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VOLUME 2 OF 3
SOLICITATION NO: W9127819R0028
CADD NO: M017EU44
SPECIFICATIONS
FOR
UNACCOMPANIED ENLISTED PERSONNEL HOUSING
SOTO CANO AIR BASE, HONDURAS
“GOOD ENGINEERING RESULTS IN A BETTER ENVIRONMENT”
U.S. ARMY ENGINEER DISTRICT, MOBILE
109 St. Joseph St
Mobile, Alabama 36602
UNACCOMPANIED ENLISTED PERSONNEL HOUSING W9127819R0028
SOTO CANO AIR BASE, HONDURAS M017EU44
Table of Contents Page 1
TABLE OF CONTENTS
VOLUME 1 OF 3
CHECKLIST FOR PREPARATION OF OFFERS
BIDDING REQUIREMENTS
Contract Clauses
STANDARD FORM 1442 - SOLICITATION, OFFER, AND AWARD
DEFENSE BASE ACT (DBA) CLAUSES
SYNCHRONIZED PRE-DEPLOYMENT AND OPERATIONAL TRACKER (SPOT)
CLAUSE
BIDDING SCHEDULE
EXPLANATION OF BID ITEMS
STANDARD FORM 24 - BID BOND
STANDARD FORM 28 - AFFIDAVIT OF INDIVIDUAL SURETY
STANDARD FORM LLL - DISCLOSURE OF LOBBYING ACTIVITIES
00 11 00 PROPOSAL SUBMISSION REQUIREMENTS AND INSTRUCTIONS
00 12 00 EVALUATION CRITERIA AND BASIS OF AWARD
00 21 16 INSTRUCTION TO PROPOSERS
00 45 00 REPRESENTATIONS AND CERTIFICATIONS
00 70 00 CONDITIONS OF THE CONTRACT
00 73 00 SUPPLEMENTARY CONDITIONS
SPECIFICATIONS
DIVISION 01 - GENERAL REQUIREMENTS
01 00 00 ADDITIONAL SPECIAL CONTRACT REQUIREMENTS
BASE PASS REQUEST GUIDELINES
01 00 01 GENERAL CONTRACT REQUIREMENTS
CESAM FOR 1151, PROMPT PAYMENT CERTIFICATION AND SUPPORTING
DATA FOR CONTRACTOR PROGRESS PAYMENT INVOICE
01 32 01.00 10 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
SUBMITTAL REGISTER
01 33 29 SUSTAINABILITY REPORTING
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 42 15 METRIC MEASUREMENTS
01 45 00.00 10 QUALITY CONTROL
01 45 00.15 10 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE (RMS CM)
01 45 35 SPECIAL INSPECTIONS
01 74 19 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT
01 78 23 OPERATION AND MAINTENANCE DATA
01 91 00.15 TOTAL BUILDING COMMISSIONING
DIVISION 02 – EXISTING CONDITIONS
02 41 00 DEMOLITION
Table of Contents Page 2
DIVISION 03 – CONCRETE
03 11 13.00 10 STRUCTURAL CAST-IN-PLACE CONCRETE FORMING
03 15 00.00 10 CONCRETE ACCESSORIES
03 20 00.00 10 CONCRETE REINFORCING
03 30 00.00 10 CAST-IN-PLACE CONCRETE
03 39 00.00 10 CONCRETE CURING
03 42 13.00 10 PLANT-PRECAST CONCRETE PRODUCTS FOR BELOW GRADE CONSTRUCTION
DIVISION 04 - MASONRY
04 20 00 UNIT MASONRY
VOLUME 2 OF 3
DIVISION 05 – METALS
05 12 00 STRUCTURAL STEEL
05 21 00 STEEL JOIST FRAMING
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
05 42 50 PRE-ENGINEERED COLD-FORMED TRUSSES
05 50 13 MISCELLANEOUS METAL FABRICATIONS
05 51 33 METAL LADDERS
05 52 00 METAL RAILINGS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 ROUGH CARPENTRY
06 20 00 FINISH CARPENTRY
06 61 16 SOLID POLYMER (SOLID SURFACING) FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 05 23 PRESSURE TESTING AN AIR BARRIER SYSTEM FOR AIR TIGHTNESS
07 21 13 BOARD AND BLOCK INSULATION
07 27 10.00 10 BUILDING AIR BARRIER SYSTEM
07 27 19.01 SELF-ADHERING AIR BARRIERS
07 27 26 FLUID-APPLIED MEMBRANE AIR BARRIERS
07 41 13 METAL ROOF PANELS
07 60 00 FLASHING AND SHEET METAL
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 14 00 WOOD DOORS
08 51 13 ALUMINUM WINDOWS
08 71 00 DOOR HARDWARE
08 81 00 GLAZING
DIVISION 09 - FINISHES
09 06 90 COLOR SCHEDULE
09 24 23 CEMENT STUCCO
Table of Contents Page 3
09 29 00 GYPSUM BOARD
09 30 00 CERAMIC TILE, QUARRY TILE, AND PAVER TILE
09 51 00 ACOUSTIC CEILINGS
09 90 00 PAINTS AND COATINGS
DIVISION 10 - SPECIALTIES
10 14 01 EXTERIOR SIGNAGE
10 14 02 INTERIOR SIGNAGE
10 28 13 TOILET ACCESSORIES
DIVISION 12 - FURNISHINGS
12 21 00 WINDOW BLINDS
12 48 13 ENTRANCE FLOOR MATS
DIVISION 13 - SPECIAL CONSTRUCTION
13 48 00 SEISMIC PROTECTION FOR MISCELLANEOUS EQUIPMENT
DIVISION 21 - FIRE SUPPRESSION
21 13 13.00 10 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION
21 30 00 FIRE PUMPS
DIVISION 22 - PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
22 05 48.00 20 MECHANICAL SOUND, VIBRATION, AND SEISMIC CONTROL
22 33 30.00 10 SOLAR WATER HEATING EQUIPMENT
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 05 48 VIBRATION AND SEISMIC CONTROLS FOR HVAC PIPING AND EQUIPMENT
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 53.00 20 SPACE TEMPERATURE CONTROL SYSTEMS
23 23 00 REFRIGERANT PIPING
23 81 00 DECENTRALIZED UNITARY HVAC EQUIPMENT
VOLUME 3 OF 3
DIVISION 25 – INTEGRATED AUTOMATION
25 05 11.01 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS – FIRE
ALARM AND MASS NOTIFICATION SYSTEM
25 05 11.02 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS – UTILITY
MONITORING CONTROL SYSTEM
DIVISION 26 - ELECTRICAL
26 00 00 BASIC ELECTRICAL MATERIALS AND METHODS
26 05 48 SEISMIC PROTECTION FOR ELECTRICAL EQUIPMENT
26 08 00 APPARATUS INSPECTION AND TESTING
26 12 19 THREE-PHASE PAD-MOUNTED TRANSFORMERS
26 13 01 PAD-MOUNTED DEAD-FRONT AIR INSULATED SWITCHGEAR
Table of Contents Page 4
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 29 23 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600 VOLTS
26 41 00 LIGHTNING PROTECTION SYSTEM
26 42 14 CATHODIC PROTECTION SYSTEM (SACRIFICIAL ANODE)
