged Fittings Classes 25, 125, and 250

ASME B16.3 (2021) Malleable Iron Threaded Fittings, Classes 150 and 300

ASME B16.5 (2020) Pipe Flanges and Flanged Fittings NPS 1/2 Through NPS 24 Metric/Inch Standard

ASME B16.9 (2018) Factory-Made Wrought Buttwelding Fittings

ASME B16.22 (2021) Wrought Copper and Copper Alloy Solder Joint Pressure Fittings

ASME B16.25 (2017) Buttwelding Ends

ASME B16.34 (2021) Valves - Flanged, Threaded and Welding End

ASME B16.39 (2020) Standard for Malleable Iron Threaded Pipe Unions; Classes 150, 250, and 300

ASME B31.3 (2020) Process Piping

ASME B40.100 (2013) Pressure Gauges and Gauge Attachments

ASME BPVC SEC IX (2017; Errata 2018) BPVC Section IX-Welding, Brazing and Fusing Qualifications

ASME BPVC SEC VIII D1 (2019) BPVC Section VIII-Rules for Construction of Pressure Vessels Division 1

SECTION 23 05 15 Page 1

AMERICAN WELDING SOCIETY (AWS)

AWS WHB-2.9 (2004) Welding Handbook; Volume 2, Welding Processes, Part 1

ASTM INTERNATIONAL (ASTM)

ASTM A6/A6M (2021) Standard Specification for General Requirements for Rolled Structural Steel Bars, Plates, Shapes, and Sheet Piling

ASTM A53/A53M (2020) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless

ASTM A106/A106M (2019a) Standard Specification for Seamless Carbon Steel Pipe for High-Temperature Service

ASTM A126 (2004; R 2019) Standard Specification for Gray Iron Castings for Valves, Flanges, and Pipe Fittings

ASTM A197/A197M (2000; R 2019) Standard Specification for Cupola Malleable Iron

ASTM A234/A234M (2019) Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and High Temperature Service

ASTM A276/A276M (2017) Standard Specification for Stainless Steel Bars and Shapes

ASTM A278/A278M (2001; R 2020) Standard Specification for Gray Iron Castings for Pressure-Containing Parts for Temperatures Up to 650 degrees F (350 degrees C)

ASTM A307 (2021) Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60 000 PSI Tensile Strength

ASTM A563 (2015) Standard Specification for Carbon and Alloy Steel Nuts

ASTM B32 (2020) Standard Specification for Solder Metal

ASTM B62 (2017) Standard Specification for Composition Bronze or Ounce Metal Castings

ASTM B88 (2020) Standard Specification for Seamless Copper Water Tube

ASTM B117 (2019) Standard Practice for Operating Salt Spray (Fog) Apparatus

SECTION 23 05 15 Page 2

ASTM B370 (2012; R 2019) Standard Specification for Copper Sheet and Strip for Building Construction

ASTM B749 (2020) Standard Specification for Lead and Lead Alloy Strip, Sheet and Plate Products

ASTM C553 (2013; R 2019) Standard Specification for Mineral Fiber Blanket Thermal Insulation for Commercial and Industrial Applications

ASTM C920 (2018) Standard Specification for Elastomeric Joint Sealants

ASTM D2308 (2007; R 2013) Standard Specification for Thermoplastic Polyethylene Jacket for Electrical Wire and Cable

ASTM E1 (2014) Standard Specification for ASTM Liquid-in-Glass Thermometers

ASTM E814 (2013a; R 2017) Standard Test Method for Fire Tests of Penetration Firestop Systems

ASTM F104 (2011; R 2020) Standard Classification System for Nonmetallic Gasket Materials

ASTM F2389 (2021) Standard Specification for Pressure-rated Polypropylene (PP) Piping Systems

FLUID SEALING ASSOCIATION (FSA)

FSA-0017 (1995e6) Standard for Non-Metallic Expansion Joints and Flexible Pipe Connectors Technical Handbook

INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)

IEEE 515 (2017) Standard for the Testing, Design, Installation, and Maintenance of Electrical Resistance Heat Tracing for Industrial Applications

MANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS

INDUSTRY (MSS)

MSS SP-58 (2018) Pipe Hangers and Supports - Materials, Design and Manufacture, Selection, Application, and Installation

