Attachment_0003_-_19-48-4116-20PA1002_-_Revision_12_-_December_2011.pdf

U.S. ARMY DEFENSE AMMUNITION CENTER

REV.

TESTED

ENGINEER

OR

TECHNICIAN

BASIC

TRANSPORTATION

ENGINEERING

DIVISON

VALIDATION

ENGINEERING

DIVISON

ENGINEERING

DIRECTORATE

CLASS DIVISION DRAWING FILE

APPROVED BY ORDER OF COMMANDING

GENERAL, U.S. ARMY MATERIEL COMMAND

APPROVED, U.S. ARMY RESEARCH, DEVELOPMENT

AND ENGINEERING COMMAND

U.S. ARMY MATERIEL COMMAND DRAWING

DO NOT SCALE

PROJECT FSA 146-75

19 48

DISTRIBUTION STATEMENT A:

APPROVED FOR PUBLIC RELEASE

DISTRIBUTION IS UNLIMITED.

RDAR-EIL-TP

AMSJM-LIT

APPROVED, U.S. ARMY JOINT MUNITIONS COMMAND

WILLIAM R. FRERICHS

CANH TRAN

20PA10024116

CAUTION: VERIFY PRIOR TO USE AT WWW3.DAC.ARMY.MIL THAT THIS IS

THE MOST CURRENT VERSION OF THIS DOCUMENT. THIS IS PAGE 1 OF 10.

MARCH 1977

DECEMBER 2011REVISION NO. 12

SEE THE REVISION LISTING ON PAGE 10

NOTICE:

THIS BASIC PROCEDURE DRAWING WILL BE AUGMENTED BY SEPARATELY ISSUED

APPENDICES BEARING THE DRAWING AND FILE NUMBERS OF THIS DOCUMENT. AN

APPENDIX WILL DELINEATE THE APPROVED CONFIGURATION OF A UNIT LOAD FOR

ONE ITEM OF AMMUNITION OR FOR A CATEGORY OF AMMUNITION ITEMS. APPEN-

DICES CANNOT STAND ALONE, BUT MUST BE USED IN CONJUNCTION WITH THIS

BASIC PROCEDURE DRAWING. THE DRAWING NUMBER OF EACH APPENDIX WILL

CONTAIN A SUB-NUMBER FOR IDENTIFICATION (E. G.; THE DRAWING NUMBER FOR

APPENDIX 3 WILL BE 19-48-4116/3-20PA1002). A BLOCK OF SUB-NUMBERS HAS

BEEN SELECTED FOR EACH CLASS OF FSC GROUP 13 ITEMS; (I.E.; ONE BLOCK FOR

CLASS 1305, ANOTHER BLOCK FOR CLASS 1310, ETC.) IN SOME INSTANCES, AN

ITEM MAY HAVE RE THAN ONE STANDARD PACK, THUS REQUIRING MORE THAN

ONE APPENDIX WHEN THE PACKAGE SIZES VARY APPRECIABLY. SUCH ADDITION-

AL APPENDICES WILL BE IDENTIFIED BY ADDING A LETTER TO THE SUB-NUMBER

(E.G.; 19-48-4116/3A-20PA1002). APPENDICES WILL NOT NECESSARILY BE ISSUED

BY NUMERICAL SEQUENCE. ALSO, SOME SUB-NUMBERS WITHIN THE BLOCK SE-

LECTED FOR A CLASS OF ITEMS MAY NOT BE USED IF ALL APPLICABLE ITEMS

WITHIN THAT CLASS ARE COVERED BY AN APPENDIX (E.G.; IN THE SELECTED

BLOCK OF SUB-NUMBERS OF 1 THRU 50, NUMBERS 48, 49, AND 50 MAY NOT BE

USED, THUS SUB-NUMBER 51 WILL FOLLOW 47).

THIS DRAWING SUPERSEDES THE PALLETIZATION PORTIONS

DELINEATED ON PAGES 52 AND 53 OF DRAWING 19-48-4020-1-2-

5-11PA1000, DATED 1 MARCH 1957, INCLUDING REVISION 1,

DATED JUNE 1968. HOWEVER, THE "PALLET UNIT" DATA WITH-

IN THE TABULAR DATA PORTION OF DRAWING 19-48-4020-1-2-5-

11PA1000 WILL CONTINUE TO BE VALID FOR EACH ITEM LISTED

WITHIN THAT DRAWING UNTIL SUPERSEDED BY AN APPENDIX

TO THE DOCUMENT FOR THAT ITEM.

BASIC PROCEDURES

UNITIZATION PROCEDURES FOR

BOXED AMMUNITION AND COMPO-

NENTS ON 4-WAY ENTRY PALLETS

INDEX

ITEM PAGE(S)

GENERAL NOTES AND MATERIAL SPECIFICATIONS - - - - - - - - - - - - - 2-4

TYPICAL UNITIZATION PROCEDURES - - - - - - - - - - - - - - - - - - 5-6

LESS-THAN-FULL-LAYER UNIT LOADS - - - - - - - - - - - - - - - - - - 7

DETAILS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8

TYPICAL FILLER ASSEMBLIES - - - - - - - - - - - - - - - - - - - - - 9

REHMSTEDT.MA

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NOTICE:

THIS BASIC PROCEDURE DRAWING WILL BE AUGMENTED BY SEPARATELY ISSUED

APPENDICES BEARING THE DRAWING AND FILE NUMBERS OF THIS DOCUMENT. AN

APPENDIX WILL DELINEATE THE APPROVED CONFIGURATION OF A UNIT LOAD FOR

ONE ITEM OF AMMUNITION OR FOR A CATEGORY OF AMMUNITION ITEMS.

APPENDICES CANNOT STAND ALONE, BUT MUST BE USED IN CONJUNCTION WITH

THIS BASIC PROCEDURE DRAWING. THE DRAWING NUMBER OF EACH APPENDIX

WILL CONTAIN A SUB-NUMBER FOR IDENTIFICATION (E. G.; THE DRAWING NUMBER

FOR APPENDIX 3 WILL BE 19-48-4116/3-20PA1002). A BLOCK OF SUB-NUMBERS HAS

BEEN SELECTED FOR EACH CLASS OF FSC GROUP 13 ITEMS; (I.E.; ONE BLOCK FOR

CLASS 1305, ANOTHER BLOCK FOR CLASS 1310, ETC.) IN SOME INSTANCES, AN ITEM

MAY HAVE MORE THAN ONE STANDARD PACK, THUS REQUIRING MORE THAN ONE

APPENDIX WHEN THE PACKAGE SIZES VARY APPRECIABLY. SUCH ADDITIONAL

APPENDICES WILL BE IDENTIFIED BY ADDING A LETTER TO THE SUB-NUMBER (E.G.;

19-48-4116/3A-20PA1002). APPENDICES WILL NOT NECESSARILY BE ISSUED BY

NUMERICAL SEQUENCE. ALSO, SOME SUB-NUMBERS WITHIN THE BLOCK SELECTED

FOR A CLASS OF ITEMS MAY NOT BE USED IF ALL APPLICABLE ITEMS WITHIN THAT

CLASS ARE COVERED BY AN APPENDIX (E.G.; IN THE SELECTED BLOCK OF SUB-

NUMBERS OF 1 THRU 50, NUMBERS 48, 49, AND 50 MAY NOT BE USED, THUS SUB-

NUMBER 51 WILL FOLLOW 47).

PROJECT FSA 146-75 DRAWING 19-48-4116

GENERAL NOTES

A. THIS DOCUMENT HAS BEEN PREPARED AND ISSUED IN ACCORDANCE WITH AR

740-1 AND AUGMENTS TM 743-200-1 (CHAPTER 5) AND CONFORMS TO MIL-STD-

1660.

B. APPROVED SPECIFICATIONS, COVERING THE ASSEMBLAGE AND UNITIZATION OF

BOX-PACKED AMMUNITION INTO UNIT LOADS, ARE SET FORTH IN THIS DRAWING.

THIS DRAWING WILL BE CONSIDERED THE BASIC DOCUMENT FOR THE UNITIZA-

TION OF AMMUNITION ITEMS PACKED IN BOXES, EXCEPT FOR SOME RESTRICT-

ED ITEMS, SUCH AS WP FILLED AMMUNITION. THIS DOCUMENT INCLUDES MA-

TERIAL SPECIFICATIONS AND UNITIZING STANDARDS APPLICABLE TO UNITIZA-

TION, PLUS INFORMATION RELATIVE TO TYPICAL POSITIONING OF BOXES ON A

PALLET AND INSTALLATION OF UNITIZING STEEL STRAPPING. FOR TYPICAL

UNITIZATION PROCEDURES SEE PAGES 5 AND 6. ADDITIONALLY, PROCEDURES

FOR LESS-THAN-FULL-LAYER UNIT LOADS ARE DELINEATED ON PAGE 7.