26 51 00 INTERIOR LIGHTING
26 56 00 EXTERIOR LIGHTING
DIVISION 27 – COMMUNICATIONS
27 05 14 CABLE TELEVISION PREMISES DISTRIBUTION SYSTEM
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 31 64 FIRE DETECTION AND ALARM SYSTEM, ADDRESSABLE
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM
DIVISION 31 - EARTHWORK
31 00 00 EARTHWORK
31 11 00 CLEARING AND GRUBBING
31 31 16 SOIL TREATMENT FOR SUBTERRANEAN TERMITE CONTROL
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 11 23 AGGREGATE BASE COURSES
32 12 13 BITUMINOUS TACK AND PRIME COATS
32 12 16 HOT-MIX ASPHALT (HMA) FOR ROADS
32 16 13 CONCRETE SIDEWALKS AND CURBS AND GUTTERS
32 17 23 PAVEMENT MARKINGS
32 92 19 SEEDING
32 92 23 SODDING
DIVISION 33 – UTILITIES
33 11 00 WATER DISTRIBUTION
33 30 00 SANITARY SEWERS
33 40 00 STORM DRAINAGE UTILITIES
33 71 01 OVERHEAD TRANSMISSION AND DISTRIBUTION
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
APPENDICES
APPENDIX A BORING LOCATION PLAN, LOGS OF BORINGS
--End of Project Table of Contents--
SECTION 05 12 00
STRUCTURAL STEEL
08/18
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)
AISC 303 (2016) Code of Standard Practice for Steel Buildings and Bridges
AISC 325 (2017) Steel Construction Manual
AISC 326 (2009) Detailing for Steel Construction
AISC 360 (2016) Specification for Structural Steel Buildings
AISC DESIGN GUIDE 10 (1997) Erection Bracing of Low-Rise Structural Steel Buildings
AMERICAN WELDING SOCIETY (AWS)
AWS A2.4 (2012) Standard Symbols for Welding, Brazing and Nondestructive Examination
AWS D1.1/D1.1M (2015; Errata 1 2015; Errata 2 2016) Structural Welding Code - Steel
AWS QC1 (2016) Specification for AWS Certification of Welding Inspectors
ASME INTERNATIONAL (ASME)
ASME B46.1 (2009) Surface Texture, Surface Roughness, Waviness and Lay
ASTM INTERNATIONAL (ASTM)
ASTM A1085/A1085M (2015) Standard Specification for Cold-Formed Welded Carbon Steel Hollow Structural Sections (HSS)
ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A143/A143M (2007; R 2014) Standard Practice for Safeguarding Against Embrittlement of Hot-Dip Galvanized Structural Steel Products and Procedure for Detecting
SECTION 05 12 00 Page 1
Embrittlement
ASTM A29/A29M (2016) Standard Specification for General Requirements for Steel Bars, Carbon and Alloy, Hot-Wrought
ASTM A307 (2014; E 2017) Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60 000 PSI Tensile Strength
ASTM A36/A36M (2014) Standard Specification for Carbon Structural Steel
ASTM A500/A500M (2018) Standard Specification for Cold-Formed Welded and Seamless Carbon Steel Structural Tubing in Rounds and Shapes
ASTM A53/A53M (2012) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A563M (2007; R 2013) Standard Specification for Carbon and Alloy Steel Nuts (Metric)
ASTM A6/A6M (2017a) Standard Specification for General Requirements for Rolled Structural Steel Bars, Plates, Shapes, and Sheet Piling
ASTM A992/A992M (2011; R 2015) Standard Specification for Structural Steel Shapes
ASTM B695 (2004; R 2016) Standard Specification for Coatings of Zinc Mechanically Deposited on Iron and Steel
ASTM C1107/C1107M (2017) Standard Specification for Packaged Dry, Hydraulic-Cement Grout (Nonshrink)
ASTM C827/C827M (2016) Standard Test Method for Change in Height at Early Ages of Cylindrical Specimens of Cementitious Mixtures
ASTM F1136/F1136M (2011) Standard Specification for Zinc/Aluminum Corrosion Protective Coatings for Fasteners
ASTM F1554 (2017; E 2018) Standard Specification for Anchor Bolts, Steel, 36, 55, and 105-ksi Yield Strength
ASTM F2329/F2329M (2015) Standard Specification for Zinc Coating, Hot-Dip, Requirements for Application to Carbon and Alloy Steel Bolts, Screws, Washers, Nuts, and Special Threaded Fasteners
ASTM F2833 (2011; R 2017) Standard Specification for Corrosion Protective Fastener Coatings
SECTION 05 12 00 Page 2 with Zinc Rich Base Coat and Aluminum Organic/Inorganic Type
ASTM F3125/F3125M (2015a) Standard Specification for High Strength Structural Bolts, Steel and Alloy Steel, Heat Treated, 120 ksi (830 MPa) and 150 ksi (1040 MPa) Minimum Tensile Strength, Inch and Metric Dimensions
ASTM F436/F436M (2016) Standard Specification for Hardened Steel Washers Inch and Metric Dimensions
ASTM F844 (2007a; R 2013) Washers, Steel, Plain (Flat), Unhardened for General Use
ASTM F959/F959M (2017a) Standard Specification for Compressible-Washer-Type Direct Tension Indicators for Use with Structural Fasteners, Inch and Metric Series
SOCIETY FOR PROTECTIVE COATINGS (SSPC)
SSPC PA 1 (2016) Shop, Field, and Maintenance Coating of Metals
SSPC Paint 20 (2002; E 2004) Zinc-Rich Primers (Type I, Inorganic, and Type II, Organic)
SSPC Paint 29 (2002; E 2004) Zinc Dust Sacrificial Primer, Performance-Based
SSPC SP 3 (1982; E 2004) Power Tool Cleaning
SSPC SP 6/NACE No.3 (2007) Commercial Blast Cleaning
U.S. DEPARTMENT OF DEFENSE (DOD)
UFC 3-301-01 (2013; with Change 3) Structural Engineering
UFC 3-310-04 (2013; with Change 1) Seismic Design of Buildings
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
