Part1of2_AM-02_W91238-12-R-0001_VOL_2_Attachments_Drawings_Reports.pdf

DESIGN-BUILD REQUEST FOR PROPOSALS (RFP)

VOLUME 2 OF 2 PHASE 2

LLIIFFEE SSCCIIEENNCCEE TTEESSTT FFAACCIILLIITTYY

AADDDDIITTIIOONN

DUGWAY PG, UTAH

RFP NO. W91238-12-R-0001

SPECIFICATION FILE NO. 1825

DRAWING FILE NO. 180-25-379

BID DOCUMENTS (DIVISION 00) (UNDER SEPARATE COVER)

VOLUME 1 OF 2 - TECHNICAL SPECIFICATIONS DIVISION 01 thru

DIVISION 49

VOLUME 2 of 2 - ATTACHMENTS

US Army Corps of Engineers ® Sacramento District

DISTRIBUTION STATEMENT A

Approved for public release; distribution is unlimited.

AM-02

ATTACHMENT A

Site Photographs

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ATTACHMENT B

Cut Sheets

Cut Sheets – Mechanical

Ref: 7704.05 Davidson, NC 28036 Date: 10-Jul-09 USA Cancels: 23-May-07

Nirvana Model IRN75H-CC

GENERAL COMPRESSOR DATA (1)

psig barg CFM m3/min HP kW 145 10.0 300 8.5 82.5 61.5 140 9.7 306 8.7 82.5 61.5 135 9.3 312 8.8 82.5 61.5 130 9.0 320 9.1 82.5 61.5 125 8.6 328 9.3 82.5 61.5 120 8.3 339 9.6 82.5 61.5 115 7.9 349 9.9 82.5 61.5 110 7.6 357 10.1 82.5 61.5 105 7.2 364 10.3 82.5 61.5 100 6.9 372 10.5 82.5 61.5 65 4.5 418 11.8 82.5 61.5

Efficiency and Speed Data psig barg kW/100CFM Max Min % Turn down

145 10.0 22.74 RPM 2200 951 57

140 9.7 22.30 RPM 2240 947 58

135 9.3 21.87 RPM 2280 942 59

130 9.0 21.32 RPM 2322 938 60

125 8.6 20.80 RPM 2365 934 61

120 8.3 20.13 RPM 2412 930 61

115 7.9 19.55 RPM 2462 926 62

110 7.6 19.11 RPM 2515 922 63

105 7.2 18.74 RPM 2570 918 64

100 6.9 18.34 RPM 2627 913 65

65 4.5 16.32 RPM 2985 884 70

Operating Characteristics psig barg

Full load target pressure (Maximum) 145 10.0 Full load target pressure (Minimum) 65 4.5 Maximum operating pressure 155 10.7 Minimum operating pressure 65 4.5

Compression Module Primary Rotor Maximum Speed - 1st Stage RPM 2985 Primary Rotor Minimum Speed - 1st Stage RPM 884 Primary rotor diameter - 1st Stage Inches 7.03 mm 178.5

Primary Rotor Maximum Speed - 2nd Stage RPM N/A Primary Rotor Minimum Speed - 2nd Stage RPM N/A Primary rotor diameter - 2nd Stage Inches N/A mm N/A

Cooling Data (115oF/46oC Maximum Ambient Temperature) 1,000 Btu/hr 1,000 kJ/hr

Heat removal Aftercooler 47 50 @ 100oF/38oC (2) Oil Cooler 179 189

Total 226 239

Aftercooler CTD (3) 15 oF 8 oC Cooling air flow 8500 CFM 241 m3/min Maximum added static pressure 0.5 in H2O 124.5 Pa Cooling air delta T (approximate) 25 oF 14 oC

NIRVANA

Product improvement is an ongoing process at IR. Data is subject to change without notice.

Engineering

Compressor shaft power (at stated pressure)Capacity FAD (at stated pressure)

Specific power (at stated pressure) Min/Max motor & airend speed

75 HP

Air Cooled

60 Hz

Ref: 7704.06 Davidson, NC 28036 Date: 10-Jul-09 USA Cancels: 23-May-07

Nirvana Model IRN75H-CC

Lubrication data Sump Capacity 4.23 Gallons 16 Liters Total Lubrication Capacity 8 Gallons 30 Liters

Sound Level (4) Standard Enclosure 75 dB(A)

Electrical data

Main drive motor (5) (6) Motor type Hybrid Permanent Magnet ® (HPM®) Nominal Shaft Power 75 HP 56 kW Motor Frame Size IP23 (ODP) HPM 380 Motor Service Factor 1.25 Max speed 2985 RPM Min speed 884 RPM Efficiency at full speed/power 95.0 % Efficiency at min speed/power @ 145psig 94.1 % Power Factor at full load IP23 (ODP) 0.99

Fan motor Motor type Inverter Duty Induction Nameplate Motor Power ( = max. shaft power) 5 HP 3.7 kW Cooling fan shaft power (no ducting) 4.6 HP 3.4 kW Number of poles 4 Fan motor speed 1445 RPM Fan motor frame size IP55 (TEFV) 112M Efficiency at full load IP55 (TEFV) 88.6 % Power factor at full load IP55 (TEFV) 0.83 Fan Motor Amps at Full Load200 V 14.0 AMPS

