Exhibit__007__PBA_Air_Compressor_-_PM_Task_List.pdf

Exhibit #007 – PBA Air Compressor - PM Task List

Attachment 5.1.1.5. PBA AIR COMPRESSOR PM TASK LIST

Air Compressor: EPE 50

Semi-Annual EPE 50

1. INSPECT THE COOLANT LEVEL AND REPLENISH AS NEEDED.

2. INSPECT THE DISCHARGE AIR TEMPERATURE.

3. INSPECT THE SEPARATOR ELEMENT DIFFERENTIAL.

A. DO NOT ALLOW IT TO RISE ABOVE THAN 10 PSI.

(1) ONCE IT REACHES 8 PSI, PROBLEMS TEND TO OCCUR.

4. INSPECT THE AIR FILTER DELTA P AT FULL LOAD IF MACHINE IS IN OPERATION.

A. CLEAN ANY DUST BUILD-UP ON THE UNIT AND FILTERS AS NECESSARY.

5. AFTER 1200 HOURS RUNNING TIME, INSPECT THE HOSES.

A. CLEAN OR REPLACE AS NECESSARY.

6. AFTER 2000 HOURS OPERATION, PERFORM THE FOLLOWING:

(1)REPLACE THE COOLANT FILTER (P/N 3992615).

(2)CLEAN THE COOLANT CORES.

(3) REPLACE THE AIR FILTER.

Annual EPE 50

1. INSPECT THE COOLANT LEVEL AND REPLENISH AS NEEDED.

2. INSPECT THE DISCHARGE AIR TEMPERATURE.

3. INSPECT THE SEPARATOR ELEMENT DIFFERENTIAL.

A. DO NOT ALLOW IT TO RISE ABOVE THAN 10 PSI.

(1) ONCE IT REACHES 8 PSI, PROBLEMS TEND TO OCCUR.

4. INSPECT THE AIR FILTER DELTA P AT FULL LOAD IF MACHINE IS IN OPERATION.

A. CLEAN ANY DUST BUILD-UP ON THE UNIT AND FILTERS AS NECESSARY.

5. AFTER 1200 HOURS RUNNING TIME, INSPECT THE HOSES.

A. CLEAN OR REPLACE AS NECESSARY.

6. AFTER 2000 HOURS OPERATION, PERFORM THE FOLLOWING:

(1)REPLACE THE COOLANT FILTER (P/N 3992615).

(2)CLEAN THE COOLANT CORES.

(3) REPLACE THE AIR FILTER.

7. INSPECT THE CONDITION OF THE COOLANT AND REPLACE IF NEEDED.

8. PERFORM A VIBRATION ANALYSIS (SECTION 5.16 OF MANUAL).

9. AFTER 4000 HOURS RUNNING TIME, PERFORM THE FOLLOWING:

(1)CLEAN THE SEPARATOR SCAVENGE SCREEN AND ORIFICE.

(2)REPLACE THE AIR FILTER.

10. AFTER 8000 RUNNING TIME, INSPECT THE STARTER CONTACTORS.

BI-Annual

1. AFTER 8000 HOURS OF OPERATION, REPLACE THE UNIT COOLANT.

Air Compressor: EPE 100

Semi-Annual EPE 100

1. INSPECT THE COOLANT LEVEL AND REPLENISH AS NEEDED.

2. INSPECT THE DISCHARGE AIR TEMPERATURE.

3. INSPECT THE SEPARATOR ELEMENT DIFFERENTIAL.

A. DO NOT ALLOW IT TO RISE ABOVE THAN 10 PSI.

(1) ONCE IT REACHES 8 PSI, PROBLEMS TEND TO OCCUR.

4. INSPECT THE AIR FILTER DELTA P AT FULL LOAD IF MACHINE IS IN OPERATION.

A. CLEAN ANY DUST BUILD-UP ON THE UNIT AND FILTERS AS NECESSARY.

5. AFTER 1200 HOURS RUNNING TIME, INSPECT THE HOSES.

A. CLEAN OR REPLACE AS NECESSARY.

6. AFTER 2000 HOURS OPERATION, PERFORM THE FOLLOWING:

(1)REPLACE THE COOLANT FILTER (P/N 3992615).

(2)CLEAN THE COOLANT CORES.

(3) REPLACE THE AIR FILTER.

Annual EPE 100

1. INSPECT THE COOLANT LEVEL AND REPLENISH AS NEEDED.

2. INSPECT THE DISCHARGE AIR TEMPERATURE.

3. INSPECT THE SEPARATOR ELEMENT DIFFERENTIAL.

A. DO NOT ALLOW IT TO RISE ABOVE THAN 10 PSI.

(1) ONCE IT REACHES 8 PSI, PROBLEMS TEND TO OCCUR.

4. INSPECT THE AIR FILTER DELTA P AT FULL LOAD IF MACHINE IS IN OPERATION.

A. CLEAN ANY DUST BUILD-UP ON THE UNIT AND FILTERS AS NECESSARY.

5. AFTER 1200 HOURS RUNNING TIME, INSPECT THE HOSES.

A. CLEAN OR REPLACE AS NECESSARY.

6. AFTER 2000 HOURS OPERATION, PERFORM THE FOLLOWING:

(1)REPLACE THE COOLANT FILTER (P/N 3992615).

(2)CLEAN THE COOLANT CORES.

(3) REPLACE THE AIR FILTER.

7. INSPECT THE CONDITION OF THE COOLANT AND REPLACE IF NEEDED.

8. PERFORM A VIBRATION ANALYSIS (SECTION 5.16 OF MANUAL).

9. AFTER 4000 HOURS RUNNING TIME, PERFORM THE FOLLOWING:

(1)CLEAN THE SEPARATOR SCAVENGE SCREEN AND ORIFICE.

(2)REPLACE THE AIR FILTER.

10. AFTER 8000 RUNNING TIME, INSPECT THE STARTER CONTACTORS.

Air Compressor: IRN 50

Semi-Annual IRN 50

1. CLEAN FILTER(S) WITH COMPRESSED AIR AS APPLICABLE.

2. CHECK THE ULTRA COOLANT.

A. A COOLANT LEVEL SIGHT GLASS IS ON THE SIDE OF THE SEPARATOR TANK.

B. WHEN THE MACHINE IS RUNNING ON LOAD, COOLANT SHOULD BE VISIBLE IN THE

SIGHT GLASS.

C. THE NORMAL POSITION OF THE COOLANT IN THE GLASS IS HALF WAY.

D. STOP THE MACHINE AND ENSURE COOLANT IS STILL VISIBLE IN THE SIGHT GLASS

3. PERFORM THE FOLLOWING AFTER 500 HOURS OF OPERATION:

A. CHECK THE POWER DRIVE MODULE FILTER AND HIGH TEMPERATURE SENSOR.

B. CHECK AND CLEAN COOLER CORE(S), MOISTURE SEPARATOR, AND MOTOR

COWL.

C. VISUALLY CHECK THE COOLANT CONDITION AND CHANGE IF NEEDED.

(1) CHANGE THE COOLANT AFTER 8000 HOURS OF OPERATION.

D. CLEAN ANY DUST BUILD-UP ON THE UNIT AND FILTERS AS NECESSARY.

4. PERFORM THE FOLLOWING AFTER 2000 HOURS OF OPERATION:

A. CHANGE THE COOLANT FILTER AND POWER DRIVE MODULE FILTER.

B. CHECK THE PRESSURE OF THE AIR FILTER AND SEPARATOR ELEMENT.

C. VISUALLY CHECK THE CONDITION OF THE COOLANT AND CHANGE IF NEEDED.

D. IF EXCESSIVE VIBRATION PRESENT, TROUBLESHOOT AND CORRECT

5. PERFORM THE FOLLOWING AFTER 4000 HOURS OF OPERATION:

A. CHANGE THE AIR FILTER AND SEPARATOR ELEMENT.

(1) CHECK AND CLEAN THE SCAVENGE SCREEN.

B. CHANGE COOLANT.

C. CHECK AND CLEAN THE HOSES.

Annual IRN 50

1. CLEAN FILTER(S) WITH COMPRESSED AIR AS APPLICABLE.

2. CHECK THE ULTRA COOLANT.

A. A COOLANT LEVEL SIGHT GLASS IS ON THE SIDE OF THE SEPARATOR TANK.

B. WHEN THE MACHINE IS RUNNING ON LOAD, COOLANT SHOULD BE VISIBLE IN THE

SIGHT GLASS.

C. THE NORMAL POSITION OF THE COOLANT IN THE GLASS IS HALF WAY.

D. STOP THE MACHINE AND ENSURE COOLANT IS STILL VISIBLE IN THE SIGHT GLASS

3. PERFORM THE FOLLOWING AFTER 500 HOURS OF OPERATION:

A. CHECK THE POWER DRIVE MODULE FILTER AND HIGH TEMPERATURE SENSOR.

B. CHECK AND CLEAN COOLER CORE(S), MOISTURE SEPARATOR, AND MOTOR

COWL.

C. VISUALLY CHECK THE COOLANT CONDITION AND CHANGE IF NEEDED.

(1) CHANGE THE COOLANT AFTER 8000 HOURS OF OPERATION.

D. CLEAN ANY DUST BUILD-UP ON THE UNIT AND FILTERS AS NECESSARY.

4. PERFORM THE FOLLOWING AFTER 2000 HOURS OF OPERATION:

A. CHANGE THE COOLANT FILTER AND POWER DRIVE MODULE FILTER.

B. CHECK THE PRESSURE OF THE AIR FILTER AND SEPARATOR ELEMENT.

C. VISUALLY CHECK THE CONDITION OF THE COOLANT AND CHANGE IF NEEDED.

D. IF EXCESSIVE VIBRATION PRESENT, TROUBLESHOOT AND CORRECT

5. PERFORM THE FOLLOWING AFTER 4000 HOURS OF OPERATION:

A. CHANGE THE AIR FILTER AND SEPARATOR ELEMENT.

(1) CHECK AND CLEAN THE SCAVENGE SCREEN.

B. CHANGE COOLANT.

C. CHECK AND CLEAN THE HOSES.

6. AFTER 8000 HOURS OF OPERATION, CHANGE THE ULTRA COOLANT.

Air Compressor: IRN 100

Semi Annual IRN 100

1. CLEAN FILTER(S) WITH COMPRESSED AIR AS APPLICABLE.

2. CHECK THE ULTRA COOLANT.

A. A COOLANT LEVEL SIGHT GLASS IS ON THE SIDE OF THE SEPARATOR TANK.

B. WHEN THE MACHINE IS RUNNING ON LOAD, COOLANT SHOULD BE VISIBLE IN THE

SIGHT GLASS.

C. THE NORMAL POSITION OF THE COOLANT IN THE GLASS IS HALF WAY.

D. STOP THE MACHINE AND ENSURE COOLANT IS STILL VISIBLE IN THE SIGHT GLASS

3. PERFORM THE FOLLOWING AFTER 500 HOURS OF OPERATION:

A. CHECK THE POWER DRIVE MODULE FILTER AND HIGH TEMPERATURE SENSOR.

B. CHECK AND CLEAN COOLER CORE(S), MOISTURE SEPARATOR, AND MOTOR

COWL.

C. VISUALLY CHECK THE COOLANT CONDITION AND CHANGE IF NEEDED.

(1) CHANGE THE COOLANT AFTER 8000 HOURS OF OPERATION.

D. CLEAN ANY DUST BUILD-UP ON THE UNIT AND FILTERS AS NECESSARY.

4. PERFORM THE FOLLOWING AFTER 2000 HOURS OF OPERATION:

A. CHANGE THE COOLANT FILTER AND POWER DRIVE MODULE FILTER.

B. CHECK THE PRESSURE OF THE AIR FILTER AND SEPARATOR ELEMENT.

C. VISUALLY CHECK THE CONDITION OF THE COOLANT AND CHANGE IF NEEDED.

D. IF EXCESSIVE VIBRATION PRESENT, TROUBLESHOOT AND CORRECT

5. PERFORM THE FOLLOWING AFTER 4000 HOURS OF OPERATION:

A. CHANGE THE AIR FILTER AND SEPARATOR ELEMENT.

(1) CHECK AND CLEAN THE SCAVENGE SCREEN.

B. CHANGE COOLANT.

C. CHECK AND CLEAN THE HOSES.

Annual IRN 100

1. CLEAN FILTER(S) WITH COMPRESSED AIR AS APPLICABLE.

2. CHECK THE ULTRA COOLANT.

A. A COOLANT LEVEL SIGHT GLASS IS ON THE SIDE OF THE SEPARATOR TANK.

B. WHEN THE MACHINE IS RUNNING ON LOAD, COOLANT SHOULD BE VISIBLE IN THE

SIGHT GLASS.

C. THE NORMAL POSITION OF THE COOLANT IN THE GLASS IS HALF WAY.

D. STOP THE MACHINE AND ENSURE COOLANT IS STILL VISIBLE IN THE SIGHT GLASS

3. PERFORM THE FOLLOWING AFTER 500 HOURS OF OPERATION:

A. CHECK THE POWER DRIVE MODULE FILTER AND HIGH TEMPERATURE SENSOR.

B. CHECK AND CLEAN COOLER CORE(S), MOISTURE SEPARATOR, AND MOTOR

COWL.

C. VISUALLY CHECK THE COOLANT CONDITION AND CHANGE IF NEEDED.

(1) CHANGE THE COOLANT AFTER 8000 HOURS OF OPERATION.

D. CLEAN ANY DUST BUILD-UP ON THE UNIT AND FILTERS AS NECESSARY.

4. PERFORM THE FOLLOWING AFTER 2000 HOURS OF OPERATION:

A. CHANGE THE COOLANT FILTER AND POWER DRIVE MODULE FILTER.

B. CHECK THE PRESSURE OF THE AIR FILTER AND SEPARATOR ELEMENT.

C. VISUALLY CHECK THE CONDITION OF THE COOLANT AND CHANGE IF NEEDED.

D. IF EXCESSIVE VIBRATION PRESENT, TROUBLESHOOT AND CORRECT

5. PERFORM THE FOLLOWING AFTER 4000 HOURS OF OPERATION:

A. CHANGE THE AIR FILTER AND SEPARATOR ELEMENT.

(1) CHECK AND CLEAN THE SCAVENGE SCREEN.

B. CHANGE COOLANT.

C. CHECK AND CLEAN THE HOSES.

6. AFTER 8000 HOURS OF OPERATION, CHANGE THE ULTRA COOLANT.

Air Compressor: Sulliar 7509PSB AC

Quarterly

EVERY 3 MONTHS OR EVERY 2000 HOURS:

1. CLEAN THE RETURN LINE STRAINER. REFER TO DISCHARGE, SEPARATOR/SUMP

AND PIPING

SYSTEM OF THE PARTS MANUAL FOR LOCATION.

2. REPLACE THE FLUID FILTER ELEMENT.

3. MANUFACTURER RECOMENDS HAVING OIL ANALYSIS EVERY 2000 HOURS.

3.CHECK AIR FILTER. CHANGE IF NECESSARY.

Annual

1. CHANGE FLUID EVERY 10,000 HOUR OR EVERY YEAR, WHICHEVER COMES

FIRST.(SECTION 6.5)

A. DRAIN THE SEPARATOR/SUMP TANK AND CHANGE COMPRESSOR. REPLACE

FLUID FILTER ELEMENT

WHEN INDICATED BY THE WS CONTROLLER OR EVERY YEAR, WHICHEVER COMES

FIRST

2. CHANGE THE AIR FILTER. (SECTION 6.7)

3. REPLACE THE SEPARATOR ELEMENT, DO NOT ATTEMPT TO CLEAN THE ELEMENT.

(SECTION 6.8)

4. ADJUST THE PRESSURE REGULATOR. (SECTION 6.10)

5. IF COMPRESSOR IS FITTED WITH THE STANDARD SOLENOID CONDENSATE DRAIN

VALVE THE

STRAINER NEEDS TO BE CLEANED OR REPLACED IF DAMAGED. (SECTION 6.11)

6. THE REGULATOR AND SOLENOID VALVE WHICH CONTROL THE COMPRESSOR, ARE

PROTECTED BY

A STRAINER IT NEEDS TO BE CLEANED OR REPLACED IF DAMAGED. ( SECTION 6.12)

Air Compressor: Sulliar LS25-150/200

Monthly

1. TEST INDICATOR LIGHTS FOR PROPER OPERATION, ANY FLASHING LIGHTS IS AN

INDICATION OF

TROUBLE/MAINTENANCE REQUIRED.

2. CHECK AND RECORD PRESSURE AND TEMPERATURE READINGS.

SEPARATOR DP AND MAX LIMIT SUMP PRESSURE AND LINE PRESSURE

DP1 MAX P1 P2

OIL FILTER DP AND MAX LIMIT PRESSURE BEFORE P4 AND AFTER P3

DP2 MAX P3 P4

OIL DIFFERENTIAL PRESSURE AND THE MIN LIMIT DISCHARGE TEMP AND MAX

LIMIT

DP3 MIN T1 MAX

DRY SIDE DISCHARGE PRESSURE AND MAX LIMIT RUN HRS RUN LOAD HRS

T2 MAX

3. CHECK THE AUTOMATIC CONDENSATE DRAIN FOR PROPER OPERATION.

4. CHECK THE FLUID LEVEL SIGHT GLASS FOR PROPER FLUID LEVEL, CHECK THE

SEPARATOR SIGHT GLASS FOR PROPER FLOW.

5. MAINTENANCE EVERY 1000 HOURS OF OPERATION

1. CLEAN THE RETURN LINE STRAINERS.

2. LUBRICATE THE SULLICON ACTUATOR LINKAGE.

3. CHANGE THE FLUID FILTER ELEMENT.

6. AIR FILTER MAINTENANCE ON AIR FILTER NO. 409264 SHOULD BE PERFORMED

WHEN THE SUPERVISOR

DISPLAYS AIR MNTN AND THE LED DISPLAY FLASHES, OR WHEN CORRESPONDING

MAINTENANCE MESSAGE IS

DISPLAYED BY THE SUPERVISOR, OR ONCE A YEAR, WHICHEVER COMES FIRST.

7. FLUID FILTER MAINTENANCE SHOULD BE PERFORMED WHEN ONE OR MORE OF

THE FOLLOWING ITEMS OCCURS:

• WHEN CORRESPONDING MAINTENANCE MESSAGE IS DISPLAYED BY THE

SUPERVISOR, THIS CORRESPONDS TO

A PRESSURE LOSS CONDITION ACROSS THE UNITS OF 20 PSIG (1.4 BAR).

• EVERY 1000 HOURS.

• EVERY 6 MONTHS.

• EVERY FLUID CHANGE.

8. SEPARATOR ELEMENT MAINTENANCE, THE SUPERVISOR INDICATES WHEN THE

SEPARATOR ELEMENTS SHOULD BE SERVICED (THIS HAPPENS WHEN THE

PRESSURE DROP ACROSS THE ELEMENTS HAS EXCEEDED 10 PSIG, OR ONCE A

YEAR, WHICHEVER OCCURS FIRST.

Annual

1. TEST INDICATOR LIGHTS FOR PROPER OPERATION, ANY FLASHING LIGHTS IS A

INDICATION OF

TROUBLE/MAINTENANCE REQUIRED.

2. CHECK AND RECORD PRESSURE AND TEMPERATURE READINGS.

SEPARATOR DP AND MAX LIMIT SUMP PRESSURE AND LINE PRESSURE

DP1 MAX P1 P2

OIL FILTER DP AND MAX LIMIT PRESSURE BEFORE P4 AND AFTER P3

DP2 MAX P3 P4

OIL DIFFERENTIAL PRESSURE AND THE MIN LIMIT DISCHARGE TEMP AND MAX

LIMIT

DP3 MIN T1 MAX

DRY SIDE DISCHARGE PRESSURE AND MAX LIMIT RUN HRS RUN LOAD HRS

T2 MAX

3. CHECK THE AUTOMATIC CONDENSATE DRAIN FOR PROPER OPERATION.

4. CHECK THE FLUID LEVEL SIGHT GLASS FOR PROPER FLUID LEVEL, CHECK THE

SEPARATOR SIGHT GLASS FOR PROPER FLOW.

5. MAINTENANCE EVERY 1000 HOURS OF OPERATION

1. CLEAN THE RETURN LINE STRAINERS.

2. LUBRICATE THE SULLICON ACTUATOR LINKAGE.

3. CHANGE THE FLUID FILTER ELEMENT.

6. AIR FILTER MAINTENANCE ON AIR FILTER NO. 409264 SHOULD BE PERFORMED

WHEN THE SUPERVISOR

DISPLAYS AIR MNTN AND THE LED DISPLAY FLASHES, OR WHEN CORRESPONDING

MAINTENANCE MESSAGE IS

DISPLAYED BY THE SUPERVISOR, OR ONCE A YEAR, WHICHEVER COMES FIRST.

7. FLUID FILTER MAINTENANCE SHOULD BE PERFORMED WHEN ONE OR MORE OF

THE FOLLOWING ITEMS OCCURS:

• WHEN CORRESPONDING MAINTENANCE MESSAGE IS DISPLAYED BY THE

SUPERVISOR, THIS CORRESPONDS TO

A PRESSURE LOSS CONDITION ACROSS THE UNITS OF 20 PSIG (1.4 BAR).

• EVERY 1000 HOURS.

• EVERY 6 MONTHS.

• EVERY FLUID CHANGE.

8. SEPARATOR ELEMENT MAINTENANCE, THE SUPERVISOR INDICATES WHEN THE

SEPARATOR ELEMENTS SHOULD

BE SERVICED (THIS HAPPENS WHEN THE PRESSURE DROP ACROSS THE ELEMENTS

HAS EXCEEDED 10 PSIG, OR ONCE A YEAR, WHICHEVER OCCURS FIRST.

9. ANNUAL MINIMUM LUBRICATION/FILTER CHANGE RECOMMENDATIONS AND

MAINTENANCE

LUBRICANT FLUID CHANGE FLUID FILTER CHANGE SEPARATOR

CHANGE

SULLUBE A,E G,C A,D

SULLAIR LLL-4-32 A,E G,C A,D

SRF 1/4000 B,E G,C B,D

24KT F,E G,C A,D

SULLAIR CP-4600-32-F B,E G,C B,D

A - 8,000 HOURS OR ONCE A YEAR.

B - 4,000 HOURS OR MORE FREQUENTLY IF CONDITIONS SO REQUIRE.

C - WHEN MEASURED PRESSURE LOSS EXCEEDS 20 PSIG (1.3 BAR).

D - WHEN MEASURED PRESSURE LOSS EXCEEDS 10 PSIG (0.7 BAR).

E - WHEN REQUIRED BY FLUID ANALYSIS OR KNOWN CONTAMINATION.

F - DOES NOT REQUIRE REPLACEMENT DURING NORMAL SERVICE CONDITIONS.

G - EVERY 1000 HOURS.

RUN HRS OF LAST FLUID CHANGE .

RUN HRS OF LAST FLUID FILTER CHANGE .

RUN HRS OF LAST SEPARATOR ELEMENT CHANGE .

DESICCANT AIR DRYER INSPECTION

Annual

1. CHECK THE INDICATORS/GAUGES AND PERFORM MAINTENANCE/REPAIRS AS

NEEDED.

2. CHECK HEATERS (IF APPLICABLE) TO MAKE SURE THEY ARE WORKING PROPERLY.

3. FUNCTION TEST THE DRYER TO ENSURE IT IS SHIFTING LIKE IT IS SUPPOSED TO.

4. CHECK OUTLET DEW POINT TO ENSURE IT IS IN THE CORRECT RANGE.

5. CHECK PILOT AIR FILTER ELEMENT AND CLEAN OR REPLACE AS REQUIRED.

6. REPLACE PRE-FILTER AND POST-FILTER ELEMENTS AND/OR CARTRIDGES.

7. CHECK DESICCANT AND REPLACE IF NECESSARY.

8. INSPECT AND CLEAN PILOT AIR CONTROL NO-LOSS DRAIN VALVES, CHECK

VALVES,

AND DIAPHRAGM VALVES.

A. REBUILD OR REPLACE AS NECESSARY.

9. TEST LIGHTS AND SWITCHES.

10. TEST ELECTRICAL COMPONENTS.

Refrigerated air dryers

Semi-annual

1. LUBRICATE CONDENSER FAN MOTORS AT OIL PORTS.

2. FUNCTION TEST/ VERIFY PROPER OPERATION OF THE AUTOMATIC CONDENSATE

DRAINS, CLEAN/REPAIR AS NEEDED.

3. INSPECT ALL COMPONENTS AND VERIFY PROPER OPERATION.

4. VERIFY THE CORRECT REFRIGERANT TEMPERATURES/PRESSURES AND NO

ALARMS ARE PRESENT FROM THE SYSTEM CONTROLLER.

5. CLEAN THE CONDENSER COIL IF NEEDED AND/OR REPLACE THE PERMANENT AIR

FILTER.