A-B_Reference__5057954_-_20.pdf

Rockwell Automation

Centerline 2100 Motor Control Center - Front Elevation

Project Name: MacArthur Lock Modernization Salesperson: Michael Maher Project Item: MCC M2S 2014jun25 Project ID #: 5057954/20 Date/Time: 06/25/14 - 10:53

Centerline 2100 Motor Control Center - Basic Structure Information

Project Name: MacArthur Lock Modernization Salesperson: Michael Maher

Motor Control Center Details

This MCC(s) was developed using 65000A Available Fault Current.

MCC configuration & pricing subject to change, if actual Available Fault Current differs.

Motor Control Center Details Power System Type: Delta, 3-phase, 3-wire, ungrounded Voltage: 480 Volts / 60 Hertz Available Fault Current: 65000A ArcShield Resistant MCC: Yes Unit Nameplate Type: Acrylic - Black letters on white Wiring Type: B-T Control and Power Terminal Blocks Wiring Diagram Location: Central location Class II Diagram: 79_0025-EI691-0025-E Class II Wire Count: 40 Class II Wire Through: Bottom Wireway

Incoming Line Details MCC Connection Type: Main Fusible Disconnect Incoming Line Cable Entry: Top Mounted

Bus Details Main Bus Rating: 800A Main Bus Material: Copper / Tin Plated Main Bus Bracing: 65kA (rms symmetrical)

Horizontal Ground Bus Size: 1/4" X 2" Horizontal Ground Bus Plating: Tin plated Copper Horizontal Ground Bus Location: Bottom Vertical Ground Bus Type: Plug-in Copper Ground Lug Size: #6 AWG - 250 kcmil (2 Supplied as

Standard) Outgoing Equipment Ground Lug: Yes

Enclosure Details Enclosure Type: 12 - Fully Gasketed with Bottom Plates Section Depth: Back to Back, 30" Deep Section Height: 90" High Stab Opening Protection: Automatic Shutters Isolation Barriers: Yes Wireway Tie Bar: Yes Space Heater Voltage: 120V Space Heater Thermostat: 1 Per Section

Total Shipping Block(s): 3 Total Section(s): 10 Total Pull Box(es): 2

Total Unit(s): 34

Section Modifications (Qty/Mods)

MCC Level Mods:

Limited, Class II interwiring of selected units within MCC, 30

Wires Max .

Apply LVMCC_EPB_1175, one to each Vertical Wireway

Door.

Section Number: 1

Section Width: 20" PullBox: Yes 600 Amp Vertical Bus: Yes Section 1 Modifications (Quantity/Mods)

(1) Door Hasp, padlockable, Fits over 1/4 turn latch on unit door, padlock not included

Section Number: 2 Section Width: 20" PullBox: Yes 600 Amp Vertical Bus: Yes Incoming Lug Compartment: Yes Section 2 Modifications (Quantity/Mods)

Section Number: 3

600 Amp Vertical Bus: Yes Section 3 Modifications (Quantity/Mods)

Section Number: 8

Section 8 Modifications (Quantity/Mods)

Section Number: 9

600 Amp Vertical Bus: Yes Section 9 Modifications (Quantity/Mods)

Section Number: 10

600 Amp Vertical Bus: Yes Section 10 Modifications (Quantity/Mods)

Section Number: 4 Section Width: 30" Section 4 Modifications (Quantity/Mods)

Section Number: 7 Section Width: 30"

Section 7 Modifications (Quantity/Mods)

Section Number: 5

600 Amp Vertical Bus: Yes Section 5 Modifications (Quantity/Mods)

Section Number: 6

600 Amp Vertical Bus: Yes

Network Information

Network Cabling: Yes Network Node Addressing: Yes IntelliCENTER® Software: No Number of Network(s): 1

NETWORK 01 Network 01 Network Speed: 500 kbps Total Number of Network Node(s): 13 Approximate Cumulative Drop Length: 37.9 feet Approximate Cumulative Trunk Length: 100.3 feet Network Current Draw: 1.49 amperes