230 V 12.2 AMPS

460 V 6.1 AMPS

575 V 5.0 AMPS

Fan Motor Inverter Efficiency 96.0 %

Total Package (5) Total installed package power (main & fan motor) 87.5 HP 65 kW Full load package absorbed current 200 V 220 AMPS

230 V 199 AMPS

460 V 99.2 AMPS

575 V 81.8 AMPS

Main Motor Inverter Power factor .90-.95 Efficiency 97.6%

Construction- General Data (7) L W H Package Dimensions (L x W x H) inches 53 70.9 77 mm 1345 1800 1955

Shipping weight, total package (standard scope) 3374 lbs 1530 kg Air discharge connection 2 NPT (inches) Condensate drain connection 3/8 NPT (inches) Electrical power cable hole diameter 2.5 inches 63 mm

Notes

(1) FAD (Free Air Delivery) is actual flow rate at the compressor inlet measured at the discharge terminal point of the package in accordance with ISO1217 Annex C

(2) Heat removal including latent heat

(3) CTD (Cold Temperature Difference) based on 100 °F / 38 °C inlet air at 40% relative humidity

(4) Sound levels are "free field conditions" per PNEUROP PN8NTC2.3, +/- 3 dB(A)

(5) Electrical data based on Ingersoll-Rand IP23 main motor plus TEFV fan motor.

(6) Motor rating is maintained up to an altitude of 1,000 metres/3,280 feet above sea level

(7) For details on dimensions and piping connections see the General Arrangement Drawing

Product improvement is an ongoing process at IR. Data is subject to change without notice.

Engineering

75 HP

Air Cooled

60 Hz

NIRVANA

BF-Series and KF-Series Containment Housings

PB-2001-0610

A Wholly Owned Subsidiary of Flanders Corporation

Gel Seal Filter Housings for Bag-Out or Non-Bag-Out Applications

For Containment of Airborne Hazards in In-Line Exhaust Systems

Flanders/CSC’s Quality Assurance Program was established to address the eighteen criteria structure of ASME NQA-1 (formally N45.2), “Quality Assurance Requirements for Nuclear Facility Applications”. As suppliers of High Efficiency Air Filtration products and services, there are three standards that govern the majority of Flanders/CSC’s activities.

1. ASME N509-1989 (reaffirmed 1996) “Nuclear Power Plant Air-cleaning Units and

Components”

2. ASME N510-1989 (reaffirmed 1995) “Testing of Nuclear Air Treatment Systems”

3. ASME AG-1- 2009

“Code on Nuclear Air and Gas Treatment”

These standards and our customer’s specifications invoke many other standards and codes the Flan-ders/CSC’s Quality Assurance Program incorporates as standard practice.

There are a variety of Quality Assurance Programs that manufacturer’s implement to ensure product and service quality, two such systems are ISO-9001 and

ASME NQA-1.

Abstracts of these programs include:

ISO 9001:2000 specifies requirements for a Quality Management System where an organization

1. Needs to demonstrate its ability to consistently provide product that meets customer and applicable regulatory requirements, and

2. Aims to enhance customer satisfaction through the effective application of the system, includ-ing processes for continual improvement of the system and the assurance of conformity to customer and applicable regulatory require-ments.

All requirements of this international standard are generic and are intended to be applicable to all organizations, regardless of type, size and product provided.1

Quality Assurance Program

ASME NQA-1: This Standard sets forth requirements for the establishment and execution of quality assur-ance programs for the siting, design, construction, operation, and decommissioning of nuclear facilities.

Nonmandatory guidance is provided in the Appen-dices. NQA-1 establishes 18 criteria covering all aspects of quality, from purchase of raw materials, to design and testing. 2

Because ASME NQA-1 applies to the Nuclear Indus-try where containment and safety are of paramount concern, it is generally seen to establish more checks and balances.

Containment air filtration started out as a critical requirement in the Nuclear industry to protect workers, the public and the environment. Today, containment air filtration is a critical issue in a variety of industries and applications; from pharmaceutical, health care, military, and the original nuclear applications among others. Because of the critical safety requirements of the nuclear industry, ASME N509, ASME N510, and ASME AG-1 are recognized as the standards for design and testing of containment air filtration systems. Each of these standards requires a Quality Assurance Program that meets the requirements of

ASME NQA-1.

Flanders/CSC maintains a full scope Quality Assur-ance Program that meets the requirements of ASME NQA-1, 10 CFR 50 Appendix B, and DOE O 414 1A.

Customers that require the stringent application of quality principles that only a mature and developed program can offer routinely audit this Quality Assur-ance program.

Flanders/CSC has evaluated the possibility of certi-fication to ISO-9001 and determined that an ASME NQA-1 program better meets the critical needs of our customers. Although the two programs are comparable, an ASME study indicates that a ISO- 9001 Quality Assurance Program will not meet the requirements of ASME NQA-1 without substantial modification. 3