C. APPENDICES PERTAINING TO THIS BASIC DOCUMENT WILL BE ISSUED SEPA-

RATELY. ALL APPENDICES, HOWEVER, ARE A PART OF THIS BASIC PROCEDURE

DRAWING. EACH APPENDIX WILL COVER THE APPROVED CONFIGURATION FOR

A UNIT LOAD, THE SPECIFIC UNITIZATION SPECIFICATIONS AND THE PERTINENT

TABULAR DATA FOR ONE ITEM OF AMMUNITION OR FOR A CATEGORY OF AM-

MUNITION ITEMS.

D. GENERALLY, UNIT LOADS SHOWN IN THE APPENDICES WILL CONFORM TO THE

STANDARDS LISTED BELOW.

1. GROSS WEIGHTS OF PALLETIZED UNIT LOADS ARE BASED ON AN OPTIMUM

WEIGHT OF 2,464 POUNDS, DUE TO MATERIAL HANDLING EQUIPMENT CON-

SIDERATIONS. UNLESS SPECIFICALLY RESTRICTED BY ANOTHER AUTHORI-

TATIVE DOCUMENT, THE MAXIMUM GROSS WEIGHT OF AMMUNITION UNIT

LOADS IS 4,000 POUNDS.

2. UNIT LOADS SHOULD NOT EXCEED 44" IN LENGTH BY 54" IN WIDTH FOR

STYLE 1 (40" X 48") PALLETS, 39" IN LENGTH BY 51-1/2" IN WIDTH FOR STYLE

1A (35" X 45-1/2") PALLETS, OR 44" IN LENGTH BY 59" IN WIDTH FOR STYLE 1B

(42" X 53") PALLETS. UNIT LOAD HEIGHT, INCLUDING PALLET HEIGHT,

SHOULD NOT EXCEED 54". ANY OR ALL OF THE STATED DIMENSIONS FOR

THE LENGTH, WIDTH OR HEIGHT OF A UNIT LOAD, HOWEVER, CAN BE IN-

CREASED OR DECREASED, DEPENDING UPON PECULIARITIES OF THE COM-

MODITY BEING UNITIZED AND IDENTIFIABLE FACTORS THAT INFLUENCE TO-

TAL COST EFFECTIVENESS THROUGHOUT THE AMMUNITION LOGISTICS SYS-

TEM.

3. THE UNIT LOAD SHOULD EITHER BE FLUSH WITH OR SLIGHTLY OVERHANG

THE PALLET ON ALL FOUR SIDES. OVERHANG IS DEFINED AS THE DISTANCE

THAT THE AMMUNITION ITEM PACKAGE(S) EXTENDS BEYOND THE EDGE OF

THE PALLET. WHEN THE EDGE OF THE AMMUNITION ITEM PACKAGE(S) DOES

NOT REACH THE EDGE OF THE PALLET, SPACER ASSEMBLIES OR BATTENS

WILL BE POSITIONED WITHIN THE UNIT LOAD IN ACCORDANCE WITH SPECIFI-

CATIONS OF THE APPLICABLE APPENDIX AND AS TYPICALLY SHOWN ON

PAGE 6. SEE GENERAL NOTE "V" ON PAGE 3.

(CONTINUED AT RIGHT)

MATERIAL SPECIFICATIONS

PALLET - - - - - - -: MIL SPEC MIL-P-15011; 4-WAY ENTRY, STYLE 1,

1A OR 1B, TYPE I, CLASS 1, PRESERVATIVE AND

HEAT TREATED. SEE GENERAL NOTE “JJ” ON PAGE

4.

LUMBER - - - - - - -: SEE TM 743-200-1 (DUNNAGE LUMBER) AND VOLUNTARY

PRODUCT STANDARD PS 20 FOR FILLER ASSEMBLIES.

ASTM D 6199; CLASS 2, GROUP II, III, OR IV,

PRESERVATIVE AND HEAT TREATED FOR OTHER DUNNAGE

ASSEMBLIES. NNOTE: ONLY GROUP IV LUMBER IN AC-

CORDANCE WITH ASTM D6199 WILL BE ACCEPTABLE FOR

THE CONSTRUCTION OF THE PALLET. SEE GENERAL

NOTES "AA" ON PAGE 3 AND “JJ” ON PAGE 4.

NAILS - - - - - - -: ASTM F1667; COMMON STEEL NAIL (NLCMS OR

NLCMMS). ALT: UNDERLAYMENT NAIL (NLUL), PAL-

LET NAIL (NLPL), OR COOLER NAIL (NLCL) OF SAME

SIZE. SEE GENERAL NOTE "GG" ON PAGE 4.

PLYWOOD - - - - - -: COMMERCIAL ITEM DESCRIPTION A-A-55057, INDUS-

TRIAL PLYWOOD, INTERIOR WITH EXTERIOR GLUE,

GRADE C-D. IF SPECIFIED GRADE IS NOT AVAILA-

BLE, A BETTER INTERIOR OR AN EXTERIOR GRADE MAY

BE SUBSTITUTED.

STRAPPING, STEEL - -: ASTM D3953; FLAT STRAPPING, TYPE 1, HEAVY DUTY,

FINISH B (GRADE 2), SIZE 3/4" X .035" OR .031"

OR .029”. ALTERNATIVE SIZE 1-1/4" X .035" OR

.031" OR .029”. NNOTE: IF EDGES DO NOT MEET

THE PREECE TEST FOR GRADE 2, ANY BRITE OR SLIT

EDGES MUST HAVE FINISH A OVERLAY APPLIED.

SEAL, STRAP - - - -: ASTM D3953; CLASS H, FINISH B (GRADE 2), DOUBLE

NOTCH TYPE, STYLE I, II, III, OR IV. ALTERNA-

TIVE SEAL FINISH: SIGNODE OR DELTA PAINTED

SEALS MAY BE USED AS AN ALTERNATIVE IF ALL SUR-

FACES ARE PAINTED. GRITTED BACKING IS NOT PER-

MITTED.

STAPLE, STRAP - - -: ASTM F1667; STFCS-189, STFCS-198, STFCS-207, OR

STFCS-216, 15/16" OR 1" CROWN WIDTH X 3/4" LEG

LENGTH FOR 3/4" STRAPPING OR STFCS-224,

1-17/32" CROWN WIDTH X 3/4" LEG LENGTH FOR

1-1/4" STRAPPING. SEE GENERAL NOTE “P” ON PAGE

3.

(GENERAL NOTES CONTINUED)

4. AN AMMUNITION BOX (EXTERIOR PACK) WILL NOT CONTAIN MORE THAN ONE

LOT OF AMMUNITION PER BOX. UNIT LOADS WILL NOT CONTAIN MORE THAN

TWO LOTS PER UNIT LOAD, EXCEPT WHERE REQUIRED FOR BALLISTIC SAM-

PLE SHIPMENT OR FOR TROOP USE AT POST, CAMP OR STATION. SEE GEN-

ERAL NOTE "R" ON PAGE 3, AND GENERAL NOTE "DD" ON PAGE 4 FOR ADDI-

TIONAL GUIDANCE.

5. LESS-THAN-FULL BOXES OF AN AMMUNITION ITEM (LIGHT BOXES) ARE LIM-

ITED TO ONLY ONE LIGHT BOX PER ITEM LOT. A UNIT LOAD WILL NOT CON-

TAIN MORE THAN ONE LIGHT BOX PER ITEM LOT ON A PALLET. ADDITIONAL

REQUIREMENTS ARE SPECIFIED IN THE "PROVISIONS FOR LESS-THAN-FULL-

LAYER UNIT LOADS" ON PAGE 7.

6. A UNIT LOAD, SUCH AS THE LAST UNIT LOAD FOR AN AMMUNITION LOT, CAN

BE ASSEMBLED WITH LESS LAYERS THAN SPECIFIED FOR THE BASIC UNIT

LOAD. THE UNIT LOAD CAN ALSO BE ASSEMBLED WITH A PARTIAL TOP LAY-

ER PROVIDING IT IS TO BE SHIPPED WITHIN CONUS TO A DEPOT, DEPOT AC-

TIVITY, POST, CAMP, OR STATION. FOR OCONUS OR FOREIGN MILITARY

SALES (FMS) SHIPMENTS, HOWEVER, THE UNIT LOAD MUST NOT BE ASSEM-

BLED WITH A PARTIAL LAYER. EMPTY BOXES OR FILLER ASSEMBLIES WILL

BE USED TO ACHIEVE FULL-LAYER CONFIGURATION. FOR ADDITIONAL GUID-

ANCE, SEE GENERAL NOTE "F" AND THE "LESS-THAN-FULL LAYER UNIT

LOADS" PROCEDURES ON PAGE 7.

E. ANY REQUEST FOR DEVIATION FROM THE STANDARDS DESCRIBED IN GENERAL

NOTE “D” OR FROM THE PROCEDURES DELINEATED IN AN APPENDIX MUST BE

DIRECTED TO THE COMMANDER, U.S. ARMY RDECOM-ARDEC, ATTN: RDAR-EIL-

TP, ROCK ISLAND, IL 61299-7300, FOR SPECIFIC APPROVAL. FOR EXAMPLE, SPE-

CIFIC APPROVAL MUST BE OBTAINED FOR UNITIZATION OF AN ITEM WHEN

PACKED IN BOXES WHICH ARE DIFFERENT IN SIZE THAN THOSE SHOWN IN THE

APPENDIX FOR THAT ITEM, EVEN THOUGH THE UNIT LOAD MAY COMPLY WITH

THE STANDARDS DESCRIBED IN GENERAL NOTE “D”.

