Attachment_0007_-_Appendix_38A_Rev_5_-_September_2017.pdf

U.S. ARMY DEFENSE AMMUNITION CENTER

REV.

DESIGN

ENGINEER

BASIC

ENGINEERING

DIVISON

TEST ENGINEER

EXPLOSIVE

SAFETY

DIRECTORATE

CLASS DIVISION DRAWING FILE

APPROVED BY ORDER OF COMMANDING

GENERAL, U.S. ARMY MATERIEL COMMAND

APPROVED, U.S. ARMY RESEARCH, DEVELOPMENT

AND ENGINEERING COMMAND

U.S. ARMY MATERIEL COMMAND DRAWING

DO NOT SCALE

PROJECT FSA 146/38A-75

NOTICE: THIS APPENDIX CANNOT STAND ALONE BUT MUST BE USED IN CONJUNCTION WITH THE BASIC UNITIZATION

PROCEDURES DRAWING 19-48-4116-20PA1002.

19 48

DISTRIBUTION STATEMENT A:

APPROVED FOR PUBLIC RELEASE

DISTRIBUTION IS UNLIMITED.

RDAR-EIL-TP

AMSJM-MMT

APPROVED, U.S. ARMY JOINT MUNITIONS COMMAND

TEST

REPORT N/A

20PA10024116/

38A

CAUTION: VERIFY PRIOR TO USE AT HTTPS://MHP.REDSTONE.ARMY.MIL THAT THIS IS

THE MOST CURRENT VERSION OF THIS DOCUMENT. THIS IS PAGE 1 OF 4.

JULY 1994

SEPTEMBER 2017REVISION NO. 5

SEE THE REVISION LISTING ON PAGE 2

APPENDIX 38A

UNITIZATION PROCEDURES FOR

BOXED AMMUNITION AND COMPO-

NENTS ON 4-WAY ENTRY PALLETS

CARTRIDGE, 120MM MORTAR, PACKED TWO PER

PA154 METAL BOX, UNITIZED 24 BOXES PER 40” X

48” PALLET; APPROX BOX SIZE 12-3/8” L X 6-3/8” W

X 31-13/16” H

SANDRA M. SCHULTZ

SPENCER HOVEY

PENNOCK.AM

ANDA.C.13800

42157

Digitally signed by

PENNOCK.AMANDA.C.1380042157

DN: c=US, o=U.S. Government, ou=DoD, ou=PKI, ou=USA, cn=PENNOCK.AMANDA.C.1380042157 Date: 2017.11.01 13:12:24 -05'00'

RUS.ALLEN.J

.1230354282

Digitally signed by

RUS.ALLEN.J.1230354282

DN: c=US, o=U.S. Government, ou=DoD, ou=PKI, ou=USA, cn=RUS.ALLEN.J.1230354282 Date: 2017.11.02 10:37:46 -05'00' FIEFFER.LAUR

A.A.1230375727

Digitally signed by

FIEFFER.LAURA.A.1230375727

DN: c=US, o=U.S. Government, ou=DoD, ou=PKI, ou=USA, cn=FIEFFER.LAURA.A.1230375727 Date: 2017.09.19 08:02:03 -05'00'

SHIMP.UPTON

.R.1231257183

Digitally signed by

SHIMP.UPTON.R.1231257183

DN: c=US, o=U.S. Government, ou=DoD, ou=PKI, ou=USA, cn=SHIMP.UPTON.R.1231257183 Date: 2017.11.17 13:45:23 -06'00'

FELICIANO.AD

IN.1259200373

Digitally signed by FELICIANO.ADIN.1259200373 DN: c=US, o=U.S. Government, ou=DoD, ou=PKI, ou=USA, cn=FELICIANO.ADIN.1259200373 Date: 2017.09.26 12:43:50 -05'00'

THOMAS.CARL.ANT

HONY.1104621372

Digitally signed by

THOMAS.CARL.ANTHONY.1104621372

DN: c=US, o=U.S. Government, ou=DoD, ou=PKI, ou=USA, cn=THOMAS.CARL.ANTHONY.1104621372 Date: 2017.10.02 10:39:08 -05'00'