1. ISO.org

2. ASME.org

3. Comparison NQA 1 and ISO 9001 Technical Report, available from ASME.org

© COPYRIGHT 2010 By Flanders/CSC Corporation

531 Flanders Filters Road • Washington, NC 27889

BF-Series and KF-Series Containment Housing - Table of Contents

Quality Assurance ..................................................................................... Inside Front Cover Important Notice Introduction: BF and KF-Series Containment Housings BF-Series Bag-In/Bag-Out Containment Housings Safety First B-Series and K-Series Comparisons Bag-In/Bag-Out Accessories Cinching Strap Bag-In/Bag-Out Accessories Bagging Ring PVC Change-Out Bag Change-Out Port Security Strap Bag-In/Bag-Out Process BF-Series and KF-Series: Standard Features Housing Material and Finish, Smooth Inlet Design, Filter Access Doors, Construction BF-Series and KF-Series: Gel Seal Design .......................................................................1� Design Concept, Description ..............................................................................1� BF-Series and KF-Series Standard Housing Filter Accommodations BF-Series and KF-Series Additional Housing Filter Accommodations Door Latches , Bag-In/Bag-Out Port, Filter Removal Rod Change-Out Accessories , Engraved ID Label Connections to Ductwork, Filter Locking Mechanism Leak Testing BF-Series Containment Housing: Ordering Information BF-Series Containment Housing: Suggested Specifications KF-Series Gel Seal Non-Bag-In/Bag-Out Containment Housings ..................................2� Door Latches , Filter Locking Mechanism, Engraved ID Label KF-Series Containment Housing: Ordering Information KF-Series Containment Housing: Suggested Specifications BF-Series and KF-Series Containment Housing: Available Options Prefilter Sections, Magnehelic Gages .................................................................�0 Static Pressure Taps, Test Ports DOP, PAO or Freon, Swivel Door Latches ........�1 Weather Cap, Isolation Damper, Transitions .........................................................�2 In-Place Test Housings, Bead Blast Finish, PrecisionScan Test Housing ............�� Metal Door Pocket, Filter Removal Tray, Change-Out Equipment .......................�4 Banding Kit, Lifting Lugs ......................................................................................�4 Moisture Drains and Valves, ................................................................................�4 Drilled Duct Connection Flanges, Drill Flanges ..................................................�5 BF-Series and KF-Series Containment Housing: General Design Considerations Determining Door Access .....................................................................................�6

Vertical Flow Applications, Plenums, Transitions and Dampers ..........................�8 HEPA Filters, Prefilters, Adsorbers ......................................................................�9 BF-Series and KF-Series Containment Housings ...............................................�9

NOTICE . . . Compliance with installation and operation standards must be met to ensure quality performance.

HEPA filters are factory tested to meet the requirements of IEST-RP-CC001.4 for HEPA filters:

• Industrial Grade

• Nuclear Grade

• Laminar Flow Grade

• Bio/Hazard Grade HEPA

• VLSI

• ULPA

• Pharmacutical

additional quality assurance test report is kept on file and is available on request.

Flanders/CSC recommends that all HEPA

been correctly installed in the containment housing.

Flanders/CSC service personnel are available for installations, supervision of installation, testing and certification of compliance to industry and government standards and instruction of the owner’s personnel in testing and maintenance procedures.

Flanders/CSC does not guarantee that its equipment will operate at the performance levels given on the

installation and use, nor does Flanders/ CSC guarantee the suitability of its product for the particular end use which may be contemplated by the buyer.

For best results, it is recommended that the buyer supply complete information about the operating conditions of the ventilation system to Flanders/CSC for evaluation.

When the system components are supplied to the buyer or his agent for

of factory trained personnel.

Failure to adhere to this recommendation or failure of the buyer to have filters timely retested and serviced will nullify or limit any warranties which might otherwise apply and may result in a compromised installation.

Im p o rt a n t M e s s a g e

NOTE . . . Throughout the CSC product bulletins we make reference to standards that may appear old and/or revised. Our purpose in specifying the older versions of standards is due to the nature of these products and where they are typically used.

During the years and numerous revisions, these standards have become less stringent than their original versions. We believe in manufacturing and referencing the critical versions to help the owners maintain the stringent requirements this industry originally intended.

BF-Series and KF-Series Containment Housing

BF -Series and KF-Series Containment Housing

Flanders/CSC Containment Housings: BF-Series Bag-In/Bag-Out and KF-Series Non Bag-In/Bag-Out

The BF-Series and KF-Series Gel Seal contain-ment housings are typically used on critical pro-cesses where dangerous airborne particulate or gases must be prevented from entering the at-mosphere.

BF-Series Bag-In/Bag-Out: The BF-Series hous-ing features a side access bag-in/bag-out port which allows filters or carbon adsorbers that have been contaminated in service to be re-moved from the housing without direct contact with service personnel.

KF-Series Non Bag-In/Bag-Out: The KF-Series housing is designed for applications in which the bag-in/bag-out procedure is not necessary for

Basic housings are available in 1H1W, 1H2W and 1H3W configurations, allowing up to three (3) fil-ters or adsorbers to be removed from a single ac-

ters may be 2, 4 or 6-inches deep. Units may be joined in parallel or series to build systems with capacities ranging from 1,000 CFM to �0,000 CFM (based upon 1,000 CFM per filter).

Many custom options are available, includ-ing static pressure taps, test ports, transitions, dampers and in-place test sections which allow

or otherwise disrupt its operation.

The BF-Series and KF-Series housings are de-

tration, HEPA units can be joined in series with carbon adsorber units.

Notes:_____________________________________

NOTE: Throughout the product bulletin we make reference to standards that are old and or revised.

Our purpose in specifying the older versions of standards is due the nature of these products and where they are typically used.

During the years and numerous revisions, these standards have become less stringent than their original versions. We believe in manufacturing and referencing the critical versions to help the owners maintain the stringent requirements this industry orginally intended.

�H4W Housings consisting of Two �H2W Housings in parallel.

Access Doors on Both Sides.

