DESC_1909_-_Specifications_Volume_II_-_RTA.pdf
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- Replace Flight Line Aviation POL Yard Federal contract opportunity
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SPECIFICATIONS
Volume 2 of 2
CAS 0703 DESC 1909
REPLACE FLIGHT LINE AVIATION POL
Joint Base Langley-Eustis Newport News, Virginia
A/E Contract No. W91236-19-B-FAPY Delivery Order No. 0035
May 28, 2019
Submitted to:
U.S. Army Corps of Engineers, Omaha District 1616 Capital Avenue
Omaha, NE 68102
Submitted by:
1011 Boulder Springs Drive, Suite 200 Richmond, Virginia 23225
Phone: 804.592.3900 Fax: 804.592.3901 www.brockenbrough.com
Job No. 17-035.01
US Army Corps of Engineers
Replace Fuel Facilities - Felker Army Airfield DESC1909
PROJECT TABLE OF CONTENTS
DIVISION 01 - GENERAL REQUIREMENTS
01 11 00.00 50 SUMMARY OF WORK FOR NORFOLK DISTRICT PROJECTS
01 14 00 WORK RESTRICTIONS
01 22 00.00 10 PRICE AND PAYMENT PROCEDURES
01 30 00.00 50 ADMINISTRATIVE REQUIREMENTS FOR NORFOLK DISTRICT PROJECTS
01 32 01.00 10 PROJECT SCHEDULE
01 32 17.00 20 COST-LOADED NETWORK ANALYSIS SCHEDULES (NAS)
01 33 00 SUBMITTAL PROCEDURES
01 33 29 SUSTAINABILITY REPORTING
01 35 26.00 50 GOVERNMENTAL SAFETY REQUIREMENTS
01 35 29.13 HEALTH, SAFETY, AND EMERGENCY RESPONSE PROCEDURES FOR
CONTAMINATED SITES
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.00 50 QUALITY CONTROL
01 45 00.15 10 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE(RMS CM)
01 45 35 SPECIAL INSPECTIONS
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 57 16 TEMPORARY PEST CONTROL
01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS
01 58 00 PROJECT IDENTIFICATION
01 74 19 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT
01 75 00.00 40 STARTING AND ADJUSTING
01 78 00 CLOSEOUT SUBMITTALS
01 78 23 OPERATION AND MAINTENANCE DATA
DIVISION 02 - EXISTING CONDITIONS
02 41 00 DEMOLITION
02 61 13 EXCAVATION AND HANDLING OF CONTAMINATED MATERIAL
02 82 00 ASBESTOS REMEDIATION
02 83 00 LEAD REMEDIATION
DIVISION 03 - CONCRETE
03 11 13.00 10 STRUCTURAL CAST-IN-PLACE CONCRETE FORMING
03 15 00.00 10 CONCRETE ACCESSORIES
03 20 00.00 10 CONCRETE REINFORCING
03 30 00.00 10 CAST-IN-PLACE CONCRETE
03 35 00.00 10 CONCRETE FINISHING
03 39 00.00 10 CONCRETE CURING
DIVISION 05 - METALS
05 40 00 COLD-FORMED METAL FRAMING
05 50 13 MISCELLANEOUS METAL FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 92 00 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 33 23 OVERHEAD COILING DOORS
08 51 13 ALUMINUM WINDOWS
08 71 00 DOOR HARDWARE
PROJECT TABLE OF CONTENTS Page 1
DIVISION 09 - FINISHES
09 29 00 GYPSUM BOARD
09 90 00 PAINTS AND COATINGS
09 97 13.15 LOW VOC POLYSULFIDE INTERIOR COATING OF WELDED STEEL
PETROLEUM FUEL TANKS
09 97 13.27 EXTERIOR COATING OF STEEL STRUCTURES
DIVISION 13 - SPECIAL CONSTRUCTION
13 34 19 METAL BUILDING SYSTEMS
DIVISION 22 - PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
DIVISION 26 - ELECTRICAL
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 28 00.00 10 MOTOR CONTROL CENTERS, SWITCHBOARDS AND PANELBOARDS
26 32 14.00 10 DIESEL-GENERATOR SET, STATIONARY 15-300 KW, STANDBY
APPLICATIONS
26 41 00 LIGHTNING PROTECTION SYSTEM
26 42 14.00 10 CATHODIC PROTECTION SYSTEM (SACRIFICIAL ANODE)
26 51 00 INTERIOR LIGHTING
DIVISION 31 - EARTHWORK
31 00 00 EARTHWORK
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 01 19 FIELD MOLDED SEALANTS FOR SEALING JOINTS IN RIGID
PAVEMENTS
32 11 20 BASE COURSE FOR RIGID AND SUBBASES FOR FLEXIBLE PAVING
32 11 23 AGGREGATE BASE COURSES
32 12 17 HOT MIX BITUMINOUS PAVEMENT
32 31 13.53 HIGH-SECURITY CHAIN LINK FENCES AND GATES
DIVISION 33 - UTILITIES
33 08 55 COMMISSIONING OF FUEL FACILITY SYSTEMS
33 40 00 STORM DRAINAGE UTILITIES
33 52 43 AVIATION FUEL DISTRIBUTION (NON-HYDRANT)
33 52 43.11 AVIATION FUEL MECHANICAL EQUIPMENT
33 52 43.14 AVIATION FUEL CONTROL VALVES
33 52 43.23 AVIATION FUEL PUMPS
33 52 43.28 FILTER SEPARATOR, AVIATION FUELING SYSTEM
33 52 80 LIQUID FUELS PIPELINE COATING SYSTEMS
33 52 90.00 20 WELDING FOR POL SERVICE PIPING
33 56 10 FACTORY-FABRICATED FUEL STORAGE TANKS
33 57 00 BULK FUEL RECEIVING/DISPENSING EQUIPMENT
33 65 00 CLEANING PETROLEUM STORAGE TANKS
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 2
SECTION 13 34 19
METAL BUILDING SYSTEMS
11/11
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN ARCHITECTURAL MANUFACTURERS ASSOCIATION (AAMA)
AAMA/WDMA/CSA 101/I.S.2/A440 (2011; Update 1 2014) North American Fenestration Standard/Specification for Windows, Doors, and Skylights
AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)
AISC 325 (2017) Steel Construction Manual
AISC 341 (2016) Seismic Provisions for Structural Steel Buildings
AISC 360 (2016) Specification for Structural Steel Buildings
AMERICAN IRON AND STEEL INSTITUTE (AISI)
AISC/AISI 121 (2004) Standard Definitions for Use in the Design of Steel Structures
AISI SG03-3 (2002; Suppl 2001-2004; R 2008) Cold-Formed Steel Design Manual Set
AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)
ASCE 7 (2017) Minimum Design Loads for Buildings and Other Structures
ASCE 7-10 (2010; Errata 2011; Supp 1 2013) Minimum Design Loads for Buildings and Other Structures
AMERICAN WELDING SOCIETY (AWS)
AWS A5.1/A5.1M (2012) Specification for Carbon Steel Electrodes for Shielded Metal Arc Welding
AWS D1.1/D1.1M (2015; Errata 1 2015; Errata 2 2016) Structural Welding Code - Steel
AWS D1.3/D1.3M (2018) Structural Welding Code - Sheet Steel