F. EXCEPT AS OTHERWISE STATED WITHIN GENERAL NOTE "D.6" ABOVE, UNIT

LOADS MUST ONLY BE MADE UP WITH FULL LAYERS. FOR REDUCED QUANTI-

TIES, HOWEVER, ONE OR MORE FULL LAYERS MAY BE OMITTED, AND/OR A FULL

LAYER MAY CONSIST OF BOXED ITEMS AND A FILLER ASSEMBLY OR AN EMPTY

BOX(ES). SEE THE PROVISIONS FOR "LESS-THAN-FULL-LAYER UNIT LOADS" ON

PAGE 7. ONLY ONE UNIT LOAD HAVING A REDUCED QUANTITY OF ITEMS

SHOULD BE PERMITTED PER LOT OF THAT ITEM. EACH LAYER OF BOXES WILL

BE POSITIONED SO AS TO BE CENTERED LENGTHWISE AND WIDTHWISE ON THE

DECK OF THE PALLET. CARE SHALL BE TAKEN TO INSURE THAT THE BOXES ARE

EVENLY ALIGNED HORIZONTALLY AND VERTICALLY SO THAT THE SIDES AND

ENDS OF THE UNIT LOAD DO NOT EXCEED A 1/2" TOLERANCE, RELATIVE TO THE

PALLET DECK. SEE THE “ALLOWABLE TOLERANCES FOR ASSEMBLING UNITS”

DETAILS ON PAGE 8. ALSO, SEE GENERAL NOTE "W" ON PAGE 3 AND THE TYPI-

CAL FILLER ASSEMBLIES ON PAGE 9.

G. GENERALLY, WHEN UNITIZING BOXES WITH TOP CLEATS, BOXES WILL BE POSI-

TIONED ON THE UNIT LOAD WITH CLEATS UPWARD. IF BOXES ARE OF THE

HINGED-TOP TYPE, THE OUTSIDE BOXES IN THE TOP LAYER WILL BE POSI-

TIONED SO THAT THE HINGES WILL BE INWARD. CAUTION: ROCKETS AND

ROCKET MOTORS IN A PROPULSIVE STATE WILL BE POSITIONED IN THE UNIT

LOAD WITH ALL NOSE ENDS IN ONE DIRECTION. UNIT LOAD STRAPS, IN THESE

INSTANCES, MAY PASS OVER HINGES OF BOXES. ALSO, SEE GENERAL NOTE

"BB" ON PAGE 3.

H. A PLUS-OR-MINUS 1/4" IS ALLOWED ON OVERALL DIMENSIONS OF A FILLER AS-

SEMBLY, SPACER ASSEMBLY OR ANY OTHER DUNNAGE ASSEMBLY. HOWEVER,

SIMILAR PIECES IN AN ASSEMBLY MUST BE WITHIN 1/8" OF THE SAME DIMEN-

SION.

J. DIMENSIONAL LUMBER SPECIFIED THROUGHOUT THIS PROCEDURAL DRAWING

IS OF NOMINAL SIZE UNLESS OTHERWISE SPECIFIED. FOR EXAMPLE, 1" X 4" MA-

TERIAL IS ACTUALLY 3/4" THICK BY 3-1/2" WIDE AND 2" X 4" MATERIAL IS ACTUAL-

LY 1-1/2" THICK BY 3-1/2" WIDE.

K. IN ORDER TO OBTAIN COMPACT (SOUND) UNITS, ALL STRAPS SHALL BE LOCAT-

ED IN PROPER ALIGNMENT AND TENSIONED UNTIL THEY CUT INTO THE EDGE OF

THE BOXES AND/OR THE PALLET DECK. AFTER TENSIONING, EACH STRAP WILL

BE SECURED USING ONE SEAL AND TWO PAIR OF NOTCHES PER SEAL. SEE

"ALLOWABLE TOLERANCES FOR ASSEMBLING UNITS" DETAILS ON PAGE 8.

SEALS MAY BE LOCATED ON A SIDE OR ON THE TOP OF THE UNIT, AS REQUIRED

BY OPERATIONAL NECESSITY. ALSO, SEE GENERAL NOTE "HH" ON PAGE 4 FOR

ACCEPTABLE SEALLESS OR CLIPLESS TOOL INFORMATION.

L. WHEN APPLYING ANY STRAP, CARE MUST BE EXERCISED TO ASSURE THAT THE

END OF THE STRAP ON THE UNDERSIDE OF THE JOINT EXTENDS AT LEAST 6"

BEYOND THE SEAL. THIS EXTRA MINIMUM LENGTH OF THE STRAP IS REQUIRED

TO PERMIT SUBSEQUENT TIGHTENING OF LOOSENED STRAPPING.

RETENSIONING CAN BE ACCOMPLISHED WITHOUT REPLACING STRAPPING OR

SPLICING STRAPPING THROUGH THE USE OF A MANUAL OR PNEUMATIC

FEEDWHEEL TYPE TENSIONING TOOL AND THE APPLICATION OF ONE ADDITION-

AL SEAL. SEE "STRAP RETENSIONING TAB" VIEW ON PAGE 5.

(CONTINUED ON PAGE 3)

edward.a.lucas Highlight

PROJECT FSA 146-75DRAWING 19-48-4116

(GENERAL NOTES CONTINUED FROM PAGE 2)

M. DETERMINATION OF LENGTH OF STRAPPING. THE FOLLOWING DEFINITIONS

APPLY:

L = LENGTH OF STRAP REQUIRED IN INCHES

A = LENGTH OF UNIT IN INCHES

W = WIDTH OF UNIT IN INCHES

H = HEIGHT OF UNIT, INCLUDING PALLET, IN INCHES

1. THE LENGTH OF A LOAD STRAP REQUIRED FOR A SPECIFIC UNIT, WHERE

THE STRAP PASSES THROUGH THE STRAP SLOT OR ABOVE THE PALLET

DECK, WILL BE DETERMINED BY USING THE FOLLOWING FORMULA:

L = 2W + 2H + 2".

2. THE LENGTH OF A HORIZONTAL STRAP REQUIRED FOR A SPECIFIC UNIT,

WHERE THE STRAP ENCIRCLES THE UNIT LOAD, WILL BE DETERMINED BY

USING THE FOLLOWING FORMULA: L = 2A + 2W + 12".

3. THE LENGTH OF A TIEDOWN STRAP REQUIRED FOR A SPECIFIC UNIT,

WHERE THE STRAP PASSES UNDER THE PALLET DECK, WILL BE DETER-

MINED BY USING THE FOLLOWING FORMULA: L = 2A + 2H + 2".

N. PALLET UNIT LOADS SHALL BE INSPECTED FOR TORN, DETERIORATED OR

LOOSENED STRAPPING PRIOR TO SHIPPING.

1. TORN OR BROKEN STRAPS SHOULD BE REPLACED BY CONTRACTORS,

BUT MAY BE REPAIRED AT THE DEPOT/FIELD LEVEL BY SPLICING IN A

MANNER SIMILAR TO THAT DESCRIBED IN “N.4(B)” BELOW.

2. DETERIORATION DUE TO A MINOR AMOUNT OF RUST WILL NOT NECES-

SARILY BE CAUSE FOR REPLACING A STRAP. HOWEVER, AN EXTENSIVELY

RUSTED/SCALED/PITTED STRAP IS CAUSE FOR REPLACING THE STRAP.

3. A DAMAGED OR DEFECTIVE SEAL IS SUFFICIENT CAUSE FOR REPLACE-

MENT OF THE SEAL.

4. LOOSE STRAPS SHOULD BE CHECKED FOR DEGREE OF LOOSENESS BY

POSITIONING THE HOOK OF A SCALE (COMMONLY KNOWN AS A FISH

SCALE) BEHIND THE STRAPS NEAR THE MIDPOINT AT THE TOP OR SIDE OF

THE UNIT LOAD. PULL THE SCALE UNTIL A READING OF 20 POUNDS IS OB-

TAINED. THE DISTANCE BETWEEN THE BOX AND THE STRAP MUST NOT

EXCEED 1-1/2". IF MEASUREMENT EXCEEDS 1-1/2", THE STRAP MUST BE

TIGHTENED OR REPLACED. SEE PAGE 5 FOR GUIDANCE. TIGHTENING

CAN BE ACCOMPLISHED BY EITHER OF TWO METHODS.

(A) A STRAP TENSIONING TOOL CAN BE USED IF THE STRAP HAS AT

LEAST A 6" LONG TAB AT THE SEAL. SEE GENERAL NOTE "L" ON PAGE

2.