29 CFR Part 1926, Subpart R Steel Erection
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance with Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
SECTION 05 12 00 Page 3
Erection and Erection Bracing Drawings; G_RO_
SD-02 Shop Drawings
Fabrication Drawings Including Details of Connections; G, DO
SD-03 Product Data
Shop Primer
Welding Electrodes and Rods
Direct Tension Indicator Washers
Non-Shrink Grout
Recycled Content for Structural Steel; S
Recycled Content for Structural Steel Tubing; S
Recycled Content for Steel Pipe; S
SD-05 Design Data
Design Calculations for Steel Connections; G, DO_Shoring and Temporary Bracing; G
SD-06 Test Reports
Class B Coating
Bolts, Nuts, and Washers
SD-07 Certificates
Steel
Bolts, Nuts, and Washers
AISC Structural Steel Fabricator Quality Certification
AISC Structural Steel Erector Quality Certification
Welding Procedures and Qualifications
Welding Electrodes and Rods
Certified Welding Inspector
SECTION 05 12 00 Page 4
NDT Technician
Welding Procedure Specifications (WPS)
1.3 QUALITY ASSURANCE
1.3.1 Preconstruction Submittals
1.3.1.1 Erection and Erection Bracing Drawings
Submit for record purposes. Indicate the sequence of erection, temporary shoring and bracing. The erection drawings must conform to AISC 303.
Erection drawings must be reviewed, stamped and sealed by a registered professional engineer.
1.3.2 Fabrication Drawing Requirements
Submit fabrication drawings for approval prior to fabrication. Prepare in accordance with AISC 303, AISC 326 and AISC 325. Fabrication drawings must not be reproductions of contract drawings. Include complete information for the fabrication and erection of the structure's components, including the location, type, and size of bolts, welds, member sizes and lengths, connection details, blocks, copes, and cuts. Use AWS A2.4 standard welding symbols. Shoring and temporary bracing must be designed and sealed by a registered professional engineer and submitted for record purposes, with calculations, as part of the drawings. Clearly highlight any deviations from the details shown on the contract drawings highlighted on the fabrication drawings. Explain the reasons for any deviations from the contract drawings.
1.3.3 Certifications
1.3.3.1 Welding Procedures and Qualifications
Prior to welding, submit certification for each welder stating the type of welding and positions qualified for, the code and procedure qualified under, date qualified, and the firm and individual certifying the qualification tests.
Conform to all requirements specified in AWS D1.1/D1.1M.
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
Provide the structural steel system, including shop primer , complete and ready for use. Provide structural steel systems including design, materials, installation, workmanship, fabrication, assembly, erection, inspection, quality control, and testing in accordance with AISC 303, AISC 360,UFC 3-301-01 and UFC 3-310-04 except as modified in this contract.
2.2 STEEL
2.2.1 Structural Steel
Wide flange and WT shapes, ASTM A992/A992M. Angles, Channels and Plates, ASTM A36/A36M.
SECTION 05 12 00 Page 5
2.2.2 Structural Steel Tubing
ASTM A500/A500M, Grade B. ASTM A1085/A1085M.
2.2.3 Steel Pipe
ASTM A53/A53M, Type E or S, Grade B, weight class STD (Standard) or as indicated.
2.3 BOLTS, NUTS, AND WASHERS
Submit the certified manufacturer's mill reports which clearly show the applicable ASTM mechanical and chemical requirements together with the actual test results for the supplied fasteners.
2.3.1 Common Grade Bolts
2.3.1.1 Bolts
ASTM A307, Grade A,. The bolt heads and the nuts of the supplied fasteners must be marked with the manufacturer's identification mark, the strength grade and type specified by ASTM specifications.
2.3.1.2 Nuts
ASTM A563M, Grade A, heavy hex style.
2.3.1.3 Washers
ASTM F844.
2.3.2 High-Strength Bolts
High strength bolts and nuts must be shipped together in the same shipping container. Fasteners indicated to be galvanized shall be tested by the supplier to show that the galvanized nut with the supplied lubricant provided may be rotated from the snug tight condition well in excess of the rotation required for pretentioned installation without stripping. The supplier shall supply nuts that have been lubricated and tested with the supplied bolts.
2.3.2.1 Bolts
ASTM F3125/F3125M, Grade A325M A325 ,
2.3.2.2 Nuts
ASTM A563M, Grade and Style as specified in the applicable ASTM bolt standard.
2.3.2.3 Direct Tension Indicator Washers
ASTM F959/F959M. Provide ASTM B695, Class 55, Type 1 galvanizing. Submit product data for direct tension indicator washers.
2.3.2.4 Washers
ASTM F436/F436M, plain carbon steel.
SECTION 05 12 00 Page 6
2.3.3 Foundation Anchorage
2.3.3.1 Anchor Rods
ASTM F1554 Gr 36
2.3.3.2 Anchor Nuts
ASTM A563M, Grade A, hex style.
2.3.3.3 Anchor Washers
ASTM F844.
2.4 STRUCTURAL STEEL ACCESSORIES
2.4.1 Welding Electrodes and Rods
AWS D1.1/D1.1M
2.4.2 Non-Shrink Grout
ASTM C1107/C1107M, with no ASTM C827/C827M shrinkage. Submit product data for non-shrink grout.