SECTION 13 34 19 Page 1
ASTM INTERNATIONAL (ASTM)
ASTM A1008/A1008M (2016) Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardenable
ASTM A1011/A1011M (2017a) Standard Specification for Steel Sheet and Strip, Hot-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, and Ultra-High Strength
ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A153/A153M (2016) Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware
ASTM A307 (2014; E 2017) Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60 000 PSI Tensile Strength
ASTM A325 (2014) Standard Specification for Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum Tensile Strength
ASTM A36/A36M (2014) Standard Specification for Carbon Structural Steel
ASTM A500/A500M (2018) Standard Specification for Cold-Formed Welded and Seamless Carbon Steel Structural Tubing in Rounds and Shapes
ASTM A501/A501M (2014) Standard Specification for Hot-Formed Welded and Seamless Carbon Steel Structural Tubing
ASTM A529/A529M (2014) Standard Specification for High-Strength Carbon-Manganese Steel of Structural Quality
ASTM A53/A53M (2012) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A563 (2015) Standard Specification for Carbon and Alloy Steel Nuts
ASTM A563M (2007; R 2013) Standard Specification for Carbon and Alloy Steel Nuts (Metric)
ASTM A572/A572M (2018) Standard Specification for High-Strength Low-Alloy Columbium-Vanadium Structural Steel
SECTION 13 34 19 Page 2
ASTM A606/A606M (2008) Standard Specification for Steel Sheet and Strip, High-Strength, Low-Alloy, Hot-Rolled and Cold-Rolled, with Improved Atmospheric Corrosion Resistance
ASTM A653/A653M (2017) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A755/A755M (2016; E 2016) Standard Specification for Steel Sheet, Metallic Coated by the Hot-Dip Process and Prepainted by the Coil-Coating Process for Exterior Exposed Building Products
ASTM A780/A780M (2009; R 2015) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings
ASTM A792/A792M (2010) Standard Specification for Steel Sheet, 55% Aluminum-Zinc Alloy-Coated by the Hot-Dip Process
ASTM A992/A992M (2011; R 2015) Standard Specification for Structural Steel Shapes
ASTM B117 (2016) Standard Practice for Operating Salt Spray (Fog) Apparatus
ASTM B209 (2014) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate
ASTM B221 (2014) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes
ASTM B221M (2013) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes (Metric)
ASTM C1289 (2017) Standard Specification for Faced Rigid Cellular Polyisocyanurate Thermal Insulation Board
ASTM C1363 (2011) Standard Test Method for Thermal Performance of Building Materials and Envelope Assemblies by Means of a Hot Box Apparatus
ASTM C273/C273M (2016) Shear Properties of Sandwich Core Materials
ASTM C518 (2017) Standard Test Method for Steady-State Thermal Transmission Properties by Means of the Heat Flow Meter Apparatus
SECTION 13 34 19 Page 3
ASTM C665 (2017) Standard Specification for Mineral-Fiber Blanket Thermal Insulation for Light Frame Construction and Manufactured Housing
ASTM C920 (2018) Standard Specification for Elastomeric Joint Sealants
ASTM D1056 (2014) Standard Specification for Flexible Cellular Materials - Sponge or Expanded Rubber
ASTM D1308 (2013) Effect of Household Chemicals on Clear and Pigmented Organic Finishes
ASTM D1621 (2016) Standard Test Method for Compressive Properties of Rigid Cellular Plastics
ASTM D1622/D1622M (2014) Apparent Density of Rigid Cellular Plastics
ASTM D1667 (2017) Standard Specification for Flexible Cellular Materials - Poly (Vinyl Chloride) Foam (Closed-Cell)
ASTM D2244 (2016) Standard Practice for Calculation of Color Tolerances and Color Differences from Instrumentally Measured Color Coordinates
ASTM D2247 (2015) Testing Water Resistance of Coatings in 100% Relative Humidity
ASTM D2794 (1993; R 2010) Resistance of Organic Coatings to the Effects of Rapid Deformation (Impact)
ASTM D3363 (2005; E 2011; R 2011; E 2012) Film Hardness by Pencil Test
ASTM D4214 (2007; R 2015) Standard Test Method for Evaluating the Degree of Chalking of Exterior Paint Films
ASTM D522/D522M (2014) Mandrel Bend Test of Attached Organic Coatings
ASTM D523 (2014; R 2018) Standard Test Method for Specular Gloss
ASTM D6226 (2010) Standard Test Method for Open Cell Content of Rigid Cellular Plastics
ASTM D714 (2002; R 2017) Standard Test Method for Evaluating Degree of Blistering of Paints
ASTM D822 (2013) Filtered Open-Flame Carbon-Arc Exposures of Paint and Related Coatings
SECTION 13 34 19 Page 4
ASTM D968 (2017) Standard Test Methods for Abrasion Resistance of Organic Coatings by Falling Abrasive
ASTM DEFONLINE (2008) ASTM Online Dictionary of Engineering Science and Technology
ASTM E1592 (2005; R 2012) Structural Performance of Sheet Metal Roof and Siding Systems by Uniform Static Air Pressure Difference
ASTM E1646 (1995; R 2011) Standard Test Method for Water Penetration of Exterior Metal Roof Panel Systems by Uniform Air Pressure Difference
ASTM E1680 (2016) Standard Test Method for Rate of Air Leakage Through Exterior Metal Roof Panel Systems
ASTM E283 (2004; R 2012) Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen
ASTM E331 (2000; R 2016) Standard Test Method for Water Penetration of Exterior Windows, Skylights, Doors, and Curtain Walls by Uniform Static Air Pressure Difference
ASTM E84 (2018) Standard Test Method for Surface Burning Characteristics of Building Materials
