Attachment 0001 - POP Box SOW 13 JAN 2020.pdf

W31P4Q-20-R-0006

ATTACHMENT 0001

13 January 2020

STATEMENT OF WORK (SOW)

PERFORMANCE ORIENTED PACKAGING (POP) BOXES

FOR M-26 WARHEADS, MOTORS, AND RESIDUAL COMPONENTS IN SUPPORT

OF GUIDED MULTIPLE LAUNCH ROCKET SYSTEMS (GMLRS)

AND LOW COST REDUCED RANGE PRACTICE ROCKETS (LCRRPR)

PRODUCTION

1.0 SCOPE

This Statement of Work (SOW) defines the work to be performed by the contractor, as authorized by and subject to the terms and conditions of the contract, to manufacture Performance Oriented Packaging (POP) Boxes for M-26 warheads, motors, and residual components (i.e., fin restraints, igniters, and fuses) in support of GMLRS and LCRRPR production activities.

2.0 APPLICABLE DOCUMENTS

The applicable top-level documents are contained in contract Attachment 0002, Document Summary List (DSL), by number, title, date, contract reference and category. The document versions specified on the DSL take precedence over the generic references (those without the revision letters) cited in the SOW. Unless otherwise indicated, copies of specifications, standards, and handbooks listed are available from the Defense Logistics Agency (DLA) Document Services, at the Acquisition Streamlining and Standardization Information System (ASSIST) website: http://quicksearch.dla.mil.

3.0 REQUIREMENTS

The contractor shall provide the materials, labor, and management to manufacture POP Boxes in accordance with (IAW) POP Box Drawing13640074 Revision F, Attachment 0003.

3.1 QUALITY PROGRAM PLAN

The contractor shall establish a quality management system that meets the standards established by International Organization for Standardization (ISO) certification AS9100 and prepare and deliver a Quality Program Plan (QPP) IAW

DI-QCIC-81722 (A004).

3.2 FIRST ARTICLES

The contractor shall produce 11 first article units and conduct a First Article Inspection (FAI) and Production Line Validation (PLV) with a Government witness from the Strategic and Operational Rockets and Missiles (STORM) http://quicksearch.dla.mil/

Project Office at the contractor’s facility, on 1 of the 11 first article units 90 days after contract award to verify that the manufacturing and inspection processes are adequate to produce a POP Box that is compliant with POP Box Drawing 13640074 Revision F. The contractor shall develop, implement, and maintain manufacturing planning documentation for Government review during the PLV.

The contractor shall notify the Government 14 days prior to the FAI and PLV to allow for coordination time.

The Government’s witness will determine approval/disapproval of the FAI/PLV via a signed certificate. Approval of FAI/PLV is required prior to submitting the 11 first article units for M-26 POP Box Certification Testing. All 11 first article units must receive successful M-26 POP Box Certification. If the FAI/PLV is disapproved, the contractor shall repeat the FAI/PLV no later than 5 days from disapproval. The contractor shall make any necessary modifications or repairs to the rejected first article and perform a new FAI/PLV which will be entirely at the contractor’s expense.

3.3 TEST PLAN

The contractor shall submit a POP Box Qualification Test Plan IAW DI-NDTI- 80566A (A001).

3.4 CERTIFICATION TESTING

The contractor shall obtain and maintain a M-26 POP Box Certification for the shipping container to ensure the boxes can be safely utilized for storage/shipment of M-26 warheads, motors, and residual components which include igniters, fin restraints, and fuses. The contractor shall perform POP Box Certification testing on the 11 first article units IAW Title 49 Code of Federal Regulations (CFR), Sub-part M, Testing of Non-bulk Packaging and Packages, Section 178.601; and the American Society for Testing and Materials (ASTM) D4919, Testing of Hazardous Materials Packaging. Specific tests shall include 11 boxes as follows: 178.603 Drop (5 test articles), 178.606 Stacking (3 test articles), and 178.608 Vibration (3 test articles).

The contractor shall manufacture or procure a quantity of 2 mass simulants IAW drawing 13758029, Mass Simulant Requirements, Attachment 0004. The mass simulants shall be completed in time to support the testing schedule within the contract. The contractor shall utilize the manufactured or procured mass simulants to place inside the first article boxes for testing purposes.