Centerline 2100 Motor Control Center - Unit Description Summary

Project Name: MacArthur Lock Modernization Salesperson: Michael Maher

General Information

Line Voltage / Frequency: 480 Volts / 60 Hertz

Power System Configuration: Delta, 3-phase, 3-wire, ungrounded

Class I Wiring Type: B-T Control and Power Terminal Blocks

NEMA Enclosure Type: 12 - Fully Gasketed with Bottom Plates

Available Fault Current: 65000

Unit Nameplate Type: Acrylic - Black letters on white

Delivery Program: ENG

Unit Information

Description Unit Features

Unit ID: 3 Del Prog:

ENG

Unit Loc.8A VFD - PowerFlex 755 AC

Drive w/CB

Rating

40 HP

(Heavy Duty)

Catalog Number: 2163VB-065HKB-5LRG-14DA2R2-14FCT-14GD-14HBA6-14PSUG-14SRR-

46THM-112A

Total Space Factor = 6 Wiring: NEMA Type B wiring Output Current Rating: 52A Circuit Breaker: Inverse Time (Thermal Mag), 65kA at 480V (H6 Frame) (125A Trip) Human Interface Module: LCD full numeric keypad - Door Mounted Control: Transformer with Secondary Fuse, Standard Capacity, Primary Fusing, 120V/60Hz Control Wiring: #16 AWG MTW(TEW) Cu

Options Pilot Light(s): RUN-AT SPEED Type: LED, Color(s): Red, Green (-5LRG) Drive 24VDC w/ I/O for PF753 (-14DA2R2) Thermostat Door Mounted for PF753 (-14FCT) DeviceNet (for VFD) (-14GD) Ungrounded or HRG Power System (-14PSUG) Safe Torque-Off-Cust supp. Rly for PF753 (-14SRR) Add Arc Latch on door (-112A)

Engineered Spec(s)/Modification(s)

(1) 2.5 Space Factor Adder

(1) Engineered Modification and/or Custom Diagram

(1) Bulletin 1410 - Motor Winding Heater,1410-NX124?

(1) Bulletin 100, 16A Contactor

(1) Add P-T-T LED pilot light for ON indication of Motor Winding Heater, use 16A contactor to isolate the heater from field wiring when off.

(1) Bulletin 100, 23A Contactor

(1) 23A contactor above for control of the external Electro-Mechanical holding brake; LVMCC to set up the drive parameters to control this contactor via the drive I/O.

(1) Bulletin 100S, 85A Safety Contactor

(5) Bulletin 700S-CF, General Safety relay 4 Normally opened and 4 Normally closed contactors

(1) 200 watt extra capacity to Standard Control Transformer

(5) 700S-CF relays used for CR1, CR2, CR3, CR4, DC5

(1) Wire VFDs per customer drawing EI-691 VFDs to be NEMA1G ArcShield

(1) ArcShield Device Limited (1200A & Below) - Arc Resistent Baffles (Nema 1 & 1G only)

Unit ID: 6 Del Prog:

ENG

Unit Loc.2A MFD - Main Fusible

Disconnect Switch

800A

Catalog Number: 2192MT-HJC-24L-79GD-82C500-112A-201 Total Space Factor = 3.5 Fusible Disconnect Switch: 800A Switch Rating, Top Mounted, Class L Fuse Clip Lugs Supplied: Crimp type,CU wire, 500 kcmil Size Wire, 3 Cables Per Phase

Grounded Unit Door (-79GD)

Provision For Key Interlock (-201)

(1) Fluke - Hawk Infrared Viewing Window - 1-3",HWK-075-C-L

(1) Engineered Modification and/or Custom Diagram

(1) Door Lock, Cylinder Type, Includes cylinder lock and key

Unit ID: 9 Del Prog:

ENG

Unit Loc.3A FVR - Full Voltage Reversing

Starter w/FDS

1.5 HP

Overload Relay(s) E3 Plus (elect) for Size 1-3 (-

7FEC2*)

Trip setting adjustment from 1-

5 AMPS

120VAC input points and

Outputs = 120VAC Motor RPM = 1800 Motor Full Load Current (FLC)

= 2.51 Motor Service Factor = 1.15

Catalog Number: 2106B-BDB-6P-7FEC2AY-24R-36-79GD-79UT-98-99-112A Size: NEMA Size 1 Total Space Factor = 2 Wiring: NEMA Type B wiring Fuse Clip: R, 30A

Std Capacity Control Power Transformer W/Primary Fuses (-6P) E3 Plus (elect) for Size 1-3 w/ 120VAC interface (-7FEC2AY) Grounded Unit Door (-79GD) Unit Grd Stab Tin Plated Cu (-79UT) 1 NO Aux on Disc. Switch (-98) 1 NC Aux on Disc. Switch (-99)

(1) 0.5 Space Factor Adder

(1) Engineered Modification and/or Custom Diagram

(1) Bulletin 1410 - Motor Winding Heater,1410-NX124?

(1) Bulletin 100, 16A Contactor

(1) Add P-T-T LED pilot light for ON indication of Motor Winding Heater, use 16A contactor to isolate the heater from field wiring when off.

Unit ID: 11 Del Prog:

PEII

Unit Loc.1J, 1L, 5J, 5L, 9E FCB - 3-Pole Feeder Circuit

Breaker (FCB)

60A

Catalog Number: 2193F-AJB-11DSA3-36TGM-79GD-79UT-99-112A-790A Total Space Factor = 1 Circuit Breaker: 65kA at 480V (60) with Frame Rating of 125A, Plug-In Unit, 60A Trip Lugs Supplied: Std Mech/Lug Pads, 1/0 AWG Size Wire, 1 Cables Per Phase

DNET_STRT_AUX 24VDC Inputs (-11DSA3) Grounded Unit Door (-79GD) Unit Grd Stab Tin Plated Cu (-79UT) 1 NC Aux on Disc. Switch (-99)

1 Aux and 1 Alarm-Internal-CB (-790A)

Unit ID: 12 Del Prog:

PEII

Unit Loc.3E

30A

Catalog Number: 2193F-AJB-32TGM-79GD-79UT-112A Total Space Factor = 1 Circuit Breaker: 65kA at 480V (30) with Frame Rating of 125A, Plug-In Unit, 30A Trip

Unit Grd Stab Tin Plated Cu (-79UT) Add Arc Latch on door (-112A)

Unit ID: 13 Del Prog:

PEII

Unit Loc.2L, 10J

Catalog Number: 2193F-AJB-32TGM-79GD-79UT-112A Total Space Factor = 1

Unit Grd Stab Tin Plated Cu (-79UT) Add Arc Latch on door (-112A)

Unit ID: 14 Del Prog:

PEII

Unit Loc.6A

Catalog Number: 2193F-AJB-32TGM-79GD-79UT-112A Total Space Factor = 1

Unit Grd Stab Tin Plated Cu (-79UT) Add Arc Latch on door (-112A)

Unit ID: 15 Del Prog:

ENG

Unit Loc.1A FDS - Feeder Fusible

Disconnect Switch

800A

Catalog Number: 2192FT-HJC-24L-79GD-82C500-112A-201 Total Space Factor = 3.5 Fusible Disconnect Switch: 800A Switch Rating, Frame-Mounted (fixed) Unit, Class L Fuse Clip Lugs Supplied: Crimp type,CU wire, 500 kcmil Size Wire, 3 Cables Per Phase

Provision For Key Interlock (-201)

(1) Fluke - Hawk Infrared Viewing Window - 1-3",HWK-075-C-L

(1) Engineered Modification and/or Custom Diagram

(1) Door Lock, Cylinder Type, Includes cylinder lock and key

Unit ID: 17 Del Prog:

PEII

Unit Loc.5A, 6G, 6J, 6L DOOR - Blank Unit Door

Catalog Number: 2100-BJ10-79GD-112A Total Space Factor = 1

Unit ID: 20 Del Prog:

Unit Loc.10L SPD - Surge Protective Device

Unit

Catalog Number: 2100-SPJB-2-79GD-79UT-112A Total Space Factor = 1 Surge Protector Type: Wye w/HRG neut or Delta,3-wire

Unit Grd Stab Tin Plated Cu (-79UT)

(1) 0.5 Space Factor Adder

(1) Engineered Modification and/or Custom Diagram

(1) Half space factor adder required due to the mid March 2014 re-design of the SPD away from the

193R disconnect.

Unit ID: 21 Del Prog:

ENG

Unit Loc.6C DNPS - Network Power

Supply Unit

Catalog Number: 2100-DPS8JB-11DSA3-79GD-79UT-99-112A-751HS-767C-790A Total Space Factor = 1.5 Control: Transformer with Secondary Fuse, Standard Capacity, Primary Fusing, V/60Hz

DNET_STRT_AUX 24VDC Inputs (-11DSA3) Grounded Unit Door (-79GD) Unit Grd Stab Tin Plated Cu (-79UT) 1 NC Aux on Disc. Switch (-99) Add Arc Latch on door (-112A) Heat Shrink Type Markers (-751HS) Redundant DNet Power Supply (-767C) 1 Aux and 1 Alarm-Internal-CB (-790A)

(1) DeviceNET power supply required to be within on section of the center of the lineup.

(1) Engineered Modification and/or Custom Diagram

Unit ID: 23 Del Prog:

PEII

Unit Loc.5D DCNT - External DeviceNet

Connector Unit

Catalog Number: 2100-DCJ05XWD-79GD-79UT-112A Total Space Factor = 0.5

Unit ID: 24 Del Prog:

Unit Loc.5E FCBX - Empty Unit Insert

Catalog Number: 2100M-DJC-31TGM-79GD-79UT-112A Total Space Factor = 2 Circuit Breaker: Inverse Time (Thermal Mag), 65kA at 480V (G6C Frame) (20A Trip)

(1) One-Piece POINT I/O mounting base with integrated terminal locations,1734-TOPS

(1) Engineered Modification and/or Custom Diagram

(1) Ethernet Adapter,1734-AENT

(3) 1734-IB8S

(1) 1734-EP24DC

(6) 1734-TB

(3) 1734-OB8S

(1) 1606 480VAC/24VDC Power Supply for the I/O

Unit ID: 25 Del Prog:

PEII

Unit Loc.3G FVNR - Full Voltage Non-Rev

3 HP

7FEC2*)

Trip setting adjustment from 3-

15 AMPS

120VAC input points and

Outputs = 120VAC Motor RPM = 1800 Motor Full Load Current (FLC)

= 4.52 Motor Service Factor = 1.15

Catalog Number: 2112B-BDB-6P-7FEC2BY-24R-38-79GD-79UT-98-99-112A Size: NEMA Size 1 Total Space Factor = 1 Wiring: NEMA Type B wiring Fuse Clip: R, 30A

E3 Plus (elect) for Size 1-3 w/ 120VAC interface (-7FEC2BY) Grounded Unit Door (-79GD) Unit Grd Stab Tin Plated Cu (-79UT) 1 NO Aux on Disc. Switch (-98) 1 NC Aux on Disc. Switch (-99) Add Arc Latch on door (-112A)

Unit ID: 26 Del Prog:

PEII

Unit Loc.1H, 5C, 6F DOOR - Blank Unit Door

Catalog Number: 2100-BJ05-79GD-112A Total Space Factor = 0.5

Add Arc Latch on door (-112A)

Unit ID: 27 Del Prog:

PEII

Unit Loc.3J

40A

Catalog Number: 2193F-AJB-34TGM-79GD-79UT-112A Total Space Factor = 1 Circuit Breaker: 65kA at 480V (40) with Frame Rating of 125A, Plug-In Unit, 40A Trip