ASTM E96/E96M (2016) Standard Test Methods for Water Vapor Transmission of Materials
ASTM F1554 (2017; E 2018) Standard Specification for Anchor Bolts, Steel, 36, 55, and 105-ksi Yield Strength
ASTM F436 (2011) Hardened Steel Washers
ASTM F844 (2007a; R 2013) Washers, Steel, Plain (Flat), Unhardened for General Use
ASTM G152 (2013) Operating Open Flame Carbon Arc Light Apparatus for Exposure of Nonmetallic Materials
ASTM G153 (2013) Operating Enclosed Carbon Arc Light Apparatus for Exposure of Nonmetallic Materials
METAL BUILDING MANUFACTURERS ASSOCIATION (MBMA)
MBMA MBSM (2012) Metal Building Systems Manual
SECTION 13 34 19 Page 5
NATIONAL ASSOCIATION OF ARCHITECTURAL METAL MANUFACTURERS (NAAMM)
NAAMM AMP 500 (2006) Metal Finishes Manual
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 252 (2017) Standard Methods of Fire Tests of Door Assemblies
NFPA 80 (2016; TIA 16-1) Standard for Fire Doors and Other Opening Protectives
NATIONAL ROOFING CONTRACTORS ASSOCIATION (NRCA)
NRCA RoofMan (2017) The NRCA Roofing Manual
SHEET METAL AND AIR CONDITIONING CONTRACTORS' NATIONAL ASSOCIATION
(SMACNA)
SMACNA 1793 (2012) Architectural Sheet Metal Manual, 7th Edition
SOCIETY FOR PROTECTIVE COATINGS (SSPC)
SSPC Paint 15 (1999; E 2004) Steel Joist Shop Primer
SSPC Painting Manual (2002) Good Painting Practice, Steel Structures Painting Manual, Volume 1
SSPC SP 2 (1982; E 2000; E 2004) Hand Tool Cleaning
1.2 GENERAL REQUIREMENTS
1.2.1 Structural Performance
Provide metal building systems capable of withstanding the effects of gravity loads and the following loads and stresses within the limits and conditions indicated.
1.2.1.1 Engineering
Design metal building systems conforming to procedures described in
MBMA MBSM.
1.2.1.2 Design Loads
Conform to the requirements of MBMA MBSM, ASCE 7, and the building code applicable to the project geographical location.
1.2.1.3 Live Loads
Include all vertical loads induced by the building occupancy indicated on the drawings, as well as loads induced by maintenance workers, materials and equipment for roof live loads.
1.2.1.4 Roof Snow Loads
Include vertical loads induced by the ground snow load at the project site of 20 psi. Allow for unbalanced and drift loads.
SECTION 13 34 19 Page 6
1.2.1.5 Wind Loads
Include horizontal loads induced by a basic wind speed Project site of 120 mph.
1.2.1.6 Collateral Loads
Include additional dead loads other than the weight of metal building system for permanent items such as sprinklers, mechanical systems, electrical systems, and ceilings.
1.2.1.7 Load Combinations
Design metal building systems to withstand the most critical effects of load factors and load combinations as required by MBMA MBSM, ASCE 7, and the building code applicable to the project location.
1.2.1.8 Deflection Limits
Engineer assemblies to withstand design loads with deflections no greater than the following:
a. Purlins and Rafters; vertical deflection of 1/240 of the span.
b. Metal Roof Panels; vertical deflection of 1/240 of the span.
c. Metal Wall Panels; horizontal deflection of 1/240 of the span.
Design secondary framing system to accommodate deflection of primary building structure and construction tolerances, and to maintain clearances at openings. Provide metal panel assemblies capable of withstanding the effects of loads and stresses indicated, based on testing according to
ASTM E1592.
1.2.2 Seismic Performance
Design and engineer metal building system capable of withstanding the effects of earthquake motions determined according to ASCE 7, AISC 341, and the applicable portions of the building code in the geographic area where the construction will take place.
1.2.3 Thermal Movements
Provide metal panel systems that allow for thermal movements resulting from the following maximum change (range) in ambient and surface temperatures by preventing buckling, opening of joints, overstressing of components, failure of joint sealants, failure of connections, and other detrimental effects. Base engineering calculation on surface temperatures of materials due to both solar heat gain and nighttime-sky heat loss as follows:
Temperature Change (Range); 120 F, ambient; 180 F, material surfaces.
1.2.4 Thermal Performance
Provide insulated metal panel assemblies with the following maximum U-factors and minimum R-values for opaque elements when tested according to ASTM C1363 or ASTM C518.
SECTION 13 34 19 Page 7
1.2.4.1 Metal Wall Panel Assemblies
a. R-Value: 13
1.2.5 Air Infiltration for Metal Roof Panels
Air leakage through assembly must not exceed 0.06 cfm/sq.ft. of roof area when tested according to ASTM E1680 at negative test-pressure difference of
1.57 lb/sq.ft.
1.2.6 Air Infiltration for Metal Wall Panels
Air leakage through assembly of not more than 0.06 cfm/sq.ft. of wall area when tested according to ASTM E283 at static-air-pressure difference of
6.24 lbf/sq.ft.
1.2.7 Water Penetration for Metal Roof Panels
No water penetration when tested according to ASTM E1646 at test-pressure difference of 2.86 lbf/sq.ft.
1.2.8 Water Penetration for Metal Wall Panels
No water penetration when tested according to ASTM E331 at a minimum differential pressure of 20 percent of inward-acting, wind-load design pressure of not less than 6.24 lbf/sq.ft. and not more than 12 lbf/sq. ft.
1.2.9 Wind-Uplift Resistance
Provide metal roof panel assemblies that comply with the building code in the geographic area where the construction will take place.