(B) AN 18" OR LONGER STRAP CAN BE USED AS A SPLICE PIECE. CUT THE

LOOSE STRAP ON BOTH SIDES OF THE ORIGINAL SEAL AND DISCARD

THE CUT OUT SECTION. OVERLAP ONE END OF THE STRAP SPLICE

PIECE TO ONE END OF THE ORIGINAL STRAPPING SO AS TO PRO-

TRUDE SLIGHTLY BEYOND THE END OF THE SEAL TO BE USED. POSI-

TION AND SECURE SEAL TO OVERLAPPED SECTION WITH TWO PAIR

OF NOTCHES. USING A STRAPPING TOOL, TENSION AND SEAL THE

LENGTHENED STRAP. THE STRAP SPLICE PIECE MAY BE CUT FROM

NEW STRAP OR USED STRAP, PROVIDED IT IS AT LEAST OF AS GOOD

A QUALITY AS THE STRAP TO WHICH IT IS BEING SECURED. NOTE:

ONLY ONE SPLICE PER STRAP IS ALLOWED ON UNIT LOADS OF AM-

MUNITION.

5. CAUTION: WHEN A STRAP IS REPLACED/SPLICED OR RETENSIONED, AND

THE OTHER STRAPS ON A UNIT LOAD ARE NOT, CARE MUST BE EXER-

CISED TO INSURE THAT THE TENSION ON THE AFFECTED STRAP IS NEAR-

LY THE SAME AS THAT OF THE OTHER STRAPS.

O. AMMUNITION UNITIZED PRIOR TO DISTRIBUTION OF THIS DRAWING OR OF AN

APPENDIX THERETO, NEED NOT BE REUNITIZED SOLELY TO CONFORM TO

THE STANDARDS SPECIFIED HEREIN OR TO THE METHOD SHOWN IN AN AUG-

MENTING APPENDIX. HOWEVER, BOX AND STRAP ALIGNMENT MUST CON-

FORM TO THE TOLERANCE STANDARDS SPECIFIED ON PAGE 8 OF THIS

DRAWING BEFORE A UNIT IS ACCEPTABLE FOR SHIPMENT. ALSO, THE CON-

DITION OF THE UNITIZING STRAPPING ON A UNIT LOAD MUST COMPLY WITH

THE CRITERIA OF GENERAL NOTE "N" ABOVE.

P. ROOFING NAILS IN ACCORDANCE WITH ASTM F1667 NL RF R-02Z MAY BE

USED AS AN ALTERNATE TO STAPLES FOR SECURING STEEL STRAPS TO

BOARDS. NAILS MUST BE APPLIED NEXT TO THE STRAPPING SUCH THAT THE

NAIL HEADS OVERLAP THE STRAPPING. APPLY TWO NAILS IN PAIRS (TO RE-

PLACE ONE STAPLE) ON EITHER SIDE OF THE STRAP, WITH THE SECOND NAIL

APPLIED APPROXIMATELY 180 DEGREES FROM THE FIRST NAIL.

Q. UNIT LOAD MARKING WILL BE ACCOMPLISHED IN ACCORDANCE WITH DAC

DRAWING ACV00561, UNIT LOAD MARKING FOR SHIPMENT AND STORAGE,

AMMUNITION AND EXPLOSIVES.

R. IF THE REQUISITION QUANTITY IN SUPPORT OF AN AMMUNITION SHIPMENT IS

LESS THAN A FULL LAYER QUANTITY OF BOXES FOR A UNIT LOAD, THE BOXES

NEED NOT BE PALLETIZED FOR SHIPMENT. THE BOXES MAY BE PALLETIZED,

HOWEVER, FOR ENHANCED HANDLING, CLASSIFIED/SENSITIVE ITEM CONSID-

ERATIONS, ETC., BUT DO NOT REQUIRE FILLER ASSEMBLIES TO COMPLETELY

FILL OUT THE PALLET. NOTE THAT THE METHOD FOR BRACING AND STAYING

ON THE LOOSE OR PALLETIZED BOXES MUST COMPLY WITH THE METHODS

SPECIFIED WITHIN THE APPLICABLE 19-48 SERIES OUTLOADING PROCEDURAL

DRAWING.

(CONTINUED AT RIGHT)

(GENERAL NOTES CONTINUED)

S. OUTLOADING AND STORAGE OF PALLET UNITS SHALL BE ACCOMPLISHED IN

ACCORDANCE WITH APPLICABLE PROCEDURAL DRAWINGS AS IDENTIFIED IN

THE APPENDICES FOR SPECIFIC UNITS. THESE DRAWINGS ARE AVAILABLE

ON THE INTERNET AT HTTPS://WWW3.DAC.ARMY.MIL/DET. CONTACT THE DE-

FENSE AMMUNITION CENTER AT THE ABOVE WEB ADDRESS IF SPECIFIC

STORAGE AND OUTLOADING DRAWINGS ARE NOT IDENTIFIED WITHIN A PAR-

TICULAR APPENDIX.

T. CONVERSION TO METRIC EQUIVALENTS: DIMENSIONS WITHIN THIS DOCU-

MENT ARE EXPRESSED IN INCHES, AND WEIGHTS ARE EXPRESSED IN

POUNDS. WHEN NECESSARY, THE METRIC EQUIVALENTS MAY BE COMPUTED

ON THE BASIS OF ONE INCH EQUALS 25.4MM AND ONE POUND EQUALS 0.454

KG.

U. WHEN ASSEMBLING A COMPLETE PALLET UNIT, CARE SHALL BE TAKEN TO

INSURE THAT THE AMMUNITION ITEM PACKAGES AND DUNNAGE ASSEMBLIES,

AS APPLICABLE, ARE EVENLY ALIGNED SO THAT THE SIDES AND ENDS OF

THE PALLET UNIT DO NOT EXCEED A 1/2" TOLERANCE, RELATIVE TO THE PAL-

LET. SEE THE "ALLOWABLE TOLERANCES FOR ASSEMBLING UNITS" DETAILS

ON PAGE 8.

V. A SPACER ASSEMBLY WILL BE DESIGNED SO THAT BOXES ON EACH SIDE OF

A VOID WITHIN A UNIT LOAD WILL BE BRACED AS STRONGLY AS IF THE VOID

WAS OCCUPIED BY THE BOXES THAT MAKE UP THE UNIT LOAD. ALSO, A

SPACER ASSEMBLY WILL BE DESIGNED IN A MANNER THAT WILL PREVENT

DAMAGE TO ADJACENT BOXES. GENERALLY, VERTICAL PIECES OF AN AS-

SEMBLY WILL BE INSTALLED AT THE OUTER EDGES OF A UNIT LOAD AND AT

LOCATIONS TO BE CENTERED ON ALL VERTICAL JOINTS BETWEEN ADJACENT

STACKS. ADDITIONALLY, AS GENERAL GUIDANCE, HORIZONTAL PIECES OF

AN ASSEMBLY WILL BE INSTALLED AT THE TOP AND BOTTOM OF THE TOP

AND BOTTOM LAYERS, RESPECTIVELY, AND AT LOCATIONS TO BE CENTERED

ON ALL HORIZONTAL JOINTS BETWEEN LAYERS. WHEN A SPACER ASSEMBLY

IS REQUIRED TO BE USED WITHIN A UNIT LOAD, THE CONSTRUCTION SPECI-

FICATIONS AND DETAIL WILL BE PROVIDED WITHIN THE APPLICABLE APPEN-

DIX FOR THE ITEM TO BE UNITIZED.

W. FILLER ASSEMBLIES ARE DESIGNED SO AS TO PROVIDE LATERAL AND LONGI-

TUDINAL BRACING WITHIN THE UNIT LOAD EQUIVALENT TO OR GREATER

THAN THE STRENGTH OF THE BOX(ES) BEING OMITTED FROM A LAYER.

WHEN A FILLER ASSEMBLY IS REQUIRED TO BE USED WITHIN A UNIT LOAD,

THE CONSTRUCTION SPECIFICATIONS AND DETAILS WILL BE PROVIDED IN

THE APPLICABLE APPENDIX FOR THE ITEM TO BE UNITIZED. SEE THE TYPI-

CAL FILLER ASSEMBLIES ON PAGE 9.

X. WHEN UNITIZING ITEMS PACKED IN WIREBOUND BOXES, AN END CLEAT OF A

BOX MAY BREAK OR BECOME DEFORMED TO AN UNACCEPTABLE DEGREE

DUE TO STRAP TENSIONING. IN THE INITIAL ASSEMBLY OF A UNIT LOAD AT A

FACILITY, SUCH AS A MANUFACTURING PLANT, A BOX WITH A BROKEN OR

BADLY DEFORMED END CLEAT WILL BE REPLACED AND THE UNIT

RESTRAPPED AS REQUIRED. IF IT IS IMPOSSIBLE TO INSTALL A UNITIZING

STRAP NEAR A BOX END CLEAT, A 1" X 3" FILLER BLOCK MAY BE PLACED UN-

DER A STRAP TO PROVIDE ADDITIONAL STRENGTH FOR THE BOX. THE FILLER

BLOCK LENGTH WILL BE CUT-TO-FIT BETWEEN OPPOSITE CLEATS, AND IT

WILL BE SECURED TO THE STRAP WITH TWO STAPLES. DUNNAGE GRADE OR

A BETTER GRADE LUMBER CAN BE USED FOR FILLER BLOCKS. IF DURING

HANDLING, OUTLOADING OR STORAGE OPERATIONS A UNIT LOAD IS FOUND

WITH A BOX WHICH HAS A BROKEN OR DEFORMED END CLEAT AND A RE-

PLACEMENT BOX IS NOT AVAILABLE OR IT IS DEEMED IMPRACTICAL TO RE-

PLACE THE BOX, AN ACCEPTABLE "FIX" CAN BE ACCOMPLISHED BY USING A

FILLER BLOCK AS SPECIFIED ABOVE. INSERT A BLOCK BETWEEN CLEATS AT

THE BREAK OR DEFORMATION. RETENSION EXISTING STRAPPING IF POSSI-

BLE OR INSTALL NEW STRAPPING AS REQUIRED. SEE THE "SPECIAL REIN-

FORCEMENT FOR WIREBOUND BOXES" DETAIL ON PAGE 5.