Unit ID: 32 Del Prog:

FT1

Unit Loc.9G XFMR - Control & Lighting

Transformer w/CB

Catalog Number: 2197-TJBH-35TGM-79GD-79UT-112A Total Space Factor = 3 Secondary Wiring Fusing & Rating: 3-Phase, 120/208V, 3 Fuse, 30.0 kVA Circuit Breaker: Inverse Time (Thermal Mag), 65kA at 480V (-NONE- Frame) (50A Trip)

(1) Power Interwiring - 150A, Max Wire Size: #1 AWG

(1) Engineered Modification and/or Custom Diagram

Unit ID: 33 Del Prog:

SCII

Unit Loc.10A LPAN - Lighting Panel Unit

Catalog Number: 2193LE-CJB342-45WT-31A42-79GD-112A Total Space Factor = 4 Panel Type & Rating: Three Phase, 4-Wire, 120/208V, 225A, 42 total circuits Bolt-On Branch Breakers: None

(42) 20A 1-P CB (-31A42)

Grounded Unit Door (-79GD) Add Arc Latch on door (-112A)

Unit ID: 37 Del Prog:

PEII

Unit Loc.3L

15A

Catalog Number: 2193F-AJB-30TGM-79GD-79UT-112A Total Space Factor = 1 Circuit Breaker: 65kA at 480V (15) with Frame Rating of 125A, Plug-In Unit, 15A Trip

Unit Grd Stab Tin Plated Cu (-79UT) Add Arc Latch on door (-112A)

Unit ID: 38 Del Prog:

PEII

Unit Loc.9A

100A

Catalog Number: 2193F-AJB-40TGM-79GD-79UT-112A Total Space Factor = 1 Circuit Breaker: 65kA at 480V (100) with Frame Rating of 125A, Plug-In Unit, 100A Trip

Unit ID: 39 Del Prog:

PEII

Unit Loc.9C FVNR - Full Voltage Non-Rev

3 HP

7FEC2*)

Trip setting adjustment from 3-

15 AMPS

120VAC input points and

Outputs = 120VAC Motor RPM = 1800 Motor Full Load Current (FLC)

= 4.52 Motor Service Factor = 1.15

Catalog Number: 2112B-BDB-6P-7FEC2BY-24R-38-79GD-79UT-98-99-112A Size: NEMA Size 1 Total Space Factor = 1 Wiring: NEMA Type B wiring Fuse Clip: R, 30A

E3 Plus (elect) for Size 1-3 w/ 120VAC interface (-7FEC2BY) Grounded Unit Door (-79GD) Unit Grd Stab Tin Plated Cu (-79UT) 1 NO Aux on Disc. Switch (-98) 1 NC Aux on Disc. Switch (-99) Add Arc Latch on door (-112A)

Unit ID: 40 Del Prog:

ENG

Unit Loc.2H METR - Metering Unit

Catalog Number: 2190-CJB-54M-79GD-79UT-86W52EXB-112A Total Space Factor = 1.5 Metering Type: Bul 1426-M5 PM 5000 w/DNet Ammeter Scale 800

(1) Confirm if DNET or ENET is the preferred communication to the Power Monitor

(1) Engineered Modification and/or Custom Diagram

Unit ID: 41 Del Prog:

Unit Loc.4A, 7A VFD - PowerFlex 755 AC

Drive w/CB

50 HP

(Heavy Duty)

Catalog Number: 2163VB-077HKB-5LRG-14DA2R2-14FCT-14GD-14HBA6-14PSUG-14SRR-

47THM-112A

Total Space Factor = 6 Wiring: NEMA Type B wiring Output Current Rating: 65A Circuit Breaker: Inverse Time (Thermal Mag), 65kA at 480V (H6 Frame) (125A Trip) Human Interface Module: LCD full numeric keypad - Door Mounted

Pilot Light(s): RUN-AT SPEED Type: LED, Color(s): Red, Green (-5LRG) Drive 24VDC w/ I/O for PF753 (-14DA2R2) Thermostat Door Mounted for PF753 (-14FCT) DeviceNet (for VFD) (-14GD) Ungrounded or HRG Power System (-14PSUG) Safe Torque-Off-Cust supp. Rly for PF753 (-14SRR)

(1) Engineered Modification and/or Custom Diagram

(1) Bulletin 1410 - Motor Winding Heater,1410-NX124?