1.3 DEFINITIONS
ASTM DEFONLINE applies to this definition paragraph.
a. Bay: Dimension between main frames measured normal to frame (at centerline of frame) for interior bays, and dimension from centerline of first interior main frame measured normal to end wall (outside face of end-wall girt) for end bays.
b. Building Length: Dimension of the building measured perpendicular to main framing from end wall to end wall (outside face of girt to outside face of girt).
c. Building Width: Dimension of the building measured parallel to main framing from sidewall to sidewall (outside face of girt to outside face of girt).
d. Clear Span: Distance between supports of beams, girders, or trusses (measured from lowest level of connecting area of a column and a rafter frame or knee).
e. Eave Height: Vertical dimension from finished floor to eave (the line along the sidewall formed by intersection of the planes of the roof and wall).
f. Clear Height under Structure: Vertical dimension from finished floor to lowest point of any part of primary or secondary structure, not
SECTION 13 34 19 Page 8 including crane supports, located within clear span.
g. Terminology Standard: Refer to MBMA "Metal Building Systems Manual" for definitions of terms for metal building system construction not otherwise defined in this Section or in referenced standards.
1.4 SYSTEM DESCRIPTION
General: Provide a complete, integrated set of metal building system manufacturer's standard mutually dependent components and assemblies that form a metal building system capable of withstanding structural and other loads, thermally induced movement, and exposure to weather without failure or infiltration of water into building interior. Include primary and secondary framing, metal roof panels, metal wall panels, and accessories complying with requirements indicated.
Provide metal building system of size and with spacing, slopes, and spans indicated.
1.4.1 Primary Frame Type
a. Rigid Clear Span: Solid-member, structural-framing system without interior columns at filter pad.
b. Cantilevered column and roof framing: Solid-member, structural-framing system as indicated at the truck fillstand and off-load.
c. Load bearing cold-formed metal framing for walls and roof. See Section
05 40 00 COLD-FORMED METAL FRAMING.
1.4.2 Secondary Frame Type
Provide manufacturer's standard purlins and joists and flush-framed girts.
1.4.3 Eave Height
Eave height must be Manufacturer's standard height, as indicated by nominal height on Drawings.
1.4.4 Bay Spacing
Bay Spacing must be as indicated.
1.4.5 Roof Slope
Roof slope must be as indicated.
1.4.6 Roof System
Provide manufacturer's standard vertical-rib, standing-seam metal roof panels. Clip spacing must be 30 inches on-center in perimeter and corner zones as defined by ASCE 7-10, and 60 inches on-center elsewhere.
1.4.7 Exterior Wall System
Provide manufacturer's standard factory-assembled, insulated metal wall panels complete with vapor barrier conforming to ASTM E96/E96M.
SECTION 13 34 19 Page 9
1.5 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Manufacturer's Qualifications; G
SD-02 Shop Drawings
Detail Drawings; G, AE
SD-03 Product Data
Manufacturer's Catalog Data; G
SD-04 Samples
Roof Panels, 12 inches long by actual panel width; G
Wall Panels, 12 inches long by actual panel width; G
Fasteners; G
Metal Closure Strips 10 inches long of each type; G
Insulation, approximately 8 by 11 inches; G
Manufacturer's Color Charts and Chips, 4 by 4 inches; G
SD-05 Design Data
Manufacturer's Descriptive and Technical Literature; G, AE
Manufacturer's Building Design Analysis; G, AE
SD-06 Test Reports
Test Reports; G
Coatings and Base Metals; G
Factory Color Finish Performance Requirements; G
SD-07 Certificates
System Components; G
Coil Stock Certification; G
Aluminized Steel Repair Paint; G
Galvanizing Repair Paint; G
Enamel Repair Paint; G
SECTION 13 34 19 Page 10
Qualification of Manufacturer; G
Qualification of Erector; G
SD-08 Manufacturer's Instructions
Installation of Roof and Wall panels; G
Shipping, Handling, and Storage; G
SD-11 Closeout Submittals
Manufacturer's Warranty; G
Contractor's Warranty for Installation; G
1.6 QUALITY ASSURANCE
1.6.1 Pre-Erection Conference
After submittals are received and approved but before metal building system work, including associated work, is performed, the Contracting Officer will hold a pre-erection conference to review the following:
a. The detail drawings, specifications, and manufacturer's descriptive and technical literature.
b. Finalize construction schedule and verify availability of materials, erector's personnel, equipment, and facilities needed to make progress and avoid delays.
c. Methods and procedures related to metal building system erection, including, but not limited to: qualification of manufacturer, qualification of erector, manufacturer's catalog data, manufacturer's building design analysis, written instructions and test reports.
d. Support conditions for compliance with requirements, including alignment between and erection of structural members.
e. Flashing, special roofing and siding details, roof and wall penetrations, openings, and condition of other construction that will affect metal building system, including coatings and base metals, factory color finish performance requirements, system components, and certificates for coil stock.
f. Governing regulations and requirements for, certificates, insurance, tests and inspections if applicable.
g. Temporary protection requirements for metal panel assembly during and after installation.
h. Samples of aluminized steel repair paint, galvanizing repair paint, and enamel repair paint.
1.6.1.1 Pre-Roofing and Siding Installation Conference
After structural framing system erection and approval but before roofing, siding, insulation work, including associated work, is performed; the
SECTION 13 34 19 Page 11
Contracting Officer will hold a pre-roofing and siding conference to review the following:
a. Examine purlins and formed shapes conditions for compliance with requirements, including flatness and attachment to structural members.
b. Review structural limitations of purlins, sub-girts and formed shapes during and after roofing and siding.
c. Review flashings, special roof and wall details, roof drainage, roof and wall penetrations, roof equipment curbs, and condition of other construction that will affect the metal building system.
d. Review temporary protection requirements for metal roof and wall panels' assembly during and after installation.
e. Review roof and wall observation and repair procedures after metal building system erection.
1.6.2 Manufacturer's Technical Representative
The representative must have authorization from manufacturer to approve field changes and be thoroughly familiar with the products, erection of structural framing and installation of roof and wall panels in the geographical area where construction will take place.