Y. WHEN UNITIZING ITEMS PACKED IN WIREBOUND BOXES, ALLOWABLE OVER-

HANG FOR THE BOXES IS AS FOLLOWS: WIREBOUND BOXES CONTAINING

RECTANGULAR METAL CONTAINERS AS INNER PACKS CAN OVERHANG THE

PALLET AS SPECIFIED IN GENERAL NOTE "D" ON PAGE 2. WIREBOUND BOXES

WITH INNER PACKS OTHER THAN RECTANGULAR METAL CONTAINERS WILL

NOT OVERHANG THE PALLET IN EXCESS OF ONE-HALF THE THICKNESS OF

THE BATTENS OR END CLEATS OF THE BOX, UNLESS SUPPORTED BY

DUNNAGE MATERIAL FASTENED TO THE PALLET DECK, OR AS SPECIFIED

WITH A SEPARATELY ISSUED APPENDIX.

Z. DIMENSIONS GIVEN FOR DUNNAGE ASSEMBLIES WILL BE FIELD CHECKED

PRIOR TO THEIR ASSEMBLY. THIS GUIDANCE MUST BE APPLIED PRIOR TO

BEGINNING A PALLETIZING OPERATION. ALSO, DUE TO VARIATIONS OF

PACKAGE DIMENSIONS, ADJUSTMENTS MAY BE REQUIRED AS TO THE LOCA-

TION OF CERTAIN PIECES ON DUNNAGE ASSEMBLIES. THESE ASSEMBLIES

SHALL NOT PROTRUDE PAST THE TOP AND/OR SIDES OF THE BOXES.

AA. ALL WOODEN DUNNAGE USED IN UNIT LOADS SHALL BE PRESERVATIVE

TREATED IN ACCORDANCE WITH THE PROCEDURES SPECIFIED IN MIL-DTL-

2427 FOR CLEATED WOODEN BOXES. IF THE DUNNAGE CONSISTS OF MORE

THAN ONE COMPONENT, IT MUST BE ASSEMBLED PRIOR TO TREATMENT. THE

LETTERS PA DENOTING PQ56 (COPPER-8-QUINOLINOLATE), PB DENOTING M-

GARD W550 (ZINC NAPHTHENATE EMULSIFIABLE), OR PC DENOTING M-GARD

W510 OR CUNAPSOL 5 (COPPER NAPHTHENATE) MUST BE APPLIED TO THE

DUNNAGE IN LETTERS AT LEAST ONE INCH HIGH.

BB. WHEN UNITIZING BOXES WITH TOP CLEATS AND THE BOXES ARE POSITIONED

ON THEIR SIDES, THE BOXES LOCATED IN THE OUTER STACKS MUST HAVE

THE TOP CLEATS TURNED INWARD, EXCEPT AS OTHERWISE SPECIFIED IN

DAC DRAWING ACV00561.

(CONTINUED ON PAGE 4)

(GENERAL NOTES CONTINUED FROM PAGE 3)

CC. WHERE 3/4" UNITIZING STEEL STRAPPING IS SPECIFIED FOR USE BY AN APPEN-

DIX THAT AUGMENTS THIS DRAWING, 1-1/4" STRAPPING MAY BE SUBSTITUTED

FOR THE 3/4" STRAPPING, PROVIDED THAT TWO BASIC REQUIREMENTS ARE

SATISFIED. ALL OF THE SPECIFICATION CRITERIA SET FORTH UNDER THE "MA-

TERIAL SPECIFICATIONS" FOR THE 3/4" STRAPPING AND STRAP SEALS WILL BE

USED FOR THE 1-1/4" STRAPPING AND SEALS, EXCEPT FOR THE SIZE CRITERION.

APPROVAL TO USE THE ALTERNATIVE MATERIALS MUST BE ACQUIRED IN AC-

CORDANCE WITH THE GUIDANCE SET FORTH BY GENERAL NOTE "E" ON PAGE 2

PRIOR TO USING THE 1-1/4" STRAPPING AND SEALS. NOTICE: REQUESTS TO

USE SUBSTITUTE MATERIALS MUST BE HANDLED ON A CASE BY CASE BASIS. AN

APPROVAL TO USE 1-1/4" MATERIALS IS NOT A BLANKET APPROVAL TO ALL AP-

PENDICES.

DD. GENERAL NOTE "D.4" ON PAGE 2 SPECIFIES THAT NO MORE THAN TWO LOTS OF

AMMUNITION WILL BE CONTAINED ON A PALLET UNLESS IN SUPPORT OF BALLIS-

TIC SAMPLE SHIPMENT OR TROOP USE AT POST, CAMP, OR STATION. THIS IS

INTENDED TO BE APPLIED TO PALLETIZING OPERATIONS BEING PERFORMED AT

A LOAD, ASSEMBLE AND PACK PLANT OR TO MAJOR MAINTENANCE OPERATIONS

BEING PERFORMED AT AN AMMUNITION DEPOT WHEN THE QUANTITY OF BOXES

COMPRISING A LOT IS GREAT ENOUGH TO CONSTRUCT MORE THAN ONE PALLET

UNIT. NOTICE: MULTIPLE (MORE THAN TWO) LOTS ARE PERMITTED TO BE PAL-

LETIZED TOGETHER AS A UNIT LOAD WHEN A SINGLE LOT QUANTITY IS INSUFFI-

CIENT TO COMPLETE ONE FULL-SIZE OR REDUCED-LAYER (TO SATISFY A SMALL-

QUANTITY SHIPMENT) UNIT LOAD. ADDITIONALLY, MULTIPLE LOTS ON A PALLET

MAY CONSIST OF ONE OR MORE NSNS, PROVIDED ALL ITEMS ARE COMPATIBLE

AND THEY ARE BEING SHIPPED TO A SINGLE CONUS POST, CAMP OR STATION.

PALLETS CONTAINING MULTIPLE NSNS WILL NOT BE SHIPPED TO CONUS OR

OCONUS DEPOTS. MULTIPLE NSN PALLET UNITS WILL HAVE STEEL STRAPPING

APPLIED SIMILAR TO PALLET STRAPPING GUIDANCE CONTAINED IN THE APPLI-

CABLE ITEM APPENDIX. ALL ITEM BOXES ON THE PALLET MUST BE RESTRAINED

IN SUCH A MANNER TO PROVIDE A SAFE, SECURE, AND COMPACT PALLET UNIT

FOR SHIPMENT. MULTIPLE LOT/NSN UNIT LOADS WILL BE MARKED IN ACCORD-

ANCE WITH DAC DRAWING ACV00561.

EE. TWO METHODS ARE APPROVED FOR DETERMINING THE AVERAGE WEIGHT THAT

IS TO BE SHOWN ON PALLETIZED UNITS OF AMMUNITION THAT ARE BEING PRO-

DUCED AT LOAD, ASSEMBLE AND PACK PLANTS.

1. PREFERRED METHOD: RANDOMLY SELECT FIVE UNIT LOADS FROM THE

CURRENT MONTH'S PRODUCTION. WEIGH EACH UNIT LOAD. THE CALCU-

LATED AVERAGE WEIGHT OF THE FIVE UNIT LOADS (TOTAL WEIGHT OF THE

FIVE UNIT LOADS DIVIDED BY FIVE) WILL BE USED AS THE UNIT LOAD WEIGHT

FOR WHICHEVER IS LESS, EITHER A 60-DAY PERIOD OR UNTIL A DIMENSION-

AL OR CONFIGURATION CHANGE IS MADE TO THE UNIT LOAD.

2. ALTERNATIVE METHOD: RANDOMLY SELECT AND WEIGH FIVE GROUPS OF

UNIT LOAD COMPONENTS (PALLET, STRAPPING, SEALS, SPACER ASSEM-

BLIES, BATTENS, ETC.) FROM THE CURRENT MONTH'S PRODUCTION AND

ADDING TO IT THE WEIGHT OF THE LOADED BOXES TO BE PLACED ON THE

PALLET. THE WEIGHT OF THE LOADED BOXES WILL BE DETERMINED BY US-

ING THE FOLLOWING PROCEDURES:

(A) WEIGH FIVE LOADED BOXES INDIVIDUALLY AND RECORD THE TOTAL

WEIGHT.

(B) WEIGH THREE INDIVIDUAL GROUPS OF FIVE LOADED BOXES EACH AND

RECORD EACH GROUP WEIGHT.