BF-Series Containment Housing

BF-Series Gel Seal Bag-In/Bag-Out Containment Housings

The BF-Series bag-in/bag-out housing is a side

research facilities that handle dangerous or toxic biological, radiological or carcinogenic materials.

handled through the bag. These procedures are summarized on Page 11.

Depending on the user’s requirements, the BF-

and carbon adsorbers. Regardless of the type

Series housings are designed to accommodate standard gel seal HEPA filters and carbon ad-sorbers.

Manufactured under stringent quality assurance controls, BF-Series housings are subjected to thorough inspections and leak tightness tests before leaving the factory, and are guaranteed to pass both DOP and/or Freon in-place tests. This guarantee is contingent upon the use of properly installed Flanders HEPA Filters and Flanders/ CSC adsorbers.

�H2W Housings consisting of Prefilters, Upstream Test Sections, HEPA’s, Adsorbers and

Downstream Test Sections.

Access Doors on One Side Only.

System Configurations

Note: All housings are available with optional prefilter sections behind primary filter door or with a separate prefilter door.

Access Doors

Access Doors

Basic Housings

1H1W with Separate

Prefilter Door 1H1W 1H2W 1H�W

Prefilter Section

Upstream Test

Section

HEPA

Filter

Section

Adsorber Section

Downstream Test

Section

BF-Series Containment Housing

Safety Comes First The Flanders/CSC reputation for excellence in the design and fabrication of critical air filtration systems is the result of decades of attention to the toughest environmental and safety standards in the world. Throughout the long development of the BF-Series containment housing, safety has been the first design priority and our track record reflects the confidence of our customers.

Flanders/CSC containment systems are operat-ing in hundreds of sites, including:

Hospital Isolation Suites

Pharmaceutical Facilities

Microelectronic Sites

Food Processing Areas

Genetic and Biotech Labs

University Campuses

Industrial Process Exhaust Systems

Chemical Process Facilities

Animal Disease Labs

Radioisotope Handling Facilities

Nuclear Power Plants

Strategic Nuclear Facilities

HVAC Systems

Department of Energy Facilities

. . . from the Leader in Air Filtration Technology.

Series BF-Series BG-Series KF-Series KG-Series Comparisons Housing Housing Housing Housing

Sealing Method Gel Seal Gasket Seal Gel Seal Gasket Seal

Bag-In/Bag-Out Yes Yes No No

Replaceable Welded In Place Replaceable Welded in Place (standard) (standard) (standard) (standard)

Replaceable Replaceable (optional) (optional)

Internal External Internal Internal Locking Arm Drive Bolt Locking Arm Drive Bolt

Locking �00 Series �00 Series �00 Series �00 Series Mechanism Stainless Steel with Stainless with Brass Pivot Block Brass Pivot Block (standard) (standard)

Nitronic 60 Shaft Nitronic 60 Shaft With �00-Series with �00-Series Stainless Steel Stainless Steel Pivot Block Pivot Block (optional) (optional)

Seismic Yes Yes Available Available Qualification (see page 38)

High Pressure Available Available Available Available

High Temperature Available Available Available Available

Quality Manufactured in Accordance with ASME NQA-1 Assurance “Quality Assurance Program Requirements for Nuclear Power Plants”

B-Series and K-Series Comparisions

Flanders/CSC B-Series and K-Series housings are produced in an array of standard models that vary according tot he features listed in the chart below. All B-Series and K-Series housings are factory tested to ensure that they meet the same high standards of design and performance. Al-though there may be differences in size and

B-Series and K-Series Comparisons certain construction features among the various models, there is no difference in the quality of each housing’s essential task to filter hazardous contaminants. The quality of construction and performance integrity of every Flanders/CSC housing system is guaranteed.

B-Series and K-Series Comparisons

BF -Series Containment Housing: Bag-In/Bag-Out Accessories

Cinching Strap A cinching strap is provided with each bag to tie off the slack in the bag during the interval be-tween filter changes. The cinching strap prevents the bag from being drawn into the housing dur-ing normal operations. The strap is tied at a point near the tip of the bag-in/bag-out port, drawing the bag tightly across the port and allowing the slack to fall off to the outside.

PVC Change-Out Bags

Housing

Shock Cord

Security Strap

Second Rib

Bagging Ring First Rib

Bag

Hemmed Edge

Bag-In/Bag-Out Accessories If provided, the prefilters, HEPA filters and carbon adsorbers are shipped separately. Additionally, bags, straps and instruction manuals are shipped in the accessory box, separate from the housing.

Bagging Ring The bagging ring is seal-welded around the ac-cess port of each BF-Series containment hous-ing. The elastic shock cord of the PVC change-out bag is stretched around the bagging ring. The BF-Series bagging ring features a hemmed edge to prevent tearing the bag, and two (2) continu-ous ribs to secure the bag.

The Bagging Ring

PVC Change-Out Bag A PVC bag is included with each access door.

The Flanders/CSC change-out bag is translu-cent and yellow in color with a clear section at the attachment end for change out viewing.

An elastic shock cord is hemmed into the mouth of the bag for a firm fit when stretched around the bagging ring

ment bag sizes are engraved on the door label of each housing. Replacement bag size labels are also attached to the shock cord hemmed into the bag mouth. PVC bags of this design have been tested by an independent laboratory to prove the bag’s operability at extreme tempera-ture ranges of 0°F—1�0°F.