1.6.3 Manufacturer's Qualifications
Metal building system manufacturer must have a minimum of five (5) years experience as a qualified manufacturerand a member of MBMA of metal building systems and accessory products.
Provide engineering services by an authorized currently licensed engineer in the geographical area where construction will take place, having a minimum of four years experience as an engineer knowledgeable in building design analysis, protocols and procedures for the "Metal Building Systems Manual" (MBMA MBSM); ASCE 7, and ASTM E1592.
Provide certified engineering calculations using the products submitted for:
a. Roof and Wall Wind Loads with basic wind speed, exposure category, co-efficient, importance factor, designate type of facility, negative pressures for each zone, methods and requirements of attachment.
b. Roof Dead and Live Loads.
c. Collateral Loads.
d. Foundation Loads.
e. Roof Snow Load.
f. Seismic Loads.
1.6.4 Qualification of Erection Contractor
An experienced erector who has specialized in erecting and installing work similar in material, design, and extent to that indicated for this Project and must be approved and certified by the metal building system
SECTION 13 34 19 Page 12 manufacturer.
1.6.5 Single Source
Obtain primary and secondary components and structural framing members, each type of metal roof, wall and liner panel assemblies, clips, closures and other accessories from the standard products of the single source from a single manufacturer to operate as a complete system for the intended use.
1.6.6 Welding
Qualify procedures and personnel according to AWS A5.1/A5.1M, AWS D1.1/D1.1M, and AWS D1.3/D1.3M.
1.6.7 Structural Steel
Comply with AISC 325, AISC 360, for design requirements and allowable stresses.
1.6.8 Cold-Formed Steel
Comply with AISC/AISI 121 and AISI SG03-3 for design requirements and allowable stresses.
1.6.9 Surface-Burning Characteristics
Provide metal panels having material with the following surface-burning characteristics as determined by testing identical products according to ASTM E84 by a qualified testing agency. Identify products with appropriate markings of applicable testing agency showing:
a. Flame-Spread Index: 25 or less.
b. Smoke-Developed Index: 450 or less.
1.6.10 Fabrication
Fabricate and finish metal panels and accessories at the factory to greatest extent possible, by manufacturer's standard procedures and processes and as necessary to fulfill indicated performance requirements.
Comply with indicated profiles with dimensional and structural requirements
Provide metal panel profile, including major ribs and intermediate stiffening ribs, if any, for full length of panel. Aluminum and aluminum-alloy sheet and plate must conform to ASTM B209.
Fabricate metal panel side laps with factory-installed captive gaskets or separator strips that provide a tight seal and prevent metal-to-metal contact, in a manner that will seal weather-tight and minimize noise from movements within panel assembly.
Sheet Metal Accessories: Fabricate flashing and trim to comply with recommendations in SMACNA 1793 that apply to the design, dimensions, metal, and other characteristics of item indicated:
a. Form exposed sheet metal accessories that are without excessive oil canning, buckling, and tool marks and that are true to line and levels indicated, with exposed edges folded back to form hems.
b. End Seams: Fabricate nonmoving seams with flat-lock seams. Form seams
SECTION 13 34 19 Page 13 and seal with epoxy seam sealer. Rivet joints for additional strength.
c. Sealed Joints: Form non-expansion but movable joints in metal to accommodate elastomeric sealant to comply with SMACNA standards.
d. Conceal fasteners and expansion provisions where possible. Exposed fasteners are not allowed on faces of accessories exposed to view.
e. Fabricate cleats and attachment devices of size and metal thickness recommended by SMACNA or by metal building system manufacturer for application, but not less than thickness of metal being secured.
1.6.11 Finishes
Comply with NAAMM AMP 500 for recommendations for applying and designating finishes.
Appearance of Finished Work: Noticeable variations in same piece are not acceptable. Variations in appearance of adjoining components are acceptable if they are within the range of approved Samples and are assembled or installed to minimize contrast.
1.7 SHIPPING, HANDLING AND STORAGE
1.7.1 Delivery
Package and deliver components, sheets, metal panels, and other manufactured items so as not to be damaged or deformed and protected during transportation and handling.
Stack and store metal panels horizontally on platforms or pallets, covered with suitable weather-tight and ventilated covering to ensure dryness, with positive slope for drainage of water. Store in a manner to prevent bending, warping, twisting, and surface damage. Do not store metal wall panels in contact with other materials that might cause staining, denting, or other surface damage. Retain strippable protective covering on metal panel for entire period up to metal panel installation.
Protect foam-plastic insulation as follows:
a. Do not expose to sunlight, except to extent necessary for period of installation and concealment.
b. Protect against ignition at all times. Do not deliver foam-plastic insulation materials to project site before installation time.
Complete installation and concealment of plastic materials as rapidly as possible in each area of construction to minimize ultraviolet exposure.
1.8 PROJECT CONDITIONS
1.8.1 Weather Limitations
Proceed with installation preparation only when existing and forecasted weather conditions permit Work to proceed without water entering into existing panel system or building.
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1.8.2 Field Measurements
1.8.2.1 Established Dimensions for Foundations
Comply with established dimensions on approved anchor-bolt plans, established foundation dimensions, and proceed with fabricating structural framing. Do not proceed without verifying field measurements. Coordinate anchor-bolt installation to ensure that actual anchorage dimensions correspond to established dimensions.
1.8.2.2 Established Dimensions for Metal Panels
Where field measurements cannot be made without delaying the Work, either establish framing and opening dimensions and proceed with fabricating metal panels without field measurements, or allow for field trimming metal panels. Coordinate construction to ensure that actual building dimensions, locations of structural members, and openings correspond to established dimensions.
1.8.2.3 Verification Record
Verify locations of all framing and opening dimensions by field measurements before metal panel fabrication and indicate measurements on Shop Drawings.
1.9 COORDINATION
Coordinate size and location of concrete foundations and casting of anchor-bolt inserts into foundation walls and footings. Concrete, reinforcement, and formwork requirements are specified in section on
CAST-IN-PLACE CONCRETE.
Coordinate installation of plumbing system, equipment supports, piping and supports, and accessories, which are specified in Division 22 - PLUMBING.
Coordinate installation of HVAC system, equipment supports, ductwork and supports, piping and supports, and accessories, which are specified in Division 23 - HEATING, VENTILATING AND AIR-CONDITIONING (HVAC).