(1) Bulletin 100, 16A Contactor

(1) Add P-T-T LED pilot light for ON indication of Motor Winding Heater, use 16A contactor to isolate the heater from field wiring when off.

(1) Bulletin 100, 23A Contactor

(1) 23A contactor above for control of the external Electro-Mechanical holding brake; LVMCC to set up the drive parameters to control this contactor via the drive I/O.

(1) Bulletin 100S, 85A Safety Contactor

(5) Bulletin 700S-CF, General Safety relay 4 Normally opened and 4 Normally closed contactors

(1) 200 watt extra capacity to Standard Control Transformer

(5) 700S-CF relays used for CR1, CR2, CR3, CR4, DC5

(1) 10" Additional Width

(1) Wire VFDs per customer drawing EI-691 VFDs to be NEMA1G ArcShield

(1) ArcShield Device Limited (1200A & Below) - Arc Resistent Baffles (Nema 1 & 1G only)

Centerline 2100 Motor Control Center - Unit Nameplate Report

Project Name: MacArthur Lock Modernization Salesperson: Michael Maher

Master Nameplate Type - No Master Nameplate Supplied

Unit Nameplate Type - Acrylic - Black letters on white (3 lines)

(Maximum characters per line 17/15/17)

Section 1

Location: 1A FDS

MAIN FUSED SWITCH

FROM M1S

Location: 1H DOOR

SPACE

Location: 1J FCB

GATE 4S

POWER OUTLET

Location: 1L FCB

GATE 5S

Section 2

Location: 2A MFD

MAIN FUSED SWITCH

FROM M2N

Location: 2H METR

POWER MONITOR

Location: 2L FCB

CONTROL HOUSE 2S

ELECTRIC

HEATERS

Section 3

Location: 3A FVR (1.5 HP)

FENDER 8

PIN MOTOR

Location: 3E FCB

PORTAGE

STREET

BOLLARDS

Location: 3G FVNR (3 HP)

SUMP PUMP

Location: 3J FCB

MANHOLE M2S

ELECTRIC

Location: 3L FCB

SEWER

LIFT

PUMP

Section 8

Location: 8A VFD (40 HP)

VALVE

MOTOR

V-2S

Section 9

Location: 9A FCB

PARK

SPRINKLER

Location: 9C FVNR (3 HP)

FUTURE

EXHAUST

FAN

Location: 9E FCB

CAPSTAN

SOUTHEAST

Location: 9G XFMR

LIGHTING

PANEL

TRANSFORMER

Section 10

Location: 10A LPAN

LIGHTING

PANEL

Location: 10J FCB

FUTURE

UNIT

Location: 10L SPD

SPD UNIT

Section 4

Location: 4A VFD (50 HP)

GATE

G-5N

Section 7

Location: 7A VFD (50 HP)

GATE

G-5S

Section 5

Location: 5A DOOR

Location: 5C DOOR

Location: 5D DCNT

DEVICENET

CONNECTION

Location: 5E FCBX

POINT I/O

UNIT

Location: 5J FCB

CONTROL HOUSE 2S

Location: 5L FCB

OBSERVATION

PLATFORM

Section 6

Location: 6A FCB

WATER

STREET

BOLLARDS

Location: 6C DNPS

DEVICENET

POWER SUPPLY

Location: 6F DOOR

Location: 6G DOOR

Location: 6J DOOR

Location: 6L DOOR