2.4.3 Welded Shear Stud Connectors
ASTM A29/A29M, Grades 1010 through 1020. AWS D1.1/D1.1M, Table 7.1, Type B.
2.5 GALVANIZING
ASTM F2329/F2329M, ASTM F1136/F1136M, ASTM F2833 or ASTM B695 for threaded parts or ASTM A123/A123M for structural steel members, as applicable, unless specified otherwise galvanize after fabrication where practicable.
2.6 FABRICATION
Fabrication must be in accordance with the applicable provisions of AISC 325.
Fabrication and assembly must be done in the shop to the greatest extent possible. Punch, subpunch and ream, or drill boltholes perpendicular to the surface of the member.
Compression joints depending on contact bearing must have a surface roughness not in excess of 13 micrometer as determined by ASME B46.1, and ends must be square within the tolerances for milled ends specified in
ASTM A6/A6M.
Shop splices of members between field splices will be permitted only where indicated on the Contract Drawings. Splices not indicated require the approval of the Contracting Officer.
Do not splice truss top and bottom chords except as approved by the Contracting Officer. Provide chord splices at panel joints at approximately the third point of the span. The center of gravity lines of truss members must intersect at panel points unless otherwise approved by the Contracting Officer. When the center of gravity lines do not intersect at a panel point, make provisions for the stresses due to eccentricity.
Camber of trusses must be 3 mm in 3.048 meters unless otherwise indicated.
SECTION 05 12 00 Page 7
2.6.1 Markings
Prior to erection, identify members by a painted erection mark. Connecting parts assembled in the shop for reaming holes in field connections must be match marked with scratch and notch marks. Do not locate erection markings on areas to be welded. Do not locate match markings in areas that will decrease member strength or cause stress concentrations.
2.6.2 Shop Primer
SSPC Paint 20 or SSPC Paint 29, (zinc rich primer). Shop prime structural steel, except as modified herein, in accordance with SSPC PA 1. Do not prime steel surfaces embedded in concrete, galvanized surfaces, or surfaces within 13 mm of the toe of the welds prior to welding (except surfaces on which metal decking and shear studs are to be welded). If flash rusting occurs, re-clean the surface prior to application of primer. Apply primer to a minimum dry film thickness of 0.05 mm. Submit shop primer product data.
Prior to assembly, prime surfaces which will be concealed or inaccessible after assembly. Do not apply primer in foggy or rainy weather; when the ambient temperature is below 7 degrees C or over 35 degrees C; or when the primer may be exposed to temperatures below 4 degrees C within 48 hours after application, unless approved otherwise by the Contracting Officer.
Repair damaged primed surfaces with an additional coat of primer.
2.6.2.1 Cleaning
SSPC SP 6/NACE No.3, except steel exposed in spaces above ceilings, attic spaces, furred spaces, and chases that will be hidden to view in finished construction may be cleaned to SSPC SP 3 when recommended by the shop primer manufacturer. Maintain steel surfaces free from rust, dirt, oil, grease, and other contaminants through final assembly.
2.7 DRAINAGE HOLES
Drill adequate drainage holes to eliminate water traps. Hole diameter must be 13 mm and location indicated on the detail drawings. Hole size and locations must not affect the structural integrity.
PART 3 EXECUTION
3.1 ERECTION
a. Erection of structural steel, except as indicated in item b. below, must be in accordance with the applicable provisions of AISC 325, AISC 303 and 29 CFR Part 1926, Subpart R.
b. For low-rise structural steel buildings (18 m tall or less and a maximum of 2 stories), erect the structure in accordance with
AISC DESIGN GUIDE 10.
After final positioning of steel members, provide full bearing under base plates and bearing plates using nonshrink grout. Place nonshrink grout in accordance with the manufacturer's instructions.
SECTION 05 12 00 Page 8
3.1.1 STORAGE
Store the material out of contact with the ground in such manner and location as to minimize deterioration.
3.2 CONNECTIONS
Except as modified in this section, design connections indicated in accordance with AISC 360. Build connections into existing work. Do not tighten anchor bolts set in concrete with impact torque wrenches. Holes must not be cut or enlarged by burning. Bolts, nuts, and washers must be clean of dirt and rust, and lubricated immediately prior to installation.
3.2.1 Common Grade Bolts
Tighten ASTM A307 bolts to a "snug tight" fit. "Snug tight" is the tightness that exists when plies in a joint are in firm contact. If firm contact of joint plies cannot be obtained with a few impacts of an impact wrench, or the full effort of a man using a spud wrench, contact the Contracting Officer for further instructions.
3.2.2 High-Strength Bolts
Provide direct tension indicator washers in all ASTM F3125/F3125M, Grade A325M and Grade A490M bolted connections. Bolts must be installed in connection holes and initially brought to a snug tight fit. After the initial tightening procedure, fully tension bolts, progressing from the most rigid part of a connection to the free edges.
Fastener components shall be protected from dirt and moisture in closed containers at the site of the installation. Fastener components that are not incorporated into the work shall be returned to protected storage at the end of the work shift.
3.2.2.1 Installation of Direct Tension Indicator Washers (DTIW)
Where possible, install the DTIW under the bolt head and tighten the nut.
If the DTIW is installed adjacent to the turned element, provide a flat washer between the DTIW and nut when the nut is turned for tightening, and between the DTIW and bolt head when the bolt head is turned for tightening. In addition to the LIW, provide flat washers under both the bolt head and nut when ASTM F3125/F3125M, Grade A490M bolts are used.
3.3 GAS CUTTING
Use of gas-cutting torch in the field for correcting fabrication errors is not permitted on any major member in the structural framing. Use of a gas cutting torch will be permitted on minor members not under stress only after approval has been obtained from the Contracting Officer.
3.4 WELDING
Welding must be in accordance with AWS D1.1/D1.1M Provide AWS D1.1/D1.1M qualified welders, welding operators, and tackers.
Develop and submit the Welding Procedure Specifications (WPS) for all welding, including welding done using prequalified procedures. Submit for approval all WPS, whether prequalified or qualified by testing.