Coordinate installation of roof penetrations, which are specified in Division 07 - THERMAL AND MOISTURE PROTECTION.
Coordinate metal panel assemblies with rain drainage work, flashing, trim, and construction of supports and other adjoining work to provide a leak-proof, secure, and non-corrosive installation.
1.10 WARRANTY
1.10.1 Building System Warranty
Furnish manufacturer's no-dollar-limit warranty for the metal building system. The warranty period is to be no less than 20 years from the date of acceptance of the work and be issued directly to the Government. The warranty must provide that if within the warranty period, the metal building system shows evidence of deterioration resulting from defective materials and/or workmanship, correcting of any defects is the responsibility of the metal building system manufacturer. Repairs that become necessary because of defective materials and workmanship while metal building system is under warranty are to be performed within 32 hours after
SECTION 13 34 19 Page 15 notification, unless additional time is approved by the Contracting Officer. Failure to perform repairs within 32 hours of notification will constitute grounds for having emergency repairs performed by others and will not void the warranty.
1.10.2 Roof System Weather-Tightness Warranty
Furnish manufacturer's no-dollar-limit warranty for the metal panel system. The warranty period is to be no less than 20 years from the date of acceptance of the work and be issued directly to the Government.
The warranty is to provide that if within the warranty period the roof panel system shows evidence of corrosion, perforation, rupture, lost of weather-tightness or excess weathering due to deterioration of the panel system resulting from defective materials and correction of the defective workmanship is to be the responsibility of the metal building system manufacturer.
Repairs that become necessary because of defective materials and workmanship while roof panel system is under warranty are to be performed within 24 hours after notification, unless additional time is approved by the Contracting Officer. Failure to perform temporary repairs within 24 hours of notification will constitute grounds for having emergency repairs performed by others and not void the warranty. Immediate follow-up and completion of permanent repairs must be performed within 15 days from date of notification.
1.10.3 Roof and Wall Panel Finish Warranty
Furnish manufacturer's no-dollar-limit warranty for the metal panel system. The warranty period is to be no less than 20 years from the date of acceptance of the work and be issued directly to the Government.
The warranty is to provide that if within the warranty period the metal panel system shows evidence of checking, delaminating cracking, peeling, chalk in excess of a numerical rating of eight, as determined by ASTM D4214 test procedures; or change colors in excess of five CIE or Hunter units in accordance with ASTM D2244 or excess weathering due to deterioration of the panel system resulting from defective materials and finish or correction of the defective workmanship is to be the responsibility of the metal building system manufacturer.
Liability under this warranty is exclusively limited to replacing the defective coated materials.
Repairs that become necessary because of defective materials and workmanship while roof and wall panel system is under warranty are to be performed within 32 hours after notification, unless additional time is approved by the Contracting Officer. Failure to perform repairs within 32 hours of notification will constitute grounds for having emergency repairs performed by others and not void the warranty.
PART 2 PRODUCTS
2.1 STRUCTURAL FRAMING MATERIALS
2.1.1 W-Shapes
ASTM A992/A992M; ASTM A572/A572M or ASTM A529/A529M.
SECTION 13 34 19 Page 16
2.1.2 Channel, Angles, M-Shapes and S-Shapes
ASTM A36/A36M; ASTM A572/A572M or ASTM A529/A529M.
2.1.3 Plate and Bar
ASTM A36/A36M, ASTM A572/A572M or ASTM A529/A529M.
2.1.4 Steel Pipe
ASTM A36/A36M, ASTM A53/A53M, ASTM A572/A572M or ASTM A529/A529M.
2.1.5 Cold-Formed and Hot Formed Hollow Structural Sections
Cold formed:ASTM A500/A500M or ASTM B221, ASTM B221M. Hot-formed:
ASTM A501/A501M. Provide 20 gauge minimum at Abuse Resistant Gypsum Board.
2.1.6 Structural-Steel Sheet
Hot-rolled, ASTM A1011/A1011M or cold-rolled, ASTM A1008/A1008M.
2.1.7 Metallic-Coated Steel Sheet
ASTM A653/A653M, ASTM A606/A606M.
2.1.8 Metallic-Coated Steel Sheet Pre-painted with Coil Stock Coating
Steel sheet metallic coated by the hot-dip process and pre-painted by the coil-coating process to comply with ASTM A755/A755M.
a. Zinc-Coated (Galvanized) Steel Sheet: ASTM A653/A653M, and
ASTM A123/A123M.
2.1.9 High-Strength Bolts, Nuts, and Washers
ASTM A325, heavy hex steel structural bolts; ASTM A563 heavy hex carbon-steel nuts; and ASTM F436 hardened carbon-steel washers.
Finish: Hot-dip zinc coating, ASTM A153/A153M.
2.1.10 Non-High-Strength Bolts, Nuts, and Washers
ASTM A307, ASTM A563, and ASTM F844.
Finish: ASTM A153/A153M.
2.1.11 Anchor Rods
ASTM F1554.
a. Configuration: Straight.
b. Nuts: ASTM A563 hex carbon steel.
c. Plate Washers: ASTM A36/A36M carbon steel.
d. Washers: ASTM F436 hardened carbon steel.
e. Finish: Hot-dip zinc coating, ASTM A153/A153M.
SECTION 13 34 19 Page 17
2.2 FABRICATION
2.2.1 General
Comply with MBMA MBSM - "Metal Building Systems Manual": Chapter IV, Section 9, "Fabrication and Erection Tolerances."
2.3 STRUCTURAL FRAMING
2.3.1 General
Clean all framing members to remove loose rust and mill scale. Provide 1 shop coat of primer to an average dry film thickness of 1 mil according to SSPC SP 2. Balance of painting and coating procedures must conform to SSPC Paint 15 and SSPC Painting Manual.
2.3.2 Primary Framing
Manufacturer's standard structural primary framing system includes transverse and lean-to frames; rafter, rakes, and canopy beams; sidewall, intermediate, end-wall, and corner columns; and wind bracing designed to withstand required loads and specified requirements. Provide frames with attachment plates, bearing plates, and splice members. Provide frame span and spacing indicated.