PROJECT FSA 146/38A-75 DRAWING 19-48-4116/38A

PALLET UNIT DATA

ITEMS INCLUDED *HAZARD

CLASS

AND

DIVISION

*COMPATI-

BILITY

GROUP

APPROX

WEIGHT

(LBS) NSN DODIC

1315- 01-335-5016 C379 1.1 E 2,479 01-343-1941 01-343-1942 01-558-5201 01-624-2864 01-418-4363 01-518-5947 01-446-2904 01-624-2862 01-541-0588

C623 C625 C625 C625

CA04

CA04

CA07

CA07

CA44

1.1 1.2.1 1.2.1 1.2.1 1.1 1.1 1.2.1 1.2.1 1.1

E G G G E E G G E

2,479 2,479 2,479 2,479 2,479 2,479 2,479 2,479 2,479

01-618-5864 CA44 1.1 E 2,479

*HAZARD CLASSIFICATION DATA CONTAINED IN THE ABOVE CHART IS FOR GUIDANCE AND INFORMATIONAL PUR- POSES ONLY. VERIFICATION OF THE SPECIFIED DATA SHOULD BE MADE BY CONSULTING THE MOST RECENT

JOINT HAZARD CLASSIFICATION SYSTEM LISTING OR OTHER APPROVED LISTING(S).

REVISIONS

REVISION NO. 1, DATED NOVEMBER 1995, CONSISTS OF:

1. ADDING REFERENCE DRAWING NUMBER.

2. UPDATING GENERAL NOTES.

3. CHANGING SPACER ASSEMBLY.

4. CHANGING CONTAINER WEIGHT.

REVISION NO. 2, DATED APRIL 1998, CONSISTS OF:

ADDING ITEM BY NATIONAL STOCK NUMBER (NSN) TO THE

“PALLET UNIT DATA” CHART.

REVISION NO. 3, DATED JANUARY 2002, CONSISTS OF:

1. CHANGING CONTAINER WEIGHT.

2. UPDATING DRAWING FORMAT.

REVISION NO. 4, DATED JANUARY 2005, CONSISTS OF:

1. ADDING ITEM BY NATIONAL STOCK NUMBER (NSN) TO THE

“PALLET UNIT” CHART.

2. UPDATING HAZARD CLASS AND DIVISION FOR C625 AND

CA07 IN THE “PALLET UNIT DATA” CHART.

REVISION NO. 5, DATED SEPTEMBER 2017, CONSISTS OF:

1. ADDING ITEMS BY NATIONAL STOCK NUMBER TO THE “PALLET

UNIT DATA” CHART.

2. ADDING “.029” TO STRAP THICKNESS OPTIONS ON PALLET UNIT

NOTES.

3. CHANGING FROM “MIL-P-15011” TO “MIL-DTL-15011” IN GENERAL

NOTE “K”.

PROJECT FSA 146/38A-75DRAWING 19-48-4116/38A

GENERAL NOTES

A. THIS APPENDIX CANNOT STAND ALONE BUT MUST BE

USED IN CONJUNCTION WITH THE BASIC UNITIZATION

PROCEDURES DRAWING 19-48-4116-20PA1002. TO PRO-

DUCE AN APPROVED UNIT LOAD, ALL PERTINENT PRO-

CEDURES, SPECIFICATIONS AND CRITERIA SET FORTH

WITHIN THE BASIC DRAWING WILL APPLY TO THE PRO-

CEDURES DELINEATED IN THIS APPENDIX. ANY EXCEP-

TIONS TO THE BASIC PROCEDURES ARE SPECIFIED IN

THIS APPENDIX.

B. DIMENSIONS, CUBE AND WEIGHT OF A PALLET UNIT WILL

VARY SLIGHTLY DEPENDING UPON THE ACTUAL DIMEN-

SIONS OF THE BOXES AND THE WEIGHT OF THE SPECIF-

IC ITEM BEING UNITIZED.

C. INSTALL EACH HORIZONTAL STRAP TO BE LOCATED AS

SHOWN. HORIZONTAL STRAPS MUST BE TENSIONED

AND SEALED AFTER THE APPLICATION OF TIEDOWN

STRAPS.

D. INSTALL EACH TIEDOWN STRAP TO PASS UNDER THE

DECK/STRINGER BOARDS OF THE PALLET AND TO BE

LOCATED AS SHOWN.