MSS SP-67 (2017; Errata 1 2017) Butterfly Valves

MSS SP-70 (2011) Gray Iron Gate Valves, Flanged and Threaded Ends

MSS SP-72 (2010a) Ball Valves with Flanged or Butt-Welding Ends for General Service

SECTION 23 05 15 Page 3

MSS SP-80 (2019) Bronze Gate, Globe, Angle and Check Valves

MSS SP-110 (2010) Ball Valves Threaded, Socket-Welding, Solder Joint, Grooved and Flared Ends

MSS SP-125 (2010) Gray Iron and Ductile Iron In-Line, Spring-Loaded, Center-Guided Check Valves

U.S. GENERAL SERVICES ADMINISTRATION (GSA)

CID A-A-1922 (Rev A; Notice 3) Shield, Expansion (Caulking Anchors, Single Lead)

CID A-A-1923 (Rev A; Notice 3) Shield, Expansion (Lag, Machine and Externally Threaded Wedge Bolt Anchors)

CID A-A-1924 (Rev A; Notice 3) Shield, Expansion (Self Drilling Tubular Expansion Shell Bolt Anchors

CID A-A-1925 (Rev A; Notice 3) Shield Expansion (Nail Anchors)

CID A-A-55614 (Basic; Notice 2) Shield, Expansion (Non-Drilling Expansion Anchors)

CID A-A-55615 (Basic; Notice 3) Shield, Expansion (Wood Screw and Lag Bolt Self-Threading Anchors

UNDERWRITERS LABORATORIES (UL)

UL 1479 (2015; Reprint May 2021) Fire Tests of Through-Penetration Firestops

1.2 GENERAL REQUIREMENTS

Section 23 30 00 HVAC AIR DISTRIBUTION applies to work specified in this section

Section 23 05 48.00 40 VIBRATION AND SEISMIC CONTROLS FOR HVAC PIPING AND EQUIPMENT applies to work specified in this section.

Include with Equipment Foundation Data for piping systems all plan dimensions of foundations and relative elevations, equipment weight and operating loads, horizontal and vertical loads, horizontal and vertical clearances for installation, and size and location of anchor bolts.

Submit Fabrication Drawings for pipes, valves and specialties consisting of fabrication and assembly details to be performed in the factory.

Submit Material, Equipment, and Fixture Lists for pipes, valves and specialties including manufacturer's style or catalog numbers, specification and drawing reference numbers, warranty information, and fabrication site information. Provide a complete list of construction equipment to be used.

SECTION 23 05 15 Page 4

Submit Manufacturer's Standard Color Charts for pipes, valves and specialties showing the manufacturer's recommended color and finish selections.

Include with Listing of Product Installations for piping systems identification of at least 5 units, similar to those proposed for use, that have been in successful service for a minimum period of 5 years.

Include in the list purchaser, address of installation, service organization, and date of installation.

Submit Record Drawings for pipes, valves and accessories providing current factual information including deviations and amendments to the drawings, and concealed and visible changes in the work.

Submit Connection Diagrams for pipes, valves and specialties indicating the relations and connections of devices and apparatus by showing the general physical layout of all controls, the interconnection of one system (or portion of system) with another, and internal tubing, wiring, and other devices.

Submit Coordination Drawings for pipes, valves and specialties showing coordination of work between different trades and with the structural and architectural elements of work. Detail all drawings sufficiently to show overall dimensions of related items, clearances, and relative locations of work in allotted spaces. Indicate on drawings where conflicts or clearance problems exist between various trades.

1.3 SUBMITTALS

Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.

Submit the following in accordance with Section 01 33 00 SUBMITTAL

PROCEDURES:

SD-01 Preconstruction Submittals

Material, Equipment, and Fixture Lists; G, AE

SD-02 Shop Drawings

Record Drawings; G, AE

Connection Diagrams; G, AE

Coordination Drawings; G, AE

Fabrication Drawings; G, AE

Installation Drawings; G, AE

SD-03 Product Data

Pipe and Fittings; G, AE

Piping Specialties; G, AE

Valves; G, AE

SECTION 23 05 15 Page 5

Miscellaneous Materials; G, AE

Supporting Elements; G, AE

Equipment Foundation Data; G, AE

SD-04 Samples

Manufacturer's Standard Color Charts; G, AE

SD-05 Design Data

Pipe and Fittings; G, AE

Piping Specialties; G, AE

Valves; G, AE

SD-06 Test Reports

Hydrostatic Tests; G, AE

Air Tests; G, AE

Valve-Operating Tests; G, AE

Drainage Tests; G, AE

Pneumatic Tests; G, AE

Non-Destructive Electric Tests; G, AE

System Operation Tests; G, AE

SD-07 Certificates

Record of Satisfactory Field Operation; G, RO

List of Qualified Permanent Service Organizations; G, RO

Listing of Product Installations; G, RO

Surface Resistance; G, RO

Shear and Tensile Strengths; G, RO

Temperature Ratings; G, RO

Bending Tests; G, RO

Flattening Tests; G, RO

Transverse Guided Weld Bend Tests; G, RO

SD-10 Operation and Maintenance Data

Operation and Maintenance Manuals; G, RO

SECTION 23 05 15 Page 6

1.4 QUALITY ASSURANCE

1.4.1 Material and Equipment Qualifications

Provide materials and equipment that are standard products of manufacturers regularly engaged in the manufacture of such products, which are of a similar material, design and workmanship. Provide standard products in satisfactory commercial or industrial use for 2 years prior to bid opening. The 2-year use includes applications of equipment and materials under similar circumstances and of similar size. Ensure the product has been for sale on the commercial market through advertisements, manufacturers' catalogs, or brochures during the 2 year period.

1.4.2 Alternative Qualifications

Products having less than a two-year field service record are acceptable if a certified record of satisfactory field operation for not less than 6000 hours, exclusive of the manufacturer's factory or laboratory tests, can be shown.

1.4.3 Service Support

Ensure the equipment items are supported by service organizations. Submit a certified list of qualified permanent service organizations for support of the equipment which includes their addresses and qualifications.

Select service organizations that are reasonably convenient to the equipment installation and able to render satisfactory service to the equipment on a regular and emergency basis during the warranty period of the contract.

1.4.4 Manufacturer's Nameplate

Provide a nameplate on each item of equipment bearing the manufacturer's name, address, model number, and serial number securely affixed in a conspicuous place; the nameplate of the distributing agent is not acceptable.

1.4.5 Modification of References

In each of the publications referred to herein, consider the advisory provisions to be mandatory, as though the word, "shall" had been substituted for "should" wherever it appears. Interpret references in these publications to the "authority having jurisdiction," or words of similar meaning, to mean the Contracting Officer.

1.4.5.1 Definitions

For the International Code Council (ICC) Codes referenced in the contract documents, advisory provisions are considered mandatory, the word "should" is interpreted as "shall." Reference to the "code official" is interpreted to mean the "Contracting Officer." For Navy owned property, interpret references to the "owner" to mean the "Contracting Officer."

For leased facilities, references to the "owner" is interpreted to mean the "lessor." References to the "permit holder" are interpreted to mean the "Contractor."

1.4.5.2 Administrative Interpretations

For ICC Codes referenced in the contract documents, the provisions of

SECTION 23 05 15 Page 7

Chapter 1, "Administrator," do not apply. These administrative requirements are covered by the applicable Federal Acquisition Regulations (FAR) included in this contract and by the authority granted to the Officer in Charge of Construction to administer the construction of this project. References in the ICC Codes to sections of Chapter 1, are applied as appropriate by the Contracting Officer and as authorized by his administrative cognizance and the FAR.

1.5 DELIVERY, STORAGE, AND HANDLING

Handle, store, and protect equipment and materials to prevent damage before and during installation in accordance with the manufacturer's recommendations, and as approved by the Contracting Officer. Replace damaged or defective items.

1.6 ELECTRICAL REQUIREMENTS

Furnish motors, controllers, disconnects and contactors with their respective pieces of equipment. Ensure motors, controllers, disconnects and contactors conform to and have electrical connections provided under Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM. Furnish internal wiring for components of packaged equipment as an integral part of the equipment.