BF -Series Containment Housing: Bag-In/Bag-Out Accessories

Change-Out Port The BF-Series change-out port, accessed by door removal, has two (2) ribs on the bagging ring to facilitate the bag-in/bag-out procedure.

Security Strap An orange nylon strap is included with each ac-cess port. The strap is buckled with a “D” ring and has velcro strips to secure the end.

PVC Change-Out Bags

Elastic Shock Cord

Change-Out Port Bagging Ring

Nylon Security Strap

Replacement Bag Size Labels Attached to Shock Cord

BF -Series Containment Housing: Bag-In/Bag-out Process

Filter Change-Out Concept

Basic steps in changing contaminated filters in the BF-Series Bag-In/Bag-Out containment housing, illustrated below:

Note: A complete step-by-step change-out instruction manual is furnished with each housing or system.

Carefully draw contaminated filter into bag and place filter (in bag) on stand or table. Remove arms from bag. Seal bag between access port and filter. Cut bag, leaving bag stub attached to access port.

Place new filter into a new bag. Place new bag over bag stub attached to access port.

Remove bag stub using bag stub removal glove sleeve of the new bag. Draw stub into sleeve by turning sleeve inside out.

Install new filter using glove sleeves. Seal and detach bag stub/glove sleeve. Fold new bag inside bagging ring and replace access door.

Remove access door, extend bag and place arms in filter handling glove sleeves of bag.

HEPA Filter HEPA Filter

Plastic Bag Filter Handling Glove Sleeves

Access Door

Bag Stub Removal Glove Sleeve

HEPA Filter HEPA Filter HEPA Filter

HEPA Filter HEPA Filter

BF-Series Containment Housing: Standard Features

Housing Material and Finish Materials are unpainted 14 and 11 gage Type 304 stainless steel, with a 2B finish. Housing welded joints and seams are wire brushed and/or buffed to remove heat discoloration, burrs and sharp edges.

Construction All pressure retaining joints and seams are welded airtight per ASME Section IX, reinforced to with-stand ten (10) inches water gage positive or nega-tive pressure. All welds are free of burrs and sharp edges, with no visible pores.

Smooth Inlet Design

Filter Access Doors

Units are designed to install or remove up to three (3) filters at each access door. Where prefilters are required, a separate access door can be pro-vided. An extruded neoprene gasket provides a seal between the access door and the housing. See the access door arrangement chart below:

BF-Series and KF-Series Access Door Arrangement D1 — Single access door on one side of the housing D2* — Single access door on each side of the housing D3 — Two access doors on one side of the housing: one prefilter door and one primary filter door D4* — Two access doors on each side of the housing: two prefilter doors and two primary filter doors *Made from two units welded in parallel back-to-back. Filters must be removed from each side.

BF-Series and KF-Series housings fea-ture a smooth inlet design that reduces the buildup of particulate material in the housing. All interior pressure bound-ary joints are continuously welded.

These features help limit contaminant buildup.

HEPA Filter or Adsorber

Smooth inlet design minimizes contaminate buildup

Airflow

1�

BF -Series Containment Housing: Gel Seal Design

Design Concept The filter-to-housing gel seal is effected by means of a continuous knife edge on the interior of the housing, which mates to the gel filled perimeter channel on the face of the filter. To effect the seal, the locking mechanism forces the filter against the knife edge. The knife edge penetrates the gel and a uniform seal is produced on the filter face.

Description The BF-Series and KF-Series housings have a standard replaceable filter locking mechanism arm in each tier to operate the filter locking mechanism.

By operating the internal filter locking arm inside the PVC bag (in the BF-Series only) and access door, the filter is engaged on, or disengaged from the housing knife edge (internal sealing frame).

The filter locking arm and the access door inter-face in such a manner that minimizes the possi-bility of the door being closed until the filters are correctly seated in the housing and sealed to the mounting frame.

The standard locking mechanism is manufactured of Type 300 series stainless steel. Optional materi-als are available for specific applications.

BF-Series and KF-Series Filter Locking Mechanism

View Inside BF-Series Gel Seal Housing

GGF or GG12 with One Access Door (D1)

Designed to accommodate one, two or three

with 111⁄2” depth. Since the housing is not de-

side of the housing.

GG16 with One Access Door (D1)

Designed to accommodate one, two or three car-

channel on one side. It is recommended that the adsorber(s) seal be on the upstream side of the housing.

2GGF or 2GG12 with One Acces Door (D1)

Designed to accommodate one, two or three

nal depth through one access door. Actual size

ters are loaded through the same access door.

It is necessary for the primary filter seal to be on the downstream side of the housing.

* Note: The BF-Series housing will only accept a nominal 2 inch deep prefilter when a common ac-cess door is used. The KF-Series housing will ac-cept a nominal 2, 4 or 6 inch deep prefilter when a common access door is used.

GG16 with One Access Door (D1)

Designed to accommodate adsorbers of 18 inch depth, used in some special applications.

BF-Series Containment Housing: Standard Housing Filter Accommodations

2GG16 with Same Access Door (D1)

Designed to accommodate one, two or three

depth through one access door. Actual size of 2

access door. A popular application of this hous-ing is to position the housing so the prefilter is downstream of the adsorber, allowing the pre-filter to collect carbon dust or “fines” that may come off the adsorber.

2GG16 with Separate Access Doors (D3)

Same housing design as the 2GG12 with sep-arate access doors, except this housing ac-commodates nominal 16 inch deep carbon adsorber(s).

