Bioplant samples v VPDES requirements.xlsx

XLSX spreadsheet 20 KB Posted

Attached to
Design and Construction of a Modernized Industrial Wastewater Treatment Facility (Bioplant) at Radford Army Ammunition Plant (RFAAP)
Solicitation number
W519TC-26-R-BIOR
Issued by

About this file

This file is a Discharge Monitoring Report (DMR) spreadsheet documenting compliance data for the Radford Army Ammunition Plant (RFAAP) Bioplant's Virginia Pollutant Discharge Elimination System (VPDES) permit VA0000248. The spreadsheet tracks monthly monitoring data from May 2025 through May 2026 for Outfall 029, recording flow rates, pH levels, and Biochemical Oxygen Demand (BOD5) measurements against permit limits established by the Virginia Department of Environmental Quality (VDEQ). Flow data is collected continuously using tire sensors, with measurements ranging from approximately 0.65 to 1.48 million gallons per day (MGD) average flows and maximum flows reaching up to 1.61 MGD. pH readings are recorded continuously using recording equipment, generally maintained within the 6.0 to 9.0 permit range, with most monthly averages falling between 7.2 and 8.3. BOD5 measurements are collected weekly as 24-hour composites, subject to a permit limit of 60 mg/L minimum and 120 mg/L maximum, with corresponding daily loading limits of 91.2 kg/day average and 243.6 kg/day maximum; one entry indicates an exceedance with a maximum of 68 mg/L and loads exceeding 68.6 kg/day average and 262.9 kg/day maximum.

This monitoring data directly supports the RFAAP Bioplant modernization project (Solicitation W519TC-26-R-BIOR), a pre-solicitation issued by the Department of the Army Materiel Command Contracting Command Rock Island Arsenal for design and construction of a new industrial wastewater treatment facility. The DMR data demonstrates the compliance challenges referenced in the pre-solicitation, which notes 14 permit violations across three incidents in 16 months, primarily related to inadequate BOD processing. The data establishes baseline performance metrics and regulatory requirements that the proposed modernized facility design must address to ensure consistent VPDES permit compliance and improved treatment of complex chemical wastewater streams containing solvents and propellant residues generated by RFAAP's ammunition manufacturing operations.

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Sheet1

VPDES: VA0000248 (10 Jun 15), IWWTP Outfall 029; Class I Operator License Requirement
Monthly AverageMinimumMaximumFrequencySample TypeMay 2025 DMRJune 2025 DMRJuly 2025 DMRAugust 2025 DMRSeptember 2025 DMROctober 2025 DMRNovember 2025 DMRDecember 2025 DMRJanuary 2026 DMRFebruary 2026 DMRMarch 2026 DMRApril 2026 DMRMay 2026 DMR
FlowNo Permit LimitContinuousTIRE1.0168 mgd avg
1.6061 mgd max0.9616 MGD avg
1.5455 MGD max0.8487 mgd avg
1.5049 mgd max0.7579 mgd avg
1.1879 mgd max0.7316 MGD avg
1.0862 MGD max0.6721 MGD avg
1.1376 MGD max0.8073 MGD avg
1.057 MGD max0.947 MGD avg
1.0985 max1.0197 MGD avg
1.3178 MGD max1.1739 MGD avg
1.4828 MGD max1.0756 MGD avg
1.3433 MGD max1.1376 MGD avg
1.4062 MGD max0.7072 MGD avg

0.8952 MGD max

pH69ContinuousREC7.6 - 8.27.3 - 87.2 - 87.5 - 8.17.6 - 8.27.6 - 8.37.5 - 8.06.6 - 8.07.5 - 8.07.3 - 7.97.4 - 8.07.5 - 7.97.6 - 8.0
Biochemical Oxygen Demand,
5 day (BOD5)60 mg/L
91.2 kg/d120 mg/L
243.6 kg/d1/week24h composite<QL avg, 3 mg/l max
2.5 kg/d avg, <12.2 kg/d max>18 mg/l avg, >68 mg/l max
>68.6 kg/d avg, >262.9 kg/d max<QL avg, 3 mg/l max
<QL kg/d avg, 8.4 kg/d max<QL avg, 3 mg/l max
5.8 kg/d avg, 9.4 kg/d max<QL avg, 4mg/l max
4.6 kg/d avg, 9.6 kg/d max60mg/l, 120mg/l
91.2kg/d avg, 243.6kg/d max39 mg/l avg, 151 mg/l max
121.1 kg/d avg, 471.3 kg/d max3.1 kg/d avg
15.4 kg/d max12.9 kg/d avg
51.7 kg/d max15 mg/l avg, 59 mg/l max
64.4 kg/d avg, 242.7 kg/d max33.7 kg/d avg
78.3 kg/d max<QL avg
<9.4 kg/d max<QL avg