Extended voltage range motors is not permitted. Provide controllers and contactors with a maximum of 120 volt control circuits, and auxiliary contacts for use with the controls furnished. When motors and equipment furnished are larger than sizes indicated, include the cost of additional electrical service and related work under the section that specified that motor or equipment. Provide power wiring and conduit for field installed equipment under and conform to the requirements of Section 26 20 00

INTERIOR DISTRIBUTION SYSTEM.

1.7 INSTRUCTION TO GOVERNMENT PERSONNEL

When specified in other sections, furnish the services of competent instructors to give full instruction to the designated Government personnel in the adjustment, operation, and maintenance, including pertinent safety requirements, of the specified equipment or system.

Provide instructors thoroughly familiar with all parts of the installation and trained in operating theory as well as practical operation and maintenance work.

Give instruction during the first regular work week after the equipment or system has been accepted and turned over to the Government for regular operation. The number of man-days (8 hours per day) of instruction furnished is as specified in the individual section. When more than 4 man-days of instruction are specified, use approximately half of the time for classroom instruction. Use other time for instruction with the equipment or system.

When significant changes or modifications in the equipment or system are made under the terms of the contract, provide additional instruction to acquaint the operating personnel with the changes or modifications.

1.8 ACCESSIBILITY

Install all work so that parts requiring periodic inspection, operation, maintenance, and repair are readily accessible. Install concealed valves, expansion joints, controls, dampers, and equipment requiring access, in locations freely accessible through access doors.

SECTION 23 05 15 Page 8

PART 2 PRODUCTS

2.1 ELECTRICAL HEAT TRACING

Provide heat trace systems for pipes, valves, and fittings that are in accordance with IEEE 515 and be UL listed. System include all necessary components, including heaters and controls to prevent freezing.

Provide self-regulating heaters consisting of two 16 AWG tinned-copper bus wires embedded in parallel in a self-regulating polymer core that varies its power output to respond to temperature along its length. Ensure heater is able to be crossed over itself without overheating. Obtain approval before used directly on plastic pipe. Cover heater with a radiation cross-linked modified polyolefin dielectric jacket in accordance with ASTM D2308.

Provide heater with self-regulating factor of at least 90 percent, in order to provide energy conservation and to prevent overheating.

Operate heater on line voltages of 120 volts without the use of transformers.

Size Heater according to the following table:

Pipe Size

(Inch, Diameter) Minus 10 degrees F Minus 20 degrees F

3 inches or less 5 watts per foot (wpf) 5 wpf

4 inch 5 wpf 8 wpf

6 inch 8 wpf 8 wpf

8 inch 2 strips/5 wpf 2 strips/8 wpf

12 inch 2 strips/8 wpf 2 strips/8 wpf

Control systems by an ambient sensing thermostat set at 40 degrees F either directly or through an appropriate contactor.

2.2 PIPE AND FITTINGS

Submit equipment and performance data for pipe and fittings consisting of corrosion resistance, life expectancy, gage tolerances, and grade line analysis. Submit design analysis and calculations consisting of surface resistance, rates of flow, head losses, inlet and outlet design, required radius of bend, and pressure calculations. Also include in data pipe size, shape, and dimensions, as well as temperature ratings, vibration and thrust limitations minimum burst pressures, shut-off and non-shock pressures and weld characteristics.

2.2.1 Type BCS, Black Carbon Steel

Ensure pipe 1/8 through 12 inches is Schedule 40 black carbon steel, conforming to ASTM A53/A53M.

SECTION 23 05 15 Page 9

Ensure pipe 1/8 through 10 inches is Schedule 40 seamless or electric-resistance welded black carbon steel, conforming to ASTM A53/A53M, Type E, Grade B (electric-resistance welded). Grade A should be used for permissible field bending, in both cases.

Ensure fittings 2 inches and under are 150-pounds per square inch, gage (psig) working steam pressure (wsp) banded black malleable iron screwed, conforming to ASTM A197/A197M and ASME B16.3 .

Ensure unions 2 inches and under are 250 pounds per square inch, wsp female, screwed, black malleable iron with brass-to-iron seat, and ground joint, conforming to ASME B16.39 .

Ensure fittings 2-1/2 inches and over are Steel butt weld, conforming to ASTM A234/A234M and ASME B16.9 to match pipe wall thickness.

Ensure flanges 2-1/2 inches and over are 150-pound forged-steel conforming to ASME B16.5 , welding neck to match pipe wall thickness.