BF -Series Containment Housing: Standard Housing Filter Accommodations

2GGF or 2GG12 with Separate Acces Doors (D3)

rate access door. The principal design advantage of housings with separate access doors for pre-filters is to allow the primary filter to seal on the upstream side of the housing. When specifying a housing with separate access doors, give close attention to the access door arrangement code number in the housing’s model number.

BF -Series Containment Housing: Additional Standard Features

Door Latches Standard latches are threaded studs with remov-able hand knobs. The studs align with the retain-ers provided at each corner of the door and are secured with the hand knobs. See Page �1 for optional swivel latches, available for BF-Series only.

Bag-In/Bag-Out Port (BF Housing) The bag-in/bag-out port inside each access door provides a place for securing the change-out bag during filter replacement. This port is continu-ously welded on the inside. To prevent damage to the bag, the outer lip of the port is hemmed.

The port itself has a smooth shape. Two (2) ribs around its perimeter provide a means of securing the bag with security strap.

Filter Removal Rod Housings with two (2) or more filters per acess door have a removal rod in each tier to draw the filters to the change-out position.

Threated Studs with Removable Knobs

Two Ribs on Bagging Ring Threaded Stud Door

Primary Filter Removal Rod Shown Partially Extended

Prefilter Removal Rod Shown Partially Extended

Engraved ID Label Each primary filter access door has a stainless steel label stitch welded to the surface. This label contains the housing model number, the Flan-ders/CSC order number and change-out bag(s) information. When provided, the label can also contain the owner’s system ID number and model numbers for the filters, adsorbers, and prefilters.

This information is permanently engraved on the label to facilitate reordering of critical replace-ment parts and components.

Connections to Ductwork Flanges are provided turned outside of the air-stream for attaching the housing to ductwork.

Flanges shown below can be drilled and gas-

able. See page �5.

11⁄2 inch wide flanges Located outside of airstream

Filter Locking Mechanism The internal filter locking mechanism is assembled with components of Type �00-Series stainless steel. Other materials are available to meet special requirements.

Internal Filter Locking Mechanism

Leak Testing

Both the filter sealing surface and the complete assembly pressure boundary are leak tested by the Pressure Decay Method, in accordance with ASME N510-1995 Reaffirmed, Testing of Air- Cleaning Systems, Paragraphs 6 and 7. Readings are recorded once a minute for five (5) minutes.

Flanders/CSC’s standard acceptable maximum leak rate is 0.0005 CFM per cubic foot of hous-

foot of housing volume at the design pressure for the housing pressure boundary.

Notes: _____________________________________

Pressure Decay leak testing of a BF-Series Containment System

BF-Series Containment Housing: Ordering Information

BF1-1H1W-CCD/6-�04-D1 18 15 19�⁄8 75

BF1-1H1W-CCF/12-�04-D1 18 15 25 85

BF1-1H1W-2/4/6CCF/12-�04-D1 18 15 ��1⁄4 90

BF1-1H1W-2/4/6CCF/12-�04-D� 18 15 �71⁄2 115

BF-Series Housing Reference Chart

Description Height (inches)

Width (inches)

Depth (inches)

Weight (pounds)

The D/6 in this model number represents the following model numbers:

BF1-1H1W-CCD-304-D1 to contain a HEPA filter, or BF1-1H1W-CC6-304-D1 to contain a Carbon Adsorber.

The F/12 in this model number represents the following model numbers:

BF1-1H1W-GGF-304-D1 to contain a HEPA filter, or BF1-1H1W-GG12-304-D1 to contain a Carbon Adsorber.

Note: For multi-high housings, just add the height dimension as needed.

NOTES

HEPA Filters

Carbon Adsorbers

*Insert 2, 4 or 6 to indicate 2 inch, 4 inch or 6 inch prefilter track.

BF1-1H1W-2/4/6CC-�04-D1 18 15 14 60

BF1-1H1W-2/4/6CG-304-D1 18 27 14 70

BF1-1H1W-2/4/6GC-304-D1 30 15 14 80

BF1-1H1W-2/4/6GG-304-D1 30 27 14 90

BF1-1H2W-GGF/12-304-D1 30 51 25 205

BF1-1H2W-GG16-304-D1 30 51 �25⁄8 225

BF1-1H2W-GG18-304-D1 30 51 �25⁄8 2�5

BF1-1H2W-2/4/6GGF/12-304-D1 30 51 ��1⁄4 220

BF1-1H2W-2/4/6GG16-304-D1 30 51 41 240

BF1-1H2W-2/4/6GG18-304-D1 30 51 41 250

BF1-1H2W-2/4/6GGF/12-304-D3 30 51 371⁄2 275

BF1-1H2W-2/4/6GG16-304-D3 30 51 451⁄4 295

BF1-1H2W-2/4/6GG18-304-D3 30 51 451⁄4 �00

BF1-1H2W-2/4/6GG-304-D1 30 51 14 120

BF1-1H3W-GGF/12-304-D1 30 75 25 265

BF1-1H3W-GG16-304-D1 30 75 �25⁄8 290

BF1-1H3W-GG18-304-D1 30 75 �25⁄8 �00

BF1-1H�W-2/4/6GGF/12-304-D1 30 75 ��1⁄4 280

BF1-1H�W-2/4/6GG16-304-D1 30 75 41 305

BF1-1H�W-2/4/6GG18-304-D1 30 75 41 320

BF1-1H3W-2/4/6GGF/12-304-D3 30 75 371⁄2 �50

BF1-1H3W-2/4/6GG16-304-D3 30 75 451⁄4 �75

BF1-1H3W-2/4/6GG18-304-D3 30 75 451⁄4 �90

BF1-1H3W-2/4/6GG-304-D1 30 75 14 150

BF-Series Containment Housing: Ordering Information

Housing Series BF1 = Bag-Out Type for Gel Seal Filters

Nominal Depth of Prefilter

Housing Construction Material 304 = Type 304 SST (Standard) �04L = Type �04L SST �16 = Type �16 SST �16L = Type �16L SST