Shop fabricate framing components by welding or by using high-strength bolts to the indicated size and section with base-plates, bearing plates, stiffeners, and other items required. Cut, form, punch, drill, and weld framing for bolted field erection.
a. Rigid Clear-Span Frames at filter pad: I-shaped frame sections fabricated from shop-welded, built-up steel plates or structural-steel shapes. Interior columns are not permitted.
b. Cantilevered columns at the truck fillstand and off-load: Hollow structural steel sections.
c. Frame Configuration: Single gableat the filter pad. One-directional sloped at the truck fillstand and off-load.
d. Exterior Column Type: Uniform depth at filter pad, fillstand and off-load.
e. Rafter Type: Uniform depth.
2.3.3 Secondary Framing
Manufacturer's standard secondary framing members, including purlins, girts, eave struts, flange bracing, base members, gable angles, clips, headers, jambs, and other miscellaneous structural members. Fabricate framing from cold-formed, structural-steel sheet or roll-formed, metallic-coated steel sheet pre-painted with coil coating, unless otherwise indicated.
Shop fabricate framing components by roll-forming or break-forming to the indicated size and section with base-plates, bearing plates, stiffeners, and other plates required for erection. Cut, form, punch, drill, and weld secondary framing for bolted field connections to primary framing.
SECTION 13 34 19 Page 18
a. Purlins: C or Z-shaped sections; fabricated from steel sheet, built-up steel plates, or structural-steel shapes; minimum depth. As required to comply with system performance requirements.
b. Eave Struts: Unequal-flange, C-shaped sections; fabricated from steel sheet, built-up steel plates, or structural-steel shapes; to provide adequate backup for metal panels.
c. Flange Bracing: Structural-steel angles or cold-formed structural tubing to stiffen primary frame flanges.
d. Sag Bracing: Structural-steel angles.
e. Purlin: Steel sheet. Provide galvanized clips where clips are connected to galvanized framing members.
f. Framing for Openings: Channel shapes; fabricated cold-formed, structural-steel sheet or structural-steel shapes. Frame head and jamb of door openings, and head, jamb, and sill of other openings.
g. Miscellaneous Structural Members: Manufacturer's standard sections fabricated from cold-formed, structural-steel sheet; built-up steel plates; or zinc-coated (galvanized) steel sheet; designed to withstand required loads.
2.3.4 Bracing
Provide adjustable wind bracing as follows:
a. Rods: ASTM A36/A36M; ASTM A572/A572M; or ASTM A529/A529M threaded full length.
b. Nested Rigid Portal Frames: Fabricate from shop-welded, built-up steel plates or structural-steel shapes to match primary framing; of size required to withstand design loads.
c. Fixed-Base Columns: Fabricate from shop-welded, built-up steel plates or structural-steel shapes to match primary framing; of size required to withstand design loads.
d. Diaphragm Action of Metal Panels: Design metal building to resist wind forces through diaphragm action of metal panels.
e. Bracing: Provide wind bracing using any method specified above, at manufacturer's option.
2.4 PANEL MATERIALS
2.4.1 Steel Sheet
Roll-form steel roof panels to the specified profile, with fy = 22 gauge and depth as indicated. Material must be plumb and true, and within the tolerances listed:
a. Galvanized Steel Sheet conforming to ASTM A653/A653M and AISI SG03-3.
b. Aluminum-Zinc Alloy-coated Steel Sheet conforming to ASTM A792/A792M and AISI SG03-3.
SECTION 13 34 19 Page 19
c. Individual panels to have continuous length to cover the entire length of any unbroken roof slope with no joints or seams and formed without warping, waviness, or ripples that are not part of the panel profile and free of damage to the finish coating system.
d. Provide panels with thermal expansion and contraction consistent with the type of system specified;
profile to be a 1-3/4 inch high standing seam, 12 inch coverage, with mechanical crimping or snap-together seams with concealed clips and fasteners.
Smooth, flat Surface Texture.
2.4.2 Foam-Insulation Core Wall Panel
Provide factory-formed steel wall panel assembly fabricated from two sheets of metal with modified polyisocyanurate or polyurethane foam insulation core during fabrication with joints between panels designed to form weather-tight seals. Include accessories required for weather-tight installation.
a. Closed-Cell Content: 90 percent when tested according to ASTM D6226, ASTM C1289.
b. Density: 2.0 to 2.6 lb/cu. ft. when tested according to
ASTM D1622/D1622M.
c. Compressive Strength: Minimum 20 psi when tested according to
ASTM D1621.
d. Shear Strength: 26 psi when tested according to ASTM C273/C273M.
2.4.3 Finish
All panels are to receive a factory-applied polyvinylidene fluoride or Kynar 500/Hylar 5000 finish consisting of a baked-on top-coat with a manufacturer's recommended prime coat conforming to the following:
a. Metal Preparation: All metal is to have the surfaces carefully prepared for painting on a continuous process coil coating line by alkali cleaning, hot water rinsing, application of chemical conversion coating, cold water rinsing, sealing with acid rinse, and thorough drying.
b. Prime Coating: A base coat of epoxy paint, specifically formulated to interact with the top-coat, is to be applied to the prepared surfaces by roll coating to a dry film thickness of 0.20 plus 0.05 mils. This prime coat must be oven cured prior to application of finish coat.
c. Exterior Finish Coating: Apply the finish coating over the primer by roll coating to dry film thickness of 0.80 plus 5 mils (3.80 plus 0.50 mils for Vinyl Plastisol) for a total dry film thickness of 1.00 plus
0.10 mils (4.00 plus 0.10 mils for Vinyl Plastisol). This finish coat must be oven-cured.
d. Interior Finish Coating: Apply a wash-coat on the reverse side over the primer by roll coating to a dry film thickness of 0.30 plus 0.05 mils for a total dry film thickness of 0.50 plus 0.10 mils. The
SECTION 13 34 19 Page 20 wash-coat must be oven-cured.
e. Color: The exterior finish chosen from the manufacturer's color charts and chips.
f. Physical Properties: Coating must conform to the industry and manufacturer's standard performance criteria as listed by the following certified test reports:
Chalking: ASTM DEFONLINE Color Change and Conformity: ASTM D2244 Weatherometer: ASTM G152, ASTM G153 and ASTM D822 Humidity: ASTM D2247 and ASTM D714 Salt Spray: ASTM B117 Chemical Pollution: ASTM D1308 Gloss at 60 degrees: ASTM D523 Pencil Hardness: ASTM D3363 Reverse Impact: ASTM D2794 Flexibility: ASTM D522/D522M Abrasion: ASTM D968 Flame Spread: ASTM E84
2.4.4 Repair Of Finish Protection
Repair paint for color finish enameled metal panel must be compatible paint of the same formula and color as the specified finish furnished by the metal panel manufacturer, conforming to ASTM A780/A780M.