2.2.2 Type CPR, Copper

2.2.2.1 Type CPR-A, Copper Above Ground

Ensure tubing 2 inches and under is seamless copper tubing, conforming to ASTM B88, Type L (hard-drawn for all horizontal and all exposed vertical lines, annealed for concealed vertical lines).

Ensure fittings 2 inches and under are 150-psig wsp wrought-copper solder joint fittings conforming to ASME B16.22 .

Ensure unions 2 inches and under are 150-psig wsp wrought-copper solder joint, conforming to ASME B16.22 .

Use solder, alloy Sb-5, conforming to ASTM B32.

2.3 PIPING SPECIALTIES

Submit equipment and performance data for piping specialties consisting of corrosion resistance, life expectancy, gage tolerances, and grade line analysis. Submit design analysis and calculations consisting of surface resistance, rates of flow, head losses, inlet and outlet design, required radius of bend, and pressure calculations. Also include in data pipe size, shape, and dimensions, as well as temperature ratings, vibration and thrust limitations minimum burst pressures, shut-off and non-shock pressures and weld characteristics.

2.3.1 Air Separator

Air separated from converter discharge water is ejected by a reduced-velocity device vented to the compression tank.

Provide a commercially constructed separator, designed and certified to separate not less than 80 percent of entrained air on the first passage of water and not less than 80 percent of residual on each successive pass.

Provide shop drawings detailing all piping connections proposed for this work.

Ensure the air separator is carbon steel, designed, fabricated, tested, SECTION 23 05 15 Page 10 and stamped in conformance with ASME BPVC SEC VIII D1 for service pressures not less than 125 psi.

2.3.2 Air Vents

Provide manual air vents using 3/8-inch globe valves.

Provide automatic air vents on pumps, mains, and where indicated using ball-float construction. Ensure the vent inlet is not less than 3/4-inch ips and the outlet not less than 1/4-inch ips. Orifice size is 1/8 inch.

Provide corrosion-resistant steel trim conforming to ASTM A276/A276M . Fit vent with try-cock. Ensure vent discharges air at any pressure up to 150 psi. Ensure outlet is copper tube routed.

2.3.3 Compression Tank

Provide compression tank designed, fabricated, tested, and stamped for a working pressure of not less than 125 psi in accordance with ASME BPVC SEC VIII D1 . Ensure tank is hot-dip galvanized after fabrication to produce not less than 1.5 ounces of zinc coating per square foot of single-side surface.

Tank accessories include red-lined gage-glass complete with glass protectors and shutoff valves, air charger and drainer, and manual vent.

2.3.4 Dielectric Connections

Electrically isolate dissimilar pipe metals from each other by couplings, unions, or flanges commercially manufactured for that purpose and rated for the service pressure and temperature.

2.3.5 Expansion Vibration Isolation Joints

Construct single or multiple arch-flanged expansion vibration isolation joints of steel-ring reinforced chloroprene-impregnated cloth materials.

Design joint to absorb the movement of the pipe sections in which installed with no detrimental effect on the pipe or connected equipment.

Back flanges with ferrous-metal backing rings. Provide control rod assemblies to restrict joint movement. Coat all nonmetallic exterior surfaces of the joint with chlorosulphonated polyethylene. Provide grommets in limit bolt hole to absorb noise transmitted through the bolts.

Ensure joints are suitable for continuous-duty working temperature of at least 250 degrees F.

Fill arches with soft chloroprene.

Ensure joint, single-arch, movement limitations and size-related, pressure characteristics conform to FSA-0017 .

2.3.6 Flexible Metallic Pipe

Ensure flexible pipe is the bellows-type with wire braid cover and designed, constructed, and rated in accordance with the applicable requirements of ASME B31.3 .

Minimum working pressure rating is 100 psi at 300 degrees F.

Ensure minimum burst pressure is four times working pressure at 300

SECTION 23 05 15 Page 11 degrees F. Bellows material is AISI Type 316L corrosion-resistant steel.

Ensure braid is AISI 300 series corrosion-resistant steel wire.

Ensure welded end connections are Schedule 80 carbon steel pipe, conforming to ASTM A106/A106M , Grade B.

Ensur…

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