BF1 - 1H2W - 2GGF - 304 - D1

Number of Filters High 1H = One Filter High 2H = Two Filters High 3H = Three Filters High 4H = Four Filters High

Number of Filters Wide 1 W = One Filter Wide 2 W = Two Filters Wide � W = Three Filters Wide

Size Designator of Primary Filter (See Below)

Access Door Arrangement D1 = One Access Door D2 = Two Access Doors, One Per Side D3 = Two Access Doors on One Side (One for Primary Filter, One for Prefilter) D4 = Four Access Doors, Two on Each Side (One for Primary Filter, One for Prefilter)

BF-Series Housing Reference Chart

Description Height (inches)

Width (inches)

Depth (inches)

Weight (pounds)

1 These housings are designed to accommodate prefilters only.1

Filter Size Designator

Actual Filter Dimensions are Listed

BF -Series Containment Housing: Suggested Specifications

Suggested Specifications: BF1 Housings (Gel Seal)

The filter housing shall be Flanders/CSC Corpo-ration BF1 Series bag-in/bag-out, side access design and shall be manufactured from unpaint-ed 14 and 11 gage Type �04 stainless steel. The housing shall be adequately reinforced to with-

ment shall be a side servicing bank that will allow air to enter and exit the housing without changing directions.

ous shake table testing and by analysis. These housing modules are qualified in accordance with the criteria of the International Building Code (IBC) or the Uniform Building Code (1994 & 1997) up to Seismic Zone � levels, higher levels are available.

The housing shall be a gel seal design which in-corporates a knife edge that mates into the gel

housing. There shall be a safety feature where the filter locking arm and access door shall interface in such a manner that minimizes the possibility of the door being closed until the filters are cor-rectly seated in the housing. Prior to leaving the factory, each knife edge shall be checked with an alignment gage to insure proper alignment with the filter. The filter sealing mechanism shall be replaceable and shall be operated through the change-out bag by a locking handle. The mecha-nism shall exert equal force at the top and bottom

out position. The removal rods shall be operated from inside the change-out bag, and the filter(s) shall be removed by pulling against the bottom of the filter frame. All change-out operations shall be within the bag so there is a barrier between the worker and the filter at all times.

All pressure retaining weld joints and seams shall be continuously welded with no pores al-lowed. Joints and seams requiring only inter-mittent welds, such as reinforcement members, shall not be continuously welded. As a minimum, joints and seams shall be wire brushed and/or buffed to remove heat discoloration, burrs and sharp edges. All weld joints and seams that are a

metal.

shall be turned to the outside of the airstream to prevent contamination buildup and allow the customer to connect mating ductwork from out-side the housing.

All welding procedures, welders and welder operators shall be qualified in accordance with ASME Boiler and Pressure Vessel Code, Section IX. All production welds shall be visually inspect-ed per Flanders/CSC Standard Procedure Num-ber P-122, Visual Inspection of Welds, which in-corporates the workmanship acceptance criteria described in Sections 5 and 6 of ANSI/AWS D9.1- 1990, Specifications for Welding Sheet Metal.

All hardware on the housing and all mechanical components of the filter sealing mechanism shall be Type �00-Series stainless steel, except for the cast aluminum access door knobs.

The housing shall have a bagging ring around

change-out bag. The outer edge of the ring shall be hemmed to prevent the bag from tearing. Each access port and bagging ring shall be covered by a door having an extruded neoprene gasket that is manually replaceable after the door has been

access port. Each bag shall have the stock num-ber rolled into the hem. The PVC bag material

stick together. For visibility during change-out, the bag shall include approximately 16 inches of clear PVC at the mouth. Three (3) glove sleeves shall be built into the bag to facilitate handling of the filter during change-out. PVC bags of this design shall have been tested by an independent laboratory to prove the bag’s operability at ex-treme temperature ranges of 0°F—130°.F (A test report verifying this testing shall be furnished

securely when stretched around the bagging ring. To prevent the bag from sliding off the bag-ging ring during changeout operation, one (1) nylon security strap shall be provided with each filter access port. A nylon cinching strap shall also be provided with each access port to tie off the slack in the bag while the ventilation system is operating.

The filter housing shall be manufactured under a quality assurance program that meets the basic requirements of ASME NQA-1, Quality Assur-ance Program Requirements for Nuclear Facili-ties . The manufacture shall submit documented evidence they have been independently audited

ment and leak tightness before leaving the fac-tory. The final containment filtration system shall be completely fabricated, assembled, tested and cleaned at the manufacturers facility. Subassem-blies from outside sources will not be acceptable.