SECTION 05 12 00 Page 9
3.4.1 Removal of Temporary Welds, Run-Off Plates, and Backing Strips
Remove only from finished areas.
3.5 SHOP PRIMER REPAIR
Repair shop primer in accordance with the paint manufacturer's recommendation for surfaces damaged by handling, transporting, cutting, welding, or bolting.
3.5.1 Field Priming
Field prime steel exposed to the weather, or located in building areas without HVAC for control of relative humidity. After erection, the field bolt heads and nuts, field welds, and any abrasions in the shop coat must be cleaned and primed with paint of the same quality as that used for the shop coat.
3.6 FIELD QUALITY CONTROL
Perform field tests, and provide labor, equipment, and incidentals required for testing, except that electric power for field tests will be furnished as set forth in Division 1. Notify the Contracting Officer in writing of defective welds, bolts, nuts, and washers within 7 working days of the date of the inspection.
3.6.1 Welds
3.6.1.1 Visual Inspection
AWS D1.1/D1.1M. Furnish the services of AWS-certified welding inspectors for fabrication and erection inspection and testing and verification inspections. A Certified Welding Inspector must perform visual inspection on 100 percent of all welds. Document this inspection in the Visual Weld Inspection Log. Submit certificates indicating that certified welding inspectors meet the requirements of AWS QC1.
3.6.1.2 Nondestructive Testing
Nondestructive testing must be in accordance with AWS D1.1/D1.1M
3.6.2 Direct Tension Indicator Washers
3.6.2.1 Direct Tension Indicator Washer Compression
Test direct tension indicator washers in place to verify that they have been compressed sufficiently to provide the 0.38 mm gap, as required by ASTM F959/F959M. Submit direct tension indicator washer inspection reports.
3.6.3 High-Strength Bolts
3.6.3.1 Testing Bolt, Nut, and Washer Assemblies
Test a minimum of 3 bolt, nut, and washer assemblies from each mill certificate batch in a tension measuring device at the job site prior to the beginning of bolting start-up. Demonstrate that the bolts and nuts, when used together, can develop tension not less than the provisions specified in AISC 360, depending on bolt size and grade. The bolt tension
SECTION 05 12 00 Page 10 must be developed by tightening the nut. A representative of the manufacturer or supplier must be present to ensure that the fasteners are properly used, and to demonstrate that the fastener assemblies supplied satisfy the specified requirements. Submit bolt testing reports.
3.6.3.2 Inspection
Inspection procedures must be in accordance with AISC 360. Confirm and report to the Contracting Officer that the materials meet the project specification and that they are properly stored. Confirm that the faying surfaces have been properly prepared before the connections are assembled.
Observe the specified job site testing and calibration, and confirm that the procedure to be used provides the required tension. Monitor the work to ensure the testing procedures are routinely followed on joints that are specified to be fully tensioned.
3.6.3.3 Testing
The Government has the option to perform nondestructive tests on 5 percent of the installed bolts to verify compliance with pre-load bolt tension requirements. Provide the required access for the Government to perform the tests. The nondestructive testing will be done in-place using an ultrasonic measuring device or any other device capable of determining in-place pre-load bolt tension. The test locations must be selected by the Contracting Officer. If more than 10 percent of the bolts tested contain defects identified by testing, then all bolts used from the batch from which the tested bolts were taken, must be tested at the Contractor's expense. Retest new bolts after installation at the Contractor's expense.
3.6.4 Testing for Embrittlement
ASTM A143/A143M for steel products hot-dip galvanized after fabrication.
Submit embrittlement test reports.
3.6.5 Inspection and Testing of Steel Stud Welding
Perform verification inspection and testing of steel stud welding conforming to the requirements of AWS D1.1/D1.1M, Stud Welding Clause. The Contracting Officer will serve as the verification inspector. Bend test studs that do not show a full 360 degree weld flash or have been repaired by welding as required by AWS D1.1/D1.1M, Stud Welding Clause. Studs that crack under testing in the weld, base metal or shank will be rejected and replaced by the Contractor at no additional cost.
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SECTION 05 12 00 Page 11
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SECTION 05 21 00
STEEL JOIST FRAMING
05/15
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2015; Errata 1 2015; Errata 2 2016) Structural Welding Code - Steel
ASTM INTERNATIONAL (ASTM)
ASTM A36/A36M (2014) Standard Specification for Carbon Structural Steel
INTERNATIONAL CODE COUNCIL (ICC)
ICC IBC (2015) International Building Code
SOCIETY FOR PROTECTIVE COATINGS (SSPC)
SSPC PA 1 (2000; E 2004) Shop, Field, and Maintenance Painting of Steel
SSPC Paint 15 (1999; E 2004) Steel Joist Shop Primer
SSPC SP 2 (1982; E 2000; E 2004) Hand Tool Cleaning
STEEL JOIST INSTITUTE (SJI)
SJI LOAD TABLES (2010; Errata 1 2011; Errata 2 2012) 42nd Edition Catalog of Standard Specifications Load Tables and Weight Tables for Steel Joists and Joist Girders
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
29 CFR 1926 Safety and Health Regulations for Construction
29 CFR 1926.757 Steel Erection; Open Web Steel Joists
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability Notebook, in conformance to Section
SECTION 05 21 00 Page 1
01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Welder Qualification; G, RO
SD-02 Shop Drawings
Steel Joist Framing; G, RO
SD-05 Design Data
Design Calculations; G
SD-06 Test Reports
Erection Inspection Welding Inspections
SD-07 Certificates
Certification of Compliance
SD-11 Closeout Submittals
Recycled Content of Steel Products; S
1.3 QUALITY ASSURANCE
Perform all work in compliance with the requirements set forth in
29 CFR 1926.
1.3.1 Drawing Requirements
Submit drawings of steel joist framing including fabrication, specifications for shop painting, and identification markings of joists and joist girders. Show joist type and size, layout in plan, all applicable loads, deflection criteria, and erection details including methods of anchoring, framing at openings, type, size, and location and connections for and spacing of bridging, requirements for field welding, and details of accessories as applicable.
