Attachment_0004_-_Appendix_2D_Rev_1_-_May_2015.pdf

U.S. ARMY DEFENSE AMMUNITION CENTER

REV.

BASIC

CLASS DIVISION DRAWING FILE

APPROVED BY ORDER OF COMMANDING

GENERAL, U.S. ARMY MATERIEL COMMAND

APPROVED, U.S. ARMY RESEARCH, DEVELOPMENT

AND ENGINEERING COMMAND

U.S. ARMY MATERIEL COMMAND DRAWING

DO NOT SCALE

PROJECT FSA 16/2D-59

NOTICE: THIS APPENDIX CANNOT STAND ALONE BUT MUST BE USED IN CONJUNCTION WITH THE BASIC UNITIZATION

PROCEDURES DRAWING 19-48-4015-20PA1004.

19 48

DISTRIBUTION STATEMENT A:

APPROVED FOR PUBLIC RELEASE

DISTRIBUTION IS UNLIMITED.

RDAR-EIL-TP

AMSJM-LIT

APPROVED, U.S. ARMY JOINT MUNITIONS COMMAND

DESIGN

ENGINEER

ENGINEERING

DIVISON

EXPLOSIVE

SAFETY

DIRECTORATE

TEST ENGINEER

TEST

REPORT

CANH TRAN

20PA10044015/2D

FEBRUARY 2010

REVISION NO. 1

SEE THE REVISION LISTING ON PAGE 2

CANH TRAN MAY 2015REVISION NO. 1

APPENDIX 2D

UNITIZATION PROCEDURES FOR

BOXED WHITE PHOSPHORUS (WP)

AND PLASTICIZED WHITE PHOS-

PHORUS (PWP) LOADED AMMUNI-

TION ON 4-WAY ENTRY PALLETS

CARTRIDGE, 60MM, SMOKE, WP, M722A1, PACKED 8

PER PA191 METAL CONTAINER, UNITIZED 56 CON-

TAINERS PER 40” X 48” PALLET; APPROX CONTAIN-

ER SIZE 12-5/16” L X 6-5/16” W X 18-13/16” H

CAUTION: VERIFY PRIOR TO USE AT HTTPS://MHP.REDSTONE.ARMY.MIL THAT THIS IS

THE MOST CURRENT VERSION OF THIS DOCUMENT. THIS IS PAGE 1 OF 4.

09-18

REHMSTEDT.MA

RK.J.1230548400

Digitally signed by

REHMSTEDT.MARK.J.1230548400

DN: c=US, o=U.S. Government, ou=DoD, ou=PKI, ou=USA, cn=REHMSTEDT.MARK.J.1230548400 Date: 2015.03.20 10:34:58 -05'00'

RUS.ALLEN.J

.1230354282

Digitally signed by

RUS.ALLEN.J.1230354282

DN: c=US, o=U.S. Government, ou=DoD, ou=PKI, ou=USA, cn=RUS.ALLEN.J.1230354282 Date: 2015.03.25 08:26:34 -05'00'

FIEFFER.LAUR

A.A.1230375727

Digitally signed by

FIEFFER.LAURA.A.1230375727

DN: c=US, o=U.S. Government, ou=DoD, ou=PKI, ou=USA, cn=FIEFFER.LAURA.A.1230375727 Date: 2013.03.28 12:43:37 -05'00'

GORDON.WALTE

R.G.1239583268

Digitally signed by

GORDON.WALTER.G.1239583268

DN: c=US, o=U.S. Government, ou=DoD, ou=PKI, ou=USA, cn=GORDON.WALTER.G.1239583268 Date: 2013.04.01 09:38:21 -05'00'

SHIMP.UPTON

.R.1231257183

Digitally signed by

SHIMP.UPTON.R.1231257183

DN: c=US, o=U.S. Government, ou=DoD, ou=PKI, ou=USA, cn=SHIMP.UPTON.R.1231257183 Date: 2015.03.25 10:06:38 -05'00'

WILLIAMS.KENYO

N.L.1231212392

Digitally signed by

WILLIAMS.KENYON.L.1231212392

DN: c=US, o=U.S. Government, ou=DoD, ou=PKI, ou=USA, cn=WILLIAMS.KENYON.L.1231212392 Date: 2013.04.29 15:08:25 -05'00'