E. THE FOLLOWING AMC DRAWINGS ARE APPLICABLE FOR

OUTLOADING AND STORAGE OF THE ITEMS COVERED BY

THIS APPENDIX.

CARLOADING - - - - 19-48-4115-5PA1002

TRUCKLOADING - - - 19-48-4117-11PA1003

STORAGE - - - - - 19-48-4118-1-2-3-4-14-

22PA1002

END OPENING ISO

CONTAINER - - - - 19-48-4153-15PA1002

MILVAN - - - - - - 19-48-4166-15PA1003

SIDE OPENING ISO

CONTAINER - - - - 19-48-4267-15PA1009

F. IF ITEMS COVERED HEREIN ARE UNITIZED PRIOR TO

ISSUANCE OF THIS REVISION TO THIS APPENDIX, THE

BOXES NEED NOT BE REUNITIZED SOLELY TO CONFORM

TO THIS REVISION.

G. THE UNITIZATION PROCEDURES DEPICTED HEREIN MAY

ALSO BE USED FOR UNITIZING 120MM MORTAR CAR-

TRIDGES WHEN IDENTIFIED BY DIFFERENT NATIONAL

STOCK NUMBERS (NSN) THAN WHAT IS SHOWN ON PAGE

2, PROVIDED THE BOX PACK DOES NOT VARY FROM

WHAT IS DELINEATED HEREIN. THE EXPLOSIVE CLASSI-

FICATION OF OTHER ITEMS MAY BE DIFFERENT THAN

WHAT IS SHOWN.

H. THE STYLE 1 PALLET DELINEATED IN THE DETAIL AT

LEFT NEED NOT HAVE CHAMFERS OR STRAP SLOTS AS

SPECIFIED WITHIN MILITARY SPECIFICATION MIL-DTL-

15011 WHEN USED FOR THE UNITIZATION OF ITEMS

COVERED BY THIS APPENDIX.

J. BOXES MUST ALL BE ORIENTED IN THE SAME DIRECTION

ON THE PALLET TO ALLOW THE INTERLOCKING DEVICES

TO PROPERLY ENGAGE.

K. ALL WOODEN DUNNAGE SHALL BE PRESERVATIVE

TREATED IN ACCORDANCE WITH GENERAL NOTE “AA” IN

THE BASIC PROCEDURES, AND HEAT TREATED IN AC-

CORDANCE WITH GENERAL NOTE “JJ” IN THE BASIC

PROCEDURES.

L. IF THERE IS NEED FOR FILLER ASSEMBLIES AND AT

LEAST TWO PALLET UNITS ARE BEING CONSTRUCTED,

NOT MORE THAT 20 FILLERS WILL BE INSTALLED IN ANY

ONE PALLET UNIT. ADDITIONAL FILLERS CAN BE PUT IN

A SECOND PALLET UNIT AS REQUIRED WHEN THE

QUANTITY OF 20 FILLERS IN THE FIRST REDUCED PAL-

LET UNIT IS INSUFFICIENT TO SATISFY THE TOTAL RE-

DUCTION NEEDED. USING TWO PALLET UNITS TO SAT-

ISFY THE PALLETIZATION CRITERIA APPLICABLE TO

LESS-THAN-FULL PALLET UNITS IS AN EXCEPTION TO

THE BASIC PROCEDURES. HOWEVER, THE EXCEPTION

IS NECESSARY FOR THE AMMUNITION PACK COVERED

BY THIS APPENDIX TO MOST EFFECTIVELY GET AN AC-

CEPTABLE, COMPACT AND SOUND PALLET UNIT.

M. DIMENSIONS GIVEN FOR DUNNAGE PIECES ARE AP-

PROXIMATE AND MUST BE VERIFIED IN ACCORDANCE

WITH GENERAL NOTE “Z” IN THE BASIC PROCEDURES.

THESE ASSEMBLIES MUST NOT PROTRUDE PAST THE

TOPS AND/OR SIDES OF THE PA154 BOXES. THEY MAY

BE SHORTER, PROVIDED THE TIEDOWN STRAPS ARE

PREVENTED FROM DAMAGING THE EDGES OF THE BOX-

ES. THE HORIZONTAL PIECE MUST FIT AGAINST THE

HANLE OFR LATCH ASSEMBLY.