1.3.2 Certification of Compliance
Prior to construction commencement, submit certification for welder qualification, in compliance with AWS D1.1/D1.1M, welding operation, and tacker, stating the type of welding and positions qualified for, the code and procedure qualified under, date qualified, and the firm and individual certifying the qualification tests. Submit certification of compliance for the following:
a. Steel Joist Institute Member Fabricator
b. 29 CFR 1926
c. 29 CFR 1926.757
d. Statement from steel joist manufacturer, that work was performed in
SECTION 05 21 00 Page 2 accordance with approved construction documents and with SJI standard specifications, in accordance with ICC IBC Section 1704.2.5.2.
1.4 DELIVERY, STORAGE, AND HANDLING
Handle, transport, and store joists and joist girders in a manner to prevent damage affecting their structural integrity. Verify piece count of all joist products upon delivery and inspect all joists products for damage. Report any damage to the joist supplier. Store all items off the ground in a well drained location protected from the weather and easily accessible for inspection and handling. Store joists with top chord down and with joists in a vertical position. Store deep joists horizontally if they were shipped on their sides.
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
Designate steel joists and joist girders on the drawings in accordance with the standard designations of the Steel Joist Institute. Joists of other standard designations or joists with properties other than those shown may be substituted for the joists designated provided the structural properties are equal to or greater than those of the joists shown and provided all other specified requirements are met.
2.2 STEEL JOISTS AND JOIST GIRDERS
Provide steel joists and joist girders conforming to SJI LOAD TABLES.
Design joists designated K, KCS, LH and DLH to support the loads given in the applicable standard load tables of SJI LOAD TABLES. Submit design calculations for joist girders, net uplift loads, non-SJI standard details, and field splices. Include cover letter signed and sealed by the joist manufacturer's registered design professional.
2.2.1 Steel Joist Substitutes and Outriggers
Provide joist substitutes and outriggers conforming to SJI LOAD TABLES with steel angle or channel members.
2.2.2 Joist Girders
Provide joist girders capable of withstanding the design loads indicated with a live-load deflection less than L/240 for roof girders and L/360 for floor girders.
Camber joist girders according to SJI LOAD TABLES.
2.3 ACCESSORIES AND FITTINGS
2.3.1 Bridging
Provide bridging of material, size, and type required by SJI LOAD TABLES for type of joist, chord size, spacing and span. Furnish additional erection bridging if required for stability and uplift.
2.3.2 Bearing Plates
Fabricate steel bearing plats from ASTM A36/A36M steel of size and thickness indicated.
SECTION 05 21 00 Page 3
2.3.3 Ceiling Extensions
Furnish ceiling extensions, either bottom-chord elements or a separate extension unit of enough strength to support ceiling construction. Extend ends to within 13 mm of finished wall surface unless otherwise indicated.
2.4 SHOP PAINTING
SSPC Paint 15. Shop prime joists, except as modified herein, in accordance with SSPC PA 1. Clean joists in accordance with SSPC SP 2 before priming.
If flash rusting occurs, re-clean the surface prior to application of primer. For joists which require finish painting under Section 09 90 00 PAINTS AND COATINGS, the primer paint must be compatible with the finish paint.
PART 3 EXECUTION
3.1 ERECTION
Install joists in conformance with SJI LOAD TABLES for the joist series indicated, and the requirements of 29 CFR 1926 and 29 CFR 1926.757. Handle and set joists and joist girders avoiding damage to the members. Place the "tag end" of joists as shown on the joists placement plans. Ensure that square-end joists are erected right side up. Distribute temporary loads so that joist capacity is not exceeded. Remove damaged joists and joist girders from the site, except when field repair is approved and such repairs are satisfactorily made in accordance with the manufacturer's recommendations. Do not repair, field modify, or alter any joists or joist girder without specific written instructions from the Designer of Record and/or joist manufacturer.
Install and connect bridging concurrently with joist erection, before construction loads are applied. Do not apply loads to bridging. Anchor ends of bridging lines at top and bottom chords if terminating at walls or beams. Do not cut away vertical leg of bridging where bridging makes an elevation transition; weld a separate piece of bridging at the transition.
Perform all welding in accordance with AWS D1.1/D1.1M.
3.2 BEARING PLATES
Provide bearing plates to accept full bearing after the supporting members have been plumbed and properly positioned, but prior to placing superimposed loads.
3.3 PAINTING
3.3.1 Touch-Up Painting
After erection of joists and joist girders, touch-up connections and areas of abraded shop coat with paint of the same type used for the shop coat.
3.3.2 Field Painting
Paint joists and joist girders requiring a finish coat in conformance with the requirements of Section 09 90 00 PAINTS AND COATINGS.
SECTION 05 21 00 Page 4
3.4 VISUAL INSPECTIONS
Perform the following visual inspections:
a. Verify that all joists are spaced properly.
b. Verify that there is sufficient joist bearing on steel beams, concrete, and masonry.
c. Verify all bridging lines are properly spaced and anchored.
d. Verify that damage has not occurred to the joists and joist girder during erection.
e. Verify the joists are aligned vertically and there is no lateral sweep in the joists.
f. Where concentrated loads are present on the joists verify that they are located in accordance with the joists placement plan.
g. Verify welding of bridging and joist seats in accordance with AWS D1.1/D1.1M, Section 6. Perform erection inspection and field welding inspections with AWS certified welding inspectors.
h. Verify proper bolting of diagonal bridging and joist seats where the bolts are snug-tight.