(C) WEIGH THREE INDIVIDUAL GROUPS OF TEN LOADED BOXES EACH AND

RECORD EACH GROUP WEIGHT.

(D) TOTAL ALL RECORDED WEIGHTS AND DIVIDE BY 50. THE RESULT IS THE

APPROVED LOADED BOX GROSS WEIGHT.

THE APPROVED LOADED BOX GROSS WEIGHT WILL THEN BE MULTIPLIED BY THE

QUANTITY OF BOXES TO BE PLACED ON THE PALLET AND ADDED TO EACH

GROUP OF UNIT LOAD COMPONENTS. THE CALCULATED AVERAGE WEIGHT OF

THE FIVE UNIT LOAD GROUPS (TOTAL WEIGHT OF THE FIVE UNIT LOAD GROUPS

DIVIDED BY FIVE) WILL BE USED AS THE UNIT LOAD WEIGHT FOR WHICHEVER IS

LESS, EITHER A 60-DAY PERIOD OR UNTIL A DIMENSIONAL OR CONFIGURATION

CHANGE IS MADE TO THE UNIT LOAD.

FF. WHEN UN PERFORMANCE ORIENTED PACKAGING (POP) MARKING IS REQUIRED

ON BOXES, THIS MARKING WILL SHOW IN AT LEAST ONE PLACE ON THE UNIT-

IZED LOADS.

GG. COOLER NAILS MAY BE SUBSTITUTED FOR THE COMMON NAILS AS SPECIFIED

WITHIN EACH APPENDIX BY APPLYING THE FOLLOWING GUIDANCE. THE NUM-

BER OF COOLER NAILS TO BE USED WILL BE THE NUMBER OF COMMON NAILS

MULTIPLIED BY 1.2 AND ROUNDED UP TO THE NEXT WHOLE NUMBER. THE SIZE

OF THE COOLER NAILS TO BE USED WILL BE THE SAME AS SPECIFIED FOR THE

COMMON NAILS (4d, 6d, 10d, ETC.) BUT WILL CONFORM TO THE SIZE AND

WEIGHT TOLERANCES SPECIFIED WITHIN ASTM F1667 FOR COOLER NAILS.

HH. REFER TO DAC DRAWING ACV00617 FOR APPROVED SOURCES FOR SEALLESS

(CLIPLESS) SEALING TOOL. THESE APPROVED SEALING TOOLS CAN BE USED IN

PLACE OF SEALS CURRENTLY SPECIFIED IN THE "MATERIAL SPECIFICATIONS"

ON PAGE 2.

JJ. ALL NON-MANUFACTURED WOOD USED IN THE UNIT LOAD WILL BE HEAT TREAT-

ED AND MARKED TO SHOW CONFORMANCE TO THE INTERNATIONAL PLANT

PROTECTION CONVENTION STANDARD (IPPC), ISPM-15. SEE DAC DRAWING

ACV00831 FOR ISPM-15 CERTIFICATION MARKING AND PLACEMENT DETAILS.

FILLER BLOCK, 1" X 3" BY CUT-TO- FIT

BETWEEN OPPOSITE END-CLEATS OF BOX.

POSITION UNDER STRAP.

INDICATES A

HORIZONTAL STRAP

INDICATES

WIREBOUND BOX

TYPICAL PALLET UNIT

SPECIAL REINFORCEMENT FOR WIREBOUND BOXES

SEE GENERAL NOTE “X” ON PAGE 3.

STRAP RETENSIONING TAB

SEE GENERAL NOTE “L” ON PAGE 2.

INDICATES BROKEN

END-CLEAT

STAPLE STRAP TO FILLER

BLOCK W/2 STAPLES.

INDICATES A TIEDOWN OR LOAD

STRAP THAT CANNOT BE INSTALLED

AT THE PREFERRED LOCATION.

UNIT WIDTH

UNIT LENGTH

4-WAY ENTRY

PALLET

UNIT

HEIGHT

OTHER STRAP END

ON TOP SIDE

STEEL STRAPPING

STRAP RETENSIONING

TAB. SIX INCH MINIMUM

LENGTH TAB ON END

OF UNDERNEATH STRAP.

INDICATES BROKEN

END-CLEAT

STRAP SEAL

INDICATES A PREFERRED

LOCATION FOR ALL UNIT-

IZING STRAPS (NEAR A

CLEAT WHICH IS PARALLEL

TO THE STRAP).

FILLER BLOCK FOR

HORIZONTAL STRAP

UNITIZATION NOTES

1 POSITION BOXES SO THEY ARE CENTERED LENGTHWISE AND WIDTHWISE ON

THE PALLET DECK. IF BOXES ARE OF THE HINGED-TOP TYPE, THE OUTSIDE

BOXES IN THE TOP LAYER WILL BE POSITIONED SO THAT THE HINGES WILL BE

INWARD. SEE GENERAL NOTE "G" ON PAGE 2.

2 LOAD STRAP, 3/4" X .035" OR .031" OR .029” BY LENGTH TO SUIT STEEL STRAP-

PING (AS REQD). MAY BE INSTALLED THROUGH THE STRAP SLOT OF A PALLET

OR PRE-POSITIONED ON THE PALLET DECK PRIOR TO PLACING BOXES ON THE

PALLET. SEE GENERAL NOTES "K" AND "L" ON PAGE 2, AND "M" ON PAGE 3.

STRAPS SHALL NOT BE PLACED UNDER THE STRINGER BOARDS.

3 HORIZONTAL STRAP, 3/4" X .035" OR .031" OR .029” BY LENGTH TO SUIT STEEL

STRAPPING (AS REQD). INSTALL STRAP TO ENCIRCLE A LAYER OF BOXES ON

THE PALLET AS SHOWN. SEE GENERAL NOTES "K" AND "L" ON PAGE 2, AND "M"

ON PAGE 3.

4 TIEDOWN STRAP, 3/4" X .035" OR .031" OR .029” BY LENGTH TO SUIT STEEL

STRAPPING (AS REQD). INSTALL EACH STRAP TO PASS UNDER THE DECK

BOARDS OR DECK/STRINGER BOARDS OF THE PALLET AS SHOWN. SEE GEN-

ERAL NOTES "K" AND "L" ON PAGE 2, AND "M" ON PAGE 3.

5 SEAL FOR 3/4" STRAPPING (AS REQD, 1 PER STRAP). CRIMP EACH SEAL WITH

TWO PAIR OF NOTCHES. SEE GENERAL NOTE "K" ON PAGE 2.

TYPICAL PALLET UNIT WITH ONE SPACER ASSEMBLY

THIS VIEW DEPICTS THE APPLICATION OF A TYPICAL SPACER ASSEMBLY, POSITIONED LENGTHWISE IN THE UNIT LOAD, TO ENLARGE THE UNIT WIDTH TO SLIGHTLY OVERHANG OR TO MATCH THE WIDTH DIMENSION OF THE PALLET DECK.

SIMILARLY, TO ENLARGE THE UNIT LENGTH, A SPACER ASSEMBLY WOULD BE POSITIONED WIDTHWISE IN THE LOAD. SEE

GENERAL NOTES "D.3" ON PAGE 2 AND "V" ON PAGE 3.

TYPICAL PALLET UNIT WITH THREE SPACER ASSEMBLIES

THIS VIEW DEPICTS THE APPLICATION OF THREE TYPICAL SPACER ASSEMBLIES TO ENLARGE BOTH THE WIDTH AND THE LENGTH OF THE UNIT LOAD TO PROVIDE A SLIGHT OVERHANG ON THE PALLET OR TO MATCH THE WIDTH AND/OR LENGTH DIMENSIONS OF THE PALLET DECK. SEE GENERAL NOTES "D.3" ON PAGE 2 AND "V" ON PAGE 3.

UNIT HEIGHT

UNIT WIDTH UNIT LENGTH

INDICATES CENTER STACKS WITHIN THE

UNIT LENGTH FOR POSITIONING ONE OR

MORE FILLER ASSEMBLIES WHEN REQUIRED.

INDICATES A TYPICAL

SPACER ASSEMBLY

INDICATES HORIZONTAL STRAP

INDICATES TIEDOWN STRAP

4-WAY ENTRY PALLET

INDICATES TYPICAL

SPACER ASSEMBLIES

UNIT HEIGHT

UNIT WIDTH

INDICATES CENTER STACK WITHIN

THE UNIT WIDTH FOR POSITIONING

ONE OR MORE FILLER ASSEMBLIES

WHEN REQUIRED.

INDICATES CENTER STACK WITHIN

THE UNIT LENGTH FOR POSITIONING

ONE OR MORE FILLER ASSEMBLIES

WHEN REQUIRED.

UNIT LENGTH

INDICATES TIEDOWN STRAP

INDICATES HORIZONTAL STRAP

4-WAY ENTRY PALLET

PAGE 7 LESS-THAN-FULL-LAYER UNIT LOADS

PROVISIONS FOR LESS-THAN-FULL-LAYER LOADS

1. THE FOLLOWING PROVISIONS SET FORTH THE SPECIFICATIONS THAT MUST BE

FOLLOWED IF A FILLER TYPE ASSEMBLY IS USED TO ACHIEVE A FULL-LAYER

PALLET UNIT.