Both the filter sealing surface and the complete assembly pressure boundary shall be leak tested by the Pressure Decay Method, in accordance with ASME N510-1995 Reaffirmed, Testing of Air Cleaning Systems, Paragraphs 6 and 7. Pressure readings are recorded once a minute for five (5) minutes. There shall be a maximum leak rate of

0.0005 CFM per cubic foot of housing volume at

ten (10) inches water gage.

out.

Notes _____________________________________

NOTE: Throughout the product bulletin we make reference to standards that are old and or revised.

Our purpose in specifying the older versions of standards is due the nature of these products and where they are typically used.

During the years and numerous revisions, these standards have become less stringent than their original versions. We believe in manufacturing and referencing the critical versions to help the own-ers maintain the stringent requirements this indus-try orginally intended.

BF -Series Containment Housing: Suggested Specifications

2�

KF-Series Containment Housing

The Flanders/CSC KF-Series gel seal contain-ment housing provides high quality and guaran-teed performance in a non-bag-in/bag-out filter housing.

Industries and research facilities concerned with filtration of potentially hazardous airborne par-ticulates or gases may have the need for a high quality, high efficiency filtration system, but do not need a system which includes the bag-in/ bag-out feature.

designed to give the user maximum quality and performance in a non-bag-in/bag-out configuration. Manufactured under stringent quality assurance controls, KF-Series housings are subjected to thorough inspections and leak

KF-Series Gasket Seal Non-Bag-In/Bag-Out Containment Housings tightness tests before leaving the factory, and they are guaranteed to pass both DOP and/or Freon in-place tests. This guarantee is contingent upon the use of properly installed Flanders HEPA filters and Flanders/CSC adsorbers.

Depending upon the user’s requirements, the KF-Series housings may have an assortment

adsorbers. KF-Series housings are designed to accommodate standard gel seal HEPA filters or carbon adsorbers.

System Configurations

�H2W Housings consisting of Prefilters, Upstream Test Sections, HEPA’s, Adsorbers and Downstream Test Sections.

Access Doors on One Side Only.

�H4W Housings consisting of Two �H2W Housings in parallel.

Access Doors on Both Sides.

Note: All housings are available with optional prefilter sections behind primary filter door or with a separate prefilter door.

Access Doors

Access Doors

Basic Housings

1H1W with Separate

Prefilter Door 1H1W 1H2W 1H�W

Prefilter Section

Upstream Test

Section

HEPA

Filter

Section

Adsorber SectionDownstream

Test Section

KF -Series Containment Housing: Standard Features

Door Latches Standard latches are threaded studs with re-movable knobs. The studs align with the retain-ers provided at each corner of the door and are secured with hand knobs, as shown. See page �1 for optional swivel latches available for KF- Series.

Filter Locking Mechanism

Engraved ID Label

Each primary filter access door has a stainless steel label that contains the housing model num-ber and the Flanders/CSC order number. When provided, the label can also contain the owner’s system ID number and the model numbers for the filters, adsorbers and prefilters. This infor-mation, permanently engraved on the label, is to facilitate reordering of replacement parts and components.

The internal filter locking mechanism is assem-bled with components of Type �00-Series stain-less steel. The locking arm mechanism is located behind the door of the KF-Series housings and is operated in the same manner as the BF-Series, as described on Page 1� of this publication.

KF-Series Non-Bag-In/Bag-Out Door Label

Threaded studs with removable knobs at each corner of door

KF-Series Filter Locking Mechanism

KF1-1H1W-CCD/6-�04-D1 18 15 19�⁄8 60

KF1-1H1W-CCF/12-�04-D1 18 15 25 75

KF1-1H1W-2/4/6CCF/12-�04-D1 18 15 ��1⁄4 105

KF1-1H1W-2/4/6CCF/12-�04-D� 18 15 �71⁄2 110

KF-Series Housing Reference Chart

Description Height (inches)

Width (inches)

Depth (inches)

Weight (pounds)

The D/6 in this model number represents the following model numbers:

KF1-1H1W-CCD-304-D1 to contain a HEPA filter, or KF1-1H1W-CC6-304-D1 to contain a Carbon Adsorber.

The F/12 in this model number represents the following model numbers:

KF1-1H1W-GGF-304-D1 to contain a HEPA filter, or KF1-1H1W-GG12-304-D1 to contain a Carbon Adsorber.

Note: For multi-high housings, just add the height dimension as needed.

NOTES

KF-Series Containment Housing: Ordering Information

Upstream View Side View (Door Access) Downstream View

Height

Width

Flanges Are

Turned Outward

11⁄2” Bolting Area All Around

2�⁄4”

Depth Width

11⁄2” Bolting Area All Around

Flanges Are

Turned Outward

KF1-1H1W-2/4/6CC-�04-D1 18 15 14 50

KF1-1H1W-2/4/6CG-304-D1 18 27 14 60

KF1-1H1W-2/4/6GC-304-D1 30 15 14 70

KF1-1H1W-2/4/6GG-304-D1 30 27 14 80

KF1-1H2W-GGF/12-304-D1 30 51 25 200

KF1-1H2W-GG16-304-D1 30 51 325⁄8 220

KF1-1H2W-GG18-304-D1 30 51 325⁄8 225

KF1-1H2W-2/4/6GGF/12-304-D1 30 51 ��1⁄4 255

KF1-1H2W-2/4/6GG16-304-D1 30 51 41 275

KF1-1H2W-2/4/6GG18-304-D1 30 51 41 285

KF1-1H2W-2/4/6GGF/12-304-D3…