SECTION 05 21 00 Page 5
SECTION 05 30 00
STEEL DECKS
05/15
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2015; Errata 1 2015; Errata 2 2016) Structural Welding Code - Steel
AWS D1.3/D1.3M (2008; Errata 2008) Structural Welding Code - Sheet Steel
ASTM INTERNATIONAL (ASTM)
ASTM A1008/A1008M (2015) Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy and High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardened
ASTM A653/A653M (2015; E 2016) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A780/A780M (2009; R 2015) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings
ASTM A792/A792M (2010) Standard Specification for Steel Sheet, 55% Aluminum-Zinc Alloy-Coated by the Hot-Dip Process
FM GLOBAL (FM)
FM APP GUIDE (updated on-line) Approval Guide http://www.approvalguide.com/
FM DS 1-28R (1998) Data Sheet: Roof Systems
STEEL DECK INSTITUTE (SDI)
ANSI/SDI C (2011; Int 1 2012; Errata 1 2012) Standard for Composite Steel Floor Deck - Slabs
ANSI/SDI NC (2010) Standard for Non-Composite Steel Floor Deck
ANSI/SDI QA/QC (2011) Standard for Quality Control and
SECTION 05 30 00 Page 1
Quality Assurance for Installation of Steel Deck
SDI DDMO3 (2004; Errata 2006; Add 2006) Diaphragm Design Manual; 3rd Edition
SDI DDP (1987; R 2000) Deck Damage and Penetrations
SDI MOC2 (2006) Manual of Construction with Steel Deck
U.S. DEPARTMENT OF DEFENSE (DOD)
UFC 3-301-01 (2013; with Change 1) Structural Engineering
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
29 CFR 1926 Safety and Health Regulations for Construction
UNDERWRITERS LABORATORIES (UL)
UL 580 (2006; Reprint Oct 2013) Tests for Uplift Resistance of Roof Assemblies
UL Fire Resistance (2014) Fire Resistance Directory
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability Notebook, in conformance to Section 01 33 29, SUSTAINABITY REPORTING. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Fabrication Drawings; G, DO
SD-03 Product Data
Accessories
Deck Units
Galvanizing Repair Paint
Mechanical Fasteners
Touch-Up Paint
SD-05 Design Data
Deck Units; G, DO
SD-07 Certificates
SECTION 05 30 00 Page 2
Fire Safety
Wind Storm Resistance
Manufacturer's Certificate
SD-11 Closeout Submittals
Recycled Content of Steel Products; S
1.3 QUALITY ASSURANCE
1.3.1 Deck Units
Furnish deck units and accessory products from a manufacturer regularly engaged in manufacture of steel decking. Provide manufacturer's certificate s attesting that the decking material meets the specified requirements.
1.3.2 Regulatory Requirements
1.3.2.1 Fire Safety
Test roof deck as a part of a roof deck construction assembly of the type used for this project, listing as fire classified in the UL Fire Resistance, or listing as Class I construction in the FM APP GUIDE, and so labeled.
1.3.2.2 Wind Storm Resistance
Provide roof construction assembly capable of withstanding a nominal uplift pressure of (See Structural Drawings for Uplifts) when tested in accordance with the uplift pressure test described in the FM DS 1-28R or as described in UL 580 and in general compliance with UFC 3-301-01.
1.3.3 Fabrication Drawings
Show type and location of units, location and sequence of connections, bearing on supports, methods of anchoring, attachment of accessories, adjusting plate details, cant strips, ridge and valley plates, metal closure strips, size and location of holes to be cut and reinforcement to be provided, the manufacturer's erection instructions and other pertinent details.
1.4 DELIVERY, STORAGE, AND HANDLING
Deliver deck units to the site in a dry and undamaged condition. Store and handle steel deck in a manner to protect it from corrosion, deformation, and other types of damage. Do not use decking for storage or as working platform until units have been fastened into position. Exercise care not to damage material or overload decking during construction. The maximum uniform distributed storage load must not exceed the design live load.
Stack decking on platforms or pallets and cover with weathertight ventilated covering. Elevate one end during storage to provide drainage.
Maintain deck finish at all times to prevent formation of rust. Repair deck finish using touch-up paint. Replace damaged material.
SECTION 05 30 00 Page 3
PART 2 PRODUCTS
2.1 DECK UNITS
Submit manufacturer's design calculations, or applicable published literature for the structural properties of the proposed deck units.
2.1.1 Roof Deck
Conform to ASTM A792/A792M or ASTM A1008/A1008M for deck used in conjunction with insulation and built-up roofing. Fabricate roof deck units of the steel design thickness required by the design drawings and galvanized . Furnish sample of Metal Roof Deck Units used to illustrate actual cross section dimensions and configurations.
2.1.2 Form Deck
Conform to ASTM A653/A653M or ASTM A1008/A1008M for deck used as formwork for concrete. Fabricate form deck of the steel design thickness required by the design drawings.
Provide sufficient welds, forming the steel sheets into the cellular floor deck unit, to develop the full horizontal shear at the plane where the steel sheets are joined.
Use panels of maximum possible lengths to minimize end laps. Fabricate deck units in lengths to span 3 or more supports with flush, telescoped, or nested 50 mm laps at ends, and interlocking, or nested side laps, unless otherwise indicated.
2.1.3 Length of Deck Units
Provide deck units of sufficient length to span three or more spacings where possible.
2.1.4 Touch-Up Paint
Provide a high zinc-dust content paint for regalvanizing welds in galvanized steel conforming to ASTM A780/A780M.
2.2 ACCESSORIES
Provide accessories of same material as deck, unless specified otherwise.
Provide manufacturer's standard type accessories, as specified.
2.2.1 Adjusting Plates
Provide adjusting plates, or segments of deck units, of same thickness and configuration as deck units in locations too narrow to accommodate full size units. Provide factory cut plates of predetermined size where possible.
2.2.2 Closure Plates for Composite Deck
See Structural Drawings.
2.2.3 Sheet Metal Collar
Where deck is cut for passage of pipes, ducts, columns, etc., and deck is
SECTION 05 30 00 Page 4 to remain exposed, provide a neatly cut sheet metal collar to cover edges of deck. Do not cut deck until after installation of supplemental supports.
2.2.4 Cover Plates
Sheet metal to close panel edge and end conditions, and where panels change direction or butt. Polyethylene-coated, self-adhesive, 50 mm wide joint tape may be provided in lieu of cover plates on flat-surfaced decking butt joints.
Fabricate cover plates for abutting floor deck units from the specified structural-quality steel sheets not less than nominal 1.3 millimeterthick before galvanizing. Provide 150 millimeter wide cover plates and form to match the contour of the floor deck units.
2.2.5 Column Closures
Sheet metal, minimum 0.85 mm thick or metal rib lath.
2.2.6 Access Hole Covers
Sheet metal, minimum 1.2 mm thick.