N. FOR DETAILS OF THE PA154 BOX SEE ARDEC DRAWING

12577569.

BILL OF MATERIAL

LUMBER LINEAR FEET BOARD FEET

1” X 4” 94.00 31

NAILS NO. REQD POUNDS

6d (2”) 152 1

PALLET, 40” X 48” - - - - - - 1 REQD - - - - - - 80 LBS

STEEL STRAPPING, 3/4” - 85.67’ REQD - - - - - 7.65 LBS

SEAL FOR 3/4” STRAPPING - - - 6 REQD - - - - - - - - NIL

STAPLE, 15/16” X 3/4" - - - 24 REQD - - - - - - - - NIL

24 BOXES OF 120MM MORTAR CTG (2 PER BOX) @ 97 LBS - - - 2,328 LBS (APPROX)

DUNNAGE - - - - - - - - - - - - - - - - - - - - - - - - 71 LBS

PALLET - - - - - - - - - - - - - - - - - - - - - - - - 80 LBS

TOTAL WEIGHT - - - - - - - - - - - 2,479 LBS (APPROX)

CUBE - - - - - - - - - - - - - - - 45.0 CU FT (APPROX)

PALLET UNIT

SEE GENERAL NOTE "B" AT RIGHT.

48" 40"

37 3/8"

51" 6 3/8"

40 3/4"

12 3/8"

40" X 48" PALLET

SPACER ASSEMBLY (2 REQD).

SEE THE SPACER ASSEMBLY

DETAIL ON PAGE 4.

END GATE (2 REQD). SEE

THE END GATE DETAIL ON

PAGE 4.

HORIZONTAL STRAP, 3/4" X .035" OR .031"

OR .029" X 16'-4" LONG STEEL STRAPPING

(2 REQD). STAPLE TO END GATES AS SHOWN.

SEE GENERAL NOTE "C" AT RIGHT.

SEAL FOR 3/4" STRAPPING

(6 REQD, 1 PER STRAP).

CRIMP EACH SEAL WITH

TWO PAIR OF NOTCHES.

TIEDOWN STRAP, 3/4" X .035"

OR .031" OR .029" X 13'-3"

LONG STEEL STRAPPING (4 REQD).

STAPLE TO END GATES AS SHOWN.

SEE GENERAL NOTE "D" AT RIGHT.

31 13/16"

PROJECT FSA 146/38A-75 DRAWING 19-48-4116/38A

FILLER ASSEMBLY

(FOR MINUS ONE BOX)

HORIZONTAL PIECE, 2" X 4" X

BOX LENGTH MINUS 1-1/2"

(6 REQD). NAIL TO THE VER-

TICAL PIECES W/2-10d NAILS

AT EACH END.

SPACER ASSEMBLY

(2 REQD)

SEE GENERAL NOTE "M" ON PAGE 3.

END GATE

(2 REQD)

SEE GENERAL NOTE 'M" ON PAGE 3.

3 3/8" 17"

HORIZONTAL PIECE, 1" X 4" X 51"

(4 REQD). NAIL TO THE VERTICAL

PIECES W/3-6d NAILS AT EACH JOINT.

VERTICAL PIECE, 1" X 4"

X 31-1/4" (4 REQD).

3 3/8"

17"

7 3/4"

24"

VERTICAL PIECE, 2" X 4"

X BOX HEIGHT (2 REQD).

FILL PIECE, 1" X 4" X 6-1/2"

(2 REQD). NAIL TO THE

VERTICAL PIECE W/3-6d

NAILS.

BOX HEIGHT

BOX LENGTH

3 3/8" 17"

3 3/8"

17"

SUPPORT PIECE, 1" X 4" X 4-1/4"

(2 REQD). NAIL TO VERTICAL

PIECE W/2-6d NAILS AND CLINCH.

VERTICAL PIECE, 1" X

4" X 31-1/4" (4 REQD).

HORIZONTAL PIECE, 1" X 4" X 51"

(2 REQD). NAIL TO THE VERTICAL

PIECES W/3-6d NAILS AT EACH

JOINT AND CLINCH.

7 3/4"

24"