PROJECT FSA 16/2D-59 DRAWING 19-48-4015/2D

PALLET UNIT DATA

ITEMS INCLUDED

*HAZARD

CLASS

AND

DIVISION

*COMPATI-

BILITY

GROUP

APPROX

WEIGHT

(LBS)

NSN DODIC

1310-

01-581-4251

BA14

1.2.2

H

3,112

*HAZARD CLASSIFICATION DATA CONTAINED IN THE ABOVE CHART IS FOR GUIDANCE AND INFORMATIONAL PUR-

POSES ONLY. VERIFICATION OF THE SPECIFIED DATA SHOULD BE MADE BY CONSULTING THE MOST RECENT

JOINT HAZARD CLASSIFICATION SYSTEM LISTING OR OTHER APPROVED LISTING(S).

REVISION

REVISION NO. 1, DATED MAY 2015, CONSISTS OF:

1. CHANGING THE PA191 DIMENSIONS AND UPDATING DUNNAGE DUE TO THE DIMENSION CHANGE.

2. ADDING NOTE UNDER “SIDE GATE” DETAIL ON PAGE 4.

3. UPDATING THE PALLET SPECIFICATION IN GENERAL NOTE “J”.

PROJECT FSA 16/2D-59DRAWING 19-48-4015/2D

TIEDOWN STRAP, 3/4" X .035"

OR .031" OR .029" X 14'-10"

LONG STEEL STRAPPING

(4 REQD). SEE GENERAL

NOTE "D" AT RIGHT.

LOAD STRAP 3/4" X .035"

OR .031" OR .029" X 16'-0"

LONG STEEL STRAPPING

(4 REQD). SEE GENERAL

NOTE "C" AT RIGHT.

SEAL FOR 3/4" STRAPPING

(8 REQD, 1 PER STRAP).

CRIMP EACH SEAL WITH

TWO PAIR OF NOTCHES.

SIDE GATE (2 REQD). SEE

THE DETAIL ON PAGE 4.

PLYWOOD SUPPORT

PIECE (1 REQD). SEE

THE DETAIL ON PAGE 4.

PALLET UNIT

SEE GENERAL NOTE "B" AT RIGHT.

40" X 48"

PALLET

BILL OF MATERIAL

LUMBER LINEAR FEET BOARD FEET

1” X 4” 47 16

NAILS NO. REQD POUNDS

6d (2”)

10d (3”)

1/4

1/4

PALLET, 40” X 48” - - - - - - 1 REQD - - - - - - 80 LBS

PLYWOOD, 1/2” - - - 15.41 SQ FT REQD - - - - - 21.18 LBS

STEEL STRAPPING, 3/4” – 123.30’ REQD - - - - - 11.00 LBS

SEAL FOR 3/4” STRAPPING - - - 8 REQD - - - - - - - - NIL

STAPLE, 15/16” X 3/4” - - - 16 REQD - - - - - - - - NIL

56 CONTAINERS OF 60MM CARTRIDGES (8 PER CONTAINER) @ 53 LBS - - 2,968 LBS

DUNNAGE - - - - - - - - - - - - - - - - - - - - - - - - - - - - 64 LBS

PALLET - - - - - - - - - - - - - - - - - - - - - - - - - - - - 80 LBS

TOTAL WEIGHT - - - - - - - - - - - - - 3,112 LBS (APPROX)

CUBE - - - - - - - - - - - - - - - - - 57.4 CU FT (APPROX)

51 3/8"

12 5/16"

44 1/4"

6 5/16"

18 13/16"

43 5/8"

40" 48"

SEE GENERAL NOTE

"E" AT RIGHT.

GENERAL NOTES

A. THIS APPENDIX CANNOT STAND ALONE BUT MUST BE

USED IN CONJUNCTION WITH THE BASIC UNITIZATION

PROCEDURES DRAWING 19-48-4015-20PA1004. TO PRO-

DUCE AN APPROVED UNIT LOAD, ALL PERTINENT PROCE-

DURES, SPECIFICATIONS AND CRITERIA SET FORTH WITH-

IN THE BASIC DRAWING WILL APPLY TO THE PROCEDURES

DELINEATED IN THIS APPENDIX. ANY EXCEPTIONS TO THE

BASIC PROCEDURES ARE SPECIFIED IN THIS APPENDIX.

B. DIMENSIONS, CUBE AND WEIGHT OF A PALLET UNIT WILL

VARY SLIGHTLY DEPENDING UPON THE ACTUAL DIMEN-

SIONS OF THE CONTAINERS AND THE WEIGHT OF THE

SPECIFIC ITEM BEING UNITIZED.

C. THE LOAD STRAPS MUST BE PRE-POSITIONED ON TOP OF

THE PALLET DECKBOARDS AND UNDER THE PLYWOOD

SUPPORT PIECE PRIOR TO SECURING THE PLYWOOD AND

PLACING THE CONTAINERS ON THE PALLET. ALIGN WITH

THE VERTICAL PIECES OF THE SIDE GATES AND STAPLE

TO THE SIDE GATES WITH TWO STAPLES EACH. THE LOAD

STRAPS MUST BE TENSIONED AND SEALED PRIOR TO AP-

PLICATION OF THE TIEDOWN STRAPS.

D. INSTALL EACH TIEDOWN STRAP TO PASS UNDER THE TOP

DECKBOARDS OF THE PALLET AND TO BE LOCATED AS

SHOWN. TIEDOWN STRAPS WILL NOT BE APPLIED UNTIL

THE LOAD STRAPS HAVE BEEN TENSIONED AND SEALED.

E. FIVE PLASTIC SHEETS (ARDEC DRAWING # 9317920-5)

SHALL BE FOLDED TO FIT BETWEEN THE OUTER SIDE

GATE VERTICAL PIECES, THE UPPER HORIZONTAL PIECE,

AND THE LOWER PA191 CONTAINER LIDS. INSTALL BE-

TWEEN PA191 CONTAINERS AND SIDE GATE ON ONE END

OF PALLET UNIT. SECURE WITH WATER PROOF TAPE AT

LEAST 1” WIDE PRIOR TO TENSIONING LOAD STRAPS.

F. THE FOLLOWING AMC DRAWINGS ARE APPLICABLE FOR

OUTLOADING AND STORAGE OF THE ITEMS COVERED BY

THIS APPENDIX.

CARLOADING - - - - 19-48-4115-5PA1002

TRUCKLOADING - - - 19-48-4117-11PA1003

STORAGE - - - - - 19-48-4118-1-2-3-4-14-

22PA1002

END OPENING ISO

CONTAINER - - - - 19-48-4153-15PA1002

MILVAN - - - - - - 19-48-4166-15PA1003

SIDE OPENING ISO

CONTAINER - - - - 19-48-4267-15PA1009

G. IF ITEMS COVERED HEREIN ARE UNITIZED PRIOR TO ISSU-

ANCE OF THIS APPENDIX, THE CONTAINERS NEED NOT BE

REUNITIZED SOLELY TO CONFORM TO THIS APPENDIX.

H. THE UNITIZATION PROCEDURES DEPICTED HEREIN MAY

ALSO BE USED FOR UNITIZING 60MM CARTRIDGES

PACKED IN PA191 CONTAINERS WHEN IDENTIFIED BY DIF-

FERENT NATIONAL STOCK NUMBERS (NSN) THAN WHAT IS

SHOWN ON PAGE 2, PROVIDED THE CONTAINER PACK

DOES NOT VARY FROM WHAT IS DELINEATED HEREIN.

THE EXPLOSIVE CLASSIFICATION OF OTHER ITEMS MAY

BE DIFFERENT THAN WHAT IS SHOWN.

J. THE STYLE 1 PALLET DELINEATED IN THE DETAIL AT LEFT

NEED NOT HAVE CHAMFERS OR STRAP SLOTS AS SPECI-

FIED WITHIN MILITARY SPECIFICATION MIL-DTL-15011

WHEN USED FOR THE UNITIZATION OF ITEMS COVERED BY

THIS APPENDIX.

K. ALL DUNNAGE SHALL BE PRESERVATIVE TREATED IN

ACCORDANCE WITH GENERAL NOTE “BB” IN THE BASIC

PROCEDURES, AND HEAT TREATED IN ACCORDANCE WITH

GENERAL NOTE “KK” IN THE BASIC PROCEDURES.

L. EMPTY OR REJECT PA191 CONTAINERS MAY BE USED AS

FILLER CONTAINERS AS NECESSARY. FILLER CONTAIN-

ERS MUST BE INSTALLED IN THE MIDDLE OF THE TOP

LAYER(S) OF CONTAINERS. WHEN (EMPTY) FILLER CON-

TAINERS ARE USED IN PLACE OF OMITTED CONTAINERS

TO COMPLETELY FILL OUT A LAYER ON A PALLET, THEY

WILL BE MARKED AS SPECIFIED IN ARDEC DRAWING

12982865.

M. IF DEEMED MORE ECONOMICALLY FEASIBLE THE “ALTER-

NATE PLYWOOD SUPPORT PIECE”, WITH ROUTED STRAP

SLOTS, MAY BE SUBSTITUTED FOR THE PLYWOOD SUP-

PORT PIECE DEPICTED ABOVE. WHEN USING THE “AL-

TERNATE PLYWOOD SUPPORT PIECE”, THE LOAD STRAPS

MUST BE THREADED THROUGH THE ROUTED STRAP

SLOTS. THE LOAD STRAPS WILL NOT BE PREPOSITIONED

ON THE PALLET DECK AS REQUIRED IN GENERAL NOTE

“C”. SEE THE “ALTERNATE PLYWOOD SUPPORT PIECE”

DETAILS ON PAGE 4.

N. FOR DETAILS OF THE PA191 CONTAINER, SEE ARDEC

DRAWING 13027661.

PROJECT FSA 16/2D-59 DRAWING 19-48-4015/2D

17 3/8"

29" 4 3/4"

17 3/8" 4 3/4"

10 1/2"

SIDE GATE

(2 REQD)

FOR A ONE HIGH LOAD, ELIMINATE THE

UPPER HORIZONTAL PIECE AND SHORTEN

THE VERTICAL PIECES TO 18-1/2".

PLYWOOD SUPPORT PIECE PLACEMENT

FILLER ASSEMBLY

(FOR MINUS ONE CONTAINER)

HORIZONTAL PIECE, 2" X

4" X 10-3/4" (4 REQD). NAIL

TO VERTICAL PIECES W/2-

10d NAILS AT EACH END.

VERTICAL PIECE, 2" X

4" (RIPPED TO 3-1/4")

X 18-3/4" (2 REQD).

12 1/4"

18 3/4"

6 1/4"

INDICATES 40" X 48" PALLET

INDICATES

LOAD STRAP

PLYWOOD SUPPORT PIECE, 1/2" X 43-1/2" X

51" (1 REQD). CENTER ON TOP OF PALLET

AND NAIL THROUGH DECKBOARDS INTO

POSTS AND THROUGH STRINGERS W/19-

10d NAILS, AS SHOWN; CLINCH IF NEEDED.

TAKE CARE NOT TO NAIL THROUGH PRE-

POSITIONED LOAD STRAPS.

VERTICAL PIECE, 1" X

4" X 37-1/2" (4 REQD).

HORIZONTAL PIECE, 1" X 4" X 44" (3 REQD).

NAIL TO VERTICAL PIECES W/2-6d NAILS

AT EACH JOINT AND CLINCH.

PLYWOOD SUPPORT PIECE, 3/4" X

43-1/2" X 51" (1 REQD). ROUT FOUR

STRAP SLOTS INTO PLYWOOD.

CENTER PLYWOOD ON TOP OF PALLET,

SLOTS TOWARDS PALLET DECK, AND

NAIL THROUGH DECKBOARDS INTO

POSTS AND THROUGH STRINGERS

W/19-10d NAILS, AS SHOWN; CLINCH

IF NEEDED. TAKE CARE NOT TO NAIL

THROUGH STRAP SLOTS .

ALTERNATE PLYWOOD SUPPORT PIECE

SEE GENERAL NOTE "M" ON PAGE 3.

FILLER PIECE, 1" X 4" X 6-1/4" (2 REQD).

NAIL TO VERTICAL PIECE W/3-6d NAILS.

2 1/4"

15"

2 1/4"

15"

STRAP SLOT, 1" X 1/4" X 51" (4 REQD).

INDICATES 40" X 48" PALLET

A

DETAIL A