2.2.7 Hanger
Provide clips or loops for utility systems and suspended ceilings of one or more of the following types:
a. Lip tabs or integral tabs where noncellular decking or flat plate of cellular section is 1.2 mm thick or more, and a structural concrete fill is used over deck.
b. Slots or holes punched in decking for installation of pigtails.
c. Tabs driven from top side of decking and arranged so as not to pierce electrical cells.
d. Decking manufacturer's standard as approved by the Contracting Officer.
2.2.8 Ridge and Valley Plates for Roof Decks
Fabricate plates from the specified structural-quality steel sheets, not less than nominal 0.91 millimeter thick before galvanizing. Provide plates of minimum 120 millimeter wide and bent to provide tight fitting closures at ridges and valleys. Provide a minimum length of ridge and valley plates of 3000 millimeter.
2.2.9 Metal Closure Strips for Roof Decks
Fabricate strips from the specified commercial-quality steel sheets not less than nominal 0.91 millimeter thick before galvanizing. Provide strips from the configuration required to provide tight-fitting closures at open ends and sides of steel roof decking.
2.2.10 Miscellaneous Accessories
Furnish the manufacturer's standard accessories to complete the deck installation. Furnish metal accessories of the same material as the deck .
SECTION 05 30 00 Page 5
PART 3 EXECUTION
3.1 EXAMINATION
Prior to installation of decking units and accessories, examine worksite to verify that as-built structure will permit installation of decking system without modification.
3.2 INSTALLATION
Install steel deck units in accordance with 29 CFR 1926, Subpart R – Steel Erection, ANSI/SDI QA/QC, SDI DDMO3 and approved shop drawings. Place units on structural supports, properly adjusted, leveled, and aligned at right angles to supports before permanently securing in place. Damaged deck and accessories including material which is permanently stained or contaminated, deformed, or with burned holes shall not be installed.
Extend deck units over three or more supports. Report inaccuracies in alignment or leveling to the Contracting Officer and make necessary corrections before permanently anchoring deck units. Locate deck ends over supports only. Lap 50 mm deck ends. Do not use unanchored deck units as a work or storage platform. Do not fill unanchored deck with concrete.
Permanently anchor units placed by the end of each working day. Do not support suspended ceilings, light fixtures, ducts, utilities, or other loads by steel deck unless indicated. Distribute loads by appropriate means to prevent damage.
3.2.1 Attachment
Immediately after placement and alignment, and after correcting inaccuracies, permanently fasten steel deck units to structural supports and to adjacent deck units as indicated on the design drawings and in accordance with manufacturer's recommended procedure. Clamp or weight deck units to provide firm contact between deck units and structural supports while performing fastening. Attachment of adjacent deck units by button-punching is prohibited.
3.2.1.1 Welding
Perform welding in accordance with AWS D1.3/D1.3M using methods and electrodes recommended by the manufacturers of the base metal alloys being used. Ensure only operators previously qualified by tests prescribed in AWS D1.3/D1.3M make welds. Immediately recertify, or replace qualified welders, that are producing unsatisfactory welding. As Indicated on structural drawings for location, size, and spacing of fastening. Welding washers shall be used on all deck units with metal thickness less than 0.028" at the connections of the deck to supports. Where welding washers are not used, a minimum visible 5/8 inch diameter arc puddle shall be used.
Weld materal shall penetrate all layers of the deck material at end laps and shall have good fusion to supporting members. Holes and similar defects will not be acceptable. Attach all partial or segments of deck units to structural supports in accordance with Section 2.5 of SDI DDMO3.
Attach shear connectors as shown and welded as per AWS D1.1/D1.1M .
Immediately clean welds by chipping and wire brushing. Heavily coat welds, cut edges and damaged portions of shop primed finish with the manufacturer's standard touch-up paint.
3.2.1.2 Mechanical Fastening
Anchor deck to structural supports and adjoining units with mechanical
SECTION 05 30 00 Page 6 fasteners. Drive screws to properly clamp desk to supporting steel.
3.2.1.3 Sidelap Fastening
Lock sidelaps between adjacent floor deck units together by welding or screws as indicated.
3.2.2 Openings
Cut or drill all holes and openings required and be coordinated with the drawings, specifications, and other trades. Frame and reinforce openings through the deck in conformance with SDI DDP.
3.2.3 Deck Damage
SDI MOC2, for repair of deck damage.
3.2.4 Touch-Up Paint
3.2.4.1 Roof Deck
After roof decking installation, wire brush, clean, and touchup paint the scarred areas on top and bottom surfaces of metal roof decking. The scarred areas include welds, weld scars, bruises, and rust spots. Touchup galvanized surfaces with galvanizing repair paint. Touchup painted surfaces with repair paint of painted surfaces.
3.2.4.2 Floor Deck
For floor decking installation, wire brush, clean, and touchup paint the scarred areas on the top and bottom surfaces of the metal floor decking and on the surface of supporting steel members. Include welds, weld scars, bruises, and rust spots for scarred areas. Touched up the galvanized surfaces with galvanizing repair paint. Touch up the painted surfaces with paint for the repair of painted surfaces.
3.2.5 Accessory Installation
3.2.5.1 Adjusting Plates
Provide in locations too narrow to accommodate full-size deck units and install as shown on shop drawings.
3.2.5.2 End Closures
Provide end closure to close open ends of cells at columns, walls, and openings in deck.
3.2.5.3 Access Hole Covers
Provide access whole covers to seal holes cut in decking to facilitate welding of the deck to structural supports.
3.2.5.4 Hangers
Provide as indicated to support utility system and suspended ceilings.
Space devices so as to provide one device per 0.60 square meters.
SECTION 05 30 00 Page 7
3.2.6 Concrete Work
Prior to placement of concrete, inspect installed decking to ensure that there has been no permanent deflection or other damage to decking. Replace decking which has been damaged or permanently deflected as approved by the Contracting Officer. Place concrete on metal deck in accordance with Construction Practice of ANSI/SDI C or ANSI/SDI NC.
3.2.7 Preparation of Fire-Proofed Surfaces
Provide deck surfaces, both composite and noncomposite, which are to receive sprayed-on fireproofing, galvanized and free of all grease, mill oil, paraffin, dirt, salt, and other contaminants which impair adhesion of the fireproofing.
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