A. FILLERS ARE DESIGNED FOR USE IN THE PLACE OF ONE OR MORE BOXES

OF A UNIT. FILLER ASSEMBLY DETAILS WILL BE DEPICTED IN THE APPENDIX

APPLICABLE TO THE SPECIFIC ITEM TO BE UNITIZED. SEE GENERAL NOTE

"W" ON PAGE 3 AND THE TYPICAL FILLER ASSEMBLY DETAILS ON PAGE 9.

B. FILLERS WILL BE POSITIONED IN THE TOP LAYER OR LAYERS OF THE CEN-

TER STACK OR STACKS WITHIN THE UNIT LENGTH OF A UNIT LOAD AS

SHOWN IN THE TWO "TYPICAL APPLICATIONS OF FILLER" VIEWS ABOVE AND

REFERENCED IN PALLET UNIT DETAILS ON PAGE 6. FILLERS CAN ALSO BE

POSITIONED IN THE TOP LAYER OR LAYERS OF THE CENTER STACK OR

STACKS WITHIN THE UNIT WIDTH OF A UNIT LOAD WHEN THE QUANTITY OF

FILLERS POSITIONED WITHIN THE UNIT LENGTH IS INSUFFICIENT TO SATIS-

FY THE OMITTED-BOX QUANTITY REQUIREMENTS.

2. EMPTY BOXES, PREFERABLY "REJECTS", CAN BE USED AS FILLERS INSTEAD OF

WOODEN DUNNAGE ASSEMBLIES INDICATED ABOVE, TO ACHIEVE A FULL-

LAYER PALLET UNIT. HOWEVER, EMPTY BOXES WILL BE USED ONLY IN THE

TOP LAYER OF A PALLET UNIT AND POSITIONED AT ANY OF THE FOUR COR-

NERS OF THE LAYER (NOT IN THE MIDDLE OF THE LAYER). NOT MORE THAN

FOUR EMPTY BOXES MAY BE USED IN A UNIT LOAD. WHEN EMPTY BOXES ARE

USED TO FILL OUT A LAYER, THE EMPTY BOXES WILL BE PAINTED AND MARKED

AS SPECIFIED IN DAC DRAWING ACV00561 AND ARDEC DRAWING 12982865.

SEE NOTE 6 BELOW.

3. IF EMPTY WOODEN BOXES ARE USED AS FILLERS, WOOD REINFORCING

BLOCKS OF 2" THICK MATERIAL BY LENGTHS REQUIRED, MAY BE POSITIONED

INSIDE THE BOXES TO PREVENT THEM FROM CRUSHING OR COLLAPSING

WHEN UNITIZING STRAPS ARE TENSIONED. TO HOLD THE BLOCKS IN PLACE,

DRIVE 6d NAILS THROUGH THE BOX AND INTO THE ENDS OF THE REINFORCING

BLOCKS. SEE THE "TYPICAL INSTALLATION OF REINFORCING BLOCKS IN AN

EMPTY BOX" DETAIL ON THIS PAGE.

4. IF EMPTY WIREBOUND BOXES ARE TO BE USED AS FILLERS, ONLY THOSE HAV-

ING EMPTY RECTANGULAR METAL CONTAINERS AS INNER PACKS CAN BE

USED. FILLER ASSEMBLIES MUST BE USED IN PLACE OF WIREBOUND BOXES

TO SATISFY LESS-THAN-FULL-LAYER LOAD REQUIREMENTS WHEN THE INNER

PACKS OF THE WIREBOUND BOXES DO NOT CONSIST OF RECTANGULAR MET-

AL CONTAINERS.

5. LESS THAN FULL BOXES OF AMMUNITION (LIGHT BOXES) WILL BE PAINTED AND

MARKED AS SPECIFIED IN ARDEC DRAWINGS 8796522 OR 12982865. LIGHT

BOXES WILL ONLY BE PLACED IN THE TOP LAYER OF A UNIT AND LOCATED AT

ANY OF THE FOUR CORNERS OF THE LAYER (NOT IN THE MIDDLE OF THE

LAYER). NOT MORE THAN TWO LIGHT BOXES (ONE PER LOT) WILL BE PLACED

IN A UNIT LOAD. SEE NOTE 6 BELOW.

6. TO SATISFY THE REQUIREMENTS FOR A FULL-LAYER UNIT, IT IS PERMISSIBLE

TO USE A COMBINATION OF EMPTY AND LIGHT BOXES IN THE TOP LAYER.

HOWEVER, IF A TOTAL OF FOUR EMPTY AND LIGHT BOXES DOES NOT PROVIDE

FOR A FULL LAYER, ONE OR MORE FILLER ASSEMBLIES MUST BE USED IN THE

MIDDLE OF THE LAYER TO INSURE COMPLIANCE WITH THE LIMITATIONS SPECI-

FIED IN NOTES 2 AND/OR 5 ABOVE.

7. EACH PALLET UNIT LOAD CONTAINING EMPTY AND/OR LIGHT BOXES WILL HAVE

A WEATHER RESISTANT PLACARD OR TAG PREPARED AND APPLIED TO THE

UNIT LOAD AS STATED IN DAC DRAWING ACV00561.

(CONTINUED ON PAGE 8)

TYPICAL FILLER ASSEMBLY

FOR ONE OMITTED BOX.

INDICATES CENTER

STACKS OF UNIT

WIDTH

INDICATES CENTER

STACK OF UNIT

LENGTH

EMPTY/LIGHT

BOXES

TYPICAL LOCATION OF

WEATHER RESISTANT

PLACARD.

VERTICAL

REINFORCING

BLOCK

TYPICAL INSTALLATION OF REINFORCING

BLOCKS IN AN EMPTY BOX

(UNITIZING STRAPS HAVE BEEN OMITTED FROM THE DETAIL

ABOVE FOR CLARITY PURPOSES).

USE OF EMPTY/LIGHT BOXES TO ACHIEVE A

FULL LAYER

(UNITIZING STRAPS HAVE BEEN OMITTED FROM THE DETAIL

ABOVE FOR CLARITY PURPOSES).

TYPICAL APPLICATION OF FILLER

(ONE BOX OMITTED)

TYPICAL APPLICATION OF FILLER

(THREE BOXES OMITTED)

TYPICAL FILLER ASSEMBLY

OR ASSEMBLIES FOR THREE

OMITTED BOXES.

INDICATES CENTER

STACKS OF UNIT

WIDTH

INDICATES CENTER

STACK OF UNIT

LENGTH

HORIZONTAL

REINFORCING

BLOCK

ALLOWABLE TOLERANCES FOR ASSEMBLING UNITS

UNIT LENGTH VIEW UNIT WIDTH VIEW

UNIT TOP VIEW

(PROVISIONS FOR LESS-THAN-FULL-LAYER LOADS CONTINUED FROM PAGE 7)

8. EXCEPTION TO THE RULE: THIS EXCEPTION ADDRESSES THE USE OF A FILLER ASSEMBLY OR FILLER ASSEMBLIES WITHIN A UNIT LOAD TO CONSTRUCT A COMPLETE-LAYER UNIT LOAD. THE SPECIFICATIONS DELINEATED WITHIN THIS DRAWING ARE BASED ON UNIT LOADS THAT CONTAIN SEVERAL AMMUNITION PACKS WHICH ARE ARRANGED IN MULTIPLE LAYERS AND MULTIPLE STACKS ON A PALLET BASE. FOR THESE TYPES OF UNIT LOADS A FILLER OR FILLERS ARE TO BE PLACED AS SPECIFIED ELSEWHERE HEREIN, IN THE TOP LAYER OR LAYERS OF MIDDLE STACKS (NOT IN A CORNER STACK). THERE ARE, HOWEVER, MANY PALLET UNITS THAT ONLY CONTAIN ONE LAYER OF AMMUNITION PACKS, OR PALLET UNITS WHERE THE PACKS ARE ARRANGED IN ONLY TWO OR FOUR STACKS ON A PALLET BASE. THE USE OF A FILLER OR FILLERS IN THESE TYPES OF PALLET UNITS IS PERMITTED;

HOWEVER, THE METHODS FOR FILLER APPLICATION WILL HAVE TO DEVIATE FROM THE BASIC RULES SPECIFIED ELSEWHERE WITHIN THIS DRAWING. THIS IS ALSO THE CASE WHEN ONLY ONE PALLET UNIT OF A SPECIFIC COM- MODITY IS BEING PREPARED AND THE PALLET UNIT BEING CONSTRUCTED WILL ONLY HAVE THREE OR FEWER PACKS, WHERE NORMALLY SEVERAL PACKS ARE REQUIRED TO FILL OUT A LAYER. BASICALLY, THE PERMITTED DEVIATION FROM THE BASIC RULES GOVERNING PLACEMENT OF FILLER OR FILLERS IN A UNIT LOAD CONSISTS OF PLACING A FILLER OR FILLERS IN ONE OR MORE OF THE CORNER STACKS OF A PALLET UNIT. IF AN EMPTY "ORANGE" PACK OR PACKS ARE AVAILABLE TO FILL OUT A LAYER ON A PALLET UNIT, THE EMPTY PACK OR PACKS SHOULD BE USED IN A CORNER STACK LOCATION INSTEAD OF A FILLER ASSEMBLY. ANOTHER DEVIATION FROM THE BASIC RULES AS THEY APPLY TO USE OF FILLER ASSEMBLIES IS ALSO PERMITTED. THIS DEVIATION IS ASSO- CIATED WITH SINGLE-LAYER UNIT LOADS, AND PERMITS THE USE OF FILLER ASSEMBLIES WITH TWO UNIT LOADS RATHER THAN WITHIN JUST ONE, TO ACHIEVE SOUND AND EFFECTIVE UNIT LOADS. SPECIFIC GUIDANCE RELA- TIVE TO THE USE OF THIS LATTER DEVIATION IS SET FORTH IN APPLICABLE INDIVIDUAL APPENDICES THAT AUG-

MENT THIS BASIC PROCEDURES DRAWING.

A

J

F

E B

INDICATES

STRAP

C

H

J

DG

K

F

C D

E G

INDICATES BOX

INDICATES PALLET

(PHANTOM)

INDICATES

STRAP

SPECIAL NOTES:

1. DIMENSIONS APPLICABLE TO ALLOWABLE TOLERANCES ARE EXPRESSED IN

INCHES AND IDENTIFIED BY LETTERS AS FOLLOWS.

A = UNIT LENGTH

B = PALLET LENGTH

C = UNIT WIDTH

D = PALLET WIDTH

E = LENGTHWISE OVERHANG = (A-B) / 2 WITH A PLUS OR MINUS 1/2" TOLER-

ANCE FOR EACH LAYER AND FOR EACH STACK

F = ALLOWABLE UNIT LENGTH = "A" PLUS 1/2" MAXIMUM

G = WIDTHWISE OVERHANG = (C-D) / 2 WITH A PLUS OR MINUS 1/2" TOLER-

ANCE FOR EACH LAYER AND FOR EACH STACK

H = ALLOWABLE UNIT WIDTH = "C" PLUS 1/2" MAXIMUM

J = UNIT HEIGHT

K = VERTICAL STRAP ALIGNMENT = J / 40 = MAXIMUM INCHES FROM TRUE

ALIGNMENT (E.G., IF J = 50", K = 50” / 40" = 1-1/4" MAX)

L = TRANSVERSE STRAP ALIGNMENT = C / 40 = MAXIMUM INCHES FROM TRUE

ALIGNMENT (E.G., IF C = 55", L = 55” / 40" = 1-3/8" MAX)

2. BOX ALIGNMENT TOLERANCES APPLY TO EACH LAYER AND TO EACH STACK

RELATIVE TO THE PALLET DECK. SEE GENERAL NOTE "F" ON PAGE 2 AND "U"

ON PAGE 3.

3. STRAPPING TOLERANCES APPLY TO ALL STRAPS AND TO ALL SURFACES

WHICH EACH STRAP ENCOMPASSES, I. E., TOP, BOTTOM, AND BOTH SIDES.

L

PROJECT FSA 146-75DRAWING 19-48-4116

BOX LENGTHBOX WIDTH

BOX HEIGHT

1"

INDICATES 1" X 4"

DUNNAGE LUMBER

INDICATES 2"

DUNNAGE LUMBER

INDICATES APPROPRIATELY

SIZED NAILS (AS REQD)

BOX LENGTH

BOX WIDTH

INDICATES 2"

DUNNAGE LUMBER

INDICATES APPROPRIATELY

SIZED NAILS (AS REQD)

1"

INDICATES 2"

DUNNAGE LUMBER INDICATES APPROPRIATELY

SIZED NAILS (AS REQD)

BOX LENGTH BOX WIDTH

BOX HEIGHT

INDICATES 1" X 4"

DUNNAGE LUMBER

BOX HEIGHT

BOX WIDTH

INDICATES APPROPRIATELY

SIZED NAILS (AS REQD)

INDICATES 2"

DUNNAGE LUMBER

INDICATES 1" X 4"

DUNNAGE LUMBER

SPECIAL NOTES:

1. TYPICAL FILLER ASSEMBLIES “A” AND “B” ARE TYPICAL OF THE ASSEMBLIES

USED TO REPLACE CLEATED WOODEN BOXES, AND TYPICAL FILLER ASSEM-

BLIES “C” AND “D” ARE TYPICAL OF THE ASSEMBLIES USED TO REPLACE

WIREBOUND BOXES. THE DECISION OF WHICH FILLER ASSEMBLY TO USE

WILL BE BASED UPON MATERIAL AVAILABILITY AND CONSTRUCTION ECONOM-

ICS.

2. FILLER ASSEMBLIES MUST BE ASSEMBLED WITHIN ALLOWABLE TOLERANCES.

SEE GENERAL NOTE "H" ON PAGE 2.

3. SEE THE APPLICABLE APPENDIX TO DETERMINE THE RECOMMENDED FILLER

ASSEMBLY FOR A PARTICULAR ITEM. SEE GENERAL NOTE "W" ON PAGE 3.

TYPICAL FILLER ASSEMBLY D

SEE SPECIAL NOTES BELOW.

TYPICAL FILLER ASSEMBLY C

SEE SPECIAL NOTES BELOW.

TYPICAL FILLER ASSEMBLY A

SEE SPECIAL NOTES BELOW.

TYPICAL FILLER ASSEMBLY B

SEE SPECIAL NOTES BELOW.

BOX LENGTH

REVISIONS

REVISION NO. 1, DATED OCTOBER 1983, CONSISTS OF:

1. ADDING NOTES TO COVER UNITIZATION OF WIREBOUND BOXES.

2. UPDATING NOTES AND PROCEDURES TO CONFORM TO CURRENT STANDARD.

REVISION NO. 2, DATED JUNE 1985, CONSISTS OF:

CHANGING GENERAL NOTE “AA” TO CONFORM TO CURRENT STANDARDS.

REVISION NO. 3, DATED DECEMBER 1986, CONSISTS OF:

ADDING PAGE 8 (FILLER ASSEMBLIES).

REVISION NO. 4, DATED FEBRUARY 1989, CONSISTS OF:

UPDATING GENERAL NOTES.

REVISION NO. 5, DATED MARCH 1996, CONSISTS OF:

UPDATING GENERAL NOTES.

REVISION NO. 6, DATED JUNE 2000, CONSISTS OF:

1. UPDATING MATERIAL SPECIFICATIONS AND RELATED GENERAL NOTES.

2. ADDING DAC WEB SITE INFORMATION.

3. ADDING THE CLIPLESS SEAL NOTE.

REVISION NO. 7, DATED SEPTEMBER 2001, CONSISTS OF:

UPDATING GENERAL NOTE “E” AND ADDING GENERAL NOTE “JJ”.

REVISION NO. 8, DATED JUNE 2003, CONSISTS OF CHANGES PER ECPS R2K3000 AND R2K3010 INCLUD-

ING:

1. UPDATING STRAPPING, WOOD AND STAPLE SPECIFICATIONS.

2. UPDATING GENERAL NOTE “JJ”.

REVISION NO. 9, DATED AUGUST 2005, CONSISTS OF:

1. UPDATING GENERAL NOTES.

2. REMOVING STRAP CUTTER NOTE (GENERAL NOTE “P”) AND REFERENCES AND REPLACING IT WITH

ROOFING NAIL NOTE.

REVISION NO. 10, DATED AUGUST 2006, CONSISTS OF:

1. UPDATING GENERAL NOTE “JJ”.

2. ADDING PLYWOOD MATERIAL SPECIFICATION.

REVISION NO. 11, DATED JULY 2008, CONSISTS OF CHANGES PER ECPS R07K3013 (1-2), R08K2045 (3), AND R08K3007 (4) INCLUDING:

1. UPDATING STEEL STRAPPING SPECIFICATION TO INCLUDE .029” THICKNESS STRAPPING.

2. DELETING REFERENCE TO TANALITH E OR TANALITH E3492 FROM GENERAL NOTE “AA”.

3. DELETING CONFIGURATION MANAGEMENT STATEMENT.

4. UPDATING STAPLE SPECIFICATION TO ALLOW STFCS-198 OR -216 STAPLE.

REVISION NO. 12, DATED DECEMBER 2011, CONSISTS OF CHANGES PER ECP R11K3001 INCLUDING:

1. UPDATING DRAWING FORMAT.

2. UPDATING OFFICE SYMBOL ON COVER PAGE AND IN GENERAL NOTE “E”.

3. CORRECTING MISSPELLING IN GENERAL NOTE “P”.

4. UPDATING GENERAL NOTE “S” TO REMOVE REFERENCE TO DRAWING INDEX, AMC 19-48-75-5.

5. CHANGING MIL-B-2427 TO MIL-DTL-2427 IN GENERAL NOTE “AA”.

6. REWORDING GENERAL NOTE “JJ” WITH NEW REFERENCE TO DAC DRAWING ACV00831.

7. UPDATING STRAP THICKNESS IN UNITIZATION NOTES 2, 3, AND 4 ON PAGE 5.