2.5 MISCELLANEOUS METAL FRAMING
2.5.1 General
Cold-formed metallic-coated steel sheet conforming to ASTM A653/A653M.
2.5.2 Fasteners for Miscellaneous Metal Framing
Refer to the following paragraph "FASTENERS."
2.6 FASTENERS
2.6.1 General
Type, material, corrosion resistance, size and sufficient length to penetrate the supporting member a minimum of 1 inch with other properties required to fasten miscellaneous metal framing members to substrates in accordance with the metal panel manufacturer's and ASCE 7 requirements.
2.6.2 Exposed Fasteners
Fasteners for metal panels to be corrosion resistant coated steel, aluminum, stainless steel, or nylon capped steel compatible with the sheet panel or flashing and of a type and size recommended by the manufacturer to meet the performance requirements and design loads. Fasteners for accessories to be the manufacturer's standard. Provide an integral metal washer matching the color of attached material with compressible sealing EPDM gasket approximately 3/32 inch thick.
SECTION 13 34 19 Page 21
2.6.3 Screws
Screws to be corrosion resistant coated steel, aluminum and/or stainless steel being the type and size recommended by the manufacturer to meet the performance requirements.
2.6.4 Rivets
Rivets to be closed-end type, corrosion resistant coated steel, aluminum or stainless steel where watertight connections are required.
2.6.5 Attachment Clips
Fabricate clips from steel hot-dipped galvanized in accordance with ASTM A653/A653M or Series 300 stainless steel. Size, shape, thickness and capacity as required meeting the insulation thickness and design load criteria specified.
2.7 FRAMES AND MATERIALS FOR OPENINGS
2.7.1 Doors
Non-Fire-Rated Door Assemblies conforming with NFPA 80 and based on testing according to NFPA 252 as specified in Division 08 - OPENINGS unless otherwise indicated.
2.7.2 Windows
Aluminum Window Assemblies conforming to AAMA/WDMA/CSA 101/I.S.2/A440 as specified in Division 08 - OPENINGS unless otherwise indicated.
2.8 ACCESSORIES
2.8.1 General
All accessories to be compatible with the metal panels; sheet metal flashing, trim, metal closure strips, caps and similar metal accessories must not be less than the minimum thickness specified for the metal panels.
Exposed metal accessories/finishes to match the panels furnished, except as otherwise indicated. Molded foam rib, ridge and other closure strips to be non-absorbent closed-cell or solid-cell synthetic rubber or pre-molded neoprene to match configuration of the panels.
2.8.2 Insulation
Faced, Glass-Fiber Blanket Insulation: ASTM C665, Type II, blankets with non-reflecting coverings; Class A, membrane-faced surface with a flame spread of 25 or less, 25 when tested in accordance with ASTM E84.
2.8.2.1 Polyethylene Vapor Retarder
Install polyethylene vapor retarder membrane over entire wall and roof surface. Use fully compatible polyethylene tape to seal the edges of the sheets to provide a vapor tight membrane. Lap sheets not less than 6 inch.
Provide sufficient material to avoid inducing stresses in sheets due to stretching or binding. All tears or punctures visible in the finished surface, at anytime during the construction process, must be sealed with polyethylene tape.
SECTION 13 34 19 Page 22
2.8.2.2 Wall Liner
Securely fasten wall liner into place in accordance with the manufacturer's recommendation and in a neatly presented appearance.
2.8.3 Rubber Closure Strips
Closed-cell, expanded cellular rubber conforming to ASTM D1056 and ASTM D1667; extruded or molded to the configuration of the specified metal panel and in lengths supplied by the metal panel manufacturer.
2.8.4 Metal Closure Strips
Factory fabricated steel closure strips to be the same gauge , color, finish and profile of the specified roof and wall panel.
2.8.5 Joint Sealants
2.8.5.1 Sealants
Sealants are to be an approved gun type for use in hand or air-pressure caulking guns at temperatures above 40 degrees F(or frost-free application at temperatures above 10 degrees F with minimum solid content of 85 percent of the total volume. Sealant is to dry with a tough, durable surface skin which permits it to remain soft and pliable underneath, providing a weather-tight joint. No migratory staining is permitted on painted or unpainted metal, stone, glass, vinyl, or wood.
Prime all joints to receive sealants with a compatible one-component or two-component primer as recommended by the metal panel manufacturer.
2.8.5.2 Shop-Applied
Sealant for shop-applied caulking must be an approved gun grade, non-sag one component polysulfide or silicone conforming to ASTM C920, Type II, and with a curing time to ensure the sealant's plasticity at the time of field erection.
2.8.5.3 Field-Applied
Sealant for field-applied caulking must be an approved gun grade, non-sag one component polysulfide or two-component polyurethane with an initial maximum Shore A durometer hardness of 25, and conforming to ASTM C920, Type II. Color to match panel colors.
2.8.5.4 Tape Sealant
Pressure sensitive, 100 percent solid with a release paper backing;
permanently elastic, non-sagging, non-toxic and non-staining as approved by the metal panel manufacturer.
2.9 SHEET METAL FLASHING AND TRIM
2.9.1 Fabrication
Shop fabricate sheet metal flashing and trim where practicable to comply with recommendations in SMACNA 1793 that apply to design, dimensions, metal, and other characteristics of item indicated. Obtain field measurements for accurate fit before shop fabrication.
SECTION 13 34 19 Page 23
Fabricate sheet metal flashing and trim without excessive oil canning, buckling, and tool marks and true to line and levels indicated, with exposed edges folded back to form hems.
2.10 FINISHES
2.10.1 General
Comply with NAAMM AMP 500 for recommendations for applying and…
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