<5.9 kg/d max

Total Suspended Solids (TSS)149.1 kg/d484.2 kg/d1/week24h composite10.9 kg/d avg
18.8 kg/d max22.4 kg/d avg
45.9 kg/d max11.2 kg/d avg
17.4 kg/d max19.8 kg/d avg
28.2 kg/d max34 kg/d avg
67.6 kg/d max5.1kg/d avg
7.6kg/d max7.3 kg/d avg
11.8 kg/d max7.6 kg/d avg
12.2 kg/d max7.5 kg/d avg
9.2 kg/d max16.2 kg/d avg
39.5 kg/d max32.5 kg/d avg
63.3 kg/d max8.9 kg/d avg
12 kg/d max3.2 kg/d avg

5.0 kg/d max

Sulfate (as SO4)3000 kg/d6000 kg/d1/month24h composite80 kh/d avg and max130 kg/d avg and max42 kg/d avg and max118 kg/d avg and max91kg/d avg and max132 kg/d avg and max78 kg/d avg and max192 kg/d avg and max122 kg/d avg and max119 kg/d avg and max158 kg/d avg and max172 kg/d avg and max62 kg/d avg and max
COD200 mg/L
319.3 kg/d290 mg/L
852.6 kg/d1/week24h composite11.4 kg/d avg
<60.8 kg/d max122.1 kg/d avg
488.5 kg/d max<QL avg
42.2 kg/d max33.3 kg/d avg
58.4 kg/d maxNONE PROVIDED<QL avg
27.4 kg/d max174.3 kg/d avg
639.9 kg/d max<QL avg
<39.9 kg/d max12.1 kg/d avg
48.2 kg/d max88.9 kg/d avg
247.8 kg/d max103.6 kg/d avg
216 kg/d max39 kg/d avg
109.2 kg/d max<QL avg

<29.7 kg/d max

2,4-Dinotrotoluene (DNT)0.41 kg/d1.04 kg/d1/weekgrab<QL avg and max<QL avg and max<QL avg and max<QL avg and max<QL avg and max<QL avg and max<QL avg and max< QL avg and max< QL avg and max< QL avg and max<QL avg and max<QL avg and max<QL avg and max
Nitrogen, oxidized (as N) - concentration (no loading reported)No Permit Limit1/week24h composite9.9 mg/l12.1 mg/l12.6 mg/l10.3 mg/l7.4 mg/l12.1 mg/l14.3 mg/l75.6 mg/l9.7 mg/L7.1 mg/l4.5 mg/l max4.1 mg/l max2.4 mg/l max
Quarterly Sampling Requirements (refer to permit for annual requirements)
Di-n-butyl phthalate0.099 kg/d0.20 kg/d1/3 monthsgrab
Acute Whole Effluent Toxicity1 TUa1/3 months24h composite
Total Chromium4.05 kg/d10.1 kg/d1/3 months24h composite
Total Copper5.30 kg/d12.3 kg/d1/3 months24h composite
Total Lead1.17 kg/d2.52 kg/d1/3 months24h composite
Total Nickel6.17 kg/d14.55 kg/d1/3 months24h composite
Total Zinc3.83 kg/d9.54 kg/d1/3 months24h composite
Average Influent concentration (mg/l max)Range

(mg/l max)

COD, Influent - concentration (mg/l max)1,7101,3509431,3702,8002,4501770.5943 - 2,800
BOD5, Influent - concentration (mg/l max)61790.325122035340.9262.040.9 - 617
TSS, Influent - concentration (mg/l max)1,0301,2101,2001,2203,1003,4501868.31,030 - 3,100

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