The contractor shall utilize an independent test facility to conduct certification testing, and the test facility shall submit a report of its findings to the prime contractor, who will then submit the Certification Test Report via CDRL A003. If the M-26 POP Box Certification fails any test, the independent test facility shall notify the Contracting Officer within 48 hours of failing the test. The contractor will have 15 days to repeat the testing. The contractor shall make any necessary modifications and/or take corrective actions for a successful M-26 POP Box Certification. Changes may be cause for a delta FAI/PLV which will be entirely at the contractor's expense.

The contractor shall dispose of the 11 test units at the contractor's expense. The 11 test units may not be used as deliverables for the contract production quantities since the contractor shall dispose of all 11 test units. The contractor shall submit a certified statement via a formal contracts letter to the Contracting Officer as evidence of disposal. The letter may be transmitted via electronic mail (email).

M-26 POP Box Certification requires recertification every 2 years which shall be maintained through the performance of the contract.

3.5 CERTIFICATION TEST REPORT

The contractor shall submit POP Box Certification Test Report IAW DI-PACK- 81059A (A003) detailing the results of the POP certification testing. The contractor shall not commence production until Acceptance/Approval is received for the POP Box Certification Test Report.

The Government will separately store/ship the following items listed below in the POP Boxes delivered under this contract. The contractor shall provide packaging instructions/drawings for each of these items in the POP Box Certification Test Report (A003). The gross container weight (to include the weight of the outer POP box/container, inner packaging, cushioning material/dunnage, partitions, packaging components, and the items being stored) shall not exceed 451 pounds (lbs)/205 kilograms (kgs).

1) Warhead, Rocket (Part Number 13029540; Department of Transportation

(DOT) Hazard Class/Division and Compatibility Group: 1.1D; UN Number:

0286, DOT Explosive Number (EX) Reference Number: EX1984070166;

Proper Shipping Name: Warheads, Rocket; Net Explosive Weight (NEW)

20.381025 kgs/44.932468 lbs; Item Weight: 335 lbs./151.95 kg; Item Dimensions: 82” x 9” x 9”.) The number of warheads per exterior container shall not exceed 1 each.

2) Rocket Motor (Part Number 13026895; DOT Hazard Class/Division and Compatibility Group: 1.3C; UN Number: 0186, DOT EX Reference Number:

EX1984070165; Proper Shipping Name: Rocket Motors; Net Explosive Weight (NEW) 98.835000 kilograms (kgs)/217.893875 pounds (lbs); Item Weight: 333 lbs./151.05 kg; Item Dimensions: 88” x 9” x 9”.) The number of rocket motors per exterior container shall not exceed 1 each.

3) Restraint Assembly, Fin-Tactical (Part Number 13026450, DOT Hazard

Class/Division and Compatibility Group: 1.4S; UN Number 0173; NEW

0.001430 kg/0.003153 lbs; Proper Shipping Name: Release Devices, Explosive; Item Weight: <.10 lb/.04 kg; Item Dimensions: 4.3” x 2.5” x 1.0”.)

Parts are enclosed in a commercial zip lock closure bag. The number of parts per exterior container may vary, up to 1000 parts; and shall not exceed the gross container weight.

4) Fuse, Electronic Time-M445 (Part Number 11737580, DOT Hazard Class/Division and Compatibility Group: 1.4B, UN Number 0257; NEW

0.00088 kg/0.00194 lbs; Proper Shipping Name: Fuses, Detonating; Item Weight: 2.1 lbs/.95 kg; Item Dimensions: 6.0" x 3.5" x 3.5".) The number of fuses per exterior container may vary up to 66 parts; and shall not exceed the gross container weight.

5) Igniter Assembly (Part Number 13026949, DOT Hazard Class/Division and

Compatibility Group: 1.3G, UN Number: 0315; NEW 0.031 kg/ 0.068 lbs;

Proper Shipping Name: Igniters; Item Weight: .3 lbs/.136 kg; Item Dimensions: 3.9” x 1.6” x 1.6”.) The Government will store each individual part in an antistatic bag with zip lock closure. The number of parts per exterior container may vary up to 300 parts; and shall not exceed the gross container weight.

3.6 MARKINGS

The contractor shall apply POP Certification markings to all delivered containers IAW Title 49 CFR, MIL-STD-129, and MIL-STD-130. The contractor shall prepare the POP Boxes for shipment as directed in section D of the contract, Packaging and Marking.

4.0 CONFIGURATION AND DATA MANAGEMENT

When a variance from the design established by the POP Box Drawing

13640074 Revision F is required, the contractor shall prepare and deliver a

Request for Variance (RFV) against drawing number 13640074, IAW DI-SESS